CN107234111A - The actuating unit and method of a kind of pipeline cleaning - Google Patents

The actuating unit and method of a kind of pipeline cleaning Download PDF

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Publication number
CN107234111A
CN107234111A CN201610180809.6A CN201610180809A CN107234111A CN 107234111 A CN107234111 A CN 107234111A CN 201610180809 A CN201610180809 A CN 201610180809A CN 107234111 A CN107234111 A CN 107234111A
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Prior art keywords
spring
rotation spring
line shaft
power
rotation
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CN201610180809.6A
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CN107234111B (en
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石亚民
贺波
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/047Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2209/00Details of machines or methods for cleaning hollow articles
    • B08B2209/02Details of apparatuses or methods for cleaning pipes or tubes
    • B08B2209/027Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
    • B08B2209/032Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces by the mechanical action of a moving fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2209/00Details of machines or methods for cleaning hollow articles
    • B08B2209/02Details of apparatuses or methods for cleaning pipes or tubes
    • B08B2209/027Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
    • B08B2209/04Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces using cleaning devices introduced into and moved along the pipes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention belongs to pipeline cleaning technical field, it is related to the actuating unit and method of a kind of pipeline cleaning, including actuating unit and transmission mechanism, actuating unit drives wiper mechanism to realize washing and cleaning operation by transmission mechanism, actuating unit includes power spindle motor and rotation spring motor, and line shaft and rotation spring realize concentric power output by axle spring differential mechanism;Transmission mechanism drives idler wheel mechanism to constitute by variable speed electric motors, particularly, and idler wheel mechanism is that roller is installed on rolling wheel support;Coaxial line shaft and rotation spring is wrapped on roller, both ends are transferred to pipeline for clearance by supporting support and carry out washing and cleaning operation, the actuating unit of this pipeline cleaning, utilize the effect of belt wheel and conveyer belt, make the coaxial output of line shaft and rotation two power of spring, rotation spring and the transmission of line shaft coaxial power, rotation spring outside is possessed flexible, propulsion, guiding, anti-attrition, the function of anti-twisting, realize that the cutting apparatus to rotation provides stable power, and power can be adjusted arbitrarily.

Description

The actuating unit and method of a kind of pipeline cleaning
Technical field
The invention belongs to pipeline cleaning technical field, and in particular to the actuating unit and method of a kind of pipeline cleaning, can use the cleaning in the coil tubes and pipeline in the fields such as oil, chemical industry, industrial and mineral.
Background technology
By taking petroleum pipeline as an example, oil is in conveying is smelted, and coil tubes and conveyance conduit are very important links, and due to there is substantial amounts of impurity in crude oil, inner-walls of duct easily produces dirt(BaSO4), then half a year, fast then three months slowly, dirt will account in pipeline more than 70% space, and the output of earth effect oil, reduction output in tube wall,
Common solution has following several:1st, chemical corrosion method;2nd, vibratory drilling method;3rd, high-pressure sand blast method;4th, the coil pipe or pipeline that dismounting is blocked, transports it to after job shop re-works processing and returns again to in-site installation.
For above-mentioned several method, 1, chemical corrosion method, this method is due to dirt composition particularity(The main component of dirt:Calcium carbonate, barium sulfate), it is difficult to remove thoroughly, and also can corrosion pipeline wall while corrosion fouling;2nd, vibratory drilling method, this method can not almost complete corner dirt removal, and the block come off can not be discharged;3rd, high-pressure sand blast method, this method DeGrain, is turned round and interlude cleaning is not thorough, and scavenging period can not be grasped, and easily cause the worn out possibility of duct wall;4. return the method that factory processes again, this method is expensive, and the cycle is long.
In summary the drawbacks of several method, urgent need, which wants a kind of, now can overcome a kind of descaling equipment of above-mentioned drawback, for the pipeline cleaning of coil pipe class, reach disposable complete cleaning, it is exactly that cleaning equipment must have certain flexibility to have a necessary condition, it can be bent with the bending of pipeline, cleaning equipment will realize the function of Bending Rotation, its problem for needing most solution is how to realize to provide continuous driving force to the cleaning equipment in rotary course, have at present increases power motor directly to cleaning equipment, motor is allowed with cleaning equipment forward rotation, this kind of general power of motor is all smaller, operating efficiency is poor, be not suitable for the cleaning of big machinery pipeline.
The content of the invention
Present invention aim to address how to realize in rotary course cleaning equipment provide continuous driving force, and allow its high-power operation the problem of.
For this, the invention provides a kind of actuating unit of pipeline cleaning, including actuating unit and transmission mechanism, actuating unit drives wiper mechanism to realize washing and cleaning operation by transmission mechanism, described actuating unit includes providing the power spindle motor of power to line shaft and the rotation spring motor of power is provided to rotation spring, and line shaft and rotation spring realize concentric power output by axle spring differential mechanism;Described transmission mechanism drives idler wheel mechanism to constitute by variable speed electric motors, particularly, and idler wheel mechanism is to install roller on rolling wheel support to constitute;
Coaxial line shaft and rotation spring is wrapped on roller, and both ends are transferred to pipeline for clearance by supporting support and carry out washing and cleaning operation.
Described power spindle motor and rotation spring motor be separately fixed at motor bearing floor, on, connecting rod is connected after the torque force limiting device of line shaft motor connection first, connecting rod connects line shaft, and connecting rod on wheeled stand, is also installed with belt wheel by ball bearings on wheeled stand;
Rotation spring motor is sequentially connected connection small belt pulley connecting shaft after reductor and the second torque force limiting device, and the small belt pulley connecting shaft on the support of bearing, is installed with small belt pulley by bearings in small belt pulley connecting shaft, small belt pulley connects belt wheel by belt;
Described line shaft passes through the center of belt wheel, the outer face of belt wheel is connected to revolve spring, revolve spring and line shaft be concentric sets, on the outer face of belt wheel by screw, be fixed with rotation spring pressing swivel nut, rotation spring is fastened through rotation spring pressing swivel nut and being compressed by rotation spring pressing swivel nut.
Be disposed with multiple rolling wheel supports along roller axial direction on the rolling surface of described roller, roll be installed with wheel support it is multiple have spacing be used for support scroll wheel of the cutting mechanism disk on roller.
Described is used to support the distance satisfaction between two scroll wheels of the cutting mechanism disk on roller so that two scroll wheels just can be tangent with cutting mechanism.
Described scroll wheel is the axis of rolling or bearing support.
Advance and retreat control device is installed in described supporting support, described advance and retreat control device by about two with respect to and set and be movably arranged on the spiral cover on support and constitute, respectively it is located at the upper spiral cover above rotation spring and the lower spiral cover below rotation spring, upper spiral cover is connected to stir the spiral cover driving lever of its up and down motion, after upper spiral cover and lower spiral cover are shared, rotation spring via is formed therebetween.
Described rotation spring via is screwed hole or the through hole equipped with inserted sheet.
Boosting mechanism is also equipped with described supporting support, described boosting mechanism includes taper belt wheel, clamping sleeve, tooth set, fixing tooth axle and tooth axle driving lever, taper belt wheel and tooth set are fixed on support and horizontally disposed, clamping sleeve is fixedly connected between taper belt wheel and tooth set, rotation spring level sequentially passes through taper belt wheel, clamping sleeve and tooth set;
Taper belt wheel is connected to reinforcing motor by belt wheel and obtains power, and reinforcing motor speed is identical with rotation spring motor speed;Tooth puts articulated fixing tooth axle, and fixing tooth axle is connected to tooth axle driving lever, and fixing tooth axle position is directly over rotation spring.
Described boosting mechanism has one or more.
A kind of method that actuating unit using described pipeline cleaning carries out pipeline cleaning, comprises the following steps:
Step one:Rotation spring is enclosed on outside line shaft, and both are wound on roller, then connects both one end by axle sleeve, and topping machanism is installed in power shaft end, the other end of line shaft is connected to power spindle motor, the other end connection rotation spring motor of rotation spring;
Step 2:Start power spindle motor and rotation spring motor, power spindle motor provides power directly to line shaft, drives it to rotate;Revolve spring motor by belt wheel, belt, small belt pulley, small belt pulley connecting shaft effect, drive rotation spring and line shaft coaxial rotating;
Step 3:The rotation spring that is wrapped on roller, line shaft with its each the rotation of end and rotate;
Step 4:The power for realizing rotation spring by the boosting mechanism in supporting support accommodates, and makes up the power loss in its transmission process, keeps rotating speed certain;
Step 5:Start the variable speed electric motors, particularly of connection roller and remain a constant speed, the advance of rotation spring, line shaft is realized by advance and retreat control device, the topping machanism positioned at power shaft end carries out washing and cleaning operation to pipeline for clearance;
Step 6:After the completion of prune job, reverse starting power spindle motor, rotation spring motor and the variable speed electric motors, particularly for connecting roller, rotation spring are retreated under the effect of advance and retreat control device so that topping machanism exits pipeline for clearance.
Beneficial effects of the present invention:The actuating unit and method for this pipeline cleaning that the present invention is provided, utilize the effect of belt wheel and conveyer belt, so that the coaxial output of line shaft and rotation two power of spring, revolve spring and the transmission of line shaft coaxial power, so that rotation spring outside possesses flexible, propulsion, guiding, anti-attrition, the function of anti-twisting, realize that the cutting apparatus to rotation provides stable power, and power can be adjusted arbitrarily.
Brief description of the drawings
The present invention is described in further details below with reference to accompanying drawing.
Fig. 1 is the overall principle schematic of operation process of the present invention.
Fig. 2 is the schematic partial cross-sectional view of roller rolling surface.
Fig. 3 is the schematic diagram of the axle spring differential structure in dynamic structure.
Fig. 4 is the principle schematic of water circulation system.
Description of reference numerals:1st, rolling wheel support;2nd, spring bracket is revolved;3rd, power spindle motor;4th, spring is revolved;5th, roller;6th, spring motor is revolved;7th, boosting mechanism;8th, water pump;9th, advance and retreat control device;10th, diversion box;11st, the first pressure relief device;12nd, the second pressure relief device;13rd, the first valve;14th, the 3rd valve;15th, the second valve;16th, water tank;17th, drainage;18th, the 4th valve;19th, petroleum pipeline heating boiler;20th, axle spring fixed cover;21st, impeller;22nd, cutter head;23rd, pipeline for clearance;24th, line shaft;25th, spring supporting support is revolved;26th, scroll wheel;27th, connecting pipe;28th, taper belt wheel;29th, clamping sleeve;30th, tooth set;31st, fixing tooth axle;32nd, tooth axle driving lever;33rd, upper spiral cover;34th, lower spiral cover;35th, spiral cover driving lever;36th, S types pressure release cylinder;37th, linear pattern pressure release cylinder;38th, sewage pump outlet conduit;39th, motor is reinforced;40th, adpting flange;41st, adpting flange;42nd, cylinder;43rd, baffle plate;44th, underframe;45th, axle spring differential mechanism;46th, the first torque force limiting device;47th, wheeled stand;48th, belt wheel;49th, connecting rod;50th, ball bearing;51st, 53, screw;52nd, spring pressing swivel nut is revolved;54th, belt;55th, small belt pulley;56th, small belt pulley connecting shaft;57th, the support of bearing;58th, bearing;59th, the second torque force limiting device;60th, reductor;61st, 62 motor support floor.
Embodiment
Embodiment 1:
The present embodiment provides a kind of actuating unit of pipeline cleaning, with reference to shown in Fig. 1, Fig. 2 and Fig. 3, including actuating unit and transmission mechanism, actuating unit drives wiper mechanism to realize washing and cleaning operation by transmission mechanism, described actuating unit includes providing the power spindle motor 3 of power to line shaft 24 and the rotation spring motor 6 of power is provided to rotation spring 4, and line shaft 24 and rotation spring 4 realize concentric power output by axle spring differential mechanism 45;Described transmission mechanism drives idler wheel mechanism to constitute by variable speed electric motors, particularly, and idler wheel mechanism is to install roller 5 on rolling wheel support 1 to constitute;
Coaxial line shaft 24 and rotation spring 4 is wrapped on roller 5, and both ends are transferred to pipeline 23 for clearance by supporting support and carry out washing and cleaning operation.
Start power motor, power spindle motor 3 and rotation spring motor 6 supply power to line shaft 24 and rotation spring 4 respectively, realize that line shaft 24 and the rotary power of the coaxial equidirectional friction speed of rotation spring 4 are exported by axle spring differential mechanism 45;Line shaft 24 and rotation spring 4 are wound on roller 5, are changed the power transmission direction of line shaft 24 and rotation spring 4, are allowed to move along controlling organization;Line shaft 24 and rotation spring 4 pass sequentially through boosting mechanism 7 and advance and retreat control device 9, and the topping machanism of the end of line shaft 24 enters pipeline 23 for clearance and carries out cutting cleaning to its inner-walls of duct.
This structure of the present embodiment so that flexible topping machanism can accomplish Bending Rotation in cleaning process, can obtain continual high-power power again, realize in rotary course cleaning equipment provide continuous driving force, and allow its high-power operation the problem of.
Embodiment 2:
Actuating unit in embodiment 1 is described in detail the present embodiment, as shown in Figure 3, described power spindle motor 3 and rotation spring motor 6 is separately fixed on motor bearing floor 61,62, power spindle motor 3, which is connected, connects connecting rod 49 after the first torque force limiting device 46, connecting rod 49 connects line shaft 24, connecting rod 49 is supported on wheeled stand 47 by ball bearing 50, and belt wheel 48 is also installed with wheeled stand 47;
Rotation spring motor 6, which is sequentially connected after the torque force limiting device 59 of reductor 60 and second, connects small belt pulley connecting shaft 56, the small belt pulley connecting shaft 56 is supported on the support of bearing 57 by bearing 58, small belt pulley 55 is installed with small belt pulley connecting shaft 56, small belt pulley 55 connects belt wheel 48 by belt 54;
Described line shaft 24 passes through the center of belt wheel 48, the outer face of belt wheel 48 is connected to revolve spring 4, revolve spring 4 and the concentric setting of line shaft 24, rotation spring pressing swivel nut 52 is fixed with by screw 51,53 on the outer face of belt wheel 48, rotation spring 4 through rotation spring pressing swivel nut 52 and compresses fastening by rotation spring pressing swivel nut 52.
It is final rotation spring 4 and line shaft 24 is had same place coaxial equidirectional but is not exported at the same speed by this structure of the present embodiment.
Embodiment 3:
Transmission mechanism in embodiment 1 is described in detail the present embodiment, transmission mechanism drives idler wheel mechanism to constitute by motor, described idler wheel mechanism is to install roller 5 on rolling wheel support 1 to constitute, multiple rolling wheel supports 25 along the axial direction of roller 5 are disposed with the rolling surface of roller 5, as shown in Figure 2, roll be installed with wheel support 25 it is multiple have spacing for the scroll wheel 26 that supports cutting mechanism disk on roller 5, scroll wheel 26 is the axis of rolling or bearing support, described is used to support the distance satisfaction between two scroll wheels 26 of the cutting mechanism disk on roller 5 so that two scroll wheels just can be tangent with cutting mechanism.
In the present embodiment, the concentric line shaft 24 and rotation spring 4 passed over by power end is transmitted, it is necessary to enter action edge by transmission mechanism, is mainly reflected in line shaft 24 and rotation spring 4 is so wound on the rotation spring bracket 2 on roller 5, the concrete structure of spring bracket 2 is revolved herein is:The rolling wheel support 25 along the axial direction of roller 5 is disposed with the rolling surface of roller 5, the scroll wheel 26 being installed with wheel support 25 for supporting cutting mechanism disk on roller 5 is rolled.Multiple scroll wheels 26 form the structure similar to screw thread on the rolling surface of roller 5, and the track pitch of the laps of scroll wheel 26 of the rotation spring 4 on the rolling surface of roller 5 is finally resent to cutting advance and retreat controlling organization.
Embodiment 4:
Advance and retreat control device 9 is installed in described supporting support, described advance and retreat control device 9 by about two with respect to and set and be movably arranged on the spiral cover on support and constitute, respectively it is located at the upper spiral cover 33 of the top of rotation spring 4 and the lower spiral cover 34 of the lower section of rotation spring 4, upper spiral cover 33 is connected to stir the spiral cover driving lever 35 of its up and down motion, after upper spiral cover 33 and lower spiral cover 34 are shared, rotation spring via is formed therebetween, and the rotation spring via is screwed hole or has the through hole of inserted sheet.
Advance and retreat control device 9 mainly realizes the feeding and retrogressing of rotation spring 4, it coordinates mainly by the screw thread between the direction of rotation of rotation spring 4 and rotation spring 4 and upper spiral cover 33, lower spiral cover 34 realizes, when feeding, upper spiral cover 33, lower spiral cover 34 are closed tightly with spiral cover driving lever 35, with structure of rotation spring 4 formation similar to worm and gear, then now upper spiral cover 33, lower spiral cover 34 are motionless, with the rotation of rotation spring 4, and rotation spring 4 can constantly advance;When the reverse rotation of spring 4 is revolved, then it can retreat.
Further, cutting advance and retreat controlling organization also includes boosting mechanism 7, power spindle motor 3 provides power to line shaft 24, revolve spring motor 6 and provide power to rotation spring 4, rotation spring 4 is enclosed on outside line shaft 24, rotation spring 4 is entered after action edge supplement and maintenance by boosting mechanism 7, then is moved back by the progress precession of advance and retreat control device 9 and rotation, and boosting mechanism 7 and advance and retreat control device 9 are rack-mount.
Boosting mechanism 7 includes taper belt wheel 28, clamping sleeve 29, tooth set 30, fixing tooth axle 31 and tooth axle driving lever 32, taper belt wheel 28 and tooth set 30 are fixed on support and horizontally disposed, clamping sleeve 29 is fixedly connected between taper belt wheel 28 and tooth set 30, the rotation level of spring 4 sequentially passes through taper belt wheel 28, clamping sleeve 29 and tooth set 30;
Taper belt wheel 28 is connected to reinforcing motor 39 by belt wheel and obtains power, and the reinforcing rotating speed of motor 39 is identical with the rotation rotating speed of spring motor 6;Articulated fixing tooth axle 31 on tooth set 30, fixing tooth axle 31 is connected to tooth axle driving lever 32, and fixing tooth axle 31 is located at directly over rotation spring 4.
Rotation spring 4 is obtained after power at rotation spring motor 6, arrived again at boosting mechanism 7 after the Raohe of roller 5 much circle, in these transmission ways, due to factors such as frictional dissipations, have kinetic equation loss, therefore after reaching at boosting mechanism 7, the rotating speed of rotation spring 4 is certain to reduction, fall flat, therefore, it is reinforced at boosting mechanism 7, clamping sleeve 29, which is locked, revolves spring 4, compress tooth axle driving lever 32, tooth axle driving lever 32 causes fixing tooth axle 31 to drive tooth set 30 then to drive clamping sleeve 29 to be fastened together whole boosting mechanism with rotation spring 4, taper belt wheel 28 is connected to reinforcing motor 39 by belt wheel and obtains power, reinforce the rotating speed of motor 39 identical with the rotation rotating speed of spring motor 6, therefore taper belt wheel 28 is here, power of the rotation spring 4 one with revolving the same rotational speed of spring motor 6 can be given, therefore, rotation spring 4 make it that it is identical with rotary speed when just going out to revolve spring motor 6 by reinforcing here.
Embodiment 5:
The present embodiment provides a kind of method that actuating unit using described pipeline cleaning carries out pipeline cleaning, comprises the following steps:
Step one:Rotation spring 4 is enclosed on outside line shaft 24, and both are wound on roller 5, then both one end are connected by axle sleeve, and topping machanism is installed in the end of line shaft 24, the other end of line shaft 24 is connected to power spindle motor 3, the other end connection rotation spring motor 6 of rotation spring 4;
Step 2:Start power spindle motor 3 and rotation spring motor 6, power spindle motor 3 provides power directly to line shaft 24, drives it to rotate;Revolve spring motor 6 by belt wheel 48, belt 54, small belt pulley 55, small belt pulley connecting shaft 56 effect, drive rotation spring 4 and the coaxial rotating of line shaft 24;
Step 3:The rotation spring 4 that is wrapped on roller 5, line shaft 24 with its each the rotation of end and rotate;
Step 4:The power for realizing rotation spring 4 by the boosting mechanism 7 in supporting support accommodates, and makes up the power loss in its transmission process, keeps rotating speed certain;
Step 5:Start the variable speed electric motors, particularly of connection roller 5 and remain a constant speed, the advance of rotation spring 4, line shaft 24 is realized by advance and retreat control device 9, the topping machanism positioned at the end of line shaft 24 carries out washing and cleaning operation to pipeline 23 for clearance;
Step 6:After the completion of prune job, reverse starting power spindle motor 3, rotation spring motor 6 and the variable speed electric motors, particularly for connecting roller 5, rotation spring 4 are retreated under the effect of advance and retreat control device 9 so that topping machanism exits pipeline 23 for clearance.
Embodiment 6:
The present embodiment combines specific cutting cleaning device and this actuating unit of the present invention is illustrated:Tube cleaning arrangement includes actuating unit, transmission mechanism, water circulation system, cutting mechanism and cutting advance and retreat controlling organization, actuating unit drives transmission mechanism, transmission mechanism drives cutting mechanism, cutting mechanism is controlled to adjust by cutting advance and retreat controlling organization, water circulation system assisted machining mechanism is cut and cleans blowdown simultaneously, as shown in Figure 1, actuating unit includes providing the power spindle motor 3 of power to line shaft 24 and the rotation spring motor 6 of power is provided to rotation spring 4, power spindle motor 3, which is connected, connects connecting rod 49 after the first torque force limiting device 46, connecting rod 49 connects line shaft 24, connecting rod 49 is supported on wheeled stand 47 by ball bearing 50, belt wheel 48 is also installed on wheeled stand 47;Rotation spring motor 6, which is sequentially connected after the torque force limiting device 59 of reductor 60 and second, connects small belt pulley connecting shaft 56, the small belt pulley connecting shaft 56 is supported on the support of bearing 57 by bearing 58, small belt pulley 55 is installed with small belt pulley connecting shaft 56, small belt pulley 55 connects belt wheel 48 by belt 54;Line shaft 24 passes through the center of belt wheel 48, and the outer face of belt wheel 48 is connected to revolve spring 4, and rotation spring 4 is enclosed on outside line shaft 24, and fixed rotation spring pressing swivel nut 52 on the outer face of belt wheel 48, rotation spring 4 through rotation spring pressing swivel nut 52 and compresses fastening by rotation spring pressing swivel nut 52;
Described transmission mechanism is by variable speed electric motors, particularly(Remain that roller 5 remains a constant speed rotation)Idler wheel mechanism is driven to constitute, idler wheel mechanism is to install roller 5 on rolling wheel support 1 to constitute, be disposed with multiple rolling wheel supports 25 along the axial direction of roller 5 on the rolling surface of roller 5, roll be installed with wheel support 25 it is multiple have spacing for the scroll wheel 26 that supports cutting mechanism disk on roller 5;Described is used to support the distance satisfaction between two scroll wheels 26 of the cutting mechanism disk on roller 5 so that two scroll wheels just can be tangent with cutting mechanism;Described scroll wheel 26 is the axis of rolling or bearing support;
Described cutting advance and retreat controlling organization includes advance and retreat control device 9, described advance and retreat control device 9 by about two with respect to and set and be movably arranged on the spiral cover on support and constitute, respectively it is located at the upper spiral cover 33 of the top of rotation spring 4 and the lower spiral cover 34 of the lower section of rotation spring 4, upper spiral cover 33 is connected to stir the spiral cover driving lever 35 of its up and down motion, after upper spiral cover 33 and lower spiral cover 34 are shared, rotation spring via is formed therebetween, and the rotation spring via is screwed hole or has the through hole of inserted sheet;
Described cutting advance and retreat controlling organization also includes boosting mechanism 7, described boosting mechanism 7 includes taper belt wheel 28, clamping sleeve 29, tooth set 30, fixing tooth axle 31 and tooth axle driving lever 32, taper belt wheel 28 and tooth set 30 are fixed on support and horizontally disposed, clamping sleeve 29 is fixedly connected between taper belt wheel 28 and tooth set 30, the rotation level of spring 4 sequentially passes through taper belt wheel 28, clamping sleeve 29 and tooth set 30;Taper belt wheel 28 is connected to reinforcing motor 39 by belt wheel and obtains power, and the reinforcing rotating speed of motor 39 is identical with the rotation rotating speed of spring motor 6;Articulated fixing tooth axle 31 on tooth set 30, fixing tooth axle 31 is connected to tooth axle driving lever 32, and fixing tooth axle 31 is located at directly over rotation spring 4;
Described cutting mechanism includes line shaft 24, rotation spring 4 and cutting head, the one end of line shaft 24 connection power spindle motor 3, other end connection cutting head, and line shaft 24 pass through axle spring fixed cover connection rotation spring 4, axle spring fixed cover is enclosed on line shaft 24, and one end of rotation spring 4 is connected to axle spring fixed cover;Described cutting head includes cutter head 22 and impeller 21, and cutter head 22 and impeller 21 are incorporated into the cutting end of line shaft 24, and cutter head 22 is located at the front end of impeller 21;
Described water circulation system includes water tank 16, water pump 8, diversion box 10, drainage 17 and pressure relief device, as shown in Figure 4, pressure relief device has two and side by side connection installation, respectively the first pressure relief device 11 and the second pressure relief device 12, pipeline to be cleaned entrance is connected by connecting pipe 27 and adpting flange 40;Filter screen is provided with the middle of water tank 16, water tank 16 is divided into clear water zone and impurity range, the connection of water pump 8 clear water zone by filter screen;Water pump 8 connects diversion box 10, and diversion box 10 picks out pipeline and is respectively connected to connecting pipe 27 and pipeline to be cleaned outlet, and is respectively equipped with pipeline the first valve 13 and the second valve 15;Drainage 17 includes sewage draw-off pump and sewage pump outlet conduit 38, the outlet of sewage draw-off pump connection pipeline to be cleaned, and the 4th valve 18 of setting in pipeline, and sewage pump outlet conduit 38 is connected to the impurity range of water tank 16;
Described pressure relief device is connected with the impurity range of water tank 16, and S types pressure release cylinder 36 is internally installed with the first pressure relief device 11 provided with the pressure release cylinder with relief hole;Linear pattern pressure release cylinder 37, and the 3rd valve 14 of installation on the pipeline are installed in the second pressure relief device 12;
Described linear pattern pressure release cylinder 37 includes cylinder 42 and baffle plate 43, described baffle plate 43 is located inside cylinder 42 at end 1/3rd of keeping right, the inside division of cylinder 42 into the region of left and right two, and is provided with the center via passed through for cutting mechanism in the center of baffle plate 43 by baffle plate 43.
Its specific operation principle comprises the following steps:
Step one:Turn on the power motor, power spindle motor 3 and rotation spring motor 6 supply power to line shaft 24 and rotation spring 4 respectively, realize that line shaft 24 and the rotary power of the coaxial equidirectional friction speed of rotation spring 4 are exported by axle spring differential mechanism 45, it is shown in its specific structure such as embodiment 7.
Step 2:Line shaft 24 and rotation spring 4 are wound on roller 5, by the power transmission direction for rolling wheel support 25 and the change line shaft 24 of scroll wheel 26 and rotation spring 4 on roller 5, are allowed to move along controlling organization.
The concentric line shaft 24 and rotation spring 4 that power end is passed over are transmitted, it is necessary to enter action edge by transmission mechanism, be mainly reflected in line shaft 24 and rotation spring 4 is so wound on the rotation spring bracket 2 on roller 5, the concrete structure of spring bracket 2 is revolved herein is:The rolling wheel support 25 along the axial direction of roller 5 is disposed with the rolling surface of roller 5, the scroll wheel 26 being installed with wheel support 25 for supporting cutting mechanism disk on roller 5 is rolled.Multiple scroll wheels 26 form the structure similar to screw thread on the rolling surface of roller 5, and the track pitch of the laps of scroll wheel 26 of the rotation spring 4 on the rolling surface of roller 5 is finally resent to cutting advance and retreat controlling organization.
Step 3:Line shaft 24 and rotation spring 4 pass sequentially through boosting mechanism 7 and advance and retreat control device 9, and boosting mechanism 7 carries out kinetic energy to it and made up, and advance and retreat control device 9 realizes advance and retreat function using screw thread and the rotation direction conversion for revolving spring 4.
Rotation spring 4 is obtained after power at rotation spring motor 6, arrived again at boosting mechanism 7 after the Raohe of roller 5 much circle, in these transmission ways, due to factors such as frictional dissipations, have kinetic equation loss, therefore after reaching at boosting mechanism 7, the rotating speed of rotation spring 4 is certain to reduction, fall flat, therefore, it is reinforced at boosting mechanism 7, clamping sleeve 29, which is locked, revolves spring 4, compress tooth axle driving lever 32, tooth axle driving lever 32 causes fixing tooth axle 31 to drive tooth set 30 then to drive clamping sleeve 29 to be fastened together whole boosting mechanism with rotation spring 4, taper belt wheel 28 is connected to reinforcing motor 39 by belt wheel and obtains power, reinforce the rotating speed of motor 39 identical with the rotation rotating speed of spring motor 6, therefore taper belt wheel 28 is here, power of the rotation spring 4 one with revolving the same rotational speed of spring motor 6 can be given, therefore, rotation spring 4 make it that it is identical with rotary speed when just going out to revolve spring motor 6 by reinforcing here.
Advance and retreat control device 9 mainly realizes the feeding and retrogressing of rotation spring 4, it coordinates mainly by the screw thread between the direction of rotation of rotation spring 4 and rotation spring 4 and upper spiral cover 33, lower spiral cover 34 realizes, when feeding, upper spiral cover 33, lower spiral cover 34 are closed tightly with spiral cover driving lever 35, with structure of rotation spring 4 formation similar to worm and gear, then now upper spiral cover 33, lower spiral cover 34 are motionless, with the rotation of rotation spring 4, and rotation spring 4 can constantly advance;When the reverse rotation of spring 4 is revolved, then it can retreat.
Step 4:The cutting head of the end of line shaft 24 enters pipeline 23 for clearance and carries out cutting cleaning to its inner-walls of duct.
Cutter head 22 is arranged on the end of line shaft 24, with the rotation of line shaft 24, cutter head 22 also can and then rotate, cutting cleaning is carried out to the dirt of duct wall, with being constantly fed motion, gradually cleared up to the other end from one end of pipeline, during cleaning, the dirt impurity of cleaning is taken out of pipeline 23 for clearance by water circulation system;With the continuous circulation of dampening, impact on impeller 21, impeller 21 can be promoted to rotate so that impeller 21 for the rotation of cutter head 22 can provide certain power by the water pressure of water circulation system.
Step 5:Water is pumped into pipeline 23 for clearance by the water pump of water circulation system increases the flushing of power and progress dirt impurity by water slug impeller, and carries out pumping in the port of export of pipeline 23 for clearance by sewage draw-off pump, and is discharged into cistern filtering recycling.
Water circulation system mainly has three effects, and one is that the dirt impurity that mechanism cutting is cut in pipeline to be cleaned 23 is rinsed, and two be that certain fine setting power is provided for cutting mechanism, and three provide reacting cycle power when being for withdrawing.Water is released into diversion box 10 by water pump 8 from water tank 16, open valve 13, into connecting pipe 27, pipeline 23 for clearance is entered by connecting pipe 27, water is got on impeller 21, increase the power of line shaft 24, dirt on the rotary cutting tube wall of cutter head 21, impurity is formed, is then taken out of the outlet of its from pipeline 23 for clearance by water, into drainage 17.There is pumping sewage pump in drainage herein, it can also increase rotary power and pipe drainage ability in outlet pumping, the sewage of discharge is pumped into the impurity range of water tank 16 by pumping sewage pump by sewage pump outlet conduit 38, then by filtering, impurity stays in impurity range, clear water can enter clear water zone again, and subsequent cycle is carried out by water pump 8.
In the course of the work, the pressure relief device of water circulation system changes water pressure by pressure release cylinder pressure release and liquid flow direction and the 3rd valve size and then realizes power adjustment water circulation system in step 5.Pressure relief device can play protection and adjustment effect, in diversion box 10 and connecting pipe 27, the first valve 13 and the second valve 15 are respectively equipped with the connecting pipeline that pipeline 23 for clearance is exported, second pressure relief device 12 is with being provided with the 3rd valve 14 in the connecting pipeline of water tank 16, the 4th valve 18 is set in the connecting pipeline that pumping sewage pump 17 is exported with pipeline 23 for clearance, pass through the pressure release cylinder or change liquid flow direction and the 3rd valve opening size in pressure relief device, voltage regulation result can be realized, pass through the controllable speed of removing contamination of pressure regulation, amplification decontaminates power again, and the dirt cut is gone out pipeline.
Step 6:After the completion of cutting, reacting cycle is carried out by water circulation system, and the motor of power spindle motor 3, rotation spring motor 6 and roller 5 is rotated backward, by the effect of advance and retreat control device 9, makes line shaft 24 and rotation spring 4 exit pipeline 23 for clearance rapidly.
Utilize the effect of diversion box 10, with reference to shown in Fig. 1, when cutting, the first valve 13, the 3rd valve 14, the 4th valve 18 are opened, the second valve 15 is closed, water is released into diversion box 10 by water pump 8 from water tank 16, then pipeline 23 for clearance is entered by connecting pipe 27, by dirt impurity after pipeline 23 for clearance is brought out, the impurity range for entering water tank 16 by drainage 17 is filtered, and then clear water enters clear water zone progress subsequent cycle;After the completion of cutting, close the first valve 13, the 4th valve 18, open the 3rd valve 14, the second valve 15, water is released into diversion box 10 by water pump 8 from water tank 16, then enters pipeline by the outlet of pipeline 23 for clearance by the second valve 15, repulsion is played to cutting mechanism, it is set to exit pipeline 23 for clearance rapidly, then water enters pressure relief device, is filtered by the impurity range of the second valve 15 reflow tank 16 again, clear water circulated again into clear water zone.
This structure enables the cutting water for cleaning in the present invention to recycle, and sewage discharge is not had, energy-saving and environment-friendly.
In summary, the actuating unit and method for this pipeline cleaning that the present invention is provided, utilize the effect of belt wheel and conveyer belt, so that the coaxial output of line shaft and rotation two power of spring, revolve spring and the transmission of line shaft coaxial power, so that rotation spring outside possesses flexible, propulsion, guiding, anti-attrition, the function of anti-twisting, realize that the cutting apparatus to rotation provides stable power, and power can be adjusted arbitrarily.
Exemplified as above is only that the same or analogous design of the every and present invention is belonged within protection scope of the present invention for example, not constituting the limitation to protection scope of the present invention to of the invention.

Claims (10)

1. a kind of actuating unit of pipeline cleaning, including actuating unit and transmission mechanism, actuating unit drive wiper mechanism to realize washing and cleaning operation by transmission mechanism, it is characterised in that:Described actuating unit is included to line shaft(24)The power spindle motor of power is provided(3)Spring is revolved with giving(4)The rotation spring motor of power is provided(6), line shaft(24)With rotation spring(4)Pass through axle spring differential mechanism(45)Realize concentric power output;Described transmission mechanism drives idler wheel mechanism to constitute by variable speed electric motors, particularly, and idler wheel mechanism is in rolling wheel support(1)Upper installation roller(5)Constitute;
Coaxial line shaft(24)With rotation spring(4)It is wrapped in roller(5)On, both ends are transferred to pipeline for clearance by supporting support(23)Carry out washing and cleaning operation.
2. the actuating unit of pipeline cleaning as claimed in claim 1, it is characterised in that:Described power spindle motor(3)With rotation spring motor(6)It is separately fixed at motor bearing floor(61、62)On, power spindle motor(3)Connect first torque force limiting device(46)A connecting rod is connected afterwards(49), connecting rod(49)Connect line shaft(24), connecting rod(49)Pass through ball bearing(50)It is supported on wheeled stand(47)On, wheeled stand(47)On belt wheel is also installed(48);
Revolve spring motor(6)Connect one successively and connect reductor(60)With second torque force limiting device(59)A small belt pulley connecting shaft is connected afterwards(56), the small belt pulley connecting shaft(56)Pass through bearing(58)It is supported on the support of bearing(57)On, small belt pulley connecting shaft(56)On be installed with small belt pulley(55), small belt pulley(55)Pass through belt(54)Connect belt wheel(48);
Described line shaft(24)Through belt wheel(48)Center, belt wheel(48)Outer face be connected to revolve spring(4), revolve spring(4)And line shaft(24)It is concentric to set, belt wheel(48)Outer face on pass through screw(51、53)It is fixed with rotation spring pressing swivel nut(52), revolve spring(4)Through rotation spring pressing swivel nut(52)And by rotation spring pressing swivel nut(52)Compress fastening.
3. the actuating unit of pipeline cleaning as claimed in claim 1, it is characterised in that:Described roller(5)Rolling surface on be disposed with it is multiple along roller(5)The rolling wheel support of axial direction(25), roll wheel support(25)On be installed with it is multiple have spacing be used for support cutting mechanism disk in roller(5)On scroll wheel(26).
4. the actuating unit of pipeline cleaning as claimed in claim 3, it is characterised in that:It is described to be used to support cutting mechanism disk in roller(5)On two scroll wheels(26)The distance between meet cause two scroll wheels and cutting mechanism it is tangent.
5. the actuating unit of the pipeline cleaning as described in claim 3 or 4, it is characterised in that:Described scroll wheel(26)It is the axis of rolling or bearing support.
6. the actuating unit of pipeline cleaning as claimed in claim 1, it is characterised in that:Advance and retreat control device is installed in described supporting support(9), described advance and retreat control device(9)By about two with respect to and set and be movably arranged on the spiral cover on support and constitute, respectively positioned at rotation spring(4)The upper spiral cover of top(33)With rotation spring(4)The lower spiral cover of lower section(34), upper spiral cover(33)It is connected to stir the spiral cover driving lever of its up and down motion(35), upper spiral cover(33)With lower spiral cover(34)After sharing, rotation spring via is formed therebetween.
7. the actuating unit of pipeline cleaning as claimed in claim 6, it is characterised in that:Described rotation spring via is screwed hole or the through hole equipped with inserted sheet.
8. the actuating unit of pipeline cleaning as claimed in claims 6 or 7, it is characterised in that:Boosting mechanism is also equipped with described supporting support(7), described boosting mechanism(7)Including taper belt wheel(28), clamping sleeve(29), tooth set(30), fixing tooth axle(31)With tooth axle driving lever(32), taper belt wheel(28)With tooth set(30)It is fixed on support and horizontally disposed, taper belt wheel(28)With tooth set(30)Between be fixedly connected clamping sleeve(29), revolve spring(4)Level sequentially passes through taper belt wheel(28), clamping sleeve(29)With tooth set(30);
Taper belt wheel(28)It is connected to reinforce motor by belt wheel(39)Power is obtained, motor is reinforced(39)Rotating speed and rotation spring motor(6)Rotating speed is identical;Tooth set(30)Upper articulated fixing tooth axle(31), fixing tooth axle(31)It is connected to tooth axle driving lever(32), fixing tooth axle(31)Positioned at rotation spring(4)Surface.
9. the actuating unit of pipeline cleaning as claimed in claim 8, it is characterised in that:Described boosting mechanism(7)There is one or more.
10. the method that a kind of actuating unit of the pipeline cleaning in 1-9 using claim described in any one carries out pipeline cleaning, it is characterised in that comprise the following steps:
Step one:Spring will be revolved(4)It is enclosed on line shaft(24)Outside, and both are wound on roller(5)On, then both one end are connected by axle sleeve, and in line shaft(24)End is installed by topping machanism, line shaft(24)The other end be connected to power spindle motor(3), revolve spring(4)The other end connection rotation spring motor(6);
Step 2:Start power spindle motor(3)With rotation spring motor(6), power spindle motor(3)Directly to line shaft(24)Power is provided, drives it to rotate;Revolve spring motor(6)Pass through belt wheel(48), belt(54), small belt pulley(55), small belt pulley connecting shaft(56)Effect, drive rotation spring(4)With line shaft(24)Coaxial rotating;
Step 3:It is wrapped in roller(5)On rotation spring(4), line shaft(24)With its each the rotation of end and rotate;
Step 4:Pass through the boosting mechanism in supporting support(7)Realize rotation spring(4)Power accommodate, make up the power loss in its transmission process, keep rotating speed certain;
Step 5:Start connection roller(5)Variable speed electric motors, particularly and remain a constant speed, pass through advance and retreat control device(9)Realize rotation spring(4), line shaft(24)Advance, positioned at line shaft(24)The topping machanism of end is to pipeline for clearance(23)Carry out washing and cleaning operation;
Step 6:After the completion of prune job, reverse starting power spindle motor(3), rotation spring motor(6)And connection roller(5)Variable speed electric motors, particularly, revolve spring(4)In advance and retreat control device(9)Effect is lower to be retreated so that topping machanism exits pipeline for clearance(23).
CN201610180809.6A 2016-03-28 2016-03-28 Power transmission device and method for cleaning pipeline Active CN107234111B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107695047A (en) * 2017-11-03 2018-02-16 邱杨舒 A kind of high-effective cleansing system of tubular type parts

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CN101147911A (en) * 2007-10-23 2008-03-26 浙江大学 Central air-conditioning pipe cleaning robot
US20100263140A1 (en) * 2010-06-30 2010-10-21 Mehdi Khani Moghanaki Pipe & tubes cleaning mechanism
CN203370785U (en) * 2013-07-16 2014-01-01 刘继红 Rotary cleaning device of oil conveying pipeline

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1664425A1 (en) * 1989-04-18 1991-07-23 Горьковский Филиал Донецкого Политехнического Института Device for cleaning of inner surface of pipelines
JPH08281232A (en) * 1995-04-13 1996-10-29 Tohoku Kosan Kk Water path washing machine
CN1883825A (en) * 2006-07-04 2006-12-27 大连交通大学 Vibration derusting process for inner surface of pipeline and device therefor
CN101147911A (en) * 2007-10-23 2008-03-26 浙江大学 Central air-conditioning pipe cleaning robot
US20100263140A1 (en) * 2010-06-30 2010-10-21 Mehdi Khani Moghanaki Pipe & tubes cleaning mechanism
CN203370785U (en) * 2013-07-16 2014-01-01 刘继红 Rotary cleaning device of oil conveying pipeline

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107695047A (en) * 2017-11-03 2018-02-16 邱杨舒 A kind of high-effective cleansing system of tubular type parts

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