CN108198669B - Multilayer belt discharging type concentric wrapping machine - Google Patents
Multilayer belt discharging type concentric wrapping machine Download PDFInfo
- Publication number
- CN108198669B CN108198669B CN201810011180.1A CN201810011180A CN108198669B CN 108198669 B CN108198669 B CN 108198669B CN 201810011180 A CN201810011180 A CN 201810011180A CN 108198669 B CN108198669 B CN 108198669B
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- CN
- China
- Prior art keywords
- fixed
- driving
- partition plate
- main shaft
- belt
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- 238000007599 discharging Methods 0.000 title description 5
- 238000005192 partition Methods 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 230000006698 induction Effects 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000006872 improvement Effects 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000035939 shock Effects 0.000 abstract description 2
- 238000004804 winding Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/10—Insulating conductors or cables by longitudinal lapping
Abstract
The invention discloses a multilayer belt paying-out type concentric wrapping machine, wherein a driving support seat is fixed on the surface of a base, a driving fixing plate and a driving support bar are hinged to the driving support seat, and a driving device is fixed on the surface of the driving fixing plate; the main shaft device is fixedly penetrated between the first partition plate and the second partition plate, one end of the main shaft device is connected with the rotating mechanism, and a first belt wheel and a second belt wheel are fixedly arranged on the periphery of the main shaft device; the clutch device is fixedly penetrated on the surface of the first baffle plate, and the air pressure butterfly brake is fixedly arranged. The invention discloses a wrapping device which adopts a concentric structure, has the advantages of high speed, shock absorption, noise reduction, easy operation, high wrapping speed, uniform wrapping, capability of completely meeting the process and production requirements, capability of increasing the length of a multi-layer belt inventory belt by ten times at most, effective improvement of efficiency, convenient installation and maintenance, stable operation, wide application range, convenient operation, simple manufacturing process, high safety, reduction of the labor intensity of operators and improvement of the working efficiency.
Description
Technical Field
The invention belongs to the technical field of wrapping machines, and particularly relates to a multilayer belt-discharging type concentric wrapping machine.
Background
In the production process of the electric wires and the cables, the core wires of the electric wires and the cables are required to be wrapped one or more times, so that a wrapping machine is required, the wrapping machine rotates through a turntable, and the wrapping machine wraps the core wires, and is mainly used for wrapping insulating core wires of electric wires, cables, control cables, optical cables and the like. The wrapping machine has a plurality of types, such as single-layer wrapping, double-layer wrapping, three-layer wrapping and the like. However, the existing wrapping machine often has the following steps: because the high-speed rotation eccentricity is large, equipment vibration is large, noise is large, the safety coefficient is low, and the problems of poor product quality, low production efficiency and the like are often caused by broken wires. The wrapping tape (mica tape, cotton paper tape, aluminum foil, polyester film, etc.) is rotated by a turntable and wrapped on the core wire. The wrapping machine is mainly used for wrapping core wires of electric wires, power cables, control cables, optical cables and the like. The wrapping forms of the wrapping machine used in the domestic power electronic industry at present are divided into horizontal wrapping and vertical wrapping. The winding of mica tapes, cotton paper tapes, aluminum foils, polyester films and the like can be realized by the two forms, the maximum winding length of the core wire of the known horizontal film winding machine is often constrained, the noise of the whole machine is quite acceptable in the whole production workshop or factory building area, the common winding machine is provided with a single-layer tape reel, the tape storage length of the single-layer tape reel is limited, and the tape needs to be stopped for tape replacement after the tape is used, so that the efficiency is low.
Disclosure of Invention
The invention aims to provide the multilayer belt-discharging type concentric wrapping machine which is convenient to install and maintain, stable in operation, wide in application range, convenient to operate, simple in manufacturing process, high in safety, capable of reducing the labor intensity of operators and improving the working efficiency.
The aim of the invention can be achieved by the following technical scheme:
a multilayer belt-discharging type concentric wrapping machine comprises a rotating mechanism, a main shaft device, a frame body, a driving device, a clutch device, an inductive switch and a fan;
the surface of the base is fixedly provided with a driving support seat, the driving support seat is provided with a driving fixing plate and a driving support bar through hinge connection, and the driving device is fixed on the surface of the driving fixing plate;
a first baffle plate and a second baffle plate are fixed in the frame body;
the main shaft device is fixedly penetrated between the first partition plate and the second partition plate, and one end of the main shaft device is connected with the rotating mechanism;
a first belt pulley and a second belt pulley are fixed on the periphery of the main shaft device;
the clutch device is fixedly penetrated through the surface of the first partition plate, and an air pressure butterfly brake is fixedly arranged on the first partition plate;
the first crossbeam surface is fixed with the inductive switch mounting bracket, inductive switch is fixed in the inductive switch mounting bracket.
Further, the frame body comprises a first cross beam, a second cross beam and a longitudinal beam, wherein the first cross beam is connected with the longitudinal beam through an inclined beam, an included angle between the second cross beam and the longitudinal beam is a right angle, and the second cross beam is fixed on the surface of the base.
Further, the driving support bar is connected with the driving fixing plate through a first flat washer and a hexagonal nut, and a first spring washer is installed between the first flat washer and the hexagonal nut.
Further, the driving device is fixed on the surface of the driving fixing plate through a first full-thread hexagon head bolt, and a second spring gasket is arranged between the full-thread hexagon head bolt and the fixing plate.
Further, the spindle device is connected with the first partition plate and the second partition plate respectively through ball bearings, wherein the first ball bearings are fixed on the surface of the first partition plate through second full-thread hexagon head bolts, the second ball bearings are fixed on the surface of the second partition plate through inner hexagon socket head cap screws, and second spring washers are arranged between the inner hexagon socket head cap screws and the second partition plate.
Further, a second flat washer is arranged between the second full-thread hexagon head bolt and the first baffle plate.
Further, the first belt wheel is connected with the output end of the driving device through a motor synchronous belt.
Further, the clutch device output end is connected with the second belt wheel through a synchronous belt.
Further, the air pressure butterfly brake is mounted on the peripheral side of the spindle device.
Further, the fan is fixed on the surface of the second partition plate through a hexagon head bolt for fixing the fan, and the hexagon head bolt for fixing the fan is fixed through a hexagon nut for fixing the fan.
The invention has the beneficial effects that:
the invention discloses a wrapping device which adopts a concentric structure, has the advantages of high speed, shock absorption, noise reduction, easy operation, high wrapping speed, uniform wrapping, capability of completely meeting the process and production requirements, capability of increasing the length of a multi-layer belt inventory belt by ten times at most, effective improvement of efficiency, convenient installation and maintenance, stable operation, wide application range, convenient operation, simple manufacturing process, high safety, reduction of the labor intensity of operators and improvement of the working efficiency.
Drawings
The invention is described in further detail below with reference to the drawings and the specific embodiments.
Fig. 1 is a side view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a rear view of the present invention.
Fig. 4 is a partial schematic view of a drive stay according to the present invention.
Fig. 5 is a partial schematic view of the driving apparatus of the present invention.
Fig. 6 is a partial schematic view of a first ball bearing of the invention.
Fig. 7 is a partial schematic view of a second ball bearing of the invention.
Fig. 8 is a top view of the present invention.
Fig. 9 is a partial schematic view of a fan according to the present invention.
Detailed Description
A multilayer belt-paying-out type concentric wrapping machine comprises a rotating mechanism 1, a main shaft device 2, a frame body 3, a driving device 4, a clutch device 5, an inductive switch 6 and a fan 8, wherein the rotating mechanism is shown in figures 1, 2, 3 and 8;
the frame body 3 is a square frame body, the frame body 3 comprises a first cross beam 301, a second cross beam 303 and a longitudinal beam 302, the first cross beam 301 and the longitudinal beam 302 are connected through an inclined beam 304, an included angle between the second cross beam 303 and the longitudinal beam 302 is a right angle, and the second cross beam 303 is fixed on the surface of the base 305;
preferably, a fixing ring 306 is fixed on the surface of the first cross beam 301;
as shown in fig. 4, a driving support seat 401 is fixed on the surface of the base 305, the driving support seat 401 is provided with a driving fixing plate 402 and a driving support bar 403 through a hinge, the driving support bar 403 is connected with the driving fixing plate 402 through a first flat washer 404 and a hexagonal nut 405, and a first spring washer 406 is arranged between the first flat washer 404 and the hexagonal nut 405;
as shown in fig. 5, the driving device 4 is fixed on the surface of the driving fixing plate 402, preferably, the driving device is fixed on the surface of the driving fixing plate 402 through a first full-thread hexagon head bolt 407, and a second spring washer 408 is installed between the full-thread hexagon head bolt 407 and the fixing plate 402;
a first partition 307 and a second partition 308 are fixed in the frame body 3, and preferably, the frame body is divided into three independent spaces by the first partition 307 and the second partition 308;
the spindle device 2 is penetrated and fixed between the first partition 307 and the second partition 308, and one end of the spindle device 2 is connected with the rotating mechanism 1;
preferably, the spindle device 2 is connected to the first diaphragm 307 and the second diaphragm 308 via ball bearings, respectively;
preferably, as shown in fig. 6, the first ball bearing is fixed on the surface of the first partition 307 by a second full-thread hexagonal bolt 309, and a second flat washer 310 is arranged between the second full-thread hexagonal bolt 309 and the first partition 307;
preferably, as shown in fig. 7, the second ball bearing is fixed on the surface of the second partition 308 by a hexagon socket head cap screw 311, and a second spring washer 312 is arranged between the hexagon socket head cap screw 311 and the second partition 308;
a first belt pulley 201 and a second belt pulley 202 are fixed on the periphery side of the main shaft device 2, wherein the first belt pulley 201 is connected with the output end of the driving device 4 through a motor synchronous belt 203;
the surface of the first partition 307 is fixedly penetrated by a clutch device 5 and is fixedly provided with an air pressure butterfly brake 7, and the output end of the clutch device 5 is connected with the second belt pulley 202 through a synchronous belt 501;
the air pressure butterfly brake 7 is mounted on the peripheral side of the main shaft device 2;
the surface of the first cross beam 301 is fixed with an induction switch mounting frame 601, and the induction switch 6 is fixed in the induction switch mounting frame 601;
as shown in fig. 9, the fan 8 is fixed to the surface of the second partition 308 by a fan-fixing hexagon head bolt 801, which is fixed by a fan-fixing hexagon head nut 802.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or as a matter of course, by those skilled in the art, without departing from the spirit of the invention or exceeding the scope of the invention as defined in the claims.
Claims (3)
1. The multilayer belt-paying-out type concentric wrapping machine is characterized by comprising a rotating mechanism (1), a main shaft device (2), a frame body (3), a driving device (4), a clutch device (5), an inductive switch (6) and a fan (8);
the frame body (3) comprises a first cross beam (301), a second cross beam (303) and a longitudinal beam (302), wherein the first cross beam (301) and the longitudinal beam (302) are connected through an inclined beam (304), an included angle between the second cross beam (303) and the longitudinal beam (302) is a right angle, and the second cross beam (303) is fixed on the surface of the base (305);
a driving support seat (401) is fixed on the surface of the base (305), a driving fixing plate (402) and a driving support bar (403) are hinged to the driving support seat (401), and the driving device (4) is fixed on the surface of the driving fixing plate (402);
a first partition plate (307) and a second partition plate (308) are fixed in the frame body (3);
the main shaft device (2) is fixedly penetrated between the first partition plate (307) and the second partition plate (308), and one end of the main shaft device (2) is connected with the rotating mechanism (1);
a first belt pulley (201) and a second belt pulley (202) are fixed on the periphery of the main shaft device (2);
the clutch device (5) is fixedly penetrated on the surface of the first partition plate (307), and the air pressure butterfly brake (7) is fixedly arranged;
an induction switch mounting frame (601) is fixed on the surface of the first cross beam (301), and the induction switch (6) is fixed in the induction switch mounting frame (601);
the driving support bar (403) is connected with the driving fixing plate (402) through a first flat washer (404) and a hexagonal nut (405), and a first spring washer (406) is arranged between the first flat washer (404) and the hexagonal nut (405);
the driving device is fixed on the surface of the driving fixing plate (402) through a first full-thread hexagon head bolt (407), and a second spring gasket (408) is arranged between the full-thread hexagon head bolt (407) and the fixing plate (402);
the spindle device (2) is respectively connected with a first partition plate (307) and a second partition plate (308) through ball bearings, wherein the first ball bearings are fixed on the surface of the first partition plate (307) through second full-thread hexagon head bolts (309), the second ball bearings are fixed on the surface of the second partition plate (308) through inner hexagon socket head cap screws (311), and second spring washers (312) are arranged between the inner hexagon socket head cap screws (311) and the second partition plate (308);
a second flat washer (310) is arranged between the second full-thread hexagon head bolt (309) and the first baffle plate (307);
the air pressure butterfly brake (7) is arranged on the periphery side of the main shaft device (2);
the output end of the clutch device (5) is connected with the second belt wheel (202) through a synchronous belt (501).
2. The multi-layer take-off concentric wrapping machine of claim 1, wherein: the first belt wheel (201) is connected with the output end of the driving device (4) through a motor synchronous belt (203).
3. The multi-layer take-off concentric wrapping machine of claim 1, wherein: the fan (8) is fixed on the surface of the second partition plate (308) through a hexagon head bolt (801) for fixing the fan, and the hexagon head bolt for fixing the fan is fixed through a hexagon nut (802) for fixing the fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810011180.1A CN108198669B (en) | 2018-05-11 | 2018-05-11 | Multilayer belt discharging type concentric wrapping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810011180.1A CN108198669B (en) | 2018-05-11 | 2018-05-11 | Multilayer belt discharging type concentric wrapping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108198669A CN108198669A (en) | 2018-06-22 |
| CN108198669B true CN108198669B (en) | 2023-10-31 |
Family
ID=62588463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810011180.1A Active CN108198669B (en) | 2018-05-11 | 2018-05-11 | Multilayer belt discharging type concentric wrapping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108198669B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111403114A (en) * | 2020-03-26 | 2020-07-10 | 肇庆市小凡人科技有限公司 | Electric wire production equipment with cleaning function |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104036879A (en) * | 2014-06-27 | 2014-09-10 | 中国电子科技集团公司第八研究所 | Concentric type double-motor control wrapping machine |
| CN106158151A (en) * | 2016-08-28 | 2016-11-23 | 平湖迪工机械制造有限公司 | A kind of winding machine broken belt automatic stopping device |
| CN106887920A (en) * | 2017-01-06 | 2017-06-23 | 上海大学 | A kind of bearing fatigue life test platform motor adjusting means |
| CN107240465A (en) * | 2017-07-26 | 2017-10-10 | 合肥神马科技集团有限公司 | A kind of concentric type lapping device |
-
2018
- 2018-05-11 CN CN201810011180.1A patent/CN108198669B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104036879A (en) * | 2014-06-27 | 2014-09-10 | 中国电子科技集团公司第八研究所 | Concentric type double-motor control wrapping machine |
| CN106158151A (en) * | 2016-08-28 | 2016-11-23 | 平湖迪工机械制造有限公司 | A kind of winding machine broken belt automatic stopping device |
| CN106887920A (en) * | 2017-01-06 | 2017-06-23 | 上海大学 | A kind of bearing fatigue life test platform motor adjusting means |
| CN107240465A (en) * | 2017-07-26 | 2017-10-10 | 合肥神马科技集团有限公司 | A kind of concentric type lapping device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108198669A (en) | 2018-06-22 |
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