CN107248698B - A kind of resistor type spark plug - Google Patents

A kind of resistor type spark plug Download PDF

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Publication number
CN107248698B
CN107248698B CN201710499575.6A CN201710499575A CN107248698B CN 107248698 B CN107248698 B CN 107248698B CN 201710499575 A CN201710499575 A CN 201710499575A CN 107248698 B CN107248698 B CN 107248698B
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Prior art keywords
insulator
quartz glass
electrode
spark plug
type spark
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CN201710499575.6A
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Chinese (zh)
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CN107248698A (en
Inventor
宋天顺
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Ningbo Delco Spark Plug Manufacturing Co.,Ltd.
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Individual
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00Sparking plugs
    • H01T13/02Details
    • H01T13/04Means providing electrical connection to sparking plugs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00Sparking plugs
    • H01T13/02Details
    • H01T13/14Means for self-cleaning
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00Sparking plugs
    • H01T13/20Sparking plugs characterised by features of the electrodes or insulation
    • H01T13/34Sparking plugs characterised by features of the electrodes or insulation characterised by the mounting of electrodes in insulation, e.g. by embedding

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  • Spark Plugs (AREA)

Abstract

A kind of resistor type spark plug is mainly made of main metal fixture, insulator, lateral electrode, central electrode, current-limiting resistance and terminal electrode etc..Insulator is made of quartz glass or is grouped as by part on the insulator of quartz glass and the insulator lower part of insulating ceramics.The upper end outer diameter of insulator is equal to the internal diameter of main metal fixture installation threaded portion, and the upper surface of part is provided with annular projection on insulator or insulator, and the tip portion of central electrode is in partial ellipsoids.When insulator is made of quartz glass, current-limiting resistance is formed by ceramic cylinder and resistance powder sintering.When insulator is made of two parts above and below insulator, current-limiting resistance selects film resistor.The upper part upward and downward of lateral electrode flattens, and the upper end curved surface and center electrode tip most surfaces of insulator coat antiradiation layer.The invention has the advantages that service life can be greatly prolonged.

Description

A kind of resistor type spark plug
Technical field
The present invention relates to a kind of electric ignition devices, especially with a kind of resistor type spark plug that the service life is long.
Background technique
The alumina ceramic insulator at the resistor type spark plug sparking end being commonly used is directly exposed to frequent explosion Among the high temperature of burning, and aluminium oxide ceramics thermal coefficient is larger and about 31W/ (mK).Then, heat is made pottery by aluminium oxide It is comparatively fast transmitted to terminal electrode end at the sparking end of porcelain insulator.Again because compared with pure quartz glass when aluminium oxide ceramics high temperature Chemical property be not very stable, the alumina ceramic insulator being wrapped in so as to cause main metal fixture institute because of high temperature and continually Add sparking high-voltage electricity and easy insulation ag(e)ing, in addition the insulating resistance value of alumina ceramic insulator with the raising of temperature and be in logarithm Form decline.Cause the resistor type spark plug generally used mainly because the resistance value of alumina ceramic insulator comparatively fast declines in this way And cannot strike sparks again namely its service life it is shorter and almost at vulnerable part.It is 104836120 B of CN in Authorization Notice No. A kind of spark plug and a kind of patent of high-pressure ignition wire in, noninductive high voltagehigh frequency resistance selected by current-limiting resistance is unsuitable The sintering process of current spark plug.
Summary of the invention
In order to overcome the shortcomings of that the resistor type spark plug service life generally used is shorter, the present invention provides a kind of resistor-type Spark plug, service life are greatly prolonged.
The technical solution adopted by the present invention to solve the technical problems is: the present invention is mainly by main metal fixture, insulator, side Electrode, central electrode, current-limiting resistance, terminal electrode and antiradiation layer etc. constitute, wherein insulator only by quartz glass make and It is formed at or by part on the insulator of quartz glass and the insulator lower part subassembly of insulating ceramics.The quartz glass, The pure quartz glass for preferably dioxide-containing silica being selected to be greater than 99.9 ﹪, the pure quartz glass preferably select transparent height Pure quartz glass.Because pure quartz glass can be used for a long time at 1200 DEG C, softening temperature is up to 1730 DEG C, 1000 DEG C or less Thermal coefficient only have 2 W/ (mK) left and right, thermal expansion coefficient is minimum and can bear thermal shock, mechanical strength better than ceramics, especially It is that chemically and electrically performance under high temperature is very stable, is fabulous high temperature insulating material.So pure quartz glass insulator Insulating resistance value can keep stable namely of the invention service life that can be greatly prolonged for a long time at high temperature.It is described Insulating ceramics preferably selects alumina insulation ceramic.The outer diameter of insulator upper end is equal to the interior of main metal fixture installation threaded portion Diameter.At least one annular projection is arranged in the upper surface of insulator.The centre section tip portion of central electrode discharge tip is in length Axial part elliptical face, then the electric discharge top maximum curvature of central electrode and discharging gap it is breakdown before electric-field strength herein Degree is maximum.
When insulator is only made of the quartz glass, current-limiting resistance is formed by ceramic cylinder and resistance powder sintering, is burnt Knot integral structure can preferably export downwards the heat inside insulator.The upper and lower side of current-limiting resistance respectively with central electrode The upper end electrical connection of lower end, terminal electrode.The diameter of ceramic cylinder is slightly smaller than the internal diameter of insulator lower end.Close to ceramic cylinder two The contour support protrusion of at least three is all uniformly arranged on the cylindrical wall at end on circle, all support protrusion tops places are same The diameter on cylindrical surface is equal to the internal diameter of insulator lower end.
When insulator on insulator with insulator lower part by being partially grouped as, part and part under insulator on insulator Interface be located at the insulator middle section of largest outside diameter and radially wave-shaped, the annular projection of most inner lane, which should be, leads Part under the hot biggish insulator of coefficient, the heat dissipation being conducive to inside insulator in this way.Radiating cap and spring are metal or alloy , the centre section of radiating cap is in U-shape and its outer diameter is slightly smaller than the internal diameter of part lower end under insulator, and the outer diameter of spring is slightly smaller than The internal diameter of radiating cap.Radiating cap outer bottom is welded on the lower end surface of central electrode, and one end of spring is welded on the interior bottom of radiating cap Face center.The welding body of central electrode, radiating cap and spring is fixed on insulator in the central through hole of part with sealant.It dissipates Hot tap and spring dissipate the heat that central electrode conducts downwards.Current-limiting resistance selects film resistor, and the film resistor preferably selects With glass glaze film resistance;Film resistor can weaken skin effect.The end cap electrode welding of current-limiting resistance one end is in terminal electrode The welding body of upper surface, terminal electrode and current-limiting resistance is fixed on the central through hole of part under insulator with heat conductive insulating sealant It is interior.The lower surface camber of part is together with the top-surface camber of part under insulator electric insulating sealant pressure viscosity on insulator, under spring End and the upper end of current-limiting resistance are electrically connected.Since following antiradiation layers can reflect most high temperature heat radiations, thermal coefficient On lesser insulator part again can further it is heat-insulated, under insulator part thermal coefficient again than on insulator part it is big, To which the temperature of part and current-limiting resistance can drop to relatively low degree under part, insulator on insulator.In this way, insulator Insulation ag(e)ing delayed significantly namely the present invention can greatly prolong service life.
Lateral electrode upper part upward and downward flattens and increases the horizontal width of lateral electrode upper part, thus central electrode The lateral electrode upper part that spheroid electric discharge top and horizontal area increase can more preferably partner stick-plate discharge electrode, in turn Reduce the breakdown voltage between central electrode and lateral electrode, namely sparking one timing of high voltage can increase stick-plate discharging gap away from From and conducive to igniting.It all fills in gap between insulator and the inner wall and central electrode outer wall of main metal fixture installation threaded portion Sealant, the ozone change to insulator from outward appearance to inner essence at high temperature generated so as to effectively prevent electrode surface corona discharge Learn corrosion.At least part surface coating that the upper end curved surface and central electrode of insulator are exposed to outside insulator from bottom to top is anti- Antiradiation layer is coated with after radiating layer, the upper surface of best main metal fixture and inner rim coating insulating layer.Before coating, preferably will The insulator of antiradiation layer and the surface of central electrode are coated, and to apply the main metal fixture surface roughening of insulating layer coating. Antiradiation layer is as made of the antiradiation coating coating that can reflect most of heat radiation, and the antiradiation coating, which is generally selected, to be received Rice ceramic hollow microballon coating, the nano ceramics cenosphere coating preferably reflect the heat radiation of 80 ﹪ or more.
In the above-mentioned structure setting of the present invention: the thermal coefficient for being wrapped in the insulator of central electrode is smaller, so as to Electrocardio in being adjusted by adjusting the height of antiradiation layer coated by the surface that central electrode is exposed to outside insulator from bottom to top The operating temperature on pole electric discharge top.It is unlikely to make its surface temperature because antiradiation layer can directly reflect most heat radiations Rise it is higher, therefore the temperature of antiradiation layer surface height by cylindrical implosion fry frequency influenced it is smaller.When antiradiation surface layer When carbon deposit is dirty, more heat radiations can be absorbed because carbon distribution product is dirty, so that the temperature of carbon distribution product visceral layer increases rapidly and reaches self-cleaning. In addition antiradiation layer is coated with nano paint, therefore its surface inherently has self-cleaning action.It follows that the present invention is to vapour The compression ratio and revolving speed of oil turbine have than wider adaptation range.
The beneficial effects of the invention are as follows can greatly prolong service life.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Attached drawing 1 is the central cross-sectional view of the embodiment of the present invention one.
Attached drawing 2 is the A-A profile of the embodiment of the present invention one.
Attached drawing 3 is the central cross-sectional view of the embodiment of the present invention two.
1. main metal fixture, 2. insulators, part on 2A. insulator, part under 2B. insulator, 3. lateral electrodes, electrocardio in 4. Pole, 5. current-limiting resistances, 5A. end cap electrode, 5B. ceramic cylinder, 5B1. support protrusion, 5C. resistance powder, 6. terminal electrodes, 7. is anti- Radiating layer, 8. insulating layers, 9. radiating caps, 10. springs, 11. heat conductive insulating sealants.
Specific embodiment
In the central cross-sectional view of the embodiment one of attached drawing 1, insulator 2 be made of transparent pure quartz glass, The upper surface of insulator 2 is provided with an annular projection.The centre section tip portion of 4 discharge tip of central electrode is in long axial Part elliptical face.The upper part upward and downward of lateral electrode 3 flattens.Antiradiation layer 7 is by that can reflect 80 ﹪ or more heat radiations Made of the coating of nano aluminium oxide ceramic hollow microballon coating.Insulator 2 and main metal fixture 1 install threaded portion inner wall and in All fill sealant in gap between the outer wall of heart electrode 4.Current-limiting resistance is sintered by ceramic cylinder 5B and resistance powder 5C.Pottery The diameter of porcelain cylinder 5B is 0.3 millimeter smaller than the internal diameter of 2 lower end of insulator.All in circle on the cylindrical wall at the both ends ceramic cylinder 5B On be uniformly arranged 4 0.15 millimeter high of support protrusion 5B1.
In the A-A profile of the embodiment one of attached drawing 2, the big portion in the center of current-limiting resistance made of sintering is ceramics It is the resistance powder 5C of one layer of 0.15 millimeters thick around cylinder 5B, ceramic cylinder 5B.Current-limiting resistance insulated body 2 is wrapped in, and exhausted Edge body 2 is wrapped in by main metal fixture 1 again.
In the central cross-sectional view of the embodiment two of attached drawing 3, insulator is by part under part 2A on insulator and insulator 2B composition.Part 2A is made of transparent pure quartz glass on insulator, and part 2B is by alumina insulation ceramics under insulator It is made.The upper part upward and downward of lateral electrode 3 flattens.9 outer bottom of radiating cap is welded on the lower end surface of central electrode 4, spring 10 One end be welded on radiating cap 9 inner bottom surface center.The welding body of central electrode 4, radiating cap 9 and spring 10 is fixed with sealant On insulator in the central through hole of part 2A.Current-limiting resistance 5 selects glass glaze film resistance, the end cap electricity of 5 one end of current-limiting resistance Pole 5A is welded on the upper surface of terminal electrode 6, and the welding body of terminal electrode 6 and current-limiting resistance 5 is solid with heat conductive insulating sealant 11 It is scheduled under insulator in the central through hole of part 2B.On insulator under the lower surface camber and insulator of part 2A part 2B top-surface camber Together with electric insulating sealant pressure viscosity.Part 2A and main metal fixture 1 install the inner wall and central electrode 4 of threaded portion on insulator Outer wall between gap all fill sealant.The upper surface of main metal fixture 2 and inner rim coat insulating layer 8.Antiradiation layer 7 is Made of nano aluminium oxide ceramic hollow microballon coating as that can reflect 80 ﹪ or more heat radiations coats.

Claims (7)

1. a kind of resistor type spark plug, mainly by main metal fixture, insulator, lateral electrode, central electrode, current-limiting resistance and terminal electricity It is extremely equal to constitute, it is characterized in that: insulator is made by quartz glass or by part on the insulator of quartz glass and insulation The insulator lower part subassembly of ceramics forms;Insulator upper end outer diameter is equal to the internal diameter of main metal fixture installation threaded portion, center The centre section tip portion at electrode discharge tip is in long axial part elliptical face;
The upper part upward and downward of lateral electrode flattens;Outside the inner wall and central electrode of insulator and main metal fixture installation threaded portion Fill sealant in gap between wall;The upper end curved surface and central electrode of insulator are exposed to outside insulator from bottom to top at least one Part of the surface coats antiradiation layer with antiradiation coating;
When insulator is made of the quartz glass, current-limiting resistance is formed by ceramic cylinder and resistance powder sintering;Ceramic cylinder Diameter be less than insulator lower end internal diameter, close to ceramic cylinder both ends cylindrical wall at least three is all uniformly arranged on circle Contour support protrusion, the diameter on the same cylindrical surface is equal to the internal diameter of insulator lower end where all support protrusion tops;
When insulator on insulator with insulator lower part by being partially grouped as, the friendship of part and part under insulator on insulator Interface is located at insulator middle section and radially wave-shaped;The outer diameter of radiating cap be less than insulator under part lower end it is interior Diameter, the outer diameter of spring are less than the internal diameter of radiating cap, and radiating cap outer bottom is welded on the lower end surface of central electrode, one end weldering of spring It connects in the inner bottom surface center of radiating cap;Current-limiting resistance selects film resistor, and one end is welded on the upper surface of terminal electrode;Insulation The lower surface camber of part is together with the top-surface camber of part under insulator electric insulating sealant pressure viscosity on body, the lower end of spring and current limliting The upper end of resistance is electrically connected.
2. a kind of resistor type spark plug according to claim 1, it is characterized in that: the film resistor selects glass glaze film electricity Resistance.
3. a kind of resistor type spark plug according to claim 1, it is characterized in that: the antiradiation coating selection nano ceramics Cenosphere coating.
4. a kind of resistor type spark plug according to claim 1, it is characterized in that: the quartz glass selects silica to contain Amount is greater than the pure quartz glass of 99.9 ﹪.
5. a kind of resistor type spark plug according to claim 1, it is characterized in that: the insulating ceramics selects alumina insulation Ceramics.
6. a kind of resistor type spark plug according to claim 3, it is characterized in that: the nano ceramics cenosphere coating selects With nano aluminium oxide ceramic hollow microballon coating.
7. a kind of resistor type spark plug according to claim 4, it is characterized in that: the pure quartz glass select it is transparent Pure quartz glass.
CN201710499575.6A 2017-06-29 2017-06-29 A kind of resistor type spark plug Active CN107248698B (en)

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Application Number Priority Date Filing Date Title
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CN107248698B true CN107248698B (en) 2019-01-01

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107681467A (en) * 2017-11-22 2018-02-09 宋天顺 A kind of resistor type spark plug
CN109638651A (en) * 2019-01-28 2019-04-16 宋天顺 A kind of resistor type spark plug
CN111641112B (en) * 2020-04-20 2021-08-03 潍柴火炬科技股份有限公司 Method for reducing contact resistance of spark plug wiring terminal and spark plug

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87103738A (en) * 1987-05-29 1988-02-03 门晓光 Semi-plastic casting fuel-economizing spark plug
DE102009055397A1 (en) * 2009-12-30 2011-07-07 Robert Bosch GmbH, 70469 Ceramic insulator for use in spark plug in direct injection engine, has UV-protection layer absorbing UV-radiation and comprising thickness that ranges from forty to sixty micrometers, where insulator is designed based on aluminum oxide
CN102856792B (en) * 2012-09-10 2014-03-26 株洲湘火炬火花塞有限责任公司 Composite alumina insulator spark plug and manufacturing method thereof
DE102014210922A1 (en) * 2014-06-06 2015-12-17 Ford Global Technologies, Llc Method for producing a spark plug for an internal combustion engine and spark plug for an internal combustion engine
MX2017009710A (en) * 2015-01-29 2018-04-30 Fram Group Ip Llc Spark plug insulator having an anti-fouling coating and methods for minimizing fouling.

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Address after: 450000 Henan Province Zhengzhou Central Plains District West Third Ring 149 National University Science Park (East) Innovation Park Building 2 A Henan Public Examination Education Song Yibo

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Effective date of registration: 20200728

Address after: 221300 Tiefu Street, Tiefu Town, Pizhou City, Jiangsu Province (Cultural Center)

Patentee after: PIZHOU TIEFU JIULONG PUBLIC SERVICE Co.,Ltd.

Address before: 450000 A, block 2, building 2, innovation park, National Science and Technology Park (East District), 149 West Third Ring Road, Zhongyuan District, Zhengzhou, Henan.

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Address before: Tiefu Street (Cultural Center), Tiefu Town, Pizhou City, Xuzhou City, Jiangsu Province

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Patentee after: Ningbo Delco Spark Plug Manufacturing Co.,Ltd.

Address before: 215600 station 0023, 20th floor, building A-1, shazhouhu science and Technology Innovation Park, Huachang Road, yangshe Town, Zhangjiagang City, Suzhou City, Jiangsu Province (cluster registration)

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