Automatic detection device for lapping tape and overlapping tape
Technical Field
The invention relates to the technical field of wrapping machines, in particular to an automatic detection device for a wrapped tape overlapping belt.
Background
The wrapping machine is equipment for producing wrapped wrapping of flame-retardant wire inner cores and multi-strand twisted wrapping of mica tapes, flame-retardant tapes, water-retardant tapes, polyester tapes and the like. The current chartered plane of wrapping can not guarantee the effect of straightening around the band when checking around the band again to when rolling around the band, can form curling or superimposed effect on rolling set surface around the band.
Therefore, it is necessary to provide an automatic detection device for a lapping tape stack to solve the above problems.
Disclosure of Invention
The invention aims to provide an automatic detection device for lapping tape, which is used for testing a lapping tape by using the effects of a first turning roller, a second turning roller and a third turning roller, pulling or lifting a connecting rod according to the tightness degree of a lapping wire, and penetrating the inside of a through hole by using a buckling rod, so that a lifting frame is fixed, the stability effect of the lapping wire is improved, and the problems in the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic detection device for lapping and stacking tapes comprises a support, wherein frame blocks are arranged on two sides of the top of the support, a tape releasing disc is arranged on one side of the top of each frame block, a tape collecting disc is arranged on the other side of the top of each frame block, first turning rollers are arranged on one sides of the tape releasing disc and the tape collecting disc, a rubber ring is arranged between the tape releasing disc and each frame block, a rotating rod is arranged on the outer side of the tape releasing disc, a pressing plate is arranged on the top of the rotating rod, a bearing is arranged at one end of the pressing plate, a fastening screw rod is arranged at the other end of the pressing plate, a fixing frame is arranged on the inner side of the first turning roller, a second turning roller is arranged on the top of the fixing frame, a lifting frame is arranged on the inner side of the fixing frame, third turning rollers are arranged on two sides of the lifting frame, a camera is arranged on the, the surface of the connecting rod is provided with a through hole, and a buckling rod is arranged in the through hole;
a sliding groove is formed in the belt take-up disc, a sliding block is arranged in the sliding groove, a second spring is arranged at the bottom of the sliding block, a rotating ring is arranged on the inner side of the sliding block, and a belt take-up roller is arranged at the bottom of the rotating ring;
the camera output is equipped with the AD converter, the AD converter output is equipped with CPU, the CPU input is equipped with the battery, the CPU output is equipped with the display, the display output is equipped with the alarm.
Preferably, the belt releasing disc is correspondingly placed with the rubber ring, one end of the pressing plate is fixedly connected with the bearing, and the other end of the pressing plate is connected with the frame block through the fastening screw rod.
Preferably, the bottom of the take-up reel is provided with a convex rod, the convex rod is matched with the frame block, a wrapping tape is arranged between the take-up reel and the take-up reel, and the first turning roller, the second turning roller and the third turning roller are all attached to the surface of the wrapping tape.
Preferably, the lifting frame is matched with the fixing frame, the connecting rod and the lifting frame are arranged into a whole, and the buckling rod is matched with the through hole.
Preferably, lubricating oil is arranged between the sliding block and the rotating ring, the rotating ring is made of rubber materials, and the sliding block is fixedly connected with the top end of the second spring.
Preferably, a concave ring is arranged between the tape collecting roller and the tape collecting disc, and the tape collecting roller is matched with the tape collecting disc through the concave ring.
Preferably, the camera and the detection searchlight are both electrically connected with the AD converter, and the AD converter and the display are both electrically connected with the CPU.
Preferably, the display is electrically connected with the alarm, and the storage battery is electrically connected with the CPU.
The invention has the technical effects and advantages that:
1. the lifting frame is arranged, so that the winding belt can be fastened conveniently, the winding belt can be inspected conveniently, when the winding belt is inspected, the unwinding disc and the winding disc are assembled, the fastening screw is loosened, the pressing plate rotates by taking the bearing as an axis, the rotating rod is placed at the top of the rubber ring, the pressing plate is fastened at the top of the frame block by using the fastening screw, the unwinding disc is stable, the frame of the winding disc is fixed by matching the convex rod at the bottom of the winding disc with the bottom of the frame block, the winding belt and the unwinding disc are pulled out, the winding belt is tested by using the effects of the first turning roller, the second turning roller and the third turning roller, the connecting rod is pulled or lifted according to the degree of tightness of the winding wire, and the buckling rod penetrates into the through hole to fix the lifting frame;
2. the sliding block is arranged, so that the winding treatment of the winding belt is facilitated, when the external motor drives the winding belt roller to rotate to enable the winding belt to surround the surface of the winding belt roller, when the surface of the winding belt contacts the rotating ring, the effect of lubricating oil is reduced, the rotating friction damage of the rotating ring and the sliding block is reduced, the contact effect of the rotating ring and the winding belt is increased, when the radius of the winding belt is increased, the sliding block is extruded by the winding belt to stretch the second spring, and therefore the winding belt is prevented from being unevenly surrounded on the surface of the winding belt roller.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic block diagram of the system of the present invention;
FIG. 3 is an enlarged view of the portion A of FIG. 1 according to the present invention;
FIG. 4 is a schematic side view of the take-up reel of the present invention;
in the figure: the device comprises a support 1, a support 2, a support block 3, a belt releasing disc 3, a belt collecting disc 4, a first direction changing roller 5, a rubber ring 6, a rotating rod 7, a pressing plate 8, a bearing 9, a fastening screw rod 10, a fixing frame 11, a second direction changing roller 12, a lifting frame 13, a third direction changing roller 14, a camera 15, a detection searchlight 16, a first spring 17, a connecting rod 18, a through hole 19, a buckle rod 20, a sliding chute 21, a sliding block 22, a second spring 23, a rotating ring 24, a belt collecting roller 25, an AD converter 26, a CPU27, a storage battery 28, a display 29 and an alarm 30.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the invention provides an automatic detection device for lapping tape and overlapping tape as shown in figures 1-4, which comprises a bracket 1, wherein two sides of the top of the bracket 1 are respectively provided with a frame block 2, one side of the top of the frame block 2 is provided with a tape releasing disc 3, the other side of the top of the frame block 2 is provided with a tape collecting disc 4, one sides of the tape releasing disc 3 and the tape collecting disc 4 are respectively provided with a first turning roller 5, a rubber ring 6 is arranged between the tape releasing disc 3 and the frame block 2, the outer side of the tape releasing disc 3 is provided with a rotating rod 7, the top of the rotating rod 7 is provided with a pressure plate 8, one end of the pressure plate 8 is provided with a bearing 9, the other end of the pressure plate 8 is provided with a fastening screw rod 10, the inner side of the first turning roller 5 is provided with a fixed frame 11, the top of the fixed frame 11 is provided with a second turning roller 12, the inner side of the, the bottom of the camera 15 is provided with a detection searchlight 16, the bottom of the lifting frame 13 is provided with a first spring 17, the inner side of the first spring 17 is provided with a connecting rod 18, the surface of the connecting rod 18 is provided with a through hole 19, and a buckle rod 20 is arranged inside the through hole 19;
a sliding groove 21 is formed in the take-up reel 4, a sliding block 22 is arranged in the sliding groove 21, a second spring 23 is arranged at the bottom of the sliding block 22, a rotating ring 24 is arranged on the inner side of the sliding block 22, and a take-up roller 25 is arranged at the bottom of the rotating ring 24;
the camera 15 output is equipped with AD converter 26, AD converter 26 output is equipped with CPU27, the CPU27 input is equipped with battery 28, the CPU27 output is equipped with display 29, display 29 output is equipped with alarm 30.
The effect of the technical scheme of the embodiment is as follows: when detecting a winding belt, assembling a unwinding disc 3 and a winding disc 4, loosening a fastening screw 10, rotating a pressing plate 8 by taking a bearing 9 as an axis, then putting a rotating rod 7 at the top of a rubber ring 6, fastening the pressing plate 8 at the top of a frame block 2 by using the fastening screw 10, further stabilizing the unwinding disc 3, fixing a frame of the winding disc 4 by using a convex rod at the bottom of the winding disc 4 to be matched with the bottom of the frame block 2, then pulling out the winding belt and the unwinding disc 3, testing the winding belt by using the effects of a first turning roller 5, a second turning roller 12 and a third turning roller 14, pulling or lifting a connecting rod 18 according to the tightness degree of a winding wire, and then penetrating the inside of a through hole 19 by using a buckling rod 20, thereby fixing a lifting frame 13; insert frame piece 2 inside with the nose bar of 4 bottoms in take-up reel, the external rotation motor of take-up roller 25, it will center on taking-up roller 25 surface around the band to drive take-up roller 25 to rotate when external motor, wait to around the band surface contact during swivel 24, the effect of lubricating oil reduces swivel 24 and slider 22's rotational friction damage, swivel 24 increases and the contact effect around the band, wait to when the radius of winding the band increases, extrude slider 22 around the band and stretch second spring 23, thereby avoid winding the band around taking-up roller 25 surface around inhomogeneous.
Example 2:
the unreeling disc 3 is correspondingly placed with the rubber ring 6, one end of the pressing plate 8 is fixedly connected with the bearing 9, the other end of the pressing plate 8 is connected with the frame block 2 through the fastening screw rod 10, the pressing plate 8 is fastened at the top of the frame block 2 through the fastening screw rod 10, and then the unreeling disc 3 is stable.
The bottom of the take-up reel 4 is provided with a convex rod, the convex rod is matched with the frame block 2, a wrapping tape is arranged between the take-up reel 3 and the take-up reel 4, the first turning roller 5, the second turning roller 12 and the third turning roller 14 are all attached to the surface of the wrapping tape, and the wrapping tape is fastened by utilizing the turning effect of the first turning roller 5, the second turning roller 12 and the third turning roller 14, so that the detachment of the wrapping tape is avoided.
The crane 13 is matched with the fixing frame 11, the connecting rod 18 and the crane 13 are arranged into a whole, the buckling rod 20 is matched with the through hole 19, the connecting rod 18 is pulled or lifted according to the tightness degree of the wrapping wire, and then the buckling rod 20 penetrates into the through hole 19, so that the crane 13 is fixed.
Be equipped with lubricating oil between slider 22 and the change 24, the effect of lubricating oil reduces the rotational friction damage of change 24 and slider 22, makes things convenient for change 24 and the rotation effect around the band, change 24 is made by rubber materials, slider 22 and second spring 23 top fixed connection.
Receive and be equipped with the concave ring between band roller 25 and the take-up reel 4, conveniently utilize the dual effect of concave ring and nose bar to fix the take-up reel 4 at frame piece 2 top, avoid the take-up reel 4 to remove, receive band roller 25 through concave ring and take-up reel 4 phase-match.
The camera 15 and the detection searchlight 16 are both electrically connected with the AD converter 26, the detection searchlight 16 collects information in the winding and wrapping tape, the camera 15 photographs the surface of the winding and wrapping tape, the collected information is converted into digital signals through the AD converter 26 and then is transmitted to the CPU27, and the AD converter 26 and the display 29 are both electrically connected with the CPU 27.
The display 29 is electrically connected with the alarm 30, the storage battery 28 is electrically connected with the CPU27, and the storage battery 28 is used for supplying power to the CPU27, so that the situation that the wrapping tape cannot be checked is avoided.
The working principle of the invention is as follows:
referring to the attached drawings 1 and 3 of the specification, when a winding belt is detected, the winding belt disc 3 and the winding belt disc 4 need to be assembled, the fastening screw 10 is loosened, the pressing plate 8 rotates by taking the bearing 9 as an axis, then the rotating rod 7 is placed at the top of the rubber ring 6, the pressing plate 8 is fastened at the top of the frame block 2 by the fastening screw 10, the winding belt disc 3 is further stabilized, the convex rod at the bottom of the winding belt disc 4 is matched with the bottom of the frame block 2, the frame of the winding belt disc 4 is further fixed, then the winding belt is pulled out from the winding belt disc 3, the winding belt is fastened by the turning effects of the first turning roller 5, the second turning roller 12 and the third turning roller 14, the winding belt is prevented from being separated, then the connecting rod 18 is pulled or lifted according to the tightness degree of the winding belt, and then the buckling rod 20 penetrates into the through hole 19, so that the lifting frame 13 is fixed;
referring to the attached figure 4 of the specification, a convex rod at the bottom of a tape winding disc 4 is inserted into a frame block 2, a tape winding roller 25 is externally connected with a rotating motor, when the external motor drives the tape winding roller 25 to rotate to wind a wound tape on the surface of the tape winding roller 25, when the surface of the wound tape contacts a rotating ring 24, the rotating friction damage of the rotating ring 24 and a sliding block 22 is reduced by the effect of lubricating oil, the contact effect of the rotating ring 24 and the wound tape is increased, and when the radius of the wound tape is increased, the sliding block 22 is extruded by the wound tape to stretch a second spring 23, so that the wound tape is prevented from being unevenly wound on the surface of the tape winding roller 25;
referring to the attached figure 2 of the specification, when a winding belt is wound by a belt winding roller 25, information in the winding belt is collected by a detection and irradiation head 16, the surface of a winding wire is photographed by a camera 15, the collected information is converted into a digital signal through an AD converter 26 and then is transmitted to a CPU27, the digital signal is processed by a CPU27, details are displayed on the surface of a display 29, when the winding belt is overlapped, different repetition and picture prompt are displayed on the internal information, and finally an alarm is given through an alarm 30 to remind a worker.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.