CN107253630A - A kind of automatic on-line rewinds and batched production line - Google Patents
A kind of automatic on-line rewinds and batched production line Download PDFInfo
- Publication number
- CN107253630A CN107253630A CN201710613219.2A CN201710613219A CN107253630A CN 107253630 A CN107253630 A CN 107253630A CN 201710613219 A CN201710613219 A CN 201710613219A CN 107253630 A CN107253630 A CN 107253630A
- Authority
- CN
- China
- Prior art keywords
- coiling
- line
- conveyer belt
- rewinds
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
- B65H19/265—Cutting-off the web running to the wound web roll using a cutting member moving linearly in a plane parallel to the surface of the web and along a direction crossing the web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacement Of Web Rolls (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
Production line is rewinded and rewinds the present invention relates to part in a kind of rubber production process.A kind of automatic on-line rewinds and batched production line, including several coiling stations, conveyer belt and the control system being sequentially arranged, the conveyer belt runs through the top of several coiling stations, conveyer belt both sides are provided with and send tape frame, the conveyer belt is divided into some sections, formed between per adjacent two sections at the top of a blanking breach, each coiling station and be equipped with a blanking breach, each blanking indentation, there is sequentially provided with movable rocker and sizing material automatic cut-off knife.A kind of automatic on-line rewinds and batched production line, pass through increase activity rocker and rotation platform, it synchronously can be batched and be rewinded operation, 2 people of original mode are co-operated and become only to be operated with 1 people, reduce operating personnel's quota when rewinding operation, the design of rotation platform reduces the carrying work repeatedly of personnel, reduces the labor intensity of workman, improves production efficiency up to more than 30%.
Description
Technical field
Production line is rewinded and rewinds the present invention relates to part in a kind of rubber production process.
Background technology
The present invention relates to the storage of the tire material in rubber production process with batching and rewinding production line, wherein batching with falling
Roll up to be completed respectively by left and right two parts, and left and right two parts are the composite members of mutual mirror-image structure.Production at present
The part of left and right mirror image, there is two kinds of modes of production：One is using the part for first producing side, being batched after production；Then will volume
The part of 1/2 frock of the output of the part taken again on arrive（Another equipment）On film rewinder, an artificial secondary volume is made
Used for the other side of part；The part that the part for respectively once producing one when using and a process are once rewinded is matched somebody with somebody
Use left and right；The second is using the part for first producing side, being batched after production, the half of production part total amount is completed；Then
The runner and the shape of the mouth as one speaks of production equipment are changed, the product of the other half of reproduction respectively matches the part of secondary production when using
It is left and right to use；Using first method production, it is necessary to rewind equipment with one again, individually there is operative employee's operation, the part rewinded
Surplus, transfer transport are needed, is taken up an area greatly, cost of labor increase, automaticity is low；And use second method production, it is necessary to
Runner and the shape of the mouth as one speaks, increase debug time and overhead time are changed, middle surplus is produced, produces and return to material, increase cost.
The component width of extruder production is limited by extruder screw diameter, and the part for being typically designed extruder production is wide
Degree when producing wider specular part, can only individually produce its side no more than 3 times of extruder screw diameter, it is impossible to
Left and right side is produced simultaneously；If left and right sides is crimped onto in a frock, it is necessary to which the part in 2 frocks is rewinded to one
In wide I-beam wheel, wherein the part of mirror image side will be rewinded 2 times, production efficiency reduction by 30%, part during rewinding repeatedly,
The accuracy of manufacture declines, and product quality is influenceed, while cost of labor increase about more than 30%.
The content of the invention
The present invention proposes a kind of a kind of automatic on-line for batching and rewinding problem for solving the wider specular part of production
Rewind and batch production line.
A kind of automatic on-line rewinds and batched production line, including several coiling stations, conveyer belt and the control being sequentially arranged
System processed, the conveyer belt runs through the top of several coiling stations, and conveyer belt both sides are provided with tape frame is sent, and the conveyer belt divides
Into some sections, a blanking breach is equipped with per being formed between adjacent two sections at the top of a blanking breach, each coiling station,
Each blanking indentation, there is sequentially provided with movable rocker and automatic cutting device, wherein movable rocker and conveyer belt frame member
It is connected, cutting device is fixed on framework；Per adjacent two coiling station, wherein there is one rotary flat of setting in a coiling station
Platform, rotation platform bottom is provided with the rotating base being rotatedly connected therewith；The conveyer belt, rotating base, movable rocker and sizing material
Automatic cut-off knife respectively passes through control system control.
Preferably, the rotation platform is rotated with base by rotating shaft.
Further, each coiling station places a transport carriage formula coiling machine or an I-beam wheel coiling machine, per phase
The coiling machine that adjacent two coiling stations are placed is different.
Further, the I-beam wheel coiling machine is placed on rotation platform.
Further, the movable rocker is class " L " shape, and it includes two sides, longer a line and frame member phase
Even, shorter a line extends to conveyer belt bottom, and the length of shorter a line matches with conveyor width.
Further, the coiling station has four, wherein No. 1 coiling station and No. 3 coiling stations place transport carriage
Formula coiling machine, No. 2 coiling stations and No. 4 coiling stations place I-beam wheel coiling machine.
Further, the sizing material automatic cut-off knife includes cutting disc and encoder, and cutting disc is with control by encoder
System is connected.
A kind of automatic on-line of the present invention rewinds and batched production line, can by increase activity rocker and rotation platform
Operation is batched and rewinded with synchronous, 2 people of original mode are co-operated and become only to be operated with 1 people, are reduced down
Operating personnel's quota during operation is rolled up, the design of rotation platform reduces the carrying work repeatedly of personnel, reduces the labor of workman
Fatigue resistance, improves production efficiency up to more than 30%, the present invention improves the efficiency that comes into force using simple setting high degree,
Personnel depaly is reduced, production cost is saved.
Brief description of the drawings
Fig. 1 is the structural representation of the production line of embodiment 1.
In figure：1-1 coiling stations；2-2 coiling stations；3-3 coiling stations；4-4 coiling stations；5- active pendulums
Frame；6- conveyer belts.
Embodiment
A kind of automatic on-line rewinds and batched production line, including several coiling stations, conveyer belt 6 and the control being sequentially arranged
System processed, the conveyer belt 6 runs through the top of several coiling stations, and the both sides of conveyer belt 6 are provided with and send tape frame, the conveyer belt
6 are divided into some sections, a blanking is equipped with the top of a blanking breach, each coiling station lacks per being formed between adjacent two sections
Mouthful, each blanking indentation, there is sequentially provided with movable rocker 5 and sizing material automatic cut-off knife, wherein movable rocker 5 and the frame of conveyer belt 6
Frame is rotatedly connected, and cutting device is fixed on framework；Per adjacent two coiling station, one is set in a coiling station wherein having
Rotation platform, rotation platform bottom is provided with the rotating base being connected therewith by axis of rotation；Each of which coiling station is placed
One transport carriage formula coiling machine or an I-beam wheel coiling machine, the coiling machine placed per adjacent two coiling station are different, I-shaped
Wheel coiling machine is placed on rotation platform.
Movable rocker 5 of the present invention is class " L " shape, and it includes two sides, and longer a line is connected with frame member,
Shorter a line extends to the bottom of conveyer belt 6, wherein the length of shorter a line matches with the width of conveyer belt 6.
Conveyer belt 6 of the present invention, rotating base and movable rocker 5 respectively pass through control system control；The sizing material
Automatic cut-off knife includes cutting disc and encoder, and cutting disc is connected by encoder with control system.
Coiling station described in the present embodiment has 4, is sequentially 1-4 coiling stations 4, wherein No. 1 coiling station 1 and No. 3
Coiling station 3 places transport carriage formula coiling machine, and No. 2 coiling stations 2 and No. 4 coiling stations 4 place I-beam wheel coiling machine.
The job order of the present embodiment setting coiling station be followed successively by No. 2 coiling stations 2, No. 4 coiling stations 4, No. 1 batch
Station 1, No. 3 coiling stations 3, wherein No. 2 coiling stations 2 and No. 4 coiling stations 4 set rotation platform.The normal shape of movable rocker 5
State is to put upwards.
During production, the I-beam wheel coiling machine in No. 2 first coiling stations 2 works, the movable rocker 5 in No. 2 coiling stations 2
Fall, the corresponding blanking breach of part is except falling into I-beam wheel coiling machine, and operation is batched in progress, the work in No. 2 coiling stations 2
When the part length that character wheel coiling machine is batched reaches the setting length of control system, control system control sizing material automatic cut-off knife severing
The part, the movable rocker 5 of No. 2 tops of coiling station 2 is put upwards, and the I-beam wheel coiling machine in No. 2 coiling stations 2 continues to roll up
Take the part do not batched after part severing；And part is taken to No. 4 coiling stations 4 from conveyer belt 6, from No. 4 coiling stations 4
The blanking breach of side enters the I-beam wheel coiling machine of No. 4 coiling stations 4, and I-beam wheel coiling machine starts to batch work；Meanwhile, No. 2
The I-beam wheel coiling machine of coiling station 2, by control system control rotation platform rotation 180 degree, is reached after completing to batch work
Stand-by state；
When the part of the I-beam wheel coiling machine of No. 4 coiling stations 4 reaches that control system sets length, control system control sizing material
The automatic cut-off knife severing part, the movable rocker 5 of No. 4 tops of coiling station 4 is put upwards, the I-beam wheel in No. 4 coiling stations 4
Coiling machine continues to batch the part do not batched after part severing；The movable rocker 5 on No. 2 tops of coiling station 2 is fallen, part from
The blanking breach on No. 1 top of coiling station 1 enters the transport carriage formula coiling machine of No. 1 coiling station 1；Meanwhile, No. 4 coiling stations
After 4 I-beam wheel coiling machine is completely rolled up, the rotation platform rotation 180 degree of the I-beam wheel coiling machine of No. 4 coiling stations 4, to standby shape
State；
Meanwhile, when the transport carriage formula coiling machine of No. 1 coiling station 1 works, workman is manually by I-shaped in No. 2 coiling stations 2
Wheel coiling machine has batched the termination of part and has been delivered in the transport carriage formula coiling machine of No. 1 coiling station 1, when conveyer belt 6 is by part
During the blanking indentation, there on the transport carriage formula coiling machine top for being sent to No. 1 coiling station 1, the transport carriage of No. 1 coiling station 1
Formula coiling machine works, because the termination of part in the I-beam wheel coiling machine of No. 2 coiling stations 2 is small in the transhipment of No. 1 coiling station 1
In vehicle type coiling machine, thus No. 1 coiling station 1 transport carriage formula coiling machine while batching, the work of No. 2 coiling stations 2
Character wheel coiling machine carries out rewinding work simultaneously, when the part that the transport carriage formula coiling machine of No. 1 coiling station 1 is batched reaches control
During the length of default, control system control sizing material automatic cut-off knife severing part, the transport carriage formula volume of No. 1 coiling station 1
Machine is taken to complete to batch work；Control system control activity rocker 5 is put upwards, and part is sent to No. 3 coiling stations by conveyer belt 6
3, cooperated by the transport carriage formula coiling machine of No. 3 coiling stations 3 and the I-beam wheel coiling machine of No. 4 coiling stations 4 and repeated No. 1
The work of coiling machine in coiling station 1 and No. 2 coiling stations 2.
The present invention is advantageous in that, when the speed of conveyer belt 6 is slower or the coiling machine of a certain coiling station breaks down
When, it is possible to use the coiling machine completion work of wherein remaining station；
Simultaneously when needing to place when batching dolly to No. 2 or No. 4 coiling stations 4, control system control rotation platform rotation is utilized
90 degree can place, and placement returns to working condition after terminating, and whole process is convenient and swift.
Claims (7)
1. a kind of automatic on-line rewinds and batched production line, it is characterised in that including several coiling stations, the biography being sequentially arranged
Send band（6）And control system, the conveyer belt（6）Through the top of several coiling stations, conveyer belt（6）Both sides are provided with and send band
Framework, the conveyer belt（6）It is divided into some sections, per forming a blanking breach, the top of each coiling station between adjacent two sections
Portion is equipped with a blanking breach, and each blanking indentation, there is sequentially provided with movable rocker（5）With sizing material automatic cut-off knife, wherein
Movable rocker（5）With conveyer belt（6）Frame member is connected, and cutting device is fixed on framework；Per adjacent two coiling station, wherein
There is one rotation platform of setting in a coiling station, rotation platform bottom is provided with the rotating base being rotatedly connected therewith；It is described
Conveyer belt（6）, rotating base, movable rocker（5）Respectively pass through control system control with sizing material automatic cut-off knife.
2. a kind of automatic on-line as claimed in claim 1 rewinds and batched production line, it is characterised in that the rotation platform and bottom
Seat is rotated by rotating shaft.
3. a kind of automatic on-line as claimed in claim 2 rewinds and batched production line, it is characterised in that each coiling station is placed
One transport carriage formula coiling machine or an I-beam wheel coiling machine, the coiling machine placed per adjacent two coiling station are different.
4. a kind of automatic on-line as claimed in claim 3 rewinds and batched production line, it is characterised in that the I-beam wheel coiling machine
It is placed on rotation platform.
5. a kind of automatic on-line as claimed in claim 4 rewinds and batched production line, it is characterised in that the movable rocker（5）
For class " L " shape, it includes two sides, and longer a line is connected with frame member, and shorter a line extends to conveyer belt（6）
Bottom, the length and conveyer belt of shorter a line（6）Width matches.
6. a kind of automatic on-line as claimed in claim 5 rewinds and batched production line, it is characterised in that the coiling station has four
It is individual, wherein No. 1 coiling station（1）With No. 3 coiling stations（3）Place transport carriage formula coiling machine, No. 2 coiling stations（2）With No. 4
Coiling station（4）Place I-beam wheel coiling machine.
7. a kind of automatic on-line as claimed in claim 6 rewinds and batched production line, it is characterised in that the sizing material automatic cut-off knife
Including cutting disc and encoder, cutting disc is connected by encoder with control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710613219.2A CN107253630B (en) | 2017-07-25 | 2017-07-25 | Automatic online rewinding and coiling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710613219.2A CN107253630B (en) | 2017-07-25 | 2017-07-25 | Automatic online rewinding and coiling production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107253630A true CN107253630A (en) | 2017-10-17 |
| CN107253630B CN107253630B (en) | 2023-10-13 |
Family
ID=60025235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710613219.2A Active CN107253630B (en) | 2017-07-25 | 2017-07-25 | Automatic online rewinding and coiling production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107253630B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111071837A (en) * | 2019-12-06 | 2020-04-28 | 杭州朝阳橡胶有限公司 | Automatic winding system for semi-finished product sidewall and winding method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07196245A (en) * | 1993-12-28 | 1995-08-01 | Showa Electric Wire & Cable Co Ltd | Drum change auxiliary device |
| JPH1159992A (en) * | 1997-08-08 | 1999-03-02 | Bridgestone Corp | Strip-like member winding device |
| CN201024007Y (en) * | 2007-02-06 | 2008-02-20 | 银川佳通轮胎有限公司 | Tyre side guiding open device |
| US20110030599A1 (en) * | 2009-05-12 | 2011-02-10 | Nahmaschinenfabrik Emil Stutznacker Gmbh & Co. Kg | Supply device |
| CN202449648U (en) * | 2012-03-04 | 2012-09-26 | 济宁嘉合塑胶制品有限公司 | Double-station winding device |
| CN103303714A (en) * | 2013-07-02 | 2013-09-18 | 江苏通用科技股份有限公司 | Improved laying-cloth opening structure of winding station of zero-degree belted-layer production line |
| CN204184993U (en) * | 2014-09-12 | 2015-03-04 | 易脉天成新材料科技（苏州）有限公司 | With the laminating rewinding machine of itemize function |
| CN206969800U (en) * | 2017-07-25 | 2018-02-06 | 合肥万力轮胎有限公司 | A kind of automatic on-line rewinds and batched production line |
-
2017
- 2017-07-25 CN CN201710613219.2A patent/CN107253630B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07196245A (en) * | 1993-12-28 | 1995-08-01 | Showa Electric Wire & Cable Co Ltd | Drum change auxiliary device |
| JPH1159992A (en) * | 1997-08-08 | 1999-03-02 | Bridgestone Corp | Strip-like member winding device |
| CN201024007Y (en) * | 2007-02-06 | 2008-02-20 | 银川佳通轮胎有限公司 | Tyre side guiding open device |
| US20110030599A1 (en) * | 2009-05-12 | 2011-02-10 | Nahmaschinenfabrik Emil Stutznacker Gmbh & Co. Kg | Supply device |
| CN202449648U (en) * | 2012-03-04 | 2012-09-26 | 济宁嘉合塑胶制品有限公司 | Double-station winding device |
| CN103303714A (en) * | 2013-07-02 | 2013-09-18 | 江苏通用科技股份有限公司 | Improved laying-cloth opening structure of winding station of zero-degree belted-layer production line |
| CN204184993U (en) * | 2014-09-12 | 2015-03-04 | 易脉天成新材料科技（苏州）有限公司 | With the laminating rewinding machine of itemize function |
| CN206969800U (en) * | 2017-07-25 | 2018-02-06 | 合肥万力轮胎有限公司 | A kind of automatic on-line rewinds and batched production line |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111071837A (en) * | 2019-12-06 | 2020-04-28 | 杭州朝阳橡胶有限公司 | Automatic winding system for semi-finished product sidewall and winding method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107253630B (en) | 2023-10-13 |
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