CN107240465B - Concentric wrapping device - Google Patents

Concentric wrapping device Download PDF

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Publication number
CN107240465B
CN107240465B CN201710618197.9A CN201710618197A CN107240465B CN 107240465 B CN107240465 B CN 107240465B CN 201710618197 A CN201710618197 A CN 201710618197A CN 107240465 B CN107240465 B CN 107240465B
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China
Prior art keywords
fixed
shell
box body
wrapping
shield
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CN201710618197.9A
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CN107240465A (en
Inventor
盛卫国
何晓庆
李代武
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Hefei Smarter Technology Group Corp
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Hefei Smarter Technology Group Corp
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Publication of CN107240465A publication Critical patent/CN107240465A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2613Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/10Insulating conductors or cables by longitudinal lapping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Basic Packing Technique (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a concentric wrapping device, which comprises an alternating current variable frequency motor, a tape storage device, a shell, an organic glass bracket and a wrapping mechanism, wherein the tape storage device is arranged on the shell; the shell comprises a first shell and a second shell; the second shell comprises an upper box body and a lower box body which are connected with each other; the rotating body is fixed in the lower box body in a penetrating way, the periphery of the rotating body is fixed with a rotating disc and a conducting device, and the brake is arranged in the upper box body; the protective cover shell is arranged in the first shell and comprises a circular disc and a protective cover; hysteresis brake is installed to the guard shield bottom surface, and the pivot week side of hysteresis brake installs tep reel and fixed disk. The invention discloses a wrapping device which adopts a concentric structure, has the advantages of high speed, shock absorption, noise reduction, easiness in operation, high wrapping speed, uniformity in wrapping, capability of completely meeting the process and production requirements, convenience in installation and maintenance, stability in operation, wide application range, convenience in operation, simple manufacturing process and high safety, reduces the labor intensity of operators and improves the working efficiency.

Description

Concentric type wrapping device
Technical Field
The invention belongs to the technical field of wrapping devices, and particularly relates to a concentric wrapping device.
Background
In wire and cable production process, need carry out once or a lot of to wire and cable's heart yearn and wrap, this just need use around the chartered plane, and it is rotatory through the carousel to wrap the chartered plane, wraps the band on the heart yearn, and the insulating heart yearn of mainly used electric wire, power cable, accuse cable, optical cable etc. wraps. The wrapping machine has more types, such as single-layer, double-layer and three-layer wrapping. However, the existing wrapping machine often has a wrapping head during working: the high-speed rotation eccentricity is large, the equipment vibration is large, the noise is large, the safety factor is low, and the problems of poor product quality, low production efficiency and the like are often caused by wire breakage. And wrapping the core wire with wrapping tapes (mica tapes, cotton paper tapes, aluminum foils, polyester films and the like) by rotating the turnplate. The lapping machine is mainly used for lapping core wires of electric wires, force cables, control cables, optical cables and the like. The wrapping modes of the wrapping machine used in the domestic power electronic industry of China at present are horizontal wrapping and vertical wrapping. The two forms can realize the wrapping of mica tapes, cotton paper tapes, aluminum foils, polyester films and the like, the maximum winding length of core wires of the known horizontal film wrapping machine is often restricted, and the noise of the whole machine is quite unacceptable in the whole production workshop or the plant area. The existing vertical wrapping machine is large in height, the cable core and the wrapping tape move up and down, the installation operation is inconvenient, the mechanical vibration is large, the wrapping speed is low, and the wrapping quality is poor. The band all is fixed in one side of carousel, not only can make the carousel focus send out partially, rotates unstably, and the structure is complicated moreover, and the operation degree of difficulty is big, and work efficiency is lower.
Disclosure of Invention
The invention aims to provide a concentric wrapping device which is convenient to install and maintain, stable in operation, wide in application range, convenient to operate, simple in manufacturing process and high in safety, reduces the labor intensity of operators and improves the working efficiency.
The purpose of the invention can be realized by the following technical scheme:
a concentric wrapping device comprises an alternating current variable frequency motor, a tape storage device, a shell, an organic glass bracket and a wrapping mechanism;
the shell comprises a first shell and a second shell, wherein the first shell is fixed on the surface of the second shell;
the second shell comprises an upper box body and a lower box body which are connected with each other, and a first mounting through hole is formed in the connecting surface of the upper box body and the lower box body;
a waist-shaped box body and a mounting bracket are fixed on the side wall of the lower box body;
the wrapping mechanism comprises a brake, a second detection device, a transmission mechanism, a rotating body and a shield shell;
the rotating body penetrates and is fixed in the lower box body, a rotating disc and a conducting device are fixed on the peripheral side of the rotating body, and the brake is installed in the upper box body;
the protective cover shell is arranged in the first shell and comprises a circular disc and a protective cover, wherein the circular disc is arranged at one end of the rotating body, and the circular disc and the protective cover are connected through a connecting shaft;
hysteresis brake is installed to the guard shield bottom surface, hysteresis brake's pivot week side-mounting has tep reel and fixed disk, tep reel and fixed disk all set up in the guard shield intracavity.
Further, the belt storage device comprises a base, a square frame, a triangular frame, a take-up stand and an L-shaped stand, wherein the square frame is fixed on the surface of the base, a square plate is fixed on the surface of the square frame, the L-shaped stand is fixed on the surface of the square plate, the triangular frame is fixed on the upper end face of the square frame, and the take-up stand is fixedly penetrated at the top end of the triangular frame.
Further, first casing includes the roof and the guard plate of being connected with the roof, the roof is bent into the cross section and is trapezoidal, open on the roof surface has square through hole, the equal vertical guard plate that is connected with in roof both ends.
Further, the guard plate terminal surface articulates there is to opening the door, the guard plate bottom surface is fixed with the universal wheel, another terminal surface of guard plate is fixed with spacing board and locking support, spacing board fixed surface has travel switch, the cylinder mounting panel is installed to another lateral wall of lower box, cylinder mounting panel surface mounting has the stop cylinder, stop cylinder one end and locking leg joint.
Further, box one side is fixed with the motor backing plate down, alternating current variable frequency motor is fixed in the motor backing plate surface, wherein, the alternating current variable frequency motor output shaft stretches into waist shape box, drive mechanism includes first band pulley, second band pulley and hold-in range, wherein, first band pulley is fixed in alternating current variable frequency motor output shaft week side, the second band pulley is fixed in rotor one end, first band pulley and second band pulley pass through the hold-in range and connect.
Furthermore, a transparent cover is fixed at the joint of the rotating body and the lower box body.
Further, the conducting device is connected with the connecting support, and one end of the connecting support penetrates through the first mounting through hole and is fixed to the bottom surface of the upper box body.
Further, the stopper is fixed in on the stopper support, the stopper cooperates with the carousel.
Further, the upper surface of the lower box body is fixed with a mounting rack, a first detection device is installed at one end of the mounting rack, and a second detection device penetrates through and is fixed on the surfaces of the two opposite protective plates.
Further, the inner surface of the opening end of the protective cover is fixed with a second winding device, the surface of the circular disc is provided with a first winding device, a fixed shaft is fixed between the circular disc and the protective cover, and the periphery of the fixed shaft is provided with a guide belt pipe.
The invention has the beneficial effects that:
the invention discloses a wrapping device which adopts a concentric structure, has the advantages of high speed, shock absorption, noise reduction, easy operation, high wrapping speed, uniform wrapping, capability of completely meeting the process and production requirements, convenience in installation and maintenance, stability in operation, wide application range, convenience in operation, simple manufacturing process and high safety, and can reduce the labor intensity of operators and improve the working efficiency.
Drawings
The invention is described in further detail below with reference to the figures and specific embodiments.
Fig. 1 is a side view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a rear view of the present invention.
Fig. 4 is a schematic structural diagram of the present invention.
Detailed Description
A concentric wrapping device comprises an alternating current variable frequency motor 1, a tape storage device 2, a shell 3, an organic glass bracket 4 and a wrapping mechanism 5, as shown in figures 1-4;
the belt storage device 2 is fixed on one side of the shell 3, and the alternating-current variable-frequency motor 1 and the organic glass support 4 are fixed on the other side of the shell 3;
the belt storage device 2 comprises a base 201, a square frame 202, a tripod 203, a take-up stand 204 and an L-shaped stand 205, wherein the square frame 202 is fixed on the surface of the base 201, a square plate is fixed on the surface of the square frame 202, the L-shaped stand is fixed on the surface of the square plate, the tripod 203 is fixed on the upper end surface of the square frame 202, and the take-up stand 204 is fixedly penetrated through the top end of the tripod 203;
spare part systems 401 are uniformly distributed on the upper end face of the organic glass support 4;
the housing 3 comprises a first housing 301 and a second housing 302, wherein the first housing 301 is fixed on the surface of the second housing 302, and a third mounting through hole is formed on the connecting surface of the first housing 301 and the second housing 302;
the first shell 301 comprises a top plate 3011 and a protection plate 3012 connected with the top plate 3011, the top plate 3011 is bent to be trapezoidal in cross section, a square through hole is formed in the surface of the top plate 3011, and protection plates 3012 are vertically connected to two ends of the top plate 3011;
the end face of the protection plate 3012 is hinged with a split door 3013, and universal wheels are fixed on the bottom face of the protection plate 3012;
a limiting plate 3014 and a locking bracket 3016 are fixed on the other end face of the protection plate 3012, and a travel switch 3015 is fixed on the surface of the limiting plate 3014;
the second shell 302 comprises an upper box 3021 and a lower box 3022 which are connected with each other, a first mounting through hole is formed on a connecting surface of the upper box 3021 and the lower box 3022, the upper box 3021 and the lower box 3022 are rectangular solids, and preferably, the upper box 3021 is shorter than the lower box 3022 in length and width;
an installation rack 3023 is fixed on the upper surface of the lower box body 3022, preferably, the installation rack 3023 includes two support columns connected to each other, and a first detection device 3024 is installed at one end of each support column horizontally arranged;
a waist-shaped box body 3025 and a mounting bracket are fixed on the side wall of the lower box body 3022, wherein a well-shaped lead frame 3027 is fixed on the surface of the mounting bracket, and a second mounting through hole is formed in the connecting surface of the lower box body 3022 and the waist-shaped box body 3025;
the other side wall of the lower box body 3022 is provided with a cylinder mounting plate, the surface of the cylinder mounting plate is provided with a stop cylinder 3028, and one end of the stop cylinder 3028 is connected with the locking bracket 3016;
a motor base plate 101 is fixed on one side of the lower box 3022, the alternating-current variable-frequency motor 1 is fixed on the surface of the motor base plate 101, and an output shaft of the alternating-current variable-frequency motor 1 extends into the waist-shaped box 3025;
the wrapping mechanism 5 comprises a brake 501, a second detection device 502, a transmission mechanism 503, a rotating body 504 and a shield shell 505;
the rotating body 504 is fixed in the lower box 3022 through a bearing in a penetrating way, a transparent cover 5041 is fixed at the joint of the rotating body 504 and the lower box 3022, and a rotating disc 5042 and a conducting device 5043 are fixed on the peripheral side of the rotating body 504;
preferably, the rotor 504 passes through the second mounting through-hole and the third mounting through-hole;
the conductive device 5043 is connected with a connecting bracket 5012, and one end of the connecting bracket 5012 is fixed on the bottom surface of the upper box 3021 through a first mounting through hole;
the brake 501 is arranged in the upper box body 3021, preferably, the brake bracket 5011 is arranged in the first installation through hole, the brake 501 is fixed on the brake bracket 5011, and the brake 501 is matched with the rotating disc 5042;
the transmission mechanism 503 comprises a first belt wheel 5031, a second belt wheel 5032 and a synchronous belt 5033, the transmission mechanism 503 is installed in a kidney-shaped box 3025, wherein the first belt wheel 5031 is fixed on the peripheral side of the output shaft of the ac variable frequency motor 1, the second belt wheel 5032 is fixed at one end of the rotating body 504, and the first belt wheel 5031 and the second belt wheel 5032 are connected through the synchronous belt 5033;
the shield case 505 is mounted in the first case 301, and the shield case 505 includes a circular disc 5051 and a shield 5052, in which the circular disc 5051 is mounted to one end of the rotor 504, and the circular disc 5051 and the shield 5052 are connected by a connecting shaft 5053;
a first winding device 5054 is installed on the surface of the circular disc 5051, a fixed shaft 5055 is fixed between the circular disc 5051 and the protective cover 5052, a belt guide tube 5056 is installed on the periphery of the fixed shaft 5055, and the belt guide tube 5056 is obliquely arranged;
the shield 5052 is a hollow cylinder, one end of the shield 5052 is opened, the hysteresis brake 5057 is installed on the bottom surface of the shield 5052, the hysteresis brake 5057 is arranged horizontally, a reel 5058 and a fixed disc 5059 are installed on the periphery of a rotating shaft of the hysteresis brake 5057, and the reel 5058 and the fixed disc 5059 are both arranged in a cavity of the shield 5052;
a second winding device is fixed on the inner surface of the open end of the shield 5052, and the winding belt passes through the second winding device after going out through the rotating shaft of the hysteresis brake 5057, passes through a belt guide tube 5056 and is finally wound on the first winding device 5054;
the second detecting device 502 is fixed on the surface of the two opposite protection plates 3012 in a penetrating manner.
The foregoing is illustrative and explanatory only, and it will be appreciated by those skilled in the art that various modifications, additions and substitutions can be made to the embodiments described without departing from the scope of the invention as defined in the accompanying claims.

Claims (8)

1. A concentric wrapping device is characterized by comprising an alternating current variable frequency motor (1), a tape storage device (2), a shell (3), an organic glass support (4) and a wrapping mechanism (5);
the shell (3) comprises a first shell (301) and a second shell (302), wherein the first shell (301) is fixed on the surface of the second shell (302);
the second shell (302) comprises an upper box body (3021) and a lower box body (3022) which are connected with each other, and a first mounting through hole is formed in the connecting surface of the upper box body (3021) and the lower box body (3022);
a waist-shaped box body (3025) and a mounting bracket are fixed on the side wall of the lower box body (3022);
the wrapping mechanism (5) comprises a brake (501), a second detection device (502), a transmission mechanism (503), a rotating body (504) and a shield shell (505);
the rotating body (504) penetrates through and is fixed in the lower box body (3022), a rotating disc (5042) and a conducting device (5043) are fixed on the peripheral side of the rotating body (504), and the brake (501) is installed in the upper box body (3021);
the shield case (505) is installed in the first case (301), the shield case (505) includes a circular disc (5051) and a shield (5052), wherein the circular disc (5051) is installed at one end of the rotor (504), and the circular disc (5051) and the shield (5052) are connected by a connecting shaft (5053);
a hysteresis brake (5057) is mounted on the bottom surface of the shield (5052), a belt disc (5058) and a fixed disc (5059) are mounted on the peripheral side of a rotating shaft of the hysteresis brake (5057), and the belt disc (5058) and the fixed disc (5059) are both arranged in a cavity of the shield (5052);
the belt storage device (2) comprises a base (201), a square frame (202), a tripod (203), a take-up stand (204) and an L-shaped stand (205), wherein the square frame (202) is fixed on the surface of the base (201), a square plate is fixed on the surface of the square frame (202), the L-shaped stand is fixed on the surface of the square plate, the tripod (203) is fixed on the upper end face of the square frame (202), and the take-up stand (204) is fixedly arranged at the top end of the tripod (203) in a penetrating manner;
first casing (301) include roof (3011) and guard plate (3012) of being connected with roof (3011), roof (3011) bend into the cross section and be trapezoidal, roof (3011) surface is opened there is square through hole, equal vertical guard plate (3012) of being connected with in roof (3011) both ends.
2. The concentric wrapping device according to claim 1, wherein: guard plate (3012) terminal surface articulates there is to opening door (3013), guard plate (3012) bottom surface is fixed with the universal wheel, another terminal surface of guard plate (3012) is fixed with limiting plate (3014) and locking support (3016), limiting plate (3014) fixed surface has travel switch (3015), the cylinder mounting panel is installed to another lateral wall of box (3022) down, cylinder mounting panel surface mounting has locking cylinder (3028), locking cylinder (3028) one end is connected with locking support (3016).
3. The concentric wrapping device according to claim 1, wherein: lower box (3022) one side is fixed with motor backing plate (101), alternating current variable frequency motor (1) is fixed in motor backing plate (101) surface, wherein, alternating current variable frequency motor (1) output shaft stretches into waist shape box (3025), drive mechanism (503) include first band pulley (5031), second band pulley (5032) and hold-in range (5033), wherein, first band pulley (5031) is fixed in alternating current variable frequency motor (1) output shaft week side, second band pulley (5032) is fixed in rotor (504) one end, first band pulley (5031) and second band pulley (5032) pass through hold-in range (5033) and connect.
4. The concentric wrapping device according to claim 1, wherein: a transparent cover (5041) is fixed at the joint of the rotating body (504) and the lower box body (3022).
5. The concentric wrapping device according to claim 1, wherein: the electric installation (5043) is connected with a connecting support (5012), and one end of the connecting support (5012) is fixed to the bottom surface of the upper box body (3021) through a first installation through hole.
6. The concentric wrapping device according to claim 1, wherein: the brake (501) is fixed on a brake support (5011), and the brake (501) is matched with the rotating disc (5042).
7. The concentric wrapping device according to claim 1, wherein: the upper surface of the lower box body (3022) is fixed with a mounting rack (3023), a first detection device (3024) is installed at one end of the mounting rack (3023), and a second detection device (502) penetrates through and is fixed on the surfaces of two opposite protection plates (3012).
8. The concentric wrapping device according to claim 1, wherein: the inner surface of the opening end of the shield (5052) is fixed with a second winding device, the surface of the circular disc (5051) is provided with a first winding device (5054), a fixed shaft (5055) is fixed between the circular disc (5051) and the shield (5052), and a belt guide pipe (5056) is arranged on the peripheral side of the fixed shaft (5055).
CN201710618197.9A 2017-07-26 2017-07-26 Concentric wrapping device Active CN107240465B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN107240465B true CN107240465B (en) 2023-03-21

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108428521B (en) * 2018-03-07 2020-10-16 神宇通信科技股份公司 Aluminum foil continuous wrapping device and operation method thereof
CN108597692B (en) * 2018-04-27 2020-02-07 安徽电缆股份有限公司 Automatic detection device for lapping tape and overlapping tape
CN108198669B (en) * 2018-05-11 2023-10-31 合肥神马科技集团有限公司 Multilayer belt discharging type concentric wrapping machine
CN111498583A (en) * 2020-05-26 2020-08-07 江苏安澜万锦电子股份有限公司 Double bull copper foil is around belting

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US3439483A (en) * 1966-05-23 1969-04-22 Western Electric Co Methods of and apparatus for packaging longitudinal material
CN103077784A (en) * 2013-01-08 2013-05-01 常熟泓淋电线电缆有限公司 Constant-tension wrapping device for wrapping tape
CN203232749U (en) * 2013-03-05 2013-10-09 江苏苏阳电工机械有限公司 Concentric continuously variable copper strip wrapping head
CN104036879A (en) * 2014-06-27 2014-09-10 中国电子科技集团公司第八研究所 Concentric type double-motor control wrapping machine
CN204189522U (en) * 2014-10-24 2015-03-04 上海南洋电工器材有限公司 A kind of rotary guide device for winding machine taping head
CN106128645A (en) * 2016-08-28 2016-11-16 平湖迪工机械制造有限公司 Hemisection wire type winding machine lapping device
CN206991847U (en) * 2017-07-26 2018-02-09 合肥神马科技集团有限公司 A kind of concentric type lapping device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3439483A (en) * 1966-05-23 1969-04-22 Western Electric Co Methods of and apparatus for packaging longitudinal material
CN103077784A (en) * 2013-01-08 2013-05-01 常熟泓淋电线电缆有限公司 Constant-tension wrapping device for wrapping tape
CN203232749U (en) * 2013-03-05 2013-10-09 江苏苏阳电工机械有限公司 Concentric continuously variable copper strip wrapping head
CN104036879A (en) * 2014-06-27 2014-09-10 中国电子科技集团公司第八研究所 Concentric type double-motor control wrapping machine
CN204189522U (en) * 2014-10-24 2015-03-04 上海南洋电工器材有限公司 A kind of rotary guide device for winding machine taping head
CN106128645A (en) * 2016-08-28 2016-11-16 平湖迪工机械制造有限公司 Hemisection wire type winding machine lapping device
CN206991847U (en) * 2017-07-26 2018-02-09 合肥神马科技集团有限公司 A kind of concentric type lapping device

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