CN107240435B - A kind of photovoltaic cell silver paste and preparation method thereof - Google Patents

A kind of photovoltaic cell silver paste and preparation method thereof Download PDF

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CN107240435B
CN107240435B CN201710352527.4A CN201710352527A CN107240435B CN 107240435 B CN107240435 B CN 107240435B CN 201710352527 A CN201710352527 A CN 201710352527A CN 107240435 B CN107240435 B CN 107240435B
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silver
silver powder
powder
photovoltaic cell
mixture
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CN107240435A (en
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庄益春
卞祖慧
贾敏
陈宁
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Jurong Xiexin Integrated Technology Co., Ltd.
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Jiang Sudong Noboru Photovoltaic Science And Technology Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Sustainable Energy (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Life Sciences & Earth Sciences (AREA)
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  • Power Engineering (AREA)
  • Conductive Materials (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The present invention relates to a kind of photovoltaic cell silver paste and preparation method thereof, silver paste includes following component:Conductive phase 50 70%, glass dust 10 25%, organic carrier 10 25%, additive 1 3%;Ratio above is mass percent;Wherein, conductive phase is the mixture of silver powder and the silver medal of citric acid three.Additive is TiO2Or KAuCl4With microcrystalline cellulose, sodium alginate, mannitol any mixture;(1)Conductive phase and glass dust are added to the mixture of absolute ethyl alcohol and ethylene glycol;(2)Take organic carrier uniformly to be mixed with organic solvent, and ground and rolled with three-roll grinder;(3)Silverskin is prepared using silk-screen printing technique;(4)The silverskin of printing is placed in Muffle furnace, calcined at 700 800 DEG C under 3 5s.The printing performance that the present invention has had, and it is small with the contact resistance of silicon chip, electrode width is narrow after sintering, and thickness is high, and compactness is good, greatly reduces silver powder dosage, and overall cost is low.

Description

A kind of photovoltaic cell silver paste and preparation method thereof
Technical field
The present invention relates to a kind of unleaded photovoltaic cell silver paste and preparation method thereof, sintering temperature is low, and printing is good.
Background technology
With deepening continuously for solar cell research and development, solar cell steps into the commercial application stage substantially.Mesh Preceding in the market solar cell material is mainly silicon systems solar cell, including crystalline silicon, polysilicon and the polysilicon membrane sun Energy battery, silicon-based film solar cells etc..The electrode for being produced on battery plane of illumination is referred to as Top electrode, is produced on cell backside Electrode is referred to as bottom electrode or back electrode.Top electrode is negative pole, be with silver conductive paste by being screen printed onto on antireflective coating, Electrode is formed through oversintering.Bottom electrode is positive pole, is made up of aluminium paste and silver-colored aluminium paste, and wherein aluminium paste is silicon solar cell anode Slurry.Important component of the front electrode as solar cell, it is main to play collected current, while to battery by Light area and series resistance have conclusive influence.
Crystal silicon solar energy battery front conductive silver slurry is mainly by conductive phase, inorganic binder, organic carrier and addition The three parts raw material such as agent is formulated.Entirety requires:1st, good Ohmic contact, low contact resistance can be formed;2nd, have excellent Line conductance, stronger adhesion strength, high aspect ratio, wide sintering process window;Chemical stability is good, there is solderability, resistance to weldering Property and adhesive force.Conductive phase can select the good metal dusts of electrical and thermal conductivity performance such as Au Ag Pt Pd, and it is total to typically constitute from slurry The 80%~90% of amount.Because silver powder has a good electrical and thermal conductivity performance, and for other noble metals, price is just Preferably, it is widely used as the conductive phase of electrocondution slurry.If silver powder too high levels (>90%) probability of connected resin parcel is low, The cohesive force of silver conductor declines after film forming, and silver granuel has the danger to come off, but silver content is less than 60%, then the change of resistance is unstable It is fixed.Silver powder is the chief component of silver paste, ultimately forms the conductive layer of electrode, its particle diameter, shape, surface state, compares surface Product etc. all has a great impact to the performance of slurry, and particle diameter is excessive, and the viscosity and stability of silver paste are significantly reduced, particle diameter mistake It is small, it is easy to aoxidize, it is difficult to mix with other components.Inorganic binder is glass dust, mainly oxide (PbO, B2O3, SiO3, ZnO3) powder, the inorganic phase of solidify afterwards fluxing action is heat-treated, accounts for the 5-10% of slurry;It decides electrocondution slurry to the sun The energy penetration capacity of battery antireflective film and the adhesion of electrode pair silicon chip, and inorganic binder is to ohmic contact resistance Play an important role.Organic carrier is mainly made up of organic solvent, macromolecule resin and portions additive etc., and main function is to confer to The certain printing of slurry and storage property, typically constitute from the 5%~15% of slurry total amount.
Publication No. 102426873B patent document discloses a kind of silicon solar cell positive silver paste and its preparation side Method, reduction silver paste production cost is can aid in by adding alloyed powder in electrocondution slurry, while improve leading for electrocondution slurry Electrical property, therefore the solar cell for making finally to be prepared has higher electricity conversion.Its add alloyed powder be Silver-colored phosphor copper powder, main starting point still reduce silver powder dosage, reduce cost.
Publication No. 106297954A patent document discloses a kind of electrode slurry used for solar batteries and its preparation side Method, using zinc flake, spherical copper powder 5-10 parts, silver-colored alclad alloyed powder, lithium iron phosphate/carbon nano-fiber composite material as raw material, It can form that adhesive force is strong, cell photoelectric high conversion efficiency in solar cell surface.
Publication No. 102324263A patent document discloses a kind of silver paste for solar cell and its preparation side Method, the purpose is to provide a kind of lead-free silver paste, lead-free glass powder is mainly employed, include 75%-80% silver powder, added Agent is using cellulose, and such as the one or more in ethyl cellulose, hydroxypropyl cellulose and carboxymethyl cellulose, silver powder contains Amount is high, and overall cost is high.
Publication No. 102324263A patent document discloses a kind of composition for electrode formation, is divided in decentralized medium Dissipating has the composition for electrode formation of metal nanoparticle, and wherein metal nanoparticle contains more than 75% Nano silver grain, And describe to reduce the roughness on the surface to form electrode, it is necessary to add additive, such as silver citrate, copper citrate gold Belong to soaps (specification [0058], [0061] section), but overall cost is still very high.
Publication No. 101523509A patent document discloses conductive layer formation slurry, but the conductive layer master described in it If conductive pattern, touch-screen as the flat-panel monitor such as LCD (liquid crystal display) and PDP (PDP) Electrode, the PAD electrodes of plane fluorescent lamp backlight, the argent in the slurry, it is with silver aliphatic carboxylate to have 0.1-90% Form exist, 1-60% be in the form of silver powder exist, its examine parameter in addition to resistance, also to evaluate conductive pattern, Operation temperature etc..
Publication No. 101271928A patent document, disclose a kind of high-viscosity solar cell front side silver paste and its system The conductive silver powder content of Preparation Method, the wherein silver paste is 75-85%, there is also same overall cost it is high the problem of.
Therefore, there are still larger with import in terms of electric conductivity and Stability of Slurry for overall domestic conductive silver slurry Gap, how on the premise of cost is ensured the excellent silver paste of production performance is still a problem.
The content of the invention
For overcome the deficiencies in the prior art, it is an object of the invention to provide a kind of unleaded photovoltaic cell silver paste, tool The printing performance having had, and (can effectively permeate antireflection layer) small with the contact resistance of silicon chip, electrode width is narrow after sintering, thickness Height, compactness is good, greatly reduces silver powder dosage, and overall cost is low.
It is another object of the present invention to provide a kind of preparation method of unleaded photovoltaic cell silver paste, than traditional burning Junction temperature reduces, and more saves.
In order to realize foregoing invention purpose, present invention employs following technical scheme:
A kind of photovoltaic cell silver paste, including following component:It is conductive phase 50-70%, glass powder 10-25%, organic Carrier 10-25%, additive 1-3%;Ratio above is mass percent.
Wherein, conductive phase is silver powder, and additionally with the addition of the silver medal of citric acid three, and the silver medal mass ratio of citric acid three is 1-5%, silver Powder content is more preferably 60-70%.
In terms of electric conductivity, in the range of 50-70%, with the increase of silver powder content, the conducting particles in slurry increases, Sintering film resistivity will decline, and when silver powder content reaches 70%, if continuing to add silver powder, resistivity does not continue to subtract Small, but have rising by a small margin, because the content of silver powder is excessive, the relative amount of glass dust is reduced so that silver powder it Between bond variation, the Forming ability of conductive path is deteriorated.After with the addition of the silver medal of citric acid three, the agglutinating property of silver paste improves, silver Ion is easier to be combined with Si, glass, and reduces the dosage of silver powder.
Described silver powder is ball shape silver powder or flake silver powder, preferably ball shape silver powder;Silver powder is two kinds of particle size ranges Mixture, the i.e. mixture of 10-30 nanometers and 70-100 nano-silver powders;Traditionally, silver powder particles increase, cell contact resistance Reduced with series resistance, the present invention is using the silver powder mixing of two kinds of particle diameters, tap density 5.5g/m3, the contact resistance of battery Small, sintering character is good.
Additive is TiO2Or KAuCl4, dosage 0.5-1.5%, and with microcrystalline cellulose, sodium alginate, sweet dew Any mixture of alcohol, dosage 0.5-1.5%.
Glass powder plays a part of cohesive substrate and electrode in sintering process, its softening point, particle diameter and its in slurry In content the solderability, tack, bond strength of electrode can be had an impact.Additive TiO2Or KAuCl4Granularity be Micron order, in cooling procedure, play a part of Nucleating Agent in glass, due to the controlled micro crystallization of glass, dissolving silver is in glass phase Middle degree of supersaturation increase, the crystallization silver quantity increase of precipitation, also provides more sections, adds the contact point and tunnel of conduction Channel effect, contact resistance diminish.
The solution of organic carrier polymer in organic solvent, determine paintability (such as silk-screen printing of electric slurry Deng), polymer is generally cellulose family, resin polymers, and it can use ethyl cellulose, acrylic resin, nitrocellulose One or more in element, phenolic resin.Its effect is powder is uniformly dispersed, and forms the liquid of slurry, has slurry Suitable viscosity, volatility, thixotropy and levelability, inventor organic carrier with the addition of microcrystalline cellulose, sodium alginate or Person's mannitol, addition 0.5-1.5%;Most preferably, dosage 1.0%, in the range of 0.5-1.0%, with microcrystalline cellulose The increase of element, sodium alginate or mannitol, silver powder grows into speed and the adhesion increase of silicon face, in 1.0-1.5 scopes Inside then conversely, reach optimal when addition is 1.0%, and the thixotropy of slurry is improved, improve printing.From principle On say, inventor not only greatly reduces containing for silver powder surprisingly it has been found that addition microcrystalline cellulose, sodium alginate or mannitol Amount, and in electrode sintering process, frit becomes liquid, dissolves silver powder, is corroded through ARC, and in silicon and oxidation In redox reaction between thing, glass, micro microcrystalline cellulose helps silver powder and grows into silicon face, but more than the present invention The addition of ratio can weaken the speed that silver powder grows into silicon face on the contrary.
A kind of preparation method of photovoltaic cell silver paste, step are as follows:
(1) conductive phase silver powder and inorganic phase glass dust are added the 1 of absolute ethyl alcohol and ethylene glycol:1 mixture mixing, is obtained Solid powder;
(2) take solid powder uniformly to be mixed with organic carrier, and additionally add microcrystalline cellulose, sodium alginate or sweet dew Alcohol it is any,
(3) silverskin is prepared using silk-screen printing technique;
(4) silverskin of printing is placed in Muffle furnace, forged under sintering temperature and soaking time (700-800 DEG C/3-5s) Burn.
Brief description of the drawings
Fig. 1 is the electron microscope that the gained silver paste of the embodiment of the present invention 3 is sintered in Si planes of crystal, it can be seen that Ag powder into Grow into silicon face work(.
Embodiment
Technical scheme is illustrated below with reference to embodiment:
The glass dust of following examples is using (Bi2O3-B2O3-ZnO systems)
Component and content are as shown in table 1 used by embodiment 1-5:
Table 1
Preparation method is as follows used by embodiment in table 1:
(1) the spherical silver powder of conductive phase or flake silver powder are added the 1 of absolute ethyl alcohol and ethylene glycol with inorganic phase glass dust:1 Mixture is mixed to get solid powder;
(2) take solid powder uniformly to be mixed with organic carrier, and additionally add microcrystalline cellulose, sodium alginate or sweet dew Alcohol it is any, and ground and rolled with three-roll grinder;
(3) silverskin is prepared using silk-screen printing technique;Present invention employs the screen printing sizing agent of 350 mesh numbers, and by institute Slurry is screen printed onto and is coated with reflectance coating SiNx monocrystalline silicon piece, the temperature of 180 degrees centigrades dries 10min;
(4) silverskin of printing is placed in Muffle furnace, forged under sintering temperature and soaking time (700-800 DEG C/3-5s) Burn.
Organic carrier employed in the present invention is the dibutyl phthalate for thickener with ethyl cellulose 5% 25%+ ATBC 25%+ terpinol 25%+ dimethylbenzene 25% is prepared for solvent, because only with ethyl cellulose Bad for the slurry printing performance of thickener, inventor with the addition of microcrystalline cellulose, sodium alginate or mannitol, preferably gram The defect has been taken, but used in amounts will be controlled strictly, and from the experimental results, using sodium alginate or mannitol as additive, Effect is better than microcrystalline cellulose, and it is more excellent to be embodied in photoelectric conversion effect.
The unit for electrical property parameters that monocrystaline silicon solar cell piece is prepared using the slurry of the present invention is as shown in table 2:
Table 2
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5
Ipm/A 5.198 5.071 4.978 5.012 5.467
Vpm/A 0.500 0.518 0.499 0.512 0.501
Rs/Ω 0.024 0.023 0.022 0.023 0.022
Rsh/Ω 10.645 11.543 10.732 9.567 10.997
Table 2 is visible, and the short circuit current of obtained solar cell is very big, and series resistance is very big, and photoelectric transformation efficiency is very high.
In the case of ceteris paribus, change additive microcrystalline cellulose, sodium alginate, mannitol to battery performance Influence such as embodiment 6 (table 3,4), it is seen that additive the resistance or silver powder of resultant battery are grown into the speed oil of silicon face compared with It is big to influence.
The influence experiment of the additive microcrystalline cellulose of embodiment 6, mannitol, sodium alginate
Table 3
Table 4

Claims (5)

1. a kind of photovoltaic cell silver paste, it is characterised in that including following component:Conductive phase 50-70%, glass dust 10- 25%th, organic carrier 10-25%, additive 1-3%;Ratio above is mass percent;
Wherein, conductive phase is the mixture of silver powder and the silver medal of citric acid three, and the silver medal mass ratio of citric acid three is 1-5%;
Additive is TiO2Or KAuCl4With microcrystalline cellulose, sodium alginate, mannitol any mixture.
2. photovoltaic cell silver paste according to claim 1, it is characterised in that described silver powder is ball shape silver powder or piece Shape silver powder.
3. photovoltaic cell silver paste according to claim 1, it is characterised in that silver powder is 10-30 nanometers and 70-100 nanometers The mixture of silver powder;Tap density is 5.5g/m3
4. photovoltaic cell silver paste according to claim 1, it is characterised in that in additive, TiO2Or KAuCl4Use Measure as 0.5-1.5%, the dosage of microcrystalline cellulose, sodium alginate or mannitol is 0.5-1.5%.
5. the preparation method of the photovoltaic cell silver paste described in claim 1-4, it is characterised in that step is as follows:
Step (1), conductive phase and glass dust added the 1 of absolute ethyl alcohol and ethylene glycol:1 mixture mixing, obtains solid powder;
Step (2), take solid powder uniformly to be mixed with organic carrier, and additionally add microcrystalline cellulose, sodium alginate or sweet Reveal any of alcohol, and ground and rolled with three-roll grinder;
Step (3), using silk-screen printing technique prepare silverskin;
Step (4), the silverskin of printing is placed in Muffle furnace, 3-5s is calcined at 700-800 DEG C.
CN201710352527.4A 2017-04-18 2017-05-18 A kind of photovoltaic cell silver paste and preparation method thereof Active CN107240435B (en)

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CN109727698A (en) * 2017-10-27 2019-05-07 江苏瑞凌新能源科技有限公司 A kind of photovoltaic cell silver paste
CN110047611B (en) * 2019-04-18 2021-06-01 北京元六鸿远电子科技股份有限公司 Conductive silver paste for low-temperature sintering LTCC
CN110459343B (en) * 2019-06-19 2020-12-18 南通天盛新能源股份有限公司 Low-temperature sintering type back silver paste for all-aluminum back surface field crystalline silicon solar cell
CN114005574B (en) * 2021-11-11 2023-09-26 中国有色桂林矿产地质研究院有限公司 High-temperature electronic paste doped with ammonium alginate biphenyl paste and preparation method thereof

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JP5309521B2 (en) * 2006-10-11 2013-10-09 三菱マテリアル株式会社 Electrode forming composition, method for producing the same, and electrode forming method using the composition
KR100711505B1 (en) * 2007-01-30 2007-04-27 (주)이그잭스 Silver paste for forming conductive layers
CN101609849B (en) * 2009-07-13 2010-11-03 中南大学 Silver conductive paste used for positive electrode of solar battery and preparation technique thereof
CN102136308B (en) * 2010-11-23 2012-11-14 湖南威能新材料科技有限公司 Organic carrier for silver paste and preparation method thereof as well as silver paste containing organic carrier and solar cell manufactured from silver paste
CN102324263B (en) * 2011-07-04 2013-04-10 江苏瑞德新能源科技有限公司 Silver paste for solar cells and preparation method thereof
CN105990043A (en) * 2015-03-02 2016-10-05 江南石墨烯研究院 Preparation method of efficient porous thin film electrode used for capacitive deionization

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