CN107243743B - Full-automatic assembling and detecting machine for small ship-shaped switch and production process thereof - Google Patents
Full-automatic assembling and detecting machine for small ship-shaped switch and production process thereof Download PDFInfo
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- CN107243743B CN107243743B CN201710680462.6A CN201710680462A CN107243743B CN 107243743 B CN107243743 B CN 107243743B CN 201710680462 A CN201710680462 A CN 201710680462A CN 107243743 B CN107243743 B CN 107243743B
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- mask
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- movable contact
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/008—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the assembling machines or tools moving synchronously with the units while these are being assembled
Abstract
The invention discloses a full-automatic assembly detection machine for a small ship-shaped switch, which comprises: the shell detection feeding device, the movable contact piece feeding device, the spring column assembling device, the spring assembling device, the mask feeding device, the face mask group assembling device, the conduction detecting device, the NG sorting device, the finished product taking device and the control device are all arranged on the rack, switch assembly can be automatically achieved, production efficiency is improved, uniformity is high, manual operation cost is reduced, and the problem that manual operation uniformity is poor is solved.
Description
Technical Field
The invention relates to an automatic machine, in particular to a full-automatic assembling and detecting machine for a small ship-shaped switch and a production process thereof.
Background
The switch assembly and detection in the prior art need to be completed manually, however, with the continuous increase of labor cost, the manufacturing cost of related production enterprises is increased, and the problem of poor uniformity of manufactured products exists in manual operation.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the full-automatic assembling and detecting machine for the small ship-shaped switch is high in automation degree.
In order to solve the above technical problems, a first technical solution of the present invention is:
a full automatic assembly of little ship shape switch detects machine, it includes: the automatic feeding device comprises a rack, a turntable device, a shell detection feeding device, a movable contact piece feeding device, a mask feeding device, a moving device, a mask oiling device, a spring assembling device, a spring column assembling device, a mask group assembling device, a conduction detection device, an NG sorting device, a finished product taking device and a control device, wherein the shell detection feeding device, the movable contact piece feeding device, the spring column assembling device, the spring assembling device, the mask feeding device, the mask oiling device, the moving device, the mask group assembling device, the conduction detection device, the NG sorting device, the finished product taking device, the turntable device and the control device are all arranged on the rack.
Further, casing detects loading attachment and includes casing vibration dish, casing pay-off track and casing detection tool mechanism of packing into, casing vibration dish with casing pay-off track butt joint, casing pay-off track and casing detection tool mechanism butt joint of packing into, the casing gets into casing pay-off track from casing vibration dish, and the carousel device is packed into the casing into by sending casing detection tool mechanism of packing into to rotate along with the carousel device.
Furthermore, the movable contact piece feeding device comprises a movable contact piece vibration disc, a movable contact piece feeding track and a movable contact piece loading shell mechanism, the movable contact piece vibration disc is in butt joint with the movable contact piece feeding track, the movable contact piece feeding track is in butt joint with the movable contact piece loading shell mechanism, the movable contact piece enters the movable contact piece feeding track from the movable contact piece vibration disc, and the movable contact piece is loaded into the shell by the movable contact piece loading shell mechanism.
And furthermore, the mask feeding device comprises a mask vibration disc, a mask feeding track and a mask feeding slide mechanism, the mask vibration disc is in butt joint with the mask feeding track, the mask feeding track and the mask are in butt joint with each other through the mask feeding slide mechanism, the mask enters the mask feeding track from the mask vibration disc, and the mask feeding slide mechanism is moved to a mask oiling station through the mask feeding slide mechanism.
Furthermore, the mask oiling device is moved to a mask oiling station through a mask loading sliding seat mechanism and a material moving device, the mask oiling device is used for oiling the mask, and then the mask is moved to the spring assembling device through the material moving device.
Further, spring assembly quality includes spring post vibration dish and spring post cover spring mechanism, spring post vibration dish with spring post cover spring mechanism utilizes the rubber tube to connect, and the spring post gets into spring post cover spring mechanism from spring post vibration dish, spring post cover spring mechanism entangles the spring with the spring post and moves to face guard group assembly quality through moving the material device.
Further, the spring column assembling device comprises a spring vibration disc and a spring loading mask mechanism, the spring vibration disc and the spring loading mask mechanism are connected through a rubber tube, a spring enters the spring loading mask mechanism from the spring vibration disc, and the spring loading mask mechanism loads the spring into a mask and moves the mask into the spring column assembling device through the material moving device.
Furthermore, the mask assembly device comprises a rotating mechanism and a mask assembly and shell mechanism, the mask assembly is moved into the rotating mechanism by the material moving device, and the rotating mechanism drives the mask assembly to rotate 180 degrees and the mask assembly is clamped by the shell mechanism to assemble the mask into the shell.
Furthermore, the conduction detection device is located at the next station of the mask assembly device, the assembled product rotates to the conduction detection station along with the turntable device, and the conduction detection device conducts detection on the product.
The technical problem to be solved by the invention is as follows: provides a production process of a full-automatic assembling and detecting machine for a small boat-shaped switch.
In order to solve the above technical problems, a first technical solution of the present invention is:
a production process of a full-automatic assembling and detecting machine for a small ship-shaped switch is characterized by comprising the following steps:
the first step is as follows: the shell is automatically fed and loaded into the shell detection feeding device;
the second step is that: the shell moves along with the turntable device and rotates to the movable contact piece feeding device to load the movable contact piece;
the third step: the semi-finished product moves along with the turntable device and is transferred to a mask group assembling device to load the mask;
the fourth step: the mask is automatically fed and enters a material moving device;
the fifth step: the mask moves to a mask oiling device along with the material moving device to be oiled;
and a sixth step: the mask moves to the spring assembling device along with the material moving device to load the spring;
the seventh step: the mask moves to a spring column assembling device along with the material moving device to load the spring column;
eighth step: the mask moves to a mask group assembling device along with the movement of the material moving device, the direction of the mask group is rotated, and then the mask group is placed on the shell to complete the assembling;
the ninth step: the ship-shaped switch which is assembled moves along with the turntable device and is transferred to the conduction detection device to conduct and detect the ship-shaped switch;
the tenth step: and the ship-shaped switch which is assembled moves along with the turntable device and is transferred to the NG sorting device to sort the NG-conducted ship-shaped switches NG.
Compared with the prior art, the invention has the following beneficial effects: the full-automatic assembly detection machine for the small ship-shaped switch can automatically realize switch assembly, improves the production efficiency, has high uniformity, reduces the manual operation cost and solves the problem of poor uniformity of manual operation.
Drawings
Fig. 1 is a perspective view of a fully automatic assembly detector for a small boat-shaped switch.
Fig. 2 is a perspective view of a part of the components of the automatic assembling and detecting machine for the small boat-shaped switch shown in fig. 1.
Fig. 3 is a perspective view of the spring assembly device shown in fig. 1.
Fig. 4 is a side view of the conduction testing apparatus shown in fig. 1.
Fig. 5 is a front view of the contact blade charging device of fig. 1.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
As shown in fig. 1 to 5, the automatic boat-shaped switch assembly detection device according to the present invention includes a rack 1, a shell detection feeding device 2, a moving contact piece feeding device 3, a spring post assembly device 4, a spring assembly device 5, a mask feeding device 6, a mask oiling device 7, a material moving device 8, a mask set assembly device 9, a conduction detection device 10, an NG sorting device 11, a finished product taking device 12, a turntable device 13, and a control device 14. The shell detection feeding device 2, the movable contact piece feeding device 3, the spring column assembling device 4, the spring assembling device 5, the mask feeding device 6, the mask oiling device 7, the material moving device 8, the mask group assembling device 9, the conduction detection device 10, the NG sorting device 11, the finished product taking device 12, the rotary table device 13 and the control device 14 are all arranged on the rack 1.
Casing detects loading attachment 2 includes casing vibration dish 21, casing pay-off track 22 and casing detection tool mechanism 23 of packing into, casing vibration dish 21 with casing pay-off track 22 docks, casing pay-off track 22 and casing detection tool mechanism 23 butt joint of packing into. The shells enter the shell feeding track 22 from the shell vibrating disk 21, and are loaded into the rotary disk device 13 by the shell feeding detection loading jig mechanism 23 and rotate along with the rotary disk device 13.
The movable contact piece feeding device 3 comprises a movable contact piece vibration disc 31, a movable contact piece feeding track 32 and a movable contact piece loading shell mechanism 33, the movable contact piece vibration disc 31 is in butt joint with the movable contact piece feeding track 32, and the movable contact piece feeding track 32 is in butt joint with the movable contact piece loading shell mechanism 33. The movable contact piece enters the movable contact piece feeding track 32 from the movable contact piece vibrating disk 31, and is loaded into the shell by the movable contact piece loading shell mechanism 33.
Face guard loading attachment 6 includes face guard vibration dish 61, face guard pay-off track 62, face guard slide mechanism 63 of packing into, face guard vibration dish 61 with face guard pay-off track 62 butt joint, face guard pay-off track 62 and face guard slide mechanism 63 butt joint of packing into, the face guard gets into face guard pay-off track 62 from face guard vibration dish 61, packs into slide mechanism 63 by the face guard and moves to face guard fat liquoring station through moving material device 8.
The mask oiling device 7 is moved to a mask oiling station through the mask loading sliding seat mechanism 63 and the material moving device 8, the mask oiling device 7 is used for oiling the mask, and then the mask is moved to the spring assembling device 5 through the material moving device 8.
The spring assembling device 4 comprises a spring column vibration disc 41 and a spring column sleeve spring mechanism 42, the spring column vibration disc 41 and the spring column sleeve spring mechanism 42 are connected through a rubber tube, a spring column enters the spring column sleeve spring mechanism 42 from the spring column vibration disc 41, and the spring column sleeve spring mechanism 42 enables the spring column to sleeve a spring and moves the spring to the mask group assembling device 9 through the material moving device 8.
The spring assembling device 5 comprises a spring vibration disc 51 and a spring installing mask mechanism 52, the spring vibration disc 51 and the spring installing mask mechanism 52 are connected through a rubber pipe, a spring enters the spring installing mask mechanism 52 from the spring vibration disc 51, and the spring installing mask mechanism 52 enables the spring installing mask to move to the spring column assembling device 4 through the material moving device 8.
The mask group assembling device 9 comprises a rotating mechanism 91 and a mask group assembling-into-shell mechanism 92, the mask group is moved into the rotating mechanism 91 through the material moving device 8, and the rotating mechanism 91 drives the mask group to rotate 180 degrees and the mask group is clamped by the mask group assembling-into-shell mechanism 92 to assemble the mask group into the shell.
The conduction detection device 10 is located at the next station of the mask group assembling device 9, the assembled product rotates to the conduction detection station along with the rotary table device 13, and the conduction detection device 10 conducts detection on the product.
Get product device 12 and be located carousel device 13 end, get product device 12 and take out the product and put into NG sorting unit 11, NG sorting unit 11 is located get product device 12 below, NG sorting unit 11 includes first discharge gate and second discharge gate, and the defective products flows into the defective products box by first discharge gate, and the finished product flows into the finished product box by the second discharge gate, all devices operation more than controlling means 14 control.
A production process of a full-automatic assembling and detecting machine for a small ship-shaped switch comprises the following steps:
the first step is as follows: the shell is automatically fed and loaded into the shell detection feeding device 2;
the second step is that: the shell moves along with the turntable device 13 and rotates to the movable contact piece feeding device 3 to load the movable contact piece;
the third step: the semi-finished product moves along with the rotary disc device 13 and is transferred to the mask group assembling device 9 to load the mask;
the fourth step: the mask is automatically fed into a material moving device 8;
the fifth step: the mask moves to a mask oiling device 7 along with the material moving device 8 to be oiled;
and a sixth step: the mask moves to the spring assembling device 5 along with the material moving device 8 to load the spring;
the seventh step: the mask moves along with the material moving device 8 and moves to the spring column mounting device 4 to mount the spring column;
eighth step: the mask moves to a mask group assembling device 9 along with the material moving device 8, the direction of the mask group is rotated, and then the mask group is placed on the shell to complete the assembling;
the ninth step: the ship-shaped switch which is assembled moves along with the rotary table device 13 and rotates to the conduction detection device 10 to detect the conduction of the ship-shaped switch;
the tenth step: the ship switch which is completely assembled moves along with the rotary disc device 13 and rotates to the NG sorting device 11 to sort the ship switches NG which are conducted with NG.
Compared with the prior art, the invention has the following beneficial effects: the full-automatic assembly detection machine for the small ship-shaped switch can automatically realize switch assembly and detection, improves the production efficiency, has high uniformity, reduces the manual operation cost and solves the problem of poor uniformity of manual operation.
The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception, and fall within the scope of the present invention.
Claims (4)
1. The utility model provides a full automatic assembly of little ship shape switch detects machine which characterized in that includes: the shell detection feeding device comprises a shell vibration disc, a shell feeding rail and a shell detection loading jig mechanism, the shell vibration disc is in butt joint with the shell feeding rail, the shell feeding rail is in butt joint with the shell detection loading jig mechanism, the shell enters a shell feeding track from a shell vibrating disc, the shell is loaded into the turntable device by a shell feeding detection loading jig mechanism and rotates along with the turntable device, the movable contact piece loading device comprises a movable contact piece vibrating disc, a movable contact piece feeding track and a movable contact piece loading mechanism, the movable contact piece vibrating disc is in butt joint with the movable contact piece feeding track, the movable contact piece feeding track is in butt joint with the movable contact piece loading mechanism, the movable contact piece driven contact piece vibrating disc enters the movable contact piece feeding track, the movable contact piece is loaded into the shell by the movable contact piece loading mechanism, the movable contact piece is loaded into the shell, the spring assembling device comprises a spring column vibrating disc and a spring column sleeve spring mechanism, the spring column vibrating disc is connected with the spring column sleeve spring mechanism by a rubber tube, a spring column enters the spring column sleeve spring mechanism from the spring column vibrating disc, and the spring column sleeve spring is moved to the mask group assembling device by the material moving device by the spring column sleeve, the spring assembling device comprises a spring vibrating disk and a spring loading mask mechanism, the spring vibrating disk and the spring loading mask mechanism are connected by a rubber tube, a spring enters the spring loading mask mechanism from the spring vibrating disk, the spring loading mask mechanism loads a spring into a mask and moves the spring into the spring post assembling device through the material moving device, the mask feeding device comprises a mask vibrating disk, a mask feeding rail and a mask loading sliding seat mechanism, the mask vibrating disk is in butt joint with the mask feeding track, the mask feeding track is in butt joint with the mask feeding sliding seat mechanism, the mask enters the mask feeding track from the mask vibrating disk, the mask feeding sliding seat mechanism is moved to a mask oiling station through the material moving device, the mask oiling device is moved to a mask oiling station through a mask loading sliding seat mechanism and a material moving device, the mask oiling device is used for oiling the mask, and then the mask is moved to a spring assembling device through the material moving device.
2. The fully automatic assembling detector for small ship-shaped switches according to claim 1, characterized in that: the mask assembly device comprises a rotating mechanism and a mask assembly entering shell mechanism, the mask assembly is moved into the rotating mechanism through a material moving device, and the rotating mechanism drives the mask assembly to rotate 180 degrees and is clamped into the shell mechanism to assemble the mask into the shell.
3. The fully automatic assembling detector for small ship-shaped switches as claimed in claim 2, characterized in that: the conduction detection device is located at the next station of the mask assembly device, the assembled product rotates to the conduction detection station along with the turntable device, and the conduction detection device conducts conduction detection on the product.
4. A production process of a ship-shaped switch assembly detection device is characterized by comprising the following steps:
the first step is as follows: the shell is automatically fed and loaded into the shell detection feeding device;
the second step is that: the shell moves along with the turntable device and rotates to the movable contact piece feeding device to load the movable contact piece;
the third step: the semi-finished product moves along with the turntable device and is transferred to a mask group assembling device to load the mask;
the fourth step: the mask is automatically fed and enters a material moving device;
the fifth step: the mask moves to a mask oiling device along with the material moving device to be oiled;
and a sixth step: the mask moves to the spring assembling device along with the material moving device to load the spring;
the seventh step: the mask moves to a mask group assembling device along with the movement of the material moving device, the direction of the mask group is rotated, and then the mask group is placed on the shell to complete the assembling;
eighth step: the ship-shaped switch which is assembled moves along with the turntable device and is transferred to the conduction detection device to conduct and detect the ship-shaped switch;
the ninth step: and the ship-shaped switch which is assembled moves along with the turntable device and is transferred to the NG sorting device to sort the NG of the ship-shaped switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710680462.6A CN107243743B (en) | 2017-08-10 | 2017-08-10 | Full-automatic assembling and detecting machine for small ship-shaped switch and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710680462.6A CN107243743B (en) | 2017-08-10 | 2017-08-10 | Full-automatic assembling and detecting machine for small ship-shaped switch and production process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107243743A CN107243743A (en) | 2017-10-13 |
| CN107243743B true CN107243743B (en) | 2020-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710680462.6A Active CN107243743B (en) | 2017-08-10 | 2017-08-10 | Full-automatic assembling and detecting machine for small ship-shaped switch and production process thereof |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109571003A (en) * | 2018-12-17 | 2019-04-05 | 苏州市全力自动化科技有限公司 | Full-automatic round button switchs assembly machine |
| CN109571002A (en) * | 2018-12-17 | 2019-04-05 | 苏州市全力自动化科技有限公司 | Full-automatic big rocker type switch assembles detection line |
| CN109807630B (en) * | 2019-04-09 | 2020-01-03 | 徐亚果 | Automatic assembling process of microswitch for medical instrument |
| CN113829048B (en) * | 2021-09-29 | 2022-11-29 | 宁波聚华光学科技有限公司 | Iron sheet bolt assemblage equipment |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10115708B4 (en) * | 2001-03-29 | 2005-09-01 | Abb Patent Gmbh | Electrical switching device |
| CN205888535U (en) * | 2016-06-30 | 2017-01-18 | 东莞市宏聚电子五金制品有限公司 | Ship type switch production line |
| CN206076104U (en) * | 2016-10-20 | 2017-04-05 | 苏州市全力自动化科技有限公司 | A kind of toggle switch assembles testing equipment |
| CN206379288U (en) * | 2016-10-20 | 2017-08-04 | 苏州市全力自动化科技有限公司 | A kind of push-button switch assembles detection device |
| CN206098224U (en) * | 2016-10-25 | 2017-04-12 | 湖北工业大学 | A automatic assembly device for rocker switch |
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- 2017-08-10 CN CN201710680462.6A patent/CN107243743B/en active Active
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