CN107244036B - Multi-sheet metal part simultaneous embedding forming jig - Google Patents
Multi-sheet metal part simultaneous embedding forming jig Download PDFInfo
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- CN107244036B CN107244036B CN201710499353.4A CN201710499353A CN107244036B CN 107244036 B CN107244036 B CN 107244036B CN 201710499353 A CN201710499353 A CN 201710499353A CN 107244036 B CN107244036 B CN 107244036B
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- base
- plate
- push plate
- main board
- jig
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
- B29C2045/14155—Positioning or centering articles in the mould using vacuum or suction
Abstract
The invention provides a jig for simultaneously embedding and molding a plurality of metal pieces, which comprises a main board and a base; the main board is provided with a top plate 11, a top plate guide post 12, a top plate guide sleeve 13, a positioning guide post 14, a limiting block 15, a vacuum suction channel 16, a positioning needle 17, a manipulator connecting plate 18 and a main board cylinder 19; the base is provided with a base cylinder 21, a push plate 22, a push plate guide rail 23, a positioning guide sleeve 24, a microswitch 25, a vacuum suction channel 26, a base positioning needle 27 and a push plate limiting block 28. In the production process of the jig, the metal piece cannot fall off in the jig to cause the pressing die, so that the production efficiency and the production yield are improved; the jig for placing the iron part is synchronous with the injection product of the injection molding machine, so that the labor input in the production process of the product is reduced.
Description
Technical Field
The invention relates to a jig, in particular to a jig for simultaneously embedding a plurality of metal sheets into a mold.
Background
In the current situation that each enterprise faces at present, the price of raw materials rises, the cost of labor force is increased, the competition among industries is fierce, and the unit price of products is lower. The full-automatic injection molding machine can only be optimized in the technical aspect, the mechanical arm is used during injection molding, related fixtures are researched and developed to carry out full-automatic production, the production efficiency is improved, the labor cost is saved, and the income is increased.
In order to meet the requirement of product appearance, the existing customers design the thickness of the product to be thinner and thinner to reach the limit of injection molding, and can not mold qualified products. In order to avoid the difficulty of injection molding, the design of the existing product is changed into a metal part designed in plastic, so that the metal part is used for replacing a meat-thin area in the product, and meanwhile, the metal part can ensure the structural strength of the product. When one or more metal parts are designed in the product, if a plurality of metal parts are buried into the mold by manpower during injection molding of the mold, the production period is long and the production cost is high. The operator can open and close the safety door of the forming machine continuously, the working strength is high, and fatigue is easy to occur. The iron sheet also has the risk of falling off, so that the mould is damaged, the equipment cost and the labor cost are increased, and the competitiveness is lost.
Disclosure of Invention
The invention provides a co-worker embedding and forming jig for multiple metal pieces, which solves the problem of high cost caused by manual iron piece embedding.
In order to solve the technical problem, the invention adopts the following technical scheme:
a jig for simultaneously embedding and molding a plurality of metal pieces is characterized by comprising a main board and a base;
a vertical top plate is arranged on the main plate, a top plate guide pillar vertical to the main plate is arranged on the main plate, and a top plate guide sleeve capable of being inserted into the top plate guide pillar is arranged on the top plate; the main board is provided with a positioning guide pillar vertical to the main board, the top board is connected with a main board cylinder, and a vacuum suction channel I is arranged in the top board and connected with a vacuum generator I; the surface of the top plate is provided with a top plate positioning needle, and the hole of the metal piece can be sleeved on the top plate positioning needle to position the metal piece; one end of the main board is provided with a manipulator connecting plate, and the manipulator connecting plate is connected into a manipulator of the forming machine;
the base is provided with a positioning guide sleeve which can be inserted into the positioning guide pillar, the base is provided with a vertical push plate, the base is provided with a push plate guide rail which is perpendicular to the base, the push plate is provided with a push plate guide sleeve which can be inserted into the push plate guide rail, the push plate is provided with a plurality of push plate positioning needles, and holes of the metal piece can be sleeved on the push plate positioning needles to position the metal piece; the vacuum suction channel II is arranged on the push plate and connected with the vacuum generator II, and the push plate is connected with the base cylinder.
The fixture is characterized in that a limiting block is fixed at the top end of the main board, a microswitch opposite to the limiting block is arranged at the top end of the base, and the main board is inserted into the base to enable the limiting block to touch the microswitch.
The forming jig capable of simultaneously embedding the plurality of metal pieces is characterized in that the base is provided with a plurality of push plate limiting blocks, one ends of the push plate limiting blocks are fixed on the base, and the moving distance of the push plate is limited by one ends of the push plate limiting blocks.
The jig for simultaneously embedding and molding the plurality of metal pieces is characterized in that the push plate limiting block is L-shaped.
The jig is characterized in that the vacuum suction channel II is arranged on the contact surface of the metal piece and the push plate, and the vacuum suction channel I is arranged on the contact surface of the metal piece and the top plate.
The jig for simultaneously embedding and molding a plurality of metal pieces is characterized in that the telescopic direction of the main board cylinder is perpendicular to the main board, and the telescopic direction of the base cylinder is perpendicular to the base.
The invention has the beneficial effects that: the jig realizes the actions of transferring, embedding and forming and the like of a plurality of metal pieces through a plurality of cylinders, a vacuum generator, a microswitch and the like, realizes the automatic production of embedding and forming of the metal pieces, improves the production efficiency and improves the product percent of pass; the mechanism has simple motion structure, stable action and low manufacturing cost.
The jig has low manufacturing cost, reduces the research and development and processing cost, and has popularization prospect; in the production process of the jig, the metal piece cannot fall off in the jig to cause the pressing die, so that the production efficiency and the production yield are improved; the jig for placing the iron part is synchronous with the injection product of the injection molding machine, so that the labor input in the production process of the product is reduced.
Drawings
The invention is further described with reference to the accompanying drawings and the detailed description below:
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic diagram of a motherboard;
FIG. 3 is a schematic view of a base;
FIG. 4 is an enlarged partial view of the top plate;
FIG. 5 is an enlarged view of a portion of the push plate;
in the figure: 10. a main board; 11. a top plate; 12. a top plate guide post; 13. a top plate guide sleeve; 14. positioning a guide post; 15. a limiting block; 16. a vacuum suction channel I; 17. a top plate positioning pin; 18. a manipulator connecting plate; 19. a main plate cylinder 19; 20. a base; 21. a base cylinder; 22. pushing the plate; 23. a push plate guide rail; 29. a push plate guide sleeve; 24. positioning the guide sleeve; 25. a microswitch; 26. a vacuum suction channel II; 27. a base locator pin; 28. a push plate limiting block; 1. a metal piece I; 2. a metal piece II; 3. a metal piece III; 4. a metal part IV; 5. a metal piece V; 6. and a metal piece VI.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
a jig for simultaneously embedding and molding a plurality of metal pieces is characterized by comprising a main board (10) and a base (20);
a vertical top plate (11) is arranged on the main plate (10), a top plate guide post (12) perpendicular to the main plate (10) is arranged on the main plate (10), and a top plate guide sleeve (13) capable of being inserted into the top plate guide post (12) is arranged on the top plate (11); a positioning guide post (14) perpendicular to the main board (10) is arranged on the main board (10), the top board (11) is connected with a main board cylinder (19), a vacuum suction channel I (16) is arranged in the top board (11), and the vacuum suction channel I (16) is connected with a vacuum generator I; a top plate positioning needle (17) is arranged on the surface of the top plate (11), and a hole of the metal piece can be sleeved on the top plate positioning needle (17) to position the metal piece; a manipulator connecting plate (18) is arranged at one end of the main plate (10), and the main plate is connected into a mechanical manipulator of the forming machine through the manipulator connecting plate (18);
a positioning guide sleeve (24) capable of being inserted into a positioning guide post (14) is arranged on a base (20), a vertical push plate (22) is arranged on the base (20), a push plate guide rail (23) perpendicular to the base (20) is arranged on the base (20), a push plate guide sleeve (29) capable of being inserted into the push plate guide rail (23) is arranged on the push plate (22), a plurality of push plate positioning pins (27) are arranged on the push plate (22), and holes of a metal piece can be sleeved on the push plate positioning pins (27) to position the metal piece; the vacuum suction channel II (26) is arranged on the push plate (22), the vacuum suction channel II (26) is connected with the vacuum generator II, and the push plate (22) is connected with the base cylinder (21).
The jig for simultaneously embedding and molding a plurality of metal pieces is characterized in that a limiting block (15) is fixed at the top end of the main board (10), a microswitch (25) opposite to the limiting block (15) is arranged at the top end of the base (20), and the main board (10) is inserted into the base (20) to enable the limiting block (15) to trigger the microswitch (25).
The jig for simultaneously embedding and molding the plurality of metal pieces is characterized in that a plurality of push plate limiting blocks (28) are arranged on a base (20), one ends of the push plate limiting blocks (28) are fixed on the base (20), and the moving distance of a push plate is limited by one ends of the push plate limiting blocks.
The jig for simultaneously embedding and molding the plurality of metal pieces is characterized in that the push plate limiting block (28) is L-shaped.
The jig for simultaneously embedding and molding a plurality of metal pieces is characterized in that the vacuum suction channel II (26) is arranged on the contact surface of the metal piece and the push plate (22), and the vacuum suction channel I (16) is arranged on the contact surface of the metal piece and the top plate (11).
The jig for simultaneously embedding and molding the plurality of metal pieces is characterized in that the stretching direction of the main board cylinder (19) is perpendicular to the main board (10), and the stretching direction of the base cylinder (21) is perpendicular to the base (20).
In the figure, 1, 2, 3, 4, 5, 6 are the metalwork, put 6 metalworks into base (20), and base pilot pin (27) are with its accurate location, use vacuum generator II to insert vacuum and inhale passageway (26), adsorb the sheetmetal in base (20), the phenomenon of can not appearing droing.
The mechanical arm of the forming machine is connected with a mechanical arm connecting plate (18), so that all the mechanisms on the main body (10) are connected with the mechanical arm into a whole. The push plate guide rail (23) can enable the push plate (22) to move smoothly, and the push plate limiting block (28) can limit the stroke of the push plate (22). The top plate guide post (12) and the top plate guide sleeve (13) can enable the top plate (11) to move smoothly.
The forming machine mechanical arm inserts the main board (10) into the base (20), and the main board (10) and the base (20) are accurately positioned through the positioning guide pillar (14) and the positioning guide sleeve (24). Meanwhile, the limiting block (15) touches the microswitch (25) to start transmitting signals, and the base cylinder (21) pushes the push plate (22) to push the metal sheets 1-6 into the main board (10); the vacuum generator II stops working, the vacuum suction channel II (26) has no suction force, and the base (20) has no suction force to suck the metal sheets 1-6; the suction force in the vacuum suction channel I1 (6) in the main board (10) firmly adsorbs the metal sheets 1-6 in the main board (10), and the top plate positioning pins (17) in the main board (10) accurately position the metal sheets 1-6. The suction force of the vacuum suction channel I (16) and the top plate positioning pin (17) ensure that the metal sheets 1-6 cannot fall off from the jig, and the mobility is extremely high.
The forming machine mechanical arm inserts assemblies such as a main board (10) into a mold, the forming machine mechanical arm sends a signal through the positioning guide pillar (14) and the mold, the main board cylinder (19) pushes the top plate (11), meanwhile, the metal sheets 1-6 are pushed into the mold, at the moment, the vacuum generator I stops working, the vacuum suction channel I (16) does not have suction force to adsorb the metal sheets, and the mechanical arm withdraws from the mold. Therefore, the simultaneous embedding molding of a plurality of metal sheets is realized.
The jig realizes the actions of transferring, embedding and forming and the like of a plurality of metal pieces through a plurality of cylinders, a vacuum generator, a microswitch and the like, realizes the automatic production of embedding and forming of the metal pieces, improves the production efficiency and improves the product percent of pass; the mechanism has the advantages of simple movement structure, stable action and low manufacturing cost.
In conclusion, the jig has low manufacturing cost, reduces the research, development and processing cost, and has a popularization prospect; in the production process of the jig, the metal piece cannot fall off in the jig to cause the pressing die, so that the production efficiency and the production yield are improved; the jig for placing the iron part is synchronous with the injection product of the injection molding machine, so that the labor input in the production process of the product is reduced.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (5)
1. A jig for simultaneously embedding and molding a plurality of metal pieces is characterized by comprising a main board (10) and a base (20);
a vertical top plate (11) is arranged on the main plate (10), a top plate guide post (12) perpendicular to the main plate (10) is arranged on the main plate (10), and a top plate guide sleeve (13) capable of being inserted into the top plate guide post (12) is arranged on the top plate (11); a positioning guide post (14) perpendicular to the main board (10) is arranged on the main board (10), the top board (11) is connected with a main board cylinder (19), a vacuum suction channel I (16) is arranged in the top board (11), and the vacuum suction channel I (16) is connected with a vacuum generator I; a top plate positioning needle (17) is arranged on the surface of the top plate (11), and a hole of the metal piece can be sleeved on the top plate positioning needle (17) to position the metal piece; a manipulator connecting plate (18) is arranged at one end of the main plate (10), and the main plate is connected into a mechanical manipulator of the forming machine through the manipulator connecting plate (18);
a positioning guide sleeve (24) capable of being inserted into a positioning guide post (14) is arranged on a base (20), a vertical push plate (22) is arranged on the base (20), a push plate guide rail (23) perpendicular to the base (20) is arranged on the base (20), a push plate guide sleeve (29) capable of being inserted into the push plate guide rail (23) is arranged on the push plate (22), a plurality of push plate positioning pins (27) are arranged on the push plate (22), and holes of a metal piece can be sleeved on the push plate positioning pins (27) to position the metal piece; a vacuum suction channel II (26) is arranged on the push plate (22), the vacuum suction channel II (26) is connected with a vacuum generator II, and the push plate (22) is connected with a base cylinder (21);
a limiting block (15) is fixed at the top end of the main board (10), a microswitch (25) opposite to the limiting block (15) is arranged at the top end of the base (20), and the main board (10) is inserted into the base (20) to enable the limiting block (15) to trigger the microswitch (25);
when signals are transmitted, the base cylinder (21) pushes the push plate (22) to push the metal sheet into the main board (10); the vacuum generator II stops working, the vacuum suction channel II (26) has no suction force, and the base (20) has no adsorption force to suck the metal sheet; the metal sheet is absorbed in the main board (10) by the suction force in the vacuum absorption channel I1 (6) in the main board (10), and the metal sheet is accurately positioned by a top board positioning pin (17) in the main board (10);
the forming machine mechanical arm inserts mainboard (10) in the middle of the mould, through locating guide pillar (14) and the accurate location of mould, the forming machine mechanical arm signals, and mainboard cylinder (19) promote roof (11), push the sheetmetal simultaneously to the mould in, vacuum generator I stop work this moment, and vacuum suction channel I (16) do not have suction and adsorb the sheetmetal, and the manipulator withdraws from the mould.
2. The jig for simultaneously embedding and molding a plurality of metal pieces according to claim 1, wherein a plurality of push plate limiting blocks (28) are arranged on the base (20), one end of each push plate limiting block (28) is fixed on the base (20), and the other end limits the moving distance of the push plate.
3. The tool as claimed in claim 2, wherein the push plate stopper (28) is L-shaped.
4. The jig for simultaneously embedding and molding multiple metal pieces as claimed in claim 1, wherein the vacuum suction channel II (26) is disposed on a contact surface of the metal piece and the push plate (22), and the vacuum suction channel I (16) is disposed on a contact surface of the metal piece and the top plate (11).
5. The tool for simultaneously embedding and molding multiple metal pieces as claimed in claim 1, wherein the main plate cylinder (19) has a telescopic direction perpendicular to the main plate (10), and the base cylinder (21) has a telescopic direction perpendicular to the base (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710499353.4A CN107244036B (en) | 2017-06-27 | 2017-06-27 | Multi-sheet metal part simultaneous embedding forming jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710499353.4A CN107244036B (en) | 2017-06-27 | 2017-06-27 | Multi-sheet metal part simultaneous embedding forming jig |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107244036A CN107244036A (en) | 2017-10-13 |
| CN107244036B true CN107244036B (en) | 2023-03-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710499353.4A Active CN107244036B (en) | 2017-06-27 | 2017-06-27 | Multi-sheet metal part simultaneous embedding forming jig |
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| Country | Link |
|---|---|
| CN (1) | CN107244036B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108943573A (en) * | 2018-09-04 | 2018-12-07 | 昆山鑫泰利精密组件股份有限公司 | Multiple nuts grab burying forming jig |
| CN110921314A (en) * | 2019-12-04 | 2020-03-27 | 昆山鑫泰利精密组件股份有限公司 | Multi-metal sheet embedding and taking-out device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4841453A (en) * | 1971-09-30 | 1973-06-18 | ||
| US5851558A (en) * | 1995-11-29 | 1998-12-22 | Dai Nippon Printing Co., Ltd. | Foil-decorating injection molding machine |
| WO2009048330A1 (en) * | 2007-10-12 | 2009-04-16 | Fico B.V. | Method and device for encapsulating electronic components with portioned liquid encapsulating material |
| CN205009439U (en) * | 2015-09-21 | 2016-02-03 | 东莞市誉鑫塑胶模具有限公司 | Automatic steel sheet structure of putting of manipulator |
| CN105414550A (en) * | 2015-12-25 | 2016-03-23 | 丹阳市裕桥精密元件有限公司 | Powder metallurgy hole distribution manipulator adopting injection machine |
| CN205112231U (en) * | 2015-09-06 | 2016-03-30 | 苏州高通机械科技有限公司 | Flush mounting in mould of copper sheathing |
| CN205497991U (en) * | 2016-04-14 | 2016-08-24 | 东莞天龙阿克达电子有限公司 | Be applied to tool in production of moulding plastics |
| CN207028043U (en) * | 2017-06-27 | 2018-02-23 | 昆山鑫泰利精密组件股份有限公司 | A kind of multi-disc metalwork while burying forming tool |
-
2017
- 2017-06-27 CN CN201710499353.4A patent/CN107244036B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4841453A (en) * | 1971-09-30 | 1973-06-18 | ||
| US5851558A (en) * | 1995-11-29 | 1998-12-22 | Dai Nippon Printing Co., Ltd. | Foil-decorating injection molding machine |
| WO2009048330A1 (en) * | 2007-10-12 | 2009-04-16 | Fico B.V. | Method and device for encapsulating electronic components with portioned liquid encapsulating material |
| CN205112231U (en) * | 2015-09-06 | 2016-03-30 | 苏州高通机械科技有限公司 | Flush mounting in mould of copper sheathing |
| CN205009439U (en) * | 2015-09-21 | 2016-02-03 | 东莞市誉鑫塑胶模具有限公司 | Automatic steel sheet structure of putting of manipulator |
| CN105414550A (en) * | 2015-12-25 | 2016-03-23 | 丹阳市裕桥精密元件有限公司 | Powder metallurgy hole distribution manipulator adopting injection machine |
| CN205497991U (en) * | 2016-04-14 | 2016-08-24 | 东莞天龙阿克达电子有限公司 | Be applied to tool in production of moulding plastics |
| CN207028043U (en) * | 2017-06-27 | 2018-02-23 | 昆山鑫泰利精密组件股份有限公司 | A kind of multi-disc metalwork while burying forming tool |
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| CN107244036A (en) | 2017-10-13 |
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