The objective of the invention is to prepare a kind of particularly C of linear olefin that is used for
10-C
16Alkene and the benzene reaction solid acid catalyst that generates linear alkylbenzene (LAB), and the renovation process of this catalyst is to substitute the HF or the AlCl of present industrial usefulness
3Catalyst.This catalyst has very high conversion ratio, selectivity, and can repeatedly regenerate.
The present invention is to be matrix with zeolitic materials such as X type, Y type, modenite, particularly y-type zeolite, carries out ion-exchanged, synthetic catalyst.Used Y zeolite SiO
2/ Al
2O
3In the 3.0-6.0 scope, under 75 ℃ of-95 ℃ of temperature with concentration 1-20Wt.% alkaline-earth metal Ca, Sr, the aqueous solution exchange of Ba compound 1-3 hour, 80 ℃-140 ℃ dry 4-20 hour, 200 ℃-600 ℃ roasting 2-10 hour.Repeated exchanged, drying, roasting once (condition is constant) then.With concentration is 0.1-20Wt.%NH
4Cl and 1-20Wt.% rare-earth elements La, Ce compound water solution be 75 ℃-95 ℃ down exchanges 1-3 hour, 80 ℃-140 ℃ dry 4-20 hour, 200 ℃-600 ℃ roasting 2-10 hour, repeated exchanged, drying, roasting be (condition is constant) once.
The moulding of catalyst is divided into two kinds of methods, and a kind of is the binder free type, and catalyst fines is got the 8-30 order in the pressure lower sheeting moulding of 5-30 ton; Another kind is the adding additives type, and used binding agent is Al
2O
3, kaolin, imvite, silica gel etc., consumption accounts for the 10-50% of gross weight, extruded moulding.
These catalyst fixed bed reactors, 100 ℃-300 ℃ of reaction temperatures, pressure 0.5-5MPa, liquid hourly space velocity (LHSV)=0.5-20Hr
-1, benzene/alkene (mol ratio)=5-30, conversion ratio is 99-100%, selectivity is 90-100%.
Renovation process of the present invention is at 100 ℃-300 ℃ of temperature, pressure 1.0-5.0MPa, liquid hourly space velocity (LHSV)=0.1-5.0Hr
-1Wash the colloid of flush away polymerization on catalyst surface under the condition with benzene.Regeneration rear catalyst conversion ratio returns to 99-100%.
Product analysis is measured with gas-chromatography and normal potential titration.
The following examples are to explanation of the present invention, are not limiting the scope of the invention.
The former powder of embodiment one 100 gram NaY, SiO
2/ AL
2O
3=4.5, add 800 milliliters of 10Wt.%Ca(NO
3)
2Solution exchange 2 hours, temperature is 90 ± 5 ℃, exchanges back 120 ℃ of dryings 3 hours, 550 ℃ of roastings 4 hours, repeated exchanged, drying, roasting once, condition is constant.Use the NH of 5Wt.% again
4The La(NO of Cl and 5Wt.%
3)
3800 milliliters of the aqueous solution exchange 2 hours, and 90 ± 5 ℃ of temperature exchange back 120 ℃ of dryings 3 hours, and 550 ℃ of roastings are 4 hours then.Repeated exchanged, drying, roasting be (condition is constant) once.The powder that synthesizes is in 10 tons forming under the pressure, and fragmentation is beaten sheet and got the 10-16 order, activates 3 hours down in 350 ℃.
The raw material of reaction is the mixture of benzene and alkane alkene, benzene/alkene (C
10-C
13) (mol ratio)=20,150 ℃ of reaction temperature degree, pressure 1.5MPa, liquid hourly space velocity (LHSV)=2.5Hr
-1From reaction result, successive reaction 24 hours, conversion ratio is more than 99%, and selectivity is more than 99%.
The result of table 1 catalytic reaction
Reaction time (hour) 048 12 16 20 24
Olefin conversion % 0 99.9 99.8 99.7 99.8 99.9 99.9
Selectivity % 0 99.3 99.8 99.7 99.4 99.6 99.9
Synthesizing of embodiment two catalyst, but forming method difference with example one.The forming method of this catalyst is as follows: get 10 gram catalyst powder, add 3 gram Al
2O
3, add water furnishing paste, be squeezed into 1.2 * 3mm bar.In air air-dry 12 hours, 120 ℃ dry 4 hours down, 550 ℃ of following roastings 4 hours.Intensity 〉=0.15MPa/ particle.The condition of reaction and raw material are with example one.
The result of table 2 catalytic reaction
Reaction time (hour) 048 12 16 20 24
Olefin conversion % 0 99.8 99.8 99.7 99.6 99.8 99.8
Selectivity % 0 99.1 99.0 99.2 99.7 99.0 99.3
Reaction time (hour) 28 32 36 40 44
Olefin conversion % 99.4 98.8 98.6 96.7 95.2
Selectivity % 99.0 99.3 99.6 99.2 99.2
React regeneration later in 40 hours 24 hours.Renovation process is: 230 ℃ of temperature, under the pressure 3.5MPa condition, with benzene flushing 24 hours, liquid hourly space velocity (LHSV)=0.5Hr
-1
Table 3 regeneration back catalytic reaction result
Reaction time (hour) 048 12 16 20 24
Olefin conversion % 0 99.7 99.6 99.6 99.4 99.3 99.4
Selectivity % 0 99.1 99.2 99.2 99.3 99.7 99.6
The former powder of embodiment 3 100 gram NaY, SiO
2/ Al
2O
3=4.5, add 800 milliliters of 10Wt.%SrCl
2Aqueous solution exchange 2 hours, temperature is 90 ± 5 ℃, exchanges back 120 ℃ of dryings 3 hours, 550 ℃ of roastings 4 hours, repeated exchanged, drying, roasting be (condition is constant) once, uses 5Wt.%La(NO again
3)
3800 milliliters of the aqueous solution exchange 2 hours, and 90 ± 5 ℃ of temperature exchange back 120 ℃ of dryings 3 hours, and 550 ℃ of roastings are 4 hours then.Repeated exchanged, drying, roasting be (condition is constant) once.Forming method is with example two.The raw material of reaction is the mixture of benzene and alkane alkene, benzene/alkene (C
10-C
13) (mol ratio)=15.
The result of table 4 catalytic reaction
Reaction time (hour) 08 16 32 38 44 50
Olefin conversion % 0 99.7 99.8 99.8 99.7 99.7 99.7
Selectivity % 0 99.3 99.2 99.7 99.6 99.5 99.6
Reaction time (hour) 56 60 64
Olefin conversion % 99.3 98.0 94.8
Selectivity % 99.3 99.4 99.5
React after 64 hours and regenerated 24 hours, renovation process is with example two.
The result of table 5 regeneration back catalytic reaction
Reaction time (hour) 048 12 16 20 24
Olefin conversion % 0 99.7 99.8 99.4 99.4 99.3 99.3
Selectivity % 0 99.0 99.3 99.7 99.2 99.3 99.7
La(NO in the catalyst in embodiment four examples three
3)
3Use Ce(NO
3)
3Replace, remaining component, give-and-take conditions, exchange concentration and Preparation of Catalyst, forming method are with example three.
Reacted 48 hours, conversion ratio 〉=99%, a conversion ratio reduces to 96% after selectivity 〉=99%, 56 hour, and after 24 hours, conversion ratio returns to more than 99% as the regeneration of example two methods, and sustained response 24 hours, conversion ratio 〉=99%.