CN107241961A - A kind of reed bundling, collection harvester - Google Patents
A kind of reed bundling, collection harvester Download PDFInfo
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- CN107241961A CN107241961A CN201710555364.XA CN201710555364A CN107241961A CN 107241961 A CN107241961 A CN 107241961A CN 201710555364 A CN201710555364 A CN 201710555364A CN 107241961 A CN107241961 A CN 107241961A
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- 235000014676 Phragmites communis Nutrition 0.000 title claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 244000273256 Phragmites communis Species 0.000 claims abstract description 43
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
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- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 8
- 238000003306 harvesting Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D37/00—Reaper-binders
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D43/00—Mowers combined with apparatus performing additional operations while mowing
- A01D43/06—Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material
- A01D43/063—Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material in or into a container carried by the mower; Containers therefor
- A01D43/0635—Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material in or into a container carried by the mower; Containers therefor with emptying means
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Abstract
本发明公开了一种芦苇打捆、收集收割机,其技术方案要点是包括有车架、盛料斗、切割装置、输送装置、打捆装置,车架中部设置有作物通道,输送装置将车架前方经由切割装置切割的芦苇向作物通道内聚拢,并且输送装置的出料端与打捆装置的进料端衔接;盛料斗包括有底板和侧板,侧板和底板合围形成有用于盛放芦苇的储料腔,底板位于车架尾端一侧与车架铰接设置,车架上设置有用于将盛料斗绕着底板与车架的铰接处进行翻转的液压缸;侧板包括有与底板铰接的尾板,底板与车架的铰接处设置有用于底板在翻转过程中能够使尾板绕着铰接处向外翻转的翻转机构。该收割机能够提高盛料斗的空间利用率,有利于提高收割机的工作效率。
The invention discloses a reed bundling and collecting harvester. The key points of its technical scheme are that it includes a vehicle frame, a hopper, a cutting device, a conveying device, and a bundling device. The reeds cut by the cutting device in the front are gathered in the crop channel, and the discharge end of the conveying device is connected with the feeding end of the bundling device; the hopper includes a bottom plate and a side plate, and the side plate and the bottom plate are enclosed to form a container for holding the reeds. The bottom plate is located at the rear end of the frame and is hinged with the frame. The frame is equipped with a hydraulic cylinder for turning the hopper around the hinge between the bottom plate and the frame; the side plate includes a hinged joint with the bottom plate. The tail plate, the hinge of the base plate and the frame is provided with a turning mechanism for the base plate to turn outward around the hinge during the turning process of the base plate. The harvester can improve the space utilization rate of the hopper, and is beneficial to improve the working efficiency of the harvester.
Description
技术领域technical field
本发明涉及农用机械设备技术领域,更具体地说,它涉及一种芦苇打捆、收集收割机。The invention relates to the technical field of agricultural machinery equipment, more specifically, it relates to a reed bundling and collecting harvester.
背景技术Background technique
洞庭湖区和鄱阳湖区,芦苇生长面积大,是湖区农民的重要收入来源,芦苇因其纤维好,是上好的造纸原料,还有人利用其作为轻型建筑材料的填充原料,每到初冬季节,收割芦苇是件很费力的事。In the Dongting Lake area and Poyang Lake area, reeds have a large growth area and are an important source of income for farmers in the lake areas. Because of their good fiber, reeds are excellent papermaking materials, and some people use them as filling materials for light building materials. Reeds are a lot of work.
目前的收割机在地面上收割芦苇时,通过收割机前方的割台装置将芦苇剪下,再通过收割机后方的间隙放料装置将收割下来的芦苇间隙的放置到地面上;而收割机在湿地、甚至是沼泽地、湖水内进行收割芦苇作业时,不能像是在地面上收割芦苇一样从收割机的后面放到湖面上,因此收割机的后方会设置有盛料斗,用于盛放割台装置剪下的芦苇,能够将芦苇收集堆积到盛料斗内。现有技术中割台将芦苇切割下来后再通过输送带输送到后方的盛料斗内,然而芦苇经割台切割后直接输送到盛料斗内时输送带无法对芦苇进行整理或排列,因此杂乱的芦苇不能有效的利用盛料斗的空间,不仅增加了收割机的往返次数,降低了收割机的工作效率,而且乱糟糟的芦苇还不利于后期的整理、存储;同时盛料斗是固定在车架上的,当收割机盛满盛料斗返回后将芦苇从盛料斗内卸下需要依靠人工,该卸料方式不仅增加了工人的劳动强度,同时延长了芦苇卸料的工作时长,不利于提高收割机的工作效率。When the current harvester harvests reeds on the ground, the reeds are cut off by the header device in front of the harvester, and then the reeds harvested are placed on the ground through the gap feeding device at the rear of the harvester; When harvesting reeds in wetlands, even swamps, and lakes, you cannot put them on the lake from the back of the harvester like harvesting reeds on the ground. Therefore, there will be a hopper behind the harvester for holding the reeds. The reeds cut by the platform device can collect and accumulate the reeds into the hopper. In the prior art, the reeds are cut by the header and then transported to the rear hopper through the conveyor belt. However, when the reeds are cut by the header and directly transported to the hopper, the conveyor belt cannot sort or arrange the reeds, so the messy The reeds cannot effectively use the space of the hopper, which not only increases the number of round trips of the harvester, reduces the working efficiency of the harvester, but also messy reeds are not conducive to the later arrangement and storage; at the same time, the hopper is fixed on the frame , When the harvester is full of the hopper and returns, it needs to rely on manual work to unload the reeds from the hopper. This unloading method not only increases the labor intensity of the workers, but also prolongs the working hours of reed unloading, which is not conducive to improving the efficiency of the harvester. work efficiency.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种芦苇打捆、收集收割机,该收割机能够提高盛料斗的空间利用率,有利于提高收割机的工作效率。Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a harvester for bundling and collecting reeds, which can improve the space utilization rate of the storage hopper, and is beneficial to improve the working efficiency of the harvester.
为实现上述目的,本发明提供了如下技术方案:一种芦苇打捆、收集收割机,包括有车架和设置于车架尾端的盛料斗、以及设置于车架前方的切割装置和输送装置以及打捆装置,所述车架中部有一个沿其行驶方向贯通车架的作物通道,所述切割装置位于作物通道的进料端,所述盛料斗位于作物通道的出料端,所述输送装置将车架前方经由切割装置切割的芦苇向作物通道内聚拢,并且输送装置的出料端与打捆装置的进料端衔接;所述盛料斗包括有底板和竖直设置于底板上的侧板,所述侧板合围设置于底板周边,所述侧板和底板合围形成有用于盛放芦苇的储料腔,所述底板位于车架尾端一侧与车架铰接设置,所述车架上设置有用于将盛料斗绕着底板与车架的铰接处进行翻转的第一液压缸,所述第一液压缸与车架铰接,所述第一液压缸的活塞杆端部与盛料斗的底部铰接;所述侧板包括有位于车架尾端一侧的尾板,所述尾板的底部与底板铰接,所述底板与车架的铰接处设置有用于底板在翻转过程中能够使尾板绕着铰接处向外翻转的翻转机构,盛料斗于翻转过程中在翻转机构的带动下尾板能够绕着铰接处向外翻转。In order to achieve the above object, the present invention provides the following technical solutions: a reed bundling and collecting harvester, including a vehicle frame and a storage hopper arranged at the tail end of the vehicle frame, a cutting device and a conveying device arranged in front of the vehicle frame and A bundling device, the middle part of the frame has a crop passage through the frame along its traveling direction, the cutting device is located at the feed end of the crop passage, the hopper is located at the discharge end of the crop passage, and the conveying device Gather the reeds cut by the cutting device in front of the frame into the crop passage, and the discharge end of the conveying device is connected with the feeding end of the bundling device; the hopper includes a bottom plate and a side plate vertically arranged on the bottom plate , the side plate is enclosed and arranged around the bottom plate, and the side plate and the bottom plate are enclosed to form a storage chamber for holding reeds. There is a first hydraulic cylinder for turning the hopper around the hinge between the bottom plate and the frame, the first hydraulic cylinder is hinged with the frame, and the end of the piston rod of the first hydraulic cylinder is connected to the bottom of the hopper Hinged; the side plate includes a tail plate located at the rear end of the vehicle frame, the bottom of the tail plate is hinged to the bottom plate, and the hinge between the bottom plate and the frame is provided with a device for the bottom plate to make the tail plate The turning mechanism that turns outward around the hinge, the tail plate can turn outward around the hinge under the drive of the turning mechanism during the turning process of the hopper.
本发明进一步设置为:所述输送装置包括有沿作物通道的长度方向对称设置的两组输送组件,两组输送组件分别位于作物通道长度方向的相对两侧;所述输送组件包括有主动链轮和第一从动链轮和第二从动链轮以及输送链条,所述主动链轮通过输送链条带动第一从动链轮和第二从动链轮转动,所述输送链条上沿其长度方向排列设置有用于推送作物的推送齿;所述输送链条在主动链轮和第一从动链轮以及第二从动链轮之间围绕成三角形,主动链轮通过输送链条带动第一从动链轮和第二从动链轮转动的过程中,输送链条包括有用于将作物向作物通道集中的第一输送段、和用于将作物推送到打捆装置内的第二输送段、以及连接于第一输送段和第二输送段之间的第三输送段。The present invention is further configured as follows: the conveying device includes two groups of conveying assemblies arranged symmetrically along the length direction of the crop passage, and the two groups of conveying assemblies are respectively located on opposite sides of the length direction of the crop passage; the conveying assembly includes a driving sprocket And the first driven sprocket and the second driven sprocket and the conveying chain, the driving sprocket drives the first driven sprocket and the second driven sprocket to rotate through the conveying chain, and the conveying chain along its length The push teeth for pushing crops are arranged in the direction; the conveying chain is surrounded to form a triangle between the driving sprocket, the first driven sprocket and the second driven sprocket, and the driving sprocket drives the first driven sprocket through the conveying chain. During the rotation of the sprocket and the second driven sprocket, the conveying chain includes a first conveying section for concentrating the crops to the crop channel, a second conveying section for pushing the crops into the bundling device, and a connecting The third conveying section between the first conveying section and the second conveying section.
本发明进一步设置为:所述输送装置包括有成上下水平布置的上输送机构和下输送机构,所述上输送机构和下输送机构均包括有两组输送组件,所述上输送机构和下输送机构分别位于车架高度方向的上下两侧;所述打捆装置包括有液压马达和位于同一高度的打结器和穿绳机构、以及连接于液压马达的输出端用于驱动穿绳机构的连杆传动机构,所述打结器和穿绳机构位于上输送机构和下输送机构之间。The present invention is further configured as follows: the conveying device includes an upper conveying mechanism and a lower conveying mechanism arranged horizontally up and down, the upper conveying mechanism and the lower conveying mechanism both include two sets of conveying components, the upper conveying mechanism and the lower conveying mechanism Mechanisms are respectively located on the upper and lower sides in the height direction of the frame; the bundling device includes a hydraulic motor, a knotter and a rope-threading mechanism at the same height, and a connection connected to the output end of the hydraulic motor for driving the rope-threading mechanism. The rod transmission mechanism, the knotter and the rope threading mechanism are located between the upper conveying mechanism and the lower conveying mechanism.
本发明进一步设置为:所述车架前端设置有用于供下输送机构安装的固定架和用于供上输送机构安装的活动架,所述活动架与固定架滑移连接,所述固定架上设置有用于驱动活动架沿车架高度方向进行滑移的第二液压缸。The present invention is further set as: the front end of the vehicle frame is provided with a fixed frame for the installation of the lower conveying mechanism and a movable frame for the installation of the upper conveying mechanism, the movable frame is slidingly connected with the fixed frame, and the fixed frame is A second hydraulic cylinder for driving the movable frame to slide along the height direction of the frame is provided.
本发明进一步设置为:所述翻转机构包括有转动连接于车架尾端的第一翻转轮和第二翻转轮以及第三翻转轮,所述第一翻转轮和第二翻转轮以及第三翻转轮的转动轴向相互平行设置并且依次啮合,所述第一翻转轮固定连接于底板与车架的铰接轴上,并且第一翻转轮与底板与车架的铰接轴同轴设置;所述第三翻转轮设置有能够抵触于尾板外侧壁上的限位臂,在底板绕与车架的铰接轴转动过程中带动第一翻转轮轴向转动再带动依次啮合的第二翻转轮和第三翻转轮转动,第三翻转轮于转动过程中带动限位臂向外摆动从而使尾板在自重下向外翻转。The present invention is further provided that: the turning mechanism includes a first turning wheel, a second turning wheel and a third turning wheel which are rotatably connected to the tail end of the vehicle frame, and the first turning wheel, the second turning wheel and the third turning wheel The rotation axes of the two wheels are arranged parallel to each other and meshed sequentially. The first turning wheel is fixedly connected to the hinge shaft of the bottom plate and the vehicle frame, and the first turning wheel is coaxially arranged with the hinge shaft of the bottom plate and the vehicle frame; The turning wheel is provided with a limit arm that can be in contact with the outer wall of the tailgate. When the bottom plate rotates around the hinge axis with the frame, it drives the first turning wheel to rotate axially and then drives the second turning wheel and the third turning wheel that are meshed in turn. Rotate, the third turning wheel drives the limit arm to swing outwards during the turning process so that the tailgate turns outwards under its own weight.
本发明进一步设置为:所述限位臂沿其长度方向成弧形结构设置,所述限位臂一端与第三翻转轮转动连接于车架尾端的转动轴固定连接,另一端抵触于尾板外侧壁上。The present invention is further set as: the limit arm is arranged in an arc-shaped structure along its length direction, one end of the limit arm is fixedly connected to the rotating shaft that is rotatably connected to the rear end of the vehicle frame with the third turning wheel, and the other end is in contact with the tail plate on the outer wall.
本发明进一步设置为:所述底板与车架的铰接轴两端均设置有第一翻转轮,两个第一翻转轮分别与两个第二翻转轮啮合,两个第二翻转轮分别与两个第三翻转轮啮合,两个第三翻转轮上的两个限位臂之间连接有同步连接杆。The present invention is further set as follows: both ends of the hinge shaft of the base plate and the vehicle frame are provided with first turning wheels, the two first turning wheels mesh with the two second turning wheels respectively, and the two second turning wheels mesh with the two turning wheels respectively. A third turning wheel is engaged, and a synchronous connecting rod is connected between the two limit arms on the two third turning wheels.
综上所述,本发明具有以下有益效果:切割装置切割下来的芦苇经输送装置的输送使芦苇能够在打捆装置内进行收集并且完成打捆,而被捆成束的芦苇再经作物通道落入盛料斗内,因此经捆绑成束的芦苇能够整齐的摞到盛料斗内,有利于提高盛料斗的空间利用率,减少收割机往返次数,从而有利于提高收割机的工作效率,并且被捆成束的芦苇更便于后期的整理以及存储。启动第一液压缸后能够通过推送活塞杆将盛料斗绕着铰接处向上翻转,方便将盛料斗内的芦苇快速倒出,方便收割机快速卸料,同时能够避免通过人工卸料,不仅减低了工人的劳动强度,同时缩短了芦苇卸料的工作时长,从而有利于提高收割机的工作效率。此外,通过增设翻转机构,令盛料斗于翻转过程中尾板能够绕着铰接处向外翻转,使储料腔的尾端在卸料时能够处于开启状态,进而有利于盛料斗的快速卸料,方便将盛料斗内的芦苇快速倒出,从而有利于进一步提高收割机的工作效率。In summary, the present invention has the following beneficial effects: the reeds cut by the cutting device are transported by the conveying device so that the reeds can be collected in the bundling device and bundled, and the bundled reeds are then dropped through the crop passage. into the hopper, so the bundled reeds can be neatly stacked into the hopper, which is conducive to improving the space utilization rate of the hopper and reducing the number of round trips of the harvester, thereby improving the working efficiency of the harvester and being bundled. Bunches of reeds are easier to organize and store later. After the first hydraulic cylinder is activated, the hopper can be turned up around the hinge by pushing the piston rod, so that the reeds in the hopper can be poured out quickly, which is convenient for the harvester to unload quickly. At the same time, manual unloading can be avoided, which not only reduces the The labor intensity of workers is reduced, and the working hours of reed unloading are shortened, which is conducive to improving the working efficiency of the harvester. In addition, by adding an overturning mechanism, the tail plate can be turned outward around the hinge during the overturning process of the hopper, so that the tail end of the storage chamber can be in an open state when unloading, which is conducive to the rapid unloading of the hopper. It is convenient to quickly pour out the reeds in the hopper, thereby helping to further improve the working efficiency of the harvester.
附图说明Description of drawings
图1为一种芦苇打捆、收集收割机的结构示意图;Fig. 1 is the structural representation of a kind of reed bundling, collecting harvester;
图2为图1中A部放大结构示意图;Fig. 2 is a schematic diagram of the enlarged structure of part A in Fig. 1;
图3为收割机割台部分的正视图;Fig. 3 is the front view of harvester header part;
图4为收割机割台部分的俯视图;Fig. 4 is the top view of harvester header part;
图5为打捆装置的结构示意图。Fig. 5 is a structural schematic diagram of the bundling device.
附图标记:1、车架;11、第一液压缸;12、切割装置;13、输送装置;131、输送组件;1311、主动链轮;1312、第一从动链轮;1313、第二从动链轮;1314、输送链条;13141、第一输送段;13142、第二输送段;13143、第三输送段;1315、推送齿;132、上输送机构;133、下输送机构;14、打捆装置;141、液压马达;142、打结器;143、穿绳机构;144、连杆传动机构;15、作物通道;16、固定架;17、活动架;18、第二液压缸;2、盛料斗;21、底板;22、侧板;221、尾板;23、铰接轴;3、翻转机构;31、第一翻转轮;32、第二翻转轮;33、第三翻转轮;34、限位臂;341、同步连接杆。Reference signs: 1, vehicle frame; 11, first hydraulic cylinder; 12, cutting device; 13, conveying device; 131, conveying assembly; 1311, driving sprocket; 1312, first driven sprocket; 1313, second Driven sprocket; 1314, conveying chain; 13141, the first conveying section; 13142, the second conveying section; 13143, the third conveying section; 1315, pushing teeth; 132, upper conveying mechanism; 133, lower conveying mechanism; 14, Bundling device; 141, hydraulic motor; 142, knotter; 143, rope threading mechanism; 144, connecting rod transmission mechanism; 15, crop channel; 16, fixed frame; 17, movable frame; 18, second hydraulic cylinder; 2. Hopper; 21. Bottom plate; 22. Side plate; 221. Tail plate; 23. Hinged shaft; 3. Turning mechanism; 31. First turning wheel; 32. Second turning wheel; 33. Third turning wheel; 34, limit arm; 341, synchronous connecting rod.
具体实施方式detailed description
下面结合附图和实施例,对本发明进一步详细说明。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments. Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom" and "top "Face", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
参照图1-5所示,一种芦苇打捆、收集收割机,包括有车架1和设置于车架1尾端的盛料斗2、以及设置于车架1前方的切割装置12和输送装置13以及打捆装置14,车架1中部有一个沿其行驶方向贯通车架1的作物通道15,切割装置12位于作物通道15的进料端,盛料斗2位于作物通道15的出料端,输送装置13将车架1前方经由切割装置12切割的芦苇向作物通道15内聚拢,并且输送装置13的出料端与打捆装置14的进料端衔接;上述方案中经切割装置12切割下来的芦苇经输送装置13的输送使芦苇能够在打捆装置14内进行收集并且完成打捆,而被捆成束的芦苇再经作物通道15落入盛料斗2内,因此经捆绑成束的芦苇能够整齐的摞到盛料斗2内,有利于提高盛料斗2的空间利用率,减少收割机往返次数,从而有利于提高收割机的工作效率,并且被捆成束的芦苇更便于后期的整理以及存储。其中作物通道15可为设置于车架1上的搬运通道,通过依靠人工将捆绑成束的芦苇从车架1的前端搬运到后端的盛料斗2内,或是作物通道15还可以为穿过车架1的输送带,经打捆装置14打捆的芦苇落入到输送带上,然后经输送带的传送,最终落入到车架1后端的盛料斗2内。Referring to Figures 1-5, a reed bundling and collecting harvester includes a vehicle frame 1, a hopper 2 disposed at the tail end of the vehicle frame 1, and a cutting device 12 and a conveying device 13 disposed in front of the vehicle frame 1. And bundling device 14, vehicle frame 1 middle part has a crop channel 15 that runs through vehicle frame 1 along its travel direction, and cutting device 12 is positioned at the feeding end of crop channel 15, and holding hopper 2 is positioned at the discharge end of crop channel 15, conveys The device 13 gathers the reeds cut by the cutting device 12 in front of the vehicle frame 1 into the crop channel 15, and the discharge end of the conveying device 13 is connected with the feeding end of the bundling device 14; The conveyance of reed through conveying device 13 enables reed to be collected in tying device 14 and completes bundling, and the reed that is bundled falls in the hopper 2 through crop channel 15 again, so the reed that bundles can be Neatly stacking into the hopper 2 is beneficial to improve the space utilization rate of the hopper 2 and reduce the number of round trips of the harvester, thereby improving the working efficiency of the harvester, and the bundled reeds are more convenient for later arrangement and storage . Wherein the crop passage 15 can be the conveyance passage that is arranged on the vehicle frame 1, by relying on manually the reed that bundles is carried from the front end of the vehicle frame 1 to the holding hopper 2 of the rear end, or the crop passage 15 can also be to pass through The conveyor belt of the vehicle frame 1, the reeds bundled by the bundling device 14 fall on the conveyor belt, then through the transmission of the conveyor belt, finally fall into the hopper 2 at the rear end of the vehicle frame 1.
盛料斗2包括有底板21和竖直设置于底板21上的侧板22,侧板22合围设置于底板21周边,侧板22和底板21合围形成有用于盛放芦苇的储料腔,收割机前方的割台装置将芦苇剪下后放置到储料腔内,方便芦苇集中堆积放置。The hopper 2 includes a base plate 21 and a side plate 22 vertically arranged on the base plate 21. The side plate 22 is enclosed and arranged on the periphery of the base plate 21. The side plate 22 and the base plate 21 are enclosed to form a storage chamber for holding reeds. The header device at the front cuts the reeds and puts them in the storage chamber, which facilitates the centralized accumulation of reeds.
底板21位于车架1尾端一侧与车架1铰接设置,车架1上设置有用于将盛料斗2绕着底板21与车架1的铰接处进行翻转的第一液压缸11,第一液压缸11与车架1铰接,第一液压缸11的活塞杆端部与盛料斗2的底部铰接;启动第一液压缸11后能够通过推送活塞杆将盛料斗2绕着铰接处向上翻转,方便将盛料斗2内的芦苇快速倒出,方便收割机快速卸料,同时能够避免通过人工卸料,不仅减低了工人的劳动强度,同时缩短了芦苇卸料的工作时长,从而有利于提高收割机的工作效率。The bottom plate 21 is located at the tail end side of the vehicle frame 1 and is hinged with the vehicle frame 1. The vehicle frame 1 is provided with a first hydraulic cylinder 11 for turning the hopper 2 around the hinge between the bottom plate 21 and the vehicle frame 1. The hydraulic cylinder 11 is hinged with the vehicle frame 1, and the end of the piston rod of the first hydraulic cylinder 11 is hinged with the bottom of the hopper 2; after starting the first hydraulic cylinder 11, the hopper 2 can be turned upward around the hinge by pushing the piston rod, It is convenient to quickly pour out the reeds in the storage hopper 2, which is convenient for the harvester to unload quickly, and at the same time, it can avoid manual unloading, which not only reduces the labor intensity of workers, but also shortens the working hours of reed unloading, which is conducive to improving harvesting. machine efficiency.
侧板22包括有位于车架1尾端一侧的尾板221,尾板221的底部与底板21铰接,底板21与车架1的铰接处设置有用于底板21在翻转过程中能够使尾板221绕着铰接处向外翻转的翻转机构3,盛料斗2于翻转过程中在翻转机构3的带动下尾板221能够绕着铰接处向外翻转。此外,通过增设翻转机构3,令盛料斗2于翻转过程中尾板221能够绕着铰接处向外翻转,使储料腔的尾端在卸料时能够处于开启状态,进而有利于盛料斗2的快速卸料,方便将盛料斗2内的芦苇快速倒出,从而有利于进一步提高收割机的工作效率。The side plate 22 includes a tail plate 221 positioned at the tail end of the vehicle frame 1. The bottom of the tail plate 221 is hinged to the bottom plate 21, and the hinge between the bottom plate 21 and the vehicle frame 1 is provided with a hinge for the bottom plate 21 to make the tail plate 21 turn over. 221 is an overturning mechanism 3 that turns outwards around the hinge, and the tail plate 221 can turn outwards around the hinge under the drive of the overturning mechanism 3 during the overturning process of the hopper 2 . In addition, by adding an overturning mechanism 3, the tail plate 221 of the hopper 2 can be turned outward around the hinge during the overturning process, so that the tail end of the storage chamber can be in an open state when unloading, which is beneficial to the hopper 2. Quick unloading is convenient to quickly pour out the reeds in the hopper 2, thereby helping to further improve the working efficiency of the harvester.
输送装置13包括有沿作物通道15的长度方向对称设置的两组输送组件131,两组输送组件131分别位于作物通道15长度方向的相对两侧;通过两组输送组件131能够将车架1前方的作物向车架1中部的作物通道15集中向后输送,进而便于后续的打捆和收集。The conveying device 13 includes two groups of conveying assemblies 131 arranged symmetrically along the length direction of the crop passage 15, and the two groups of conveying assemblies 131 are respectively located on opposite sides of the length direction of the crop passage 15; The crops are concentrated and transported backwards to the crop channel 15 in the middle of the vehicle frame 1, thereby facilitating subsequent bundling and collection.
输送组件131包括有主动链轮1311和第一从动链轮1312和第二从动链轮1313以及输送链条1314,主动链轮1311通过输送链条1314带动第一从动链轮1312和第二从动链轮1313转动,输送链条1314上沿其长度方向排列设置有用于推送作物的推送齿1315;输送链条1314在主动链轮1311和第一从动链轮1312以及第二从动链轮1313之间围绕成三角形,主动链轮1311通过输送链条1314带动第一从动链轮1312和第二从动链轮1313转动的过程中,输送链条1314包括有用于将作物向作物通道15集中的第一输送段13141、和用于将作物推送到打捆装置14内的第二输送段13142、以及连接于第一输送段13141和第二输送段13142之间的第三输送段13143。由马达带动一个主动链轮1311转动的过程中,通过输送链条1314的传动,将第一从动链轮1312和第二从动链轮1313带动,进而令第一输送段13141和第二输送段13142能够分别对机动车的前方和作物通道15长度方向进行作物推送。该方案仅通过设置一根输送链条1314,由一个主动链轮1311实现作物的两个方向输送,大大优化了输送组件131的结构组合,有利于降低制造、使用成本。同时输送链条1314在运动过程中,两条输送链条1314上的推送齿1315间隔设置,能够将作物在作物通道15内夹持着向后移动,也避免两条输送链条1314上的推送齿1315产生打架的现象。The conveying assembly 131 includes a driving sprocket 1311, a first driven sprocket 1312, a second driven sprocket 1313 and a conveying chain 1314, and the driving sprocket 1311 drives the first driven sprocket 1312 and the second driven sprocket 1312 through the conveying chain 1314. The moving sprocket 1313 rotates, and the conveying chain 1314 is arranged along its length direction and is arranged with and is used to push the pushing tooth 1315 of crop; The driving sprocket 1311 drives the first driven sprocket 1312 and the second driven sprocket 1313 to rotate through the conveying chain 1314, and the conveying chain 1314 includes a first gear for concentrating the crops to the crop channel 15. The conveying section 13141, the second conveying section 13142 used to push crops into the bundling device 14, and the third conveying section 13143 connected between the first conveying section 13141 and the second conveying section 13142. In the process of driving a driving sprocket 1311 to rotate by the motor, the first driven sprocket 1312 and the second driven sprocket 1313 are driven by the transmission of the conveying chain 1314, thereby making the first conveying section 13141 and the second conveying section 13142 can push the crops to the front of the motor vehicle and the length direction of the crop channel 15 respectively. In this solution, only one conveying chain 1314 is provided, and one driving sprocket 1311 realizes the two-direction conveying of crops, which greatly optimizes the structural combination of the conveying assembly 131 and is beneficial to reduce manufacturing and use costs. Simultaneously, during the movement of the conveying chain 1314, the push teeth 1315 on the two conveying chains 1314 are arranged at intervals, which can clamp the crops in the crop passage 15 and move backwards, and also avoid the push teeth 1315 on the two conveying chains 1314 from producing The phenomenon of fighting.
输送装置13包括有成上下水平布置的上输送机构132和下输送机构133,上输送机构132和下输送机构133均包括有两组输送组件131,上输送机构132和下输送机构133分别位于车架1高度方向的上下两侧;打捆装置14包括有液压马达141和位于同一高度的打结器142和穿绳机构143、以及连接于液压马达141的输出端用于驱动穿绳机构143的连杆传动机构144,打结器142和穿绳机构143位于上输送机构132和下输送机构133之间。上下水平布置的上输送机构132和下输送机构133能够扶持着芦苇的上下两端进行平稳输送,有利于提高芦苇的输送效率,同时打结器142和穿绳机构143位于上输送机构132和下输送机构133之间,能够在芦苇的中部进行捆绑,有利于提高成束芦苇的捆绑效果。The conveying device 13 includes an upper conveying mechanism 132 and a lower conveying mechanism 133 arranged horizontally up and down. The upper conveying mechanism 132 and the lower conveying mechanism 133 all include two groups of conveying assemblies 131. The upper conveying mechanism 132 and the lower conveying mechanism 133 are respectively located The upper and lower sides of the frame 1 height direction; the binding device 14 includes a hydraulic motor 141 and a knotter 142 and a rope-threading mechanism 143 located at the same height, and is connected to the output end of the hydraulic motor 141 for driving the rope-threading mechanism 143. The link transmission mechanism 144 , the knotter 142 and the rope threading mechanism 143 are located between the upper conveying mechanism 132 and the lower conveying mechanism 133 . The upper and lower conveying mechanism 132 and the lower conveying mechanism 133 arranged horizontally up and down can support the upper and lower ends of the reed for smooth conveying, which is conducive to improving the conveying efficiency of the reed. Between the conveying mechanisms 133, the middle part of the reeds can be bound, which is conducive to improving the binding effect of the bundled reeds.
车架1前端设置有用于供下输送机构133安装的固定架16和用于供上输送机构132安装的活动架17,活动架17与固定架16滑移连接,固定架16上设置有用于驱动活动架17沿车架1高度方向进行滑移的第二液压缸18。活动架17包括有两个竖直的滑轨,滑轨可以为C形槽钢,两个滑轨的槽钢开口可以相对也可以朝向相反,使活动架17能够在固定架16内滑移,为提高活动架17滑移的灵活程度,还可以在活动架17上设置滚轮,使活动架17和固定架16的滑移摩擦优化为滚动摩擦,从而减少摩擦力,使第二液压缸18带动活动架17滑移更顺畅。上输送机构132能够在活动架17上沿车架1高度方向滑移,有利于扩大适用范围,方便收集不同高度的芦苇,便于广泛推广使用。The front end of the vehicle frame 1 is provided with a fixed mount 16 for the installation of the lower conveying mechanism 133 and a movable mount 17 for the installation of the upper conveying mechanism 132. The movable mount 17 is slidably connected with the fixed mount 16. The movable frame 17 is a second hydraulic cylinder 18 that slides along the height direction of the vehicle frame 1 . The movable frame 17 includes two vertical slide rails, the slide rails can be C-shaped channel steel, and the channel steel openings of the two slide rails can be opposite or opposite, so that the movable frame 17 can slide in the fixed frame 16, In order to improve the flexibility of the sliding of the movable frame 17, rollers can also be set on the movable frame 17, so that the sliding friction between the movable frame 17 and the fixed frame 16 is optimized as rolling friction, thereby reducing the frictional force and making the second hydraulic cylinder 18 drive The movable frame 17 slides more smoothly. The upper conveying mechanism 132 can slide along the height direction of the vehicle frame 1 on the movable frame 17, which is beneficial to expand the scope of application, to facilitate the collection of reeds of different heights, and to be widely used.
翻转机构3包括有转动连接于车架1尾端的第一翻转轮31和第二翻转轮32以及第三翻转轮33,第一翻转轮31和第二翻转轮32以及第三翻转轮33的转动轴向相互平行设置并且依次啮合,第一翻转轮31和第二翻转轮32啮合,第二翻转轮32和第三翻转轮33啮合,第一翻转轮31通过第二翻转轮32能够带动第三翻转轮33转动;第一翻转轮31固定连接于底板21与车架1的铰接轴23上,并且第一翻转轮31与底板21与车架1的铰接轴23同轴设置;第三翻转轮33设置有能够抵触于尾板221外侧壁上的限位臂34,在底板21绕与车架1的铰接轴23转动过程中带动第一翻转轮31轴向转动再带动依次啮合的第二翻转轮32和第三翻转轮33转动,第三翻转轮33于转动过程中带动限位臂34向外摆动从而使尾板221在自重下向外翻转。上述方案中,在第一液压缸11通过推送活塞杆将盛料斗2绕着铰接处向上翻转时,底板21带动与车架1铰接的铰接轴23转动,铰接轴23带动第一翻转轮31转动,第一翻转轮31带动与其啮合的第二翻转轮32转动,第二翻转轮32带动与其啮合的第三翻转轮33转动,第三翻转轮33在转动的过程中带动限位臂34摆动。工作时,盛料斗2绕着铰接处向上翻转的过程中,尾板221逐渐向外倾斜,同时翻转机构3驱动着限位臂34向外翻转,使限位臂34抵触着尾板221的一端能够远离尾板221,而倾斜的尾板221在重力的作用下会向外翻转,因此尾板221会随着盛料斗2的转动而翻转,直至尾板221开启储料腔的尾端,方便储料腔内的芦苇快速卸料。Turning mechanism 3 includes the first turning wheel 31 and the second turning wheel 32 and the third turning wheel 33 that are rotatably connected to the vehicle frame 1 tail end, the rotation of the first turning wheel 31 and the second turning wheel 32 and the third turning wheel 33 The axial direction is parallel to each other and is engaged successively, the first turning wheel 31 and the second turning wheel 32 are engaged, the second turning wheel 32 is meshing with the third turning wheel 33, and the first turning wheel 31 can drive the third turning wheel 32 by the second turning wheel 32. The turning wheel 33 rotates; the first turning wheel 31 is fixedly connected on the hinge shaft 23 of the base plate 21 and the vehicle frame 1, and the first turning wheel 31 is coaxially arranged with the hinge shaft 23 of the base plate 21 and the vehicle frame 1; the third turning wheel 33 is provided with a limit arm 34 that can be in contact with the outer wall of the tail plate 221, and when the bottom plate 21 rotates around the hinge shaft 23 with the frame 1, it drives the first turning wheel 31 to rotate axially and then drives the second turning wheel that engages sequentially. The wheel 32 and the third overturning wheel 33 rotate, and the third overturning wheel 33 drives the limit arm 34 to swing outwards during the rotation, so that the tail plate 221 is overturned outwards under its own weight. In the above solution, when the first hydraulic cylinder 11 turns the hopper 2 upward around the hinge by pushing the piston rod, the bottom plate 21 drives the hinge shaft 23 hinged with the vehicle frame 1 to rotate, and the hinge shaft 23 drives the first turning wheel 31 to rotate The first turning wheel 31 drives the second turning wheel 32 engaging with it to rotate, the second turning wheel 32 drives the third turning wheel 33 meshing with it to rotate, and the third turning wheel 33 drives the limit arm 34 to swing during the rotation. During operation, when the hopper 2 turns upwards around the hinge, the tail plate 221 gradually tilts outward, and at the same time, the turning mechanism 3 drives the limit arm 34 to turn outward, so that the limit arm 34 touches one end of the tail plate 221 Can be far away from the tail plate 221, and the inclined tail plate 221 can turn outwards under the effect of gravity, so the tail plate 221 can turn over with the rotation of the hopper 2 until the tail plate 221 opens the tail end of the material storage chamber, which is convenient The reeds in the storage chamber are quickly unloaded.
限位臂34沿其长度方向成弧形结构设置,限位臂34一端与第三翻转轮33转动连接于车架1尾端的转动轴固定连接,另一端抵触于尾板221外侧壁上。弧形结构限位臂34能够使翻转机构3安置于车架1尾端并且在盛料斗2的下方,避免翻转机构3的外露而使其易受到外力撞击,因此该结构有利于延长翻转机构3的使用寿命。The limit arm 34 is arranged in an arc-shaped structure along its length direction. One end of the limit arm 34 is fixedly connected with the third turning wheel 33 rotatably connected to the rotating shaft at the rear end of the vehicle frame 1 , and the other end is in contact with the outer wall of the tail plate 221 . The arc-shaped structure limiting arm 34 can make the turning mechanism 3 be placed at the tail end of the vehicle frame 1 and below the storage hopper 2, so as to avoid the exposure of the turning mechanism 3 and make it vulnerable to external force impact, so this structure is conducive to extending the turning mechanism 3 service life.
底板21与车架1的铰接轴23两端均设置有第一翻转轮31,两个第一翻转轮31分别与两个第二翻转轮32啮合,两个第二翻转轮32分别与两个第三翻转轮33啮合,两个第三翻转轮33上的两个限位臂34之间连接有同步连接杆341。通过设置两组翻转轮来同步带动限位臂34的转动,有利于减少各翻转轮啮合转动时的负荷力,从而有利于提高翻转机构3的工作稳定程度,有利于延长翻转机构3的使用寿命。Both ends of the hinge shaft 23 of the bottom plate 21 and the vehicle frame 1 are provided with a first turning wheel 31, and the two first turning wheels 31 are engaged with the two second turning wheels 32 respectively, and the two second turning wheels 32 are respectively engaged with the two turning wheels. The third overturning wheels 33 are engaged, and a synchronous connecting rod 341 is connected between the two limit arms 34 on the two third overturning wheels 33 . By arranging two sets of turning wheels to synchronously drive the rotation of the limit arm 34, it is beneficial to reduce the load force when the turning wheels are meshed and rotating, thereby helping to improve the working stability of the turning mechanism 3 and to prolong the service life of the turning mechanism 3 .
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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