CN106179486A - A kind of containing noble metal with the renovation process of EUO type molecular sieve catalyst - Google Patents
A kind of containing noble metal with the renovation process of EUO type molecular sieve catalyst Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention discloses a kind of containing noble metal with the renovation process of EUO type molecular sieve catalyst.This catalyst includes EUO type molecular sieve and the VIIIth race's noble metal component, regenerative process includes: first process deactivation catalyst of carbon deposit with organic solvent, use infusion process load compounds containing sodium again and containing lanthanum compound, on dipping rear catalyst, the lanthanum of load is 6:1 ~ 1:1 with the atomic ratio of metal platinum in catalyst, on catalyst, the sodium of load is 10:1 ~ 1:1 with the atomic ratio of metal platinum in catalyst, the first roasting is carried out under oxygen-containing gas effect, first roasting carries out reduction treatment after completing, the second roasting is carried out again under oxygen-containing gas effect, the maximum temperature of the first roasting process is not higher than 500 DEG C, second calcination process is soaked through aqueous ammonium nitrate solution after completing, washing, last drying obtains regenerated catalyst.The inventive method is not only able to the most effectively remove carbon deposit, it is ensured that catalyst pore structure is not destroyed, and noble metal dispersion can be made good, and the performance of regenerated catalyst is recovered very well.
Description
Technical field
The present invention relates to a kind of containing noble metal with the renovation process of EUO type molecular sieve catalyst.It is more particularly related to the renovation process of a kind of catalyst, this catalyst tautomerizes to the process of xylol for o-Dimethylbenzene and meta-xylene, relates to C simultaneously8The conversion of ethylbenzene in aromatic hydrocarbons.
Background technology
In the production of petrochemical industry, the C obtained from techniques such as the steam thermal crackings of catalytic reforming or hydrocarbon ils8Containing dimethylbenzene (including xylol, meta-xylene and o-Dimethylbenzene) and ethylbenzene in aromatic hydrocarbons.For meeting the synthetic fibers needs to xylol, the suitable method of general many employings isolates ethylbenzene, and is increased the content of xylol by the means of adsorbing separation and isomerization.But due to ethylbenzene and dimethylbenzene boiling point closely, the processing charges being directly separated ethylbenzene by highly efficient distilling or adsorbing separation is high, the most uneconomical, uses chemical reactions to convert the ethylbenzene into dimethylbenzene or benzene so in recent years more.
In order to make ethylbenzene convert and the reaction of xylene isomerization completes simultaneously, convert the ethylbenzene into benzene and ethane with the solid acid catalyst containing hydrogenation component and xylene isomerization is turned to the method for thermodynamical equilibrium mixture day by day draw attention.During ethylbenzene hydro-dealkylation generates benzene and ethane, the conversion of ethylbenzene is little affected by thermodynamical equilibrium restriction, and conversion ratio is higher；Benzene differs relatively big with xylene boiling point simultaneously, and available fractional distillation is separated.Isolated benzene in synthetic fibers and synthetic resin industry, the most highly advantageous be worth.In this method for transformation, the activity of catalyst is to be weighed by the content in dimethylbenzene of the xylol in product and conversion of ethylbenzene, and selectivity of catalyst is then to be generated the selectivity of benzene by dimethylbenzene yield and ethylbenzene to weigh.
So the bottom product that xylol content is low is upgraded further, method is to be carried out isomerization, in isomerization, at least some of ethylbenzene experiences hydrogenolysis and generates benzene and ethane, and a part of o-Dimethylbenzene and meta-xylene isomerization produce a kind of mixture, and this mixture again can be close to the equilibrium concentration of o-, m-and p-dimethylbenzene.And the zeolite catalyst of prior art one or more metals of general multipurpose load, the multiplex aluminium oxide of its carrier, and the multiplex modenite of zeolite or ZSM series zeolite.
And the catalyst in use activity that oil-refining chemical process uses can be gradually lowered, i.e. catalysqt deactivation, is summed up reason and is generally divided into coking and deactivation (causing catalyst pores to block), poisoning and deactivation (causing acidity of catalyst center to be poisoned) and sintering deactivation (causing the change of catalyst crystalline phases) etc..The main cause of industry hydrogenation catalyst inactivation is that coke generates and metal blocking, active metal component migrates or gatherings, the change of phase composition, number of active center reduces, carrier sinters, zeolite structured subsides and collapse etc..The decaying catalyst caused for carbon deposit can recover its activity by regeneration method, and metal deposit is polluted to the decaying catalyst caused, it is impossible to regeneration is allowed to activity recovery, can only discard.
Catalyst regeneration is divided into in-situ regeneration and ex-situ regeneration two kinds, and in-situ regeneration typical media is nitrogen and air, as far as possible without steam and air, because steam can promote accumulation of metal on catalyst, zeolite crystalline structure to be destroyed.Owing to in-situ regeneration shortcoming is too many, which is seldom used to carry out catalyst regeneration.The most industrial, the catalyst in the most large-scale reactor all uses ex-situ regeneration technique.The major advantage of catalyst device outer regeneration technology is to be not likely to produce hot-spot in catalyst regeneration process, and catalyst activity recovery extent is higher；The natural law that goes into operation of device can be increased；And device reaction system is without bearing the corrosion of sulfurous gas in regeneration gas again.
The essence of ex-situ regeneration patented technology is contacting by decaying catalyst and oxygen-containing gas, removes the carbon deposit on surface, i.e. makes catalyst regenerate by the way of making charcoal.Compared with fresh catalyst, the pore volume of regenerated catalyst, specific surface area have a certain degree of decline, and the fall of activity is the biggest.
In order to improve the activity of regenerated catalyst, also certain methods is elaborated in patented technology, catalyst after regeneration is carried out post processing, propose to contact catalyst with additive such as CN1187215A and activate, being dried described catalyst the most under certain condition so that described additive remains substantially in catalyst, described additive is at least one compound of the compound selected from least two hydroxyl and 2 ~ 10 carbon atoms and the ether of these compounds.WO01/02092 describes a kind of in the following manner by the method for the regeneration of used catalyst based on additive with activation: contacted with oxygen-containing gas by this catalyst at maximum temperature is 500 DEG C, it is made to activate by contacting with organic additive subsequently, it is dried through uniform temperature again, to ensure that the described additive of at least 50% is maintained in this catalyst.Preferably additive is selected from comprising the oxygen-containing part of at least two and the compound of 2 ~ 10 carbon atoms and the compound derived by these compounds.Mentioned example includes acid, aliphatic diol, aliphatic diol ether, saccharide and oxygenatedchemicals.Method described in CN1890351A is: be 80 ~ 500 DEG C by catalyst and acid and boiling point and dissolubility in water is at least the organic additive of 5g/L and contact, dry under certain condition so that the described additive reservation of at least 50wt% in the catalyst.Above-mentioned ex-situ regeneration method, owing to make charcoal step through high temperature, processes with organic additive the most again, and the method is not suitable for noble metal and molecular screen material in the isomerization of C-8 aromatics catalyst as active component.
The active metal that isomerization of C-8 aromatics catalyst uses is generally noble metal, and carrier typically uses EUO type molecular sieve, is a kind of catalyst simultaneously containing noble metal and molecular sieve.This catalyst has suitable acid centre and hydrogenation activity, and the reactivity of catalyst and selectivity can be made to be greatly improved, and is in particular in that C8 aronmatic yield and conversion of ethylbenzene are all improved.
Isomerization of C-8 aromatics catalyst as a kind of molecular sieve catalyst, in the reaction the main cause of activity decrease include following some: on (1) catalyst, carbon deposit covers the active sites of catalyst or plugs the duct of catalyst；(2) compound such as sulfur nitrogen in raw material makes catalyst poisoning；(3) gathering of metal or the destruction of carrier structure；(4) metal or nonmetallic deposition, such as silicon, arsenic, ferrum etc. in raw material.Owing to isomerization of C-8 aromatics catalyst is a kind of containing molecular sieve with the catalyst of noble metal, because molecular sieve is a kind of metastable state crystallization, (such as high temperature under certain condition, illumination, long-time etc.) easily lead to crystallization of molecular sieves structural damage, cell channels can also be made to cave in, block duct, type of the selecting reactivity worth of original catalyst can be lost, and it is easily caused the gathering of metal, once accumulation of metal, the chlorination that can not carry out metal as reforming catalyst updates (at high temperature, chlorine and steam are very big to the destruction of molecular sieve structure), even if using the conventional methods such as organic additive to process after making charcoal, it also is difficult to make it be disperseed the most well.As can be seen here, conventional catalyst high temperature coke-burning regeneration method will the performance of this catalyst of heavy damage.So general noble metal catalyst (such as reforming catalyst) renovation process is not suitable for the regeneration of isomerization dewaxing catalyst, in whole regenerative process, the temperature that must strictly control catalyst particle surface is too high, and ensure oxidation thoroughly, specially require strict control regeneration temperature and oxygen content in catalyst regeneration process for this.So the regeneration of isomerization of C-8 aromatics catalyst it is critical only that and finds a carbon deposit can tried one's best on Removal of catalyst, can suppress again molecular sieve to be destroyed and reduces the operating condition of accumulation of metal simultaneously.
In existing relevant deactivation catalyst of carbon deposit Recycling Patents, most of patents consider how emphatically to prevent decaying catalyst from concentrating in regenerative process or the problem of excessive exotherms.Such as US5,037,785 suggestion is under oxygen containing gas, and catalyst is devoked by the method using laser to irradiate, US4,202,865 suggestion batch (-type)s note oxygen, US4,780,195 and US4,417,975 grades are then thought and are added a certain amount of water in atmosphere to prevent sintering of catalyst etc..CN1768956A thinks that the carbon deposit on catalyst can process to obtain more preferable result by distinct methods, is conducive to controlling temperature during its regeneration, reduces the high temperature impact on catalyst performance, improves the activity of regenerated catalyst.Its processing mode is to be initially charged the carbon deposit cleaner such as organic solvent such as propylene glycol methyl ether acetate, propylene-glycol ethyl ether, dipropylene glycol methyl ether, propylene glycol monomethyl ether decaying catalyst is carried out washing by soaking.But the method solvent load is excessive, the macromole by-product in detergent is also difficult to separate.And the carbon deposit that the method first easily removes with organic solvent removing unit partial volume, to reduce the liberated heat when coke-burning regeneration, but finally remain a need for high temperature coke combustion, yet suffer from the problems such as the problem that molecular sieve catalyst runs into, particularly metal platinum are assembled, molecular sieve structure is destroyed when high temperature regeneration.
Summary of the invention
In order to overcome weak point of the prior art, the invention provides a kind of containing noble metal with the renovation process of EUO type molecular sieve catalyst, it is particularly suited for containing EUO type molecular sieve and the catalyst recovery process of the VIIIth race's noble metal component, the particularly renovation process of isomerization of C-8 aromatics catalyst.Regeneration methods of the invention is not only able to the most effectively remove carbon deposit, it is ensured that catalyst pore structure is not destroyed, but also noble metal can be avoided to assemble, and noble metal dispersion can be made good, and the reactivity worth of regenerated catalyst can be recovered to fresh catalyst level.
The present invention provides a kind of containing noble metal with the renovation process of EUO type molecular sieve catalyst, this catalyst includes EUO type molecular sieve and the VIIIth race's noble metal component, regenerative process includes: first process deactivation catalyst of carbon deposit with organic solvent, use infusion process load compounds containing sodium again and containing lanthanum compound, the addition of lanthanum is 6:1 ~ 1:1 with the atomic ratio of metal platinum in catalyst, the addition of sodium is 10:1 ~ 1:1 with the atomic ratio of metal platinum in catalyst, the first roasting is carried out under oxygen-containing gas effect, first roasting carries out reduction treatment after completing, the second roasting is carried out again under oxygen-containing gas effect, the maximum temperature of the first roasting process is not higher than 500 DEG C, second calcination process complete after through aqueous slkali soaking, washing, last drying obtains regenerated catalyst.
EUO type molecular sieve involved in the method for the present invention is one or more in EU-1, ZSM-50 and TPZ-3.Preferably comprising EU-1 molecular sieve, noble metal component is selected from group VIII metal platinum.One or more in refractory porous inorganic oxide, such as aluminium oxide, silicon oxide, titanium oxide, zirconium oxide etc. can also be contained.On the basis of the weight of catalyst, the content of EUO type molecular sieve is 1.0wt% ~ 60wt%, preferably 2.0wt% ~ 50wt%, the content of noble metal is 0.05wt% ~ 5.0wt%, and refractory porous inorganic oxide is surplus.
In the inventive method, decaying catalyst first processes with organic solvent, organic solvent wherein used typically can use one or more in benzene, ethanol, gasoline, kerosene, and organic solvent processes the method that the method for decaying catalyst can use immersion, distillation etc. to commonly use.Organic solvent is 8:1 ~ 1:1 with the volume ratio of decaying catalyst.
In the inventive method, when infusion process load is containing lanthanum compound and compounds containing sodium, a step infusion process can be used, it would however also be possible to employ step impregnation method, preferably single-steeping method.When using a step infusion process, impregnation liquid used by infusion process uses and is dissolved with the aqueous solution containing lanthanum compound and compounds containing sodium, wherein, can be one or more in Lanthanum (III) nitrate, lanthanum acetate, lanthanum sulfate containing lanthanum compound, concentration containing lanthanum compound is calculated as 1.0wt% ~ 10wt% with lanthanum element, compounds containing sodium is one or more in sodium chloride, sodium sulfate, sodium nitrate, sodium carbonate, and the concentration of compounds containing sodium is calculated as 5.0 with sodium element
wt%~20 wt%。
When using step impregnation method, the step impregnation method of routine can be used to carry out the load aqueous solution containing lanthanum compound and compounds containing sodium, can first load the aqueous solution containing lanthanum compound, it is also possible to first load compounds containing sodium.The impregnation liquid of step impregnation includes two kinds of solution of aqueous solution of the aqueous solution containing lanthanum compound and compounds containing sodium, the concentration of the aqueous solution containing lanthanum compound is calculated as 1.0wt% ~ 10wt% with lanthanum element, and the concentration of the aqueous solution of compounds containing sodium is calculated as 5.0 wt% ~ 20 wt% with sodium element.
After infusion process load is containing lanthanum compound and compounds containing sodium, wherein the load capacity of lanthanum is 4:1 ~ 2:1 with the atomic ratio of platinum in decaying catalyst, and the load capacity of sodium is 8:1 ~ 3:1 with the atomic ratio of platinum in decaying catalyst.
In the inventive method, the roasting condition of the first roasting and the second roasting can be the same or different.The condition of the first described roasting is: contacted with oxygen-containing gas by described catalyst, temperature 300 DEG C ~ 450 DEG C, and preferably 320 DEG C ~ 420 DEG C, time of contact is 1.0h ~ 10h, preferably 2.0h ~ 8.0h.The condition of the second described roasting is: contacted with oxygen-containing gas by described catalyst, temperature 300 DEG C ~ 600 DEG C, and preferably 350 DEG C ~ 550 DEG C, time of contact is 1.0h ~ 10h, preferably 2.0h ~ 8.0h.In oxygen-containing gas, oxygen content can be 0.2v% ~ 25v%, preferably 0.5v% ~ 10v%.
In the inventive method, described reduction treatment can use reducibility gas commonly used in the art to reduce, preferably employ hydrogen to reduce, hydrogen uses the hydrogen feed of purity ＞ 99.9 v %, and the operating condition of described reduction treatment is: contacted with hydrogen by described catalyst, and temperature is 100 DEG C ~ 500 DEG C, it is preferably 200 DEG C ~ 450 DEG C, time is 1.0h ~ 15.0h, preferably 5.0h ~ 10.0h, and Hydrogen Vapor Pressure is 0.5 MPa
~ 6.0MPa, preferably 1.0 MPa
~4.0MPa。
In the inventive method, the concentration of described aqueous ammonium nitrate solution is 15wt% ~ 55wt%, preferably 20wt% ~ 50wt%, and concrete operations condition is: temperature 20 DEG C ~ 90 DEG C, and the time is 1.0h ~ 8.0h, and preferable temperature is 30 DEG C ~ 80 DEG C, and the time is 2.0h ~ 6.0h.Catalyst after washing drying again processes, and baking temperature can be 60 DEG C ~ 200 DEG C, preferably 70 DEG C ~ 160 DEG C, more preferably 80 DEG C ~ 120 DEG C, and drying time can be 1.0h ~ 20h, preferably 3.0h ~ 15h, more preferably 5.0h ~ 10h.
The inventive method has the advantage that
(1) first with organic solvent, decaying catalyst is processed, the carbon deposit content on decaying catalyst can be reduced, be conducive to controlling temperature during its regeneration, when preventing from regenerating, heat release too much or is excessively concentrated, avoid the mistake thermal response of catalyst, causing catalyst property to change, the structure such as molecular sieve is destroyed, or the character of catalyst is adversely affected by the enrichment of carried metal.
(2) strict control the first sintering temperature during roasting, control below 500 DEG C, it is not only able to the most effectively remove carbon deposit, ensure that catalyst pore structure is not destroyed, and can be prevented effectively from and avoid owing to carbon releases big calorimetric during burning, cause burning carbon temperature too high, thus cause the gathering of active metal, and the problem that the performance of catalyst is a greater impact.And control the temperature less than 600 DEG C of second time roasting, not only can be with the residual fraction carbon after deep removal roasting for the first time, after can avoiding for the first time roasting, residual fraction carbon releases small part heat in combustion process, thus destroys catalyst pore structure and cause the problem of gathering of active metal.
(3) load a certain amount of containing lanthanum compound with compounds containing sodium on the catalyst after processing through organic solvent, and carry out the first roasting at a lower temperature.Lanthanum and the formation Pt-Na-La complex chemical compound of the platinum on sodium and decaying catalyst disperse in the process, the most again through reduction treatment and the second roasting, can more effectively avoid the gathering of noble metal, improve the dispersion of noble metal platinum, avoid EUO type molecular sieve structural damage simultaneously, catalyst after roasting uses the mode of ammonium nitrate solution washing to remove sodium for the second time, catalyst after the regeneration so obtained not only can guarantee that catalyst pore structure is not destroyed, Pt metal has preferably dispersion, and metal La Yu Pt can be also prevented from the process and run off, synergism due to La-Pt, the hydrogenation/dehydrogenation reactivity of catalyst can be improved, make the performance recovery of catalyst to fresh catalyst level.
Detailed description of the invention
Further illustrate the preparation process of catalyst of the present invention below by embodiment, but invention should not be deemed limited in below example.In the present invention, wt% is mass fraction, and v% is volume fraction.
Regenerated catalyst of the present invention is to use the medium-sized fixed bed reactors of 200mL to be evaluated, loaded catalyst is 100mL, before Jin Liao, catalyst is carried out prereduction, the noble metal on catalyst is made to be changed into reduction-state, reducing condition is as follows: in presence of hydrogen, temperature 300 DEG C ~ 500 DEG C, pressure 0.5MPa ~ 10MPa, time 1.0h ~ 12h, evaluates the raw oil main character used and is shown in Table 1.
Table 1 feedstock property (volumn concentration)
| Ethylbenzene | 7.9% |
| Xylol | 0.1% |
| Meta-xylene | 70.2% |
| O-Dimethylbenzene | 21.8% |
The FW-1 decaying catalyst that the present invention relates to be fresh catalyst be the deactivator after certain commercial xylene isomerization device industrial operation.The physico-chemical property of FW-1 decaying catalyst is as follows: specific surface area is 152m2/ g, pore volume is 0.30mL/g, Pt content 0.45wt%, and C content is 7.8 wt %.Composition and character that FW-1 is fresh dose are as follows: specific surface area is 275m2/ g, pore volume is 0.38mL/g, Pt content 0.50wt%, and the content of EU-1 molecular sieve is 6.5wt%.
The physico-chemical property of the FW-2 decaying catalyst that the present invention relates to is as follows: specific surface area is 143 m2/ g, pore volume is 0.28 mL/g, Pt content 0.43 wt%, and C content is 10.38 wt %.Composition and character that FW-2 is fresh dose are as follows: specific surface area is 280 m2/ g, pore volume is 0.38mL/g, Pt content 0.50wt%, and the content of TPZ-3 molecular sieve is 6.0wt%.
The physico-chemical property of the FW-3 decaying catalyst that the present invention relates to is as follows: specific surface area is 150m2/ g, pore volume is 0.26mL/g, Pt content 0.44 wt%, and C content is 9.38 wt %.Composition and character that FW-3 is fresh dose are as follows: specific surface area is 285m2/ g, pore volume is 0.37mL/g, Pt content 0.50wt%, and the content of ZSM-50 molecular sieve is 7.5wt%.
Wherein FW-2 and FW2-3 is laboratory rapid deactivation agent
Embodiment
1
The preparation of catalyst E-1 of the present invention.
1450mL organic solution (wherein ethanol and benzene volume volume ratio are 2:1) is added, to the 200mL xylene isomerization decaying catalyst FW-1 process after industrial operation, the numbered Ca-1 of catalyst after distillation 2h in the flask of 2000mL.
Take 27.8g Lanthanum (III) nitrate (lanthanum content 3.0wt%), 2.12g sodium nitrate (the Na content 10.0wt%) preparation impregnation liquid containing lanthanum/sodium, take Ca-1 catalyst 100g and carry out saturated dipping, prepared La Yu Pt, the atomic ratio of Na Yu Pt are respectively the catalyst sample containing lanthanum/sodium of 3:1 and 4:1, again with the programming rate of 3 DEG C/min, it is warming up to 350 DEG C of constant temperature 5h.The numbered Ea-1 of gained catalyst.
Above-mentioned catalyst Ea-1 carries out the first calcination process under air atmosphere, and actual conditions is: with the programming rate of 3 DEG C/min, is warming up to 360 DEG C of constant temperature 5h.First calcined catalyst carries out reduction treatment under an atmosphere of hydrogen, and actual conditions is: Hydrogen Vapor Pressure is 3.5MPa, and reduction temperature is 430 DEG C, and the recovery time is 6h；Catalyst after reduction treatment carries out under air atmosphere the second roasting, and actual conditions is: with the programming rate of 3 DEG C/min, is warming up to 450 DEG C of constant temperature 3h.The numbered Ea-2 of gained catalyst.
Take 35wt%(with NH4NO3Meter) aqueous ammonium nitrate solution 300g, add 100g above-mentioned catalyst Ea-2, temperature is washed 4.0h at 50 DEG C, then through 120 DEG C of dry 10h, is obtained catalyst E-1 of the present invention, and its concrete treatment conditions are shown in Table 2, and reaction result is shown in Table 3.
Embodiment
2
The preparation of catalyst E-2 of the present invention
Take 17.4g lanthanum acetate (lanthanum content 8.0wt%) and be configured to impregnation liquid, Ca-1 catalyst 100g is prepared according to embodiment 1 method, carry out supersaturation dipping, prepare La Yu Pt atomic ratio be 5:1 containing lanthanum catalyst sample, after drying and roasting, take 1.59g sodium sulfate (Na content 10.0wt%) and be configured to impregnation liquid, take the above-mentioned catalyst containing lanthanum and carry out saturated dipping, prepare the catalyst sample containing lanthanum/sodium that atomic ratio is 3:1 of Sn Yu Pt, again with the programming rate of 3 DEG C/min, it is warming up to 420 DEG C of constant temperature 4h.The numbered Eb-1 of gained catalyst.
Above-mentioned catalyst Eb-1 carries out the first roasting under air atmosphere, and actual conditions is: with the programming rate of 3 DEG C/min, is warming up to 450 DEG C of constant temperature 4h.First calcined catalyst carries out reduction treatment under an atmosphere of hydrogen, and actual conditions is: Hydrogen Vapor Pressure is 4.5MPa, and reduction temperature is 480 DEG C, and the recovery time is 5h；By second calcination process under air atmosphere of the catalyst after reduction treatment, actual conditions is: with the programming rate of 3 DEG C/min, is warming up to 500 DEG C of constant temperature 3h, the numbered Eb-2 of gained catalyst.
Take 25wt%(with NH4NO3Meter) aqueous ammonium nitrate solution 300g, add 100g above-mentioned catalyst Ea-2, temperature is washed 2.5h at 70 DEG C, then through 120 DEG C of dry 10h, is obtained catalyst E-1 of the present invention, and its concrete treatment conditions are shown in Table 2, and reaction result is shown in Table 3.
Embodiment
3
The preparation of catalyst E-3 of the present invention
1450mL organic solvent (wherein gasoline and kerosene volume ratio are 1:1) is added, to decaying catalyst FW-1 process after 200mL industrial operation, the numbered Cb-1 of catalyst after distillation 2h in the flask of 2000mL.
Take 83.4g lanthanum sulfate (lanthanum content 2.0wt%), 2.12g sodium carbonate (the Na content 20.0wt%) preparation impregnation liquid containing lanthanum/sodium, take Cb-1 catalyst 100g and carry out saturated dipping, prepared La Yu Pt, the atomic ratio of Sn Yu Pt are respectively the catalyst sample containing lanthanum/sodium of 6:1 and 8:1, again with the programming rate of 3 DEG C/min, it is warming up to 350 DEG C of constant temperature 5h.The numbered Ec-1 of gained catalyst.
Above-mentioned catalyst Ec-1 carries out the first roasting under air atmosphere, and actual conditions is: with the programming rate of 3 DEG C/min, is warming up to 350 DEG C of constant temperature 5h.First calcined catalyst carries out reduction treatment under an atmosphere of hydrogen, and actual conditions is: Hydrogen Vapor Pressure is 2.5MPa, and reduction temperature is 450 DEG C, and the recovery time is 7h；Catalyst after processing carries out the second calcination process under air atmosphere, and actual conditions is: with the programming rate of 3 DEG C/min, is warming up to 350 DEG C of constant temperature 3h.The numbered Ec-2 of gained catalyst.
Take 15wt%(in terms of NaOH) sodium hydrate aqueous solution 300g, add 100g above-mentioned catalyst Ec-2, impregnate 10h under room temperature, then through 120 DEG C of dry 10h, obtain catalyst E-3 of the present invention, its concrete treatment conditions are shown in Table 2, and reaction result is shown in Table 3.
Take 45wt%(with NH4NO3Meter) aqueous ammonium nitrate solution 300g, add 100g above-mentioned catalyst Ea-2, temperature is washed 6.0h at 20 DEG C, then through 120 DEG C of dry 10h, is obtained catalyst E-1 of the present invention, and its concrete treatment conditions are shown in Table 2, and reaction result is shown in Table 3.
Embodiment
4
~
6
The preparation of catalyst E-4 ~ E-6 of the present invention.
The preparation process of catalyst E-4 ~ E-6 of the present invention is with embodiment 1, difference is with decaying catalyst used, lanthanum and sodium solution and roasting different with the temperature of reduction, catalyst E-4 ~ the E-6 of the present invention prepared, its concrete treatment conditions are shown in Table 2, and reaction result is shown in Table 3.
Comparative example
1
Prepared by comparative catalyst C-1 of the present invention.
The preparation method of catalyst is with embodiment 1, and difference is that catalyst uses containing lanthanum compound, and numbered C-1, its physico-chemical property is shown in Table 2, and reaction result is shown in Table 3.
Comparative example
2
Prepared by comparative catalyst C-2 of the present invention.
The preparation method of catalyst is with embodiment 1, and difference is that catalyst does not use compounds containing sodium, numbered C-2, and its concrete treatment conditions are shown in Table 2, and reaction result is shown in Table 3.
Comparative example
3
Prepared by comparative catalyst C-3 of the present invention.
The preparation method of catalyst, with embodiment 1, processes containing lanthanum/sodium solution although difference is that catalyst passes through, but only through a calcination process, without reduction treatment and the second roasting, numbered C-3, its concrete treatment conditions is shown in Table 2, and reaction result is shown in Table 3.
Comparative example
4
Prepared by comparative catalyst C-4 of the present invention.
The preparation method of catalyst is with embodiment 1, although difference is that catalyst processes through lanthanum/sodium solution, again through the first roasting, reduction treatment and the second roasting, but without aqueous slkali soaking, carrying out washing treatment, numbered C-4, its concrete treatment conditions are shown in Table 2, and reaction result is shown in Table 3.
The each embodiment of table 2 and the treatment conditions of comparative example
Table 2 continues the treatment conditions of each embodiment and comparative example
| Numbering | Hydrogen Vapor Pressure, MPa | The reduction temperature time | Second roasting | Concentration of ammonium nitrate solution, wt% |
| E-1 | 3.5 | 430℃×6h | 450℃×3h | 35 |
| E-2 | 4.5 | 480℃×5h | 500℃×3h | 25 |
| E-3 | 2.5 | 450℃×7h | 350℃×3h | 45 |
| E-4③ | 3.2 | 400℃×5h | 510℃×4h | 20 |
| E-5 | 3.8 | 410℃×5h | 510℃×2h | 50 |
| E-6④ | 4.0 | 270℃×10h | 500℃×5h | 35 |
| C-1 | 3.5 | 410℃×6h | 450℃×3h | 35 |
| C-2 | 3.5 | 410℃×6h | 450℃×3h | -- |
| C-3 | -- | -- | -- | 35 |
| C-4 | 3.5 | 410℃×6h | 450℃×3h | -- |
Note: Ethanol/benzene, 2. gasoline/kerosene, 3. FW-2 decaying catalyst, 4. FW-3 decaying catalyst
The evaluation result of table 3 catalyst
| Example is numbered | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Embodiment 6 |
| PX/ ∑ X, % | 23.5 | 23.3 | 23.5 | 23.0 | 23.1 | 23.5 |
| Xylene loss, % | 2.6 | 2.7 | 2.5 | 2.3 | 2.6 | 2.7 |
| Conversion of ethylbenzene, % | 33 | 32 | 31 | 33 | 32 | 31 |
Continued 3
| Embodiment or contrast numbering | Comparative example 1 | Comparative example 2 | Comparative example 3 | Comparative example 4 | Fresh dose of FW-1 | FW-1 deactivator |
| PX/ ∑ X, % | 20.8 | 22.6 | 21.1 | 20.3 | 23.5 | 15.7 |
| Xylene loss, % | 4.0 | 3.3 | 3.7 | 3.5 | 2.5 | 5.7 |
| Conversion of ethylbenzene, % | 19 | 28 | 23 | 21 | 32 | 10.6 |
Note:PX represents that xylol, ∑ X represent dimethylbenzene total amount
By the result of table 3 it can be seen that compared with comparative catalyst, xylol content is close to balance, and conversion of ethylbenzene improves more than 20wt%, and xylene loss reduces about 30wt%, and reactivity worth is substantially better than comparative catalyst, close and fresh catalyst.
Claims (18)
- null1. one kind contains noble metal and the renovation process of EUO type molecular sieve catalyst，This catalyst includes EUO type molecular sieve and the VIIIth race's noble metal component，It is characterized in that，Regenerative process includes: first process deactivation catalyst of carbon deposit with organic solvent，Use infusion process load compounds containing sodium again and containing lanthanum compound，On dipping rear catalyst, the lanthanum of load is 6:1 ~ 1:1 with the atomic ratio of metal platinum in catalyst，On catalyst, the sodium of load is 10:1 ~ 1:1 with the atomic ratio of metal platinum in catalyst，The first roasting is carried out under oxygen-containing gas effect，First roasting carries out reduction treatment after completing，The second roasting is carried out again under oxygen-containing gas effect，The maximum temperature of the first roasting process is not higher than 500 DEG C，Second calcination process is soaked through aqueous ammonium nitrate solution after completing、Washing，Last drying obtains regenerated catalyst.
- The most in accordance with the method for claim 1, it is characterised in that: in described catalyst, noble metal component is platinum, and EUO type molecular sieve is one or more in EU-1, ZSM-50 and TPZ-3.
- The most in accordance with the method for claim 1, it is characterized in that: in described catalyst, containing EUO type molecular sieve, noble metal platinum and refractory porous inorganic oxide, on the basis of the weight of catalyst, the content of molecular sieve is 1.0wt% ~ 60wt%, being preferably 2.0wt% ~ 50wt%, the content of noble metal is 0.01 wt% ~ 5.0 wt%, and surplus is refractory porous inorganic oxide.
- The most in accordance with the method for claim 1, it is characterised in that: described catalyst is isomerization of C-8 aromatics catalyst.
- The most in accordance with the method for claim 1, it is characterized in that: after infusion process load is containing lanthanum compound and compounds containing sodium, on catalyst, the lanthanum of load is 4:1 ~ 2:1 with the atomic ratio of platinum in decaying catalyst, and on catalyst, the sodium of load is 8:1 ~ 3:1 with the atomic ratio of platinum in decaying catalyst.
- The most in accordance with the method for claim 1, it is characterised in that: decaying catalyst first processes with organic solvent, one or more in ethanol, benzene, gasoline and kerosene of organic solvent wherein used.
- The most in accordance with the method for claim 1, it is characterised in that: decaying catalyst first processes with organic solvent, and wherein organic solvent processes the method that the method employing of decaying catalyst is soaked or distilled.
- The most in accordance with the method for claim 1, it is characterised in that: organic solvent is 8:1 ~ 1:1 with the volume ratio of decaying catalyst.
- The most in accordance with the method for claim 1, it is characterized in that: the infusion process load method containing lanthanum compound and compounds containing sodium is a step infusion process, impregnation liquid uses and is dissolved with the aqueous solution containing lanthanum compound and compounds containing sodium, wherein, concentration containing lanthanum compound is calculated as 1.0wt% ~ 10wt% with lanthanum element, and the concentration of compounds containing sodium is calculated as 5.0wt% ~ 20wt% with sodium element.
- The most in accordance with the method for claim 1, it is characterized in that: the infusion process load method containing lanthanum compound and compounds containing sodium is step impregnation method, impregnation liquid includes the aqueous solution of the aqueous solution containing lanthanum compound and compounds containing sodium, the concentration of the aqueous solution containing lanthanum compound is calculated as 1.0wt% ~ 10wt% with lanthanum element, and the concentration of the aqueous solution of compounds containing sodium is calculated as 5.0wt% ~ 20wt% with sodium element.
- 11. according to the method described in claim 9 or 10, it is characterised in that: lanthanum compound is one or more in Lanthanum (III) nitrate, lanthanum acetate, lanthanum sulfate, and compounds containing sodium is one or more in sodium chloride, sodium sulfate, sodium nitrate, sodium carbonate.
- 12. in accordance with the method for claim 1, it is characterised in that: the condition of the first described roasting is: contacted with oxygen-containing gas by described catalyst, and temperature is 300 DEG C ~ 450 DEG C, preferably 320 DEG C ~ 420 DEG C, and the time is 1.0h ~ 10h, preferably 2.0h ~ 8.0h.
- 13. in accordance with the method for claim 1, it is characterised in that: the condition of the second described roasting is: contacted with oxygen-containing gas by described catalyst, and temperature is 300 DEG C ~ 600 DEG C, preferably 350 DEG C ~ 550 DEG C, and the time is 1.0h ~ 10h, preferably 2.0h ~ 8.0h.
- 14. according to the method described in claim 1 or 12 or 13, it is characterised in that: in described oxygen-containing gas, oxygen content is 0.2v% ~ 25v%, preferably 0.5v% ~ 10v%.
- 15. in accordance with the method for claim 1, it is characterized in that: the operating condition of described reduction treatment is: contacted with hydrogen by described catalyst, temperature is 100 DEG C ~ 500 DEG C, it is preferably 200 DEG C ~ 450 DEG C, time is 1.0h ~ 15h, being preferably 5.0h ~ 10h, Hydrogen Vapor Pressure is 0.5MPa ~ 6.0MPa, preferably 1.0MPa ~ 4.0MPa.
- 16. in accordance with the method for claim 1, it is characterised in that: the concentration of described aqueous ammonium nitrate solution is 15%wt ~ 55 wt %, preferably 20 wt % ~ 50 wt %。
- 17. in accordance with the method for claim 1, it is characterised in that: described wash temperature is 20 DEG C ~ 100 DEG C, preferably 40 DEG C ~ 90 DEG C, and wash time is 1.0h ~ 8.0h, preferably 2.0h ~ 6.0h.
- 18. in accordance with the method for claim 1, it is characterised in that: the described condition being dried is as follows: temperature is 60 ~ 200 DEG C, preferably 70 ~ 160 DEG C, more preferably 80 ~ 120 DEG C, time 1.0 ~ 20h, preferably 3.0 ~ 15h, more preferably 5.0 ~ 10h.
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| CN112916053A (en) * | 2019-12-06 | 2021-06-08 | 中国科学院大连化学物理研究所 | Catalyst regeneration method |
| CN113019469A (en) * | 2019-12-25 | 2021-06-25 | 中国石油天然气股份有限公司 | Regeneration method of deactivated molecular sieve catalyst |
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