CN107245559A - The disk-like accessory high-accuracy intelligent quenching machine of electro-hydraulic composite flooding and control method - Google Patents
The disk-like accessory high-accuracy intelligent quenching machine of electro-hydraulic composite flooding and control method Download PDFInfo
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- CN107245559A CN107245559A CN201710411443.3A CN201710411443A CN107245559A CN 107245559 A CN107245559 A CN 107245559A CN 201710411443 A CN201710411443 A CN 201710411443A CN 107245559 A CN107245559 A CN 107245559A
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/32—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
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Abstract
The invention discloses a kind of disk-like accessory high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, including adjustable housing, quenching table, technological parameter storehouse and control system, adjustable housing includes gantry base and tilts bearing support, quenching table includes panoramic table and intelligent claw, and control system includes position detecting system, clamping force control system, operation monitoring system；Also include a kind of control method simultaneously；The present invention can adapt to the quenching heat treatment of high-volume Different structural parameters parts, can be according to the type of quenching workpiece, material properties and quenching technical requirement, it is determined that the key parameter such as the angle of inclination of optimal rack shelf, quenching velocity and quenching frequency, improves the reasonability that parameters of quenching is determined；Meanwhile, operation monitoring system can carry out effective monitoring to the technological parameter in quenching process, improve efficiency, reliability and the quality of quenching, realize the intellectuality of quenching technical.
Description
Technical field
The present invention relates to a kind of disk-like accessory high-accuracy intelligent quenching machine of electro-hydraulic composite flooding and control method, belong to
Machine-building processing technique field.
Background technology
Quenching is important Technology for Heating Processing, and disk-like accessory (such as gear) due to structure particularity and application it is extensive
Property, the requirement to quenching apparatus is higher and demand is larger.
Using fixed more than the frame of traditional quenching machine, it is impossible to a small range adjustment is carried out, so as to limit
The adjustment space of relative position between part and quenching inducer；Generally part is propped up using the carrying roller being arranged in frame
Position relationship between support, carrying roller is previously set, rotation of this carrying roller supporting way in part especially large-scale heavy duty part
Slippage is easily caused in quenching process, there is certain potential safety hazard, and the main parts to fixed dimension are more applicable, and
Processing is quenched for the batch of different size parts, it is difficult to the function of adjust automatically clamping dimension, and parts are applied
Chucking power is difficult to effective control, and chucking power is too small to easily cause slippage, and chucking power is excessive, easily causes component surface and inherence
Damage.
Traditional quenching machine limits the quenching heat treatment of high-volume Different structural parameters parts.In addition, quenching press
The structure type of bed, the technological parameter of quenching has material impact to the quenching effect of part, and traditional quenching machine can not
According to material properties and quenching technical requirement, it is determined that the angle of inclination of optimal rack shelf, quenching velocity and quenching frequency etc.
Key parameter；Change simultaneously for the technological parameter in quenching process can not accomplish effective monitoring and in time adjustment, it is difficult to protect
Card quenching quality, so as to reduce the efficiency of quenching, reliability and quality, it is difficult to realize the intellectuality of quenching technical.
The content of the invention
It is an object of the invention to provide a kind of disk-like accessory high-accuracy intelligent quenching machine of electro-hydraulic composite flooding and control
Method processed, its can adjust automatically clamping dimension, with position components detection, clamping force sensing etc. function, to parts
Chucking power is achieved effective control, while being monitored to the technological parameter in quenching process and feedback control.
To achieve the above object, the present invention provides following technical scheme：A kind of disk-like accessory is high-precision with electro-hydraulic composite flooding
Close intelligent quenching machine,
It includes by gantry base, tilts the adjustable housing that constitutes of bearing support, by panoramic table and is arranged on panoramic table
The quenching table that intelligent claw is constituted, technological parameter storehouse and control system；
Use can realize that the constraint rotated relatively freely is attached between described gantry base and inclination bearing support,
The upper surface of the vertical column of gantry base is provided with hydraulic cylinder, and the two ends of hydraulic cylinder are respectively with the upper surface of vertical column and inclining
Inclined bearing frame is connected；It is provided with quenching liquid seepage net, described inclined shore frame and sets in the bottom of described gantry base
Quenching table；
Described control system includes localization examination system, clamping force control system and operation monitoring system；
Described panoramic table includes reversing chassis, chuck body, and the shell of the reversing chassis includes worm set, worm set
Inside worm screw is installed, one end of worm screw passes through shaft joint and revolution driving motor connection, and side and the turbine of worm screw are turned round
Supporting engagement, turbine pivoting support is connected with chuck body；
Described chuck body includes being provided with mounting bracket I and mounting bracket II on chuck base, chuck shell, chuck base,
Be provided with mounting bracket I on Locating driver motor, mounting bracket II and bevel pinion be installed, Locating driver motor by shaft joint with
Bevel pinion is connected, and bevel pinion is engaged with bevel gear wheel, and bevel gear wheel is connected with the rotating shaft of snail line rotating disk；
The upper surface of described chuck shell, which is provided with multiple slideways, each slideway, places intelligent claw；Intelligent claw
The sensor for being internally provided with buffer gear and sensing pressure, the front end face and rear end face of intelligent claw be mounted on sensing away from
From range sensor, the upper surface engaged transmission of bottom face and snail line rotating disk.
Connected between described gantry base and inclination bearing support by cradle head, described cradle head is symmetrical
In gantry base and the two ends of inclination bearing support.
The slideway of described chuck upper surface of outer cover is 3, and slideway and the intelligent equal Central Symmetry of claw are distributed in outside chuck
The upper surface of shell.
Described hydraulic cylinder has two, and installation is arranged symmetrically in the upper surface of vertical column, and with the horizontal certain
Angle, hydraulic cylinder is in the upper position of inclination bearing support with tilting the link position of bearing support.
The front end face of described intelligent claw is female cambered surface, and rear end face is evagination screw thread cambered surface, and bottom face is spiral shell
Line plane；
The sensor for the sensing distance installed on front end face and rear end face is laser displacement sensor；The inside of intelligent claw
The buffer gear of setting is that spring, the sensor of sensing pressure set are pressure sensor；Intelligent claw is resistance to using titanium alloy
High-temperature material is fabricated.
Described turbine pivoting support is connected by the chuck base of ring flange and chuck body.
Described chuck base is end face sleeve shaped, and mounting bracket I and mounting bracket II are arranged on the side of chuck base.
Cylinder roller bearing is installed between the described rotating shaft of snail line rotating disk and the central rotating shaft of chuck base,
The bottom of the rotating shaft of snail line rotating disk is disposed with thrust bearing, and thrust bearing is fixed on the bottom of chuck base by end cap
End face.
Described technological parameter storehouse includes parameter input module and parameter output module, and parameter input module is quenched for input
Material properties and the quenching technical requirement of firer's part, parameter output module are used to export the optimal gantry base of quenching effect with inclining
Angle of inclination, quenching velocity, quenching frequency between inclined bearing frame.
A kind of disk-like accessory control method of electro-hydraulic composite flooding high-precision intelligent quenching machine, comprises the following steps：
Step one：According to the type of quenching workpiece, the parameter input module in technological parameter storehouse inputs the material of quenching workpiece
Expect attribute and quenching technical requirement, optimal gantry base is obtained by parameter output module and the inclination between bearing support is tilted
Angle, quenching velocity, quenching frequency；
Step 2：Angle of inclination between the gantry base and inclination bearing support that are determined according to step one, passes through hydraulic cylinder
Adjustment tilts the angle between bearing support and gantry base, and intelligent claw is resetted；
Step 3：Quenching workpiece is placed on panoramic table, smart card is detected by the range sensor on intelligent claw
The distance between pawl current location and quenching workpiece, position detecting system, adjustment quenching are fed back to by the distance signal detected
The position of workpiece, makes quenching workpiece be placed on the center of panoramic table, completes the placement of quenching workpiece；
Intelligent claw is adjusted by Locating driver motor control to move to center, in moving process, on intelligent claw
Distance between intelligent claw and quenching workpiece is fed back to position detecting system by range sensor in real time, when intelligent claw and quenching
When workpiece is contacted, the sensor of sensing pressure detects the chucking power that intelligent claw applies to quenching workpiece in real time on intelligent claw,
The clamping force size detected feeds back to clamping force control system, when chucking power, which is met, to be required, completes the positioning of quenching workpiece
Clamping；
Step 4：By revolution driving motor control, driving panoramic table rotation, the quenching velocity determined according to step one and
Frequency is quenched, quencher's processing is carried out to quenching workpiece；
Operation monitoring system is supervised to the rotary speed of panoramic table, the clamping force size of intelligent claw in quenching process
Control, when the rotary speed of panoramic table is fluctuated, operation monitoring system sends control signal and gives revolution motor, by anti-
Feedback control is eliminated；
When the clamping force size reduction of intelligent claw, operation monitoring system sends control signal and gives positioning motor,
The constant of clamping force is ensured by feedback control；When clamping force exceeds controlled range, operation monitoring system sends alarm signal,
Revolution driving motor stops the rotation, panoramic table self-locking.
Compared with traditional quenching machine, relative turn can be realized between gantry base of the invention and inclination bearing support
It is dynamic, adjustable angle between gantry base and inclination bearing support can be realized using Driven by Hydraulic Cylinder, adjustable frame can be realized
Part adds the adjustment space of relative position between part and quenching inducer in the pose adjustment of small range；Quench work
Platform can realize the adjustment of the intelligent claw clamping dimension for different parts by Locating driver motor and revolution driving motor
With integrally-built rotation；
Meanwhile, the front end face and rear end face of intelligent claw are mounted on the sensor of sensing distance, being capable of effective detection zero
The placement location of part, makes parts be placed on the center on turntable, so can effectively control parts to feel with quenching
Answer the relative position between device constant, the difficulty of the fluctuation of reduction relative position and control；Intelligent claw can be controlled to press from both sides in real time simultaneously
Hold the adjustment of size, realize the automatic detection being held in place, it is to avoid the collision with piece surface, intelligent claw is internally provided with
The sensor of buffer gear and sensing pressure, can control effectively, it is to avoid piece surface and inherence to the chucking power of part
Damage；
In addition, the present invention can be according to the type of quenching workpiece, material properties and quenching technical requirement, it is determined that optimal machine
The key parameters such as angle of inclination, quenching velocity and the quenching frequency of frame support, improve the reasonability that parameters of quenching is determined；Meanwhile,
Operation monitoring system can carry out effective monitoring to the technological parameter in quenching process, it is ensured that the constant and reliability of parameters of quenching；
The present invention can adapt to the quenching heat treatment of high-volume Different structural parameters parts, can effective monitoring quenching process
In technological parameter, improve quenching efficiency, reliability and quality, realize the intellectuality of quenching technical.
Brief description of the drawings
Fig. 1 is overall structure figure of the present invention；
Fig. 2 is panoramic table structure chart of the present invention；
Fig. 3 for panoramic table of the present invention A-A to sectional view；
Fig. 4 is the structure chart of chuck base of the present invention；
Fig. 5 is the structure chart of bevel gear wheel of the present invention and flat thread rotating disk；
Fig. 6 is quenching table front view of the present invention；
Fig. 7 is the structure chart of the intelligent claw of the present invention；
Fig. 8 is the intelligent claw overall structure sectional view of the present invention；
Fig. 9 is quenching workpiece position fixing process structure chart of the present invention；
Figure 10 positions completion status structure chart for the quenching workpiece of the embodiment of the present invention；
Figure 11 is the system construction drawing of control method of the present invention.
In figure：11st, gantry base；12nd, bearing support is tilted；13rd, vertical column；14th, quenching liquid seepage net；15th, rotate and close
Section；2nd, panoramic table；21st, reversing chassis；211st, worm set；212 ring flanges；22nd, chuck body；221st, chuck base；222nd, chuck
Shell；223rd, mounting bracket I；224th, mounting bracket II；225th, cylinder roller bearing；226th, thrust bearing；23rd, worm screw；241st, position
Motor；242nd, revolution driving motor；25th, turbine pivoting support；26th, bevel pinion；27th, shaft joint；28th, bevel gear wheel；
29th, snail line rotating disk；3rd, intelligent claw；31st, front end face；32nd, rear end face；33rd, bottom face；34th, laser displacement sensor；
35th, spring；36th, pressure sensor；4th, hydraulic cylinder；5th, quenching workpiece；6th, technological parameter storehouse；61st, parameter input module；62nd, join
Number output module；7th, control system；71st, position detecting system, 72, clamping force control system；73rd, operation monitoring system.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
As shown in Figure 1, Figure 2, it is that a kind of disk-like accessory is high-accuracy with electro-hydraulic composite flooding shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Figure 11
Intelligent quenching machine,
It includes by gantry base 11, tilts the adjustable housing that constitutes of bearing support 12, by panoramic table 2 and is arranged on panoramic table
The quenching table that intelligent claw 3 on 2 is constituted, technological parameter storehouse 6 and control system 7；
Use can realize that the constraint rotated relatively freely is carried out between described gantry base 11 and inclination bearing support 12
Connection, the upper surface of the vertical column 13 of gantry base 11 is provided with hydraulic cylinder 4, the two ends of hydraulic cylinder 4 respectively with vertical column
13 upper surface and inclination bearing support 12 are connected；Quenching liquid seepage net 14, institute are provided with the bottom of described gantry base 11
Quenching table is set in the inclined shore frame 12 stated；
Described control system 7 includes localization examination system 71, clamping force control system 72 and operation monitoring system 73；
Described panoramic table 2 includes reversing chassis 21, chuck body 22, and the shell of the reversing chassis 21 includes worm set
211, the inside of worm set 211 is provided with worm screw 23, and one end of worm screw 23 is connected by shaft joint 27 with revolution driving motor 242
Connect, the side of worm screw 23 is engaged with turbine pivoting support 25, and turbine pivoting support 25 is connected with chuck body 22；
Described chuck body 22 includes being provided with mounting bracket on chuck base 221, chuck shell 222, chuck base 221
It is provided with I223 and mounting bracket II224, mounting bracket I223 on Locating driver motor 242, mounting bracket II224 and small bevel gear is installed
Wheel 26, Locating driver motor 241 is connected by shaft joint 27 with bevel pinion 26, and bevel pinion 26 is engaged with bevel gear wheel 28,
Bevel gear wheel 28 is connected with the rotating shaft of snail line rotating disk 29；
The upper surface of described chuck shell 222, which is provided with multiple slideways, each slideway, places intelligent claw 3；Intelligence
The sensor for being internally provided with buffer gear and sensing pressure of claw 3, the front end face 31 and rear end face 32 of intelligent claw 3 are pacified
Range sensor equipped with sensing distance, the upper surface engaged transmission of bottom face 33 and snail line rotating disk 29.
As shown in Figure 1：Connected between described gantry base 11 and inclination bearing support 12 by cradle head 15, it is described
Cradle head 15 is symmetrically distributed in gantry base 11 and tilts the two ends of bearing support 12.
As shown in Figure 1：The slideway of the described upper surface of chuck shell 222 is 3, slideway and the intelligent equal center pair of claw 3
Claim the upper surface for being distributed in chuck shell 222.
As shown in Figure 1：Described hydraulic cylinder 4 has two, is arranged symmetrically installation in the upper surface of vertical column 13, and with
Horizontal plane forms an angle, and hydraulic cylinder 4 is in the upper position of inclination bearing support 12 with tilting the link position of bearing support 12.
As shown in Figure 7 and Figure 8：The front end face 31 of described intelligent claw 3 is female cambered surface, and rear end face 32 is evagination
Screw thread cambered surface, bottom face 33 is screw thread plane；
The sensor for the sensing distance installed on front end face 31 and rear end face 32 is laser displacement sensor 34；Intelligent claw
The buffer gear that 3 inside is set is that spring 35, the sensor of the sensing pressure set are pressure sensor 36；Intelligent claw 3
Fabricated using titanium alloy exotic material.
As shown in Figure 2：Described turbine pivoting support 25 is connected by the chuck base 221 of ring flange 212 and chuck body 22
Connect.
As shown in Figure 4：Described chuck base 221 is end face sleeve shaped, and mounting bracket I223 and mounting bracket II224 are arranged on
The side of chuck base 221.
As shown in Figure 3：Installed between the described rotating shaft of snail line rotating disk 29 and the central rotating shaft of chuck base 221
There is cylinder roller bearing 225, the bottom of the rotating shaft of snail line rotating disk 29 is disposed with thrust bearing 226, and thrust bearing 226 leads to
Cross the bottom end face that end cap is fixed on chuck base 221.
As shown in figure 11：Described technological parameter storehouse 6 includes parameter input module 61 and parameter output module 62, and parameter is defeated
Enter material properties and quenching technical requirement that module 61 is used to input quenching workpiece 5, parameter output module 62, which is used to export, to quench
Angle of inclination, quenching velocity between the gantry base 11 and inclination bearing support 12 of best results, quenching frequency.
As shown in Fig. 9, Figure 10 and Figure 11：The controlling party of the electro-hydraulic composite flooding high-precision intelligent quenching machine of disk-like accessory
Method, comprises the following steps：
Step one：According to the type of quenching workpiece 5, the parameter input module 61 in technological parameter storehouse 6 inputs quenching workpiece 5
Material properties and quenching technical requirement, by parameter output module 62 obtain optimal gantry base 11 with tilt bearing support 12
Between angle of inclination, quenching velocity, quenching frequency；
Step 2：Angle of inclination between the gantry base 11 and inclination bearing support 12 that are determined according to step one, passes through liquid
The adjustment of cylinder pressure 4 tilts the angle between bearing support 12 and gantry base 11, and intelligent claw 3 is resetted；
Step 3：Quenching workpiece 5 is placed on panoramic table 2, intelligence is detected by the range sensor on intelligent claw 3
The distance between the current location of claw 3 and quenching workpiece 5, position detecting system 71 is fed back to by the distance signal detected, is adjusted
The position of whole quenching workpiece 5, makes quenching workpiece 5 be placed on the center of panoramic table 2, completes the placement of quenching workpiece 5；
Moved by the intelligent claw 3 of the control adjustment of Locating driver motor 241 to center, in moving process, intelligent claw 3
On range sensor the distance between intelligent claw 3 and quenching workpiece 5 is fed back into position detecting system 71 in real time, work as smart card
When pawl 3 is contacted with quenching workpiece 5, the sensor that pressure is sensed on intelligent claw 3 detects intelligent claw 3 to quenching workpiece 5 in real time
The chucking power of application, the clamping force size detected feeds back to clamping force control system 72, when chucking power, which is met, to be required, completes
The positioning clamping of quenching workpiece 5；
Step 4：Controlled by revolution driving motor 242, driving panoramic table 2 rotates, the quenching speed determined according to step one
Degree and quenching frequency, quencher's processing is carried out to quenching workpiece 5；
Operation monitoring system 73 is carried out to the rotary speed of panoramic table 2, the clamping force size of intelligent claw 3 in quenching process
Monitoring, when the rotary speed of panoramic table 2 is fluctuated, operation monitoring system 73 sends control signal and gives revolution motor
242 are eliminated by feedback control；
When the clamping force size reduction of intelligent claw 3, operation monitoring system 73 sends control signal and gives Locating driver electricity
Machine 241, the constant of clamping force is ensured by feedback control；
When clamping force exceeds controlled range, operation monitoring system 73 sends alarm signal, and revolution driving motor 242 stops
Rotation, the self-locking of panoramic table 2.
Compared with traditional quenching machine, it can be realized between gantry base 11 of the invention and inclination bearing support 12 relative
Rotate, adjustable angle, adjustable frame energy between gantry base 11 and inclination bearing support 12 can be realized using the driving of hydraulic cylinder 4
Pose adjustment of the part in small range is enough realized, the adjustment space of relative position between part and quenching inducer is added；Quench
Fiery workbench can realize that the intelligent claw for different parts is pressed from both sides by Locating driver motor 241 and revolution driving motor 242
Hold the adjustment and integrally-built rotation of size；
Meanwhile, the front end face and rear end face of intelligent claw 3 are mounted on the sensor of sensing distance, being capable of effective detection zero
The placement location of part, the center for making parts be placed on panoramic table 2 so can effectively control parts to feel with quenching
Answer the relative position between device constant, the difficulty of the fluctuation of reduction relative position and control；Simultaneously intelligent claw 3 can be controlled to press from both sides in real time
The adjustment of size is held, the automatic detection being held in place is realized, it is to avoid the collision with piece surface, the inside of intelligent claw 3 is set
There is the sensor of buffer gear and sensing pressure, the chucking power of part can be control effectively, it is to avoid piece surface and interior
Damage；
In addition, the present invention can be according to the type of quenching workpiece, material properties and quenching technical requirement, it is determined that optimal machine
The key parameters such as angle of inclination, quenching velocity and the quenching frequency of frame support, improve the reasonability that parameters of quenching is determined；Meanwhile,
Operation monitoring system 73 can in quenching process technological parameter carry out effective monitoring, it is ensured that parameters of quenching it is constant and reliable
Property；
The present invention can adapt to the quenching heat treatment of high-volume Different structural parameters parts, can effective monitoring quenching process
In technological parameter, improve quenching efficiency, reliability and quality, realize the intellectuality of quenching technical.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the claim involved by limitation.
Described above, only presently preferred embodiments of the present invention is not intended to limit the invention, every skill according to the present invention
Any trickle amendment, equivalent substitution and improvement that art is substantially made to above example, should be included in technical solution of the present invention
Protection domain within.
Claims (9)
1. a kind of disk-like accessory high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, it is characterised in that：
It includes by gantry base (11), tilts bearing support (12) adjustable housing for constituting, by panoramic table (2) and is arranged on revolution
The quenching table that intelligent claw (3) on platform (2) is constituted, technological parameter storehouse (6) and control system (7)；
Use can realize that the constraint rotated relatively freely is carried out between described gantry base (11) and inclination bearing support (12)
Connection, the upper surface of the vertical column (13) of gantry base (11) is provided with hydraulic cylinder (4), the two ends of hydraulic cylinder (4) respectively with
The upper surface of vertical column (13) and inclination bearing support (12) connection；The bottom of described gantry base (11) is provided with quenching
Quenching table is set in liquid seepage net (14), described inclined shore frame (12)；
Described technological parameter storehouse (6) includes parameter input module (61) and parameter output module (62), parameter input module
(61) it is used for material properties and the quenching technical requirement for inputting quenching workpiece (5), parameter output module (62), which is used to export, to quench
Angle of inclination, quenching velocity between the gantry base (11) and inclination bearing support (12) of best results, quenching frequency；
Described control system (7) includes localization examination system (71), clamping force control system (72) and operation monitoring system
(73)；
Described panoramic table (2) includes reversing chassis (21), chuck body (22), and the shell of the reversing chassis (21) includes snail
Rod set (211), the inside of worm set (211) is provided with worm screw (23), and one end of worm screw (23) passes through shaft joint (27) and revolution
Motor (242) is connected, and the side of worm screw (23) is engaged with turbine pivoting support (25), turbine pivoting support (25) and chuck
Body (22) is connected；
Described chuck body (22) includes chuck base (221), chuck shell (222), and chuck base is provided with installation on (221)
It is provided with frame I (223) and mounting bracket II (224), mounting bracket I (223) on Locating driver motor (242), mounting bracket II (224)
Bevel pinion (26) is installed, Locating driver motor (241) is connected by shaft joint (27) with bevel pinion (26), bevel pinion
(26) engaged with bevel gear wheel (28), bevel gear wheel (28) is connected with the rotating shaft of snail line rotating disk (29)；
The upper surface of described chuck shell (222), which is provided with multiple slideways, each slideway, places intelligent claw (3)；Intelligence
The sensor for being internally provided with buffer gear and sensing pressure of claw (3), the front end face (31) and rear end face of intelligent claw (3)
(32) range sensor of sensing distance is mounted on, bottom face (33) engages biography with the upper surface of snail line rotating disk (29)
It is dynamic.
2. a kind of disk-like accessory according to claim 1 high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, its feature
It is：It is connected between described gantry base (11) and inclination bearing support (12) by cradle head (15), described rotation is closed
Section (15) is symmetrically distributed in gantry base (11) and tilts the two ends of bearing support (12).
3. a kind of disk-like accessory according to claim 2 high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, its feature
It is：The slideway of described chuck shell (222) upper surface is 3, and slideway and intelligent claw (3) Central Symmetry are distributed in card
The upper surface of disk casing (222).
4. a kind of disk-like accessory according to claim 1 high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, its feature
It is：Described hydraulic cylinder (4) has two, is arranged symmetrically installation in the upper surface of vertical column (13), and with the horizontal
Certain angle, hydraulic cylinder (4) is in the upper position of inclination bearing support (12) with tilting the link position of bearing support (12).
5. a kind of disk-like accessory according to claim 1 high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, its feature
It is：The front end face (31) of described intelligent claw (3) is female cambered surface, and rear end face (32) is evagination screw thread cambered surface, bottom
End face (33) is screw thread plane；
The sensor for the sensing distance installed on front end face (31) and rear end face (32) is laser displacement sensor (34)；Smart card
The buffer gear that the inside of pawl (3) is set be that spring (35), the sensor of the sensing pressure of setting are pressure sensor (36)；Intelligence
Energy claw (3) is using the processing and manufacturing of titanium alloy exotic material.
6. a kind of disk-like accessory according to claim 1 high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, its feature
It is：Described turbine pivoting support (25) is connected by ring flange (212) with the chuck base (221) of chuck body (22).
7. a kind of disk-like accessory according to claim 1 or 2 high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, it is special
Levy and be：Described chuck base (221) is end face sleeve shaped, and mounting bracket I (223) and mounting bracket II (224) are arranged on chuck
The side of base (221).
8. a kind of disk-like accessory according to claim 1 or 2 high-accuracy intelligent quenching machine of electro-hydraulic composite flooding, it is special
Levy and be：Cylinder is installed between the rotating shaft of described snail line rotating disk (29) and the central rotating shaft of chuck base (221)
Roller bearing (225), the bottom of the rotating shaft of snail line rotating disk (29) is disposed with thrust bearing (226), thrust bearing (226)
The bottom end face of chuck base (221) is fixed on by end cap.
9. a kind of control of the electro-hydraulic composite flooding high-precision intelligent quenching machine of disk-like accessory described in use claim 1-8
Method, it is characterised in that：Comprise the following steps：
Step one：According to the type of quenching workpiece (5), the parameter input module (61) in technological parameter storehouse (6) inputs quencher
Material properties and the quenching technical requirement of part (5), optimal gantry base (11) is obtained with inclining by parameter output module (62)
Angle of inclination, quenching velocity, quenching frequency between inclined bearing frame (12)；
Step 2：Angle of inclination between the gantry base (11) and inclination bearing support (12) that are determined according to step one, passes through liquid
Cylinder pressure (4) adjustment tilts the angle between bearing support (12) and gantry base (11), and intelligent claw (3) is resetted；
Step 3：Quenching workpiece (5) is placed on panoramic table (2), intelligence is detected by the range sensor on intelligent claw (3)
The distance between energy claw (3) current location and quenching workpiece (5), position detecting system is fed back to by the distance signal detected
(71), the position of adjustment quenching workpiece (5), makes quenching workpiece (5) be placed on the center of panoramic table (2), completes quencher
The placement of part (5)；
Moved by the intelligent claw (3) of Locating driver motor (241) control adjustment to center, in moving process, intelligent claw
(3) distance between intelligent claw (3) and quenching workpiece (5) is fed back to position detecting system by the range sensor in real time
(71), when intelligent claw (3) is contacted with quenching workpiece (5), the sensor that pressure is sensed on intelligent claw (3) detects intelligence in real time
The chucking power that energy claw (3) applies to quenching workpiece (5), the clamping force size detected feeds back to clamping force control system
(72), when chucking power, which is met, to be required, the positioning clamping of quenching workpiece (5) is completed；
Step 4：Controlled by revolution driving motor (242), driving panoramic table (2) rotation, the quenching speed determined according to step one
Degree and quenching frequency, quencher's processing is carried out to quenching workpiece (5)；
Operation monitoring system (73) enters to the rotary speed of panoramic table (2), the clamping force size of intelligent claw (3) in quenching process
Row monitoring, when the rotary speed of panoramic table (2) is fluctuated, operation monitoring system (73) sends control signal to revolution driving
Motor (242), is eliminated by feedback control；
When the clamping force size reduction of intelligent claw (3), operation monitoring system (73) sends control signal and gives Locating driver electricity
Machine (241), the constant of clamping force is ensured by feedback control；When clamping force exceeds controlled range, operation monitoring system (73)
Alarm signal is sent, revolution driving motor (242) stops the rotation, panoramic table (2) self-locking.
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| CN108000234A (en) * | 2017-11-30 | 2018-05-08 | 江阴振宏重型锻造有限公司 | A kind of turnery processing system and method for turning |
| WO2021073469A1 (en) * | 2019-10-14 | 2021-04-22 | 刘玉飞 | Device and method capable of adjusting posture for bearing disc parts |
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| Publication number | Publication date |
|---|---|
| CN107245559B (en) | 2018-08-24 |
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