CN205463462U - Abluent power transmission unit of pipeline - Google Patents

Abluent power transmission unit of pipeline Download PDF

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Publication number
CN205463462U
CN205463462U CN201620242250.0U CN201620242250U CN205463462U CN 205463462 U CN205463462 U CN 205463462U CN 201620242250 U CN201620242250 U CN 201620242250U CN 205463462 U CN205463462 U CN 205463462U
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rotation spring
power
spring
motor
line shaft
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石亚民
贺波
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Abstract

The utility model belongs to the technical field of the pipeline washs, a abluent power transmission unit of pipeline is related to, including power unit and drive mechanism, power unit passes through drive mechanism and drives the wiper mechanism and realize rinsing the operation, and power unit includes the power shaft motor and revolve the spring motor, the power shaft with revolve the spring and realize with axle center power take off through an axle spring differential mechanism, drive mechanism drives gyro wheel mechanism by variable speed dynamo and constitutes, and gyro wheel mechanism is at a gyro wheel shelf location gyro wheel, coaxial power shaft with revolve the spring winding on the gyro wheel, both ends are through the support holder transmission to waiting that it washs the operation to clear up the pipeline, this kind of abluent power transmission unit of pipeline, utilize the effect of band pulley and conveyer belt, the same brake power that makes the power shaft and revolve two power of spring, revolve spring and the coaxial power transmission of power shaft, the messenger possesses flexiblely at the outer spring that revolves, impel, the direction, the antifriction, prevent the function of distortion, realize giving rotatory cutting equipment to provide stable power, and power can be adjusted at will.

Description

A kind of actuating unit of pipeline cleaning
Technical field
This utility model belongs to pipeline cleaning technical field, is specifically related to the actuating unit of a kind of pipeline cleaning, it is possible to use in coil tubes and the cleaning of pipeline in the fields such as oil, chemical industry, industrial and mineral.
Background technology
As a example by petroleum pipeline, oil is in smelting conveying, coil tubes and conveyance conduit are very important links, owing to crude oil existing substantial amounts of impurity, inner-walls of duct easily produces dirt (BaSO4), the most then half a year, fast then three months, and in tube wall, dirt will account for the space of more than 70% in pipeline, and the output of earth effect oil, reduction volume of production
Common solution has following several: 1, chemical corrosion method;2, vibratory drilling method;3, high-pressure sand blast method;4, dismantle coil pipe or the pipeline of blocking, it is transported to after job shop re-works process and returns again to in-site installation.
For above-mentioned several method, 1, chemical corrosion method, this method, due to dirt composition particularity (main component of dirt: calcium carbonate, barium sulfate), is difficult to remove thoroughly, and also can corrosion pipeline wall while corrosion fouling;2, vibratory drilling method, this method almost cannot complete corner dirt removal, and the block come off cannot be discharged;3, high-pressure sand blast method, this method DeGrain, turns round and interlude cleaning is not thorough, and scavenging period cannot be grasped, and easily causes the possibility that duct wall is worn out;4. returning the method that factory heavily processes, this method is expensive, and the cycle is long.
The drawback of comprehensive above several method, now it is badly in need of wanting a kind of a kind of descaling equipment that can overcome above-mentioned drawback, pipeline cleaning for coil pipe class, reach disposable complete cleaning, having a necessary condition is exactly that cleaning equipment must have certain flexibility, can bend along with the bending of pipeline, the function of cleaning equipment Bending Rotation to be realized, its difficult problem needing most solution is how to realize providing continuous driving force to the cleaning equipment in rotary course, have at present and increase power motor directly to cleaning equipment, allow motor along with cleaning equipment forward rotation, the general power of this kind of motor is smaller, work efficiency is poor, be not suitable for the cleaning of big machinery pipeline.
Utility model content
The purpose of this utility model is to solve how to realize to provide continuous driving force to the cleaning equipment in rotary course, and allows the problem of its high-power operation.
For this, this utility model provides the actuating unit of a kind of pipeline cleaning, including actuating unit and drive mechanism, actuating unit drives wiper mechanism to realize washing and cleaning operation by drive mechanism, described actuating unit includes providing the line shaft motor of power to line shaft and providing the rotation spring motor of power to rotation spring, and line shaft and rotation spring realize concentric power by axle spring differential mechanism and export;Described drive mechanism is driven idler wheel mechanism to constitute by variable speed electric motors, particularly, and idler wheel mechanism is to install roller on rolling wheel support to constitute;
Coaxial line shaft and rotation spring are wrapped on roller, and both ends are transferred to pipeline for clearance by support support and are carried out operation.
Described line shaft motor and rotation spring motor be separately fixed at motor bearing floor, on, line shaft motor connects connecting rod after connecting the first torque force limiting device, connecting rod connects line shaft, and connecting rod on wheeled stand, wheeled stand is also installed with belt wheel by ball bearings;
Rotation spring motor connects small belt pulley connecting shaft after being sequentially connected with reductor and the second torque force limiting device, and this small belt pulley connecting shaft on the support of bearing, small belt pulley connecting shaft is installed with small belt pulley by bearings, and small belt pulley connects belt wheel by belt;
Described line shaft is through the center of belt wheel, the outer face of belt wheel is connected to revolve spring, rotation spring and line shaft concentric are arranged, and the outer face of belt wheel is passed through screw, is fixed with rotation spring pressing swivel nut, and rotation spring compresses fastening through rotation spring pressing swivel nut and by revolving spring pressing swivel nut.
Be disposed with multiple scroll wheel support along roller axial direction on the rolling surface of described roller, scroll wheel support is installed with multiple have spacing for supporting cutting mechanism dish scroll wheel on roller.
Described meet and make two scroll wheels just can be tangent with cutting mechanism for supporting the distance between the cutting mechanism dish two scroll wheels on roller.
Described scroll wheel is the axis of rolling or block bearing.
Advance and retreat are installed on described support support and control device, described retreat control device by about two relative to and set and be movably arranged on the spiral cover on support and form, respectively it is positioned at the upper spiral cover above rotation spring and the lower spiral cover below rotation spring, upper spiral cover is connected to stir its spiral cover driving lever moved up and down, after upper spiral cover and lower spiral cover are shared, form rotation spring via therebetween.
Described rotation spring via is screwed hole or the through hole equipped with inserted sheet.
It is also equipped with boosting mechanism on described support support, described boosting mechanism includes tapering belt wheel, clamping sleeve, tooth set, fixing tooth axle and tooth axle driving lever, tapering belt wheel and tooth set are fixed on support and horizontally disposed, being fixedly connected clamping sleeve between tapering belt wheel and tooth set, rotation spring level sequentially passes through tapering belt wheel, clamping sleeve and tooth set;
Tapering belt wheel is connected to add force motor by belt wheel and obtains power, and afterburning motor speed is identical with rotation spring motor speed;Tooth puts articulated fixing tooth axle, and fixing tooth axle is connected to tooth axle driving lever, and fixing tooth axle is positioned at directly over rotation spring.
Described boosting mechanism has one or more.
The beneficial effects of the utility model: the actuating unit of this pipeline cleaning that this utility model provides, utilize the effect of belt wheel and conveyer belt, make the coaxial output of line shaft and rotation two power of spring, rotation spring and the transmission of line shaft coaxial power, make rotation spring outside possess flexible, advance, guide, anti-attrition, the function of anti-twisting, realize the power stable to the cutting apparatus offer rotated, and power can arbitrarily adjust.
Accompanying drawing explanation
Below with reference to accompanying drawing, this utility model is described in further details.
Fig. 1 is the overall principle schematic of this utility model operation process.
Fig. 2 is the schematic partial cross-sectional view of roller rolling surface.
Fig. 3 is the schematic diagram of the axle spring differential structure in dynamic structure.
Fig. 4 is the principle schematic of water circulation system.
Description of reference numerals: 1, rolling wheel support;2, rotation spring bracket;3, line shaft motor;4, rotation spring;5, roller;6, rotation spring motor;7, boosting mechanism;8, water pump;9, advance and retreat control device;10, diversion box;11, the first pressure relief device;12, the second pressure relief device;13, the first valve;14, the 3rd valve;15, the second valve;16, water tank;17, drainage;18, the 4th valve;19, petroleum pipeline heating boiler;20, axle spring fixed cover;21, impeller;22, cutter head;23, pipeline for clearance;24, line shaft;25, rotation spring supports support;26, scroll wheel;27, pipeline is connected;28, tapering belt wheel;29, clamping sleeve;30, tooth set;31, fixing tooth axle;32, tooth axle driving lever;33, upper spiral cover;34, lower spiral cover;35, spiral cover driving lever;36, S type pressure release cylinder;37, linear type pressure release cylinder;38, sewage pump outlet conduit;39, force motor is added;40, adpting flange;41, adpting flange;42, cylinder;43, baffle plate;44, underframe;45, axle spring differential mechanism;46, the first torque force limiting device;47, wheeled stand;48, belt wheel;49, connecting rod;50, ball bearing;51,53, screw;52, rotation spring pressing swivel nut;54, belt;55, small belt pulley;56, small belt pulley connecting shaft;57, the support of bearing;58, bearing;59, the second torque force limiting device;60, reductor;61,62 motor support floor.
Detailed description of the invention
Embodiment 1:
The present embodiment provides the actuating unit of a kind of pipeline cleaning, shown in Fig. 1, Fig. 2 and Fig. 3, including actuating unit and drive mechanism, actuating unit drives wiper mechanism to realize washing and cleaning operation by drive mechanism, described actuating unit includes providing the line shaft motor 3 of power to line shaft 24 and providing the rotation spring motor 6 of power to rotation spring 4, and line shaft 24 and rotation spring 4 realize concentric power by axle spring differential mechanism 45 and export;Described drive mechanism is driven idler wheel mechanism to constitute by variable speed electric motors, particularly, and idler wheel mechanism is to install roller 5 on rolling wheel support 1 to constitute;
Coaxial line shaft 24 and rotation spring 4 are wrapped on roller 5, and both ends are transferred to pipeline 23 for clearance by support support and are carried out operation.
Starting power motor, line shaft motor 3 and rotation spring motor 6 and supply power to line shaft 24 and rotation spring 4 respectively, the rotary power being realized line shaft 24 and the rotation coaxial equidirectional friction speed of spring 4 by axle spring differential mechanism 45 is exported;Line shaft 24 and rotation spring 4 are wound on roller 5, change the power transmission direction of line shaft 24 and rotation spring 4, are allowed to move along controlling organization;Line shaft 24 and rotation spring 4 pass sequentially through boosting mechanism 7 and control device 9 of retreating, and the topping machanism of line shaft 24 end enters pipeline 23 for clearance and its inner-walls of duct carries out cutting cleaning.
This structure of the present embodiment so that flexible topping machanism, in cleaning process, can be accomplished Bending Rotation, can obtain again continual high-power power, it is achieved that provide continuous driving force to the cleaning equipment in rotary course, and allow the problem of its high-power operation.
Embodiment 2:
Actuating unit in embodiment 1 is described in detail by the present embodiment, as shown in Figure 3, described line shaft motor 3 and rotation spring motor 6 are separately fixed on motor bearing floor 61,62, line shaft motor 3 connects connecting rod 49 after connecting the first torque force limiting device 46, connecting rod 49 connects line shaft 24, connecting rod 49 is supported on wheeled stand 47 by ball bearing 50, and wheeled stand 47 is also installed with belt wheel 48;
Rotation spring motor 6 connects small belt pulley connecting shaft 56 after being sequentially connected with reductor 60 and the second torque force limiting device 59, this small belt pulley connecting shaft 56 is supported on the support of bearing 57 by bearing 58, being installed with small belt pulley 55 in small belt pulley connecting shaft 56, small belt pulley 55 connects belt wheel 48 by belt 54;
Described line shaft 24 is through the center of belt wheel 48, the outer face of belt wheel 48 is connected to revolve spring 4, rotation spring 4 and line shaft 24 concentric are arranged, being fixed with rotation spring pressing swivel nut 52 by screw 51,53 on the outer face of belt wheel 48, rotation spring 4 compresses fastening through rotation spring pressing swivel nut 52 and by rotation spring pressing swivel nut 52.
By this structure of the present embodiment, finally make to revolve spring 4 and line shaft 24 has same place the most equidirectional but the most synchronized output.
Embodiment 3:
Drive mechanism in embodiment 1 is described in detail by the present embodiment, drive mechanism is made up of driven by motor idler wheel mechanism, described idler wheel mechanism is to install roller 5 on rolling wheel support 1 to constitute, multiple scroll wheel support 25 along roller 5 axial direction it is disposed with on the rolling surface of roller 5, as shown in Figure 2, be installed with on scroll wheel support 25 multiple have spacing for supporting cutting mechanism dish scroll wheel 26 on roller 5, scroll wheel 26 is the axis of rolling or block bearing, described meet and make two scroll wheels just can be tangent with cutting mechanism for supporting the distance between the cutting mechanism dish two scroll wheels 26 on roller 5.
In the present embodiment, the concentric line shaft 24 passed over by power end and rotation spring 4, need to rely on drive mechanism to carry out power transmission, it is mainly reflected in line shaft 24 and rotation spring 4 is so wound on the rotation spring bracket 2 on roller 5, rotation spring bracket 2 concrete structure is herein: is disposed with the scroll wheel support 25 along roller 5 axial direction on the rolling surface of roller 5, scroll wheel support 25 is installed with for supporting cutting mechanism dish scroll wheel 26 on roller 5.Multiple scroll wheels 26 define the structure being similar to screw thread on the rolling surface of roller 5, and rotation spring 4, around the track pitch of the laps of the scroll wheel 26 on the rolling surface of roller 5, is finally resent to cut advance and retreat controlling organization.
Embodiment 4:
Advance and retreat are installed on described support support and control device 9, described retreat control device 9 by about two relative to and set and be movably arranged on the spiral cover on support and form, respectively it is positioned at the upper spiral cover 33 above rotation spring 4 and the lower spiral cover 34 below rotation spring 4, upper spiral cover 33 is connected to stir its spiral cover driving lever 35 moved up and down, after upper spiral cover 33 and lower spiral cover 34 are shared, forming rotation spring via therebetween, this rotation spring via is screwed hole or the through hole having inserted sheet.
Control device 9 of retreating mainly realizes revolving feeding and the retrogressing of spring 4, it realizes mainly by the threaded engagement between direction of rotation and rotation spring 4 and upper spiral cover 33, the lower spiral cover 34 of rotation spring 4, the when of feeding, with spiral cover driving lever 35, upper spiral cover 33, lower spiral cover 34 are closed tightly, the structure being similar to worm and gear is formed with rotation spring 4, the most now going up spiral cover 33, lower spiral cover 34 motionless, along with the rotation of rotation spring 4, rotation spring 4 can constantly advance;When rotation spring 4 reversely rotates when, then can retreat.
Further, cutting advance and retreat controlling organization also includes boosting mechanism 7, line shaft motor 3 provides power to line shaft 24, rotation spring motor 6 provides power to rotation spring 4, rotation spring 4 is enclosed within outside line shaft 24, rotation spring 4 carries out after power supplements and maintain by boosting mechanism 7, then controls device 9 by retreating and carry out precession and rotation is moved back, boosting mechanism 7 and retreat that to control device 9 rack-mount.
Boosting mechanism 7 includes tapering belt wheel 28, clamping sleeve 29, tooth set 30, fixing tooth axle 31 and tooth axle driving lever 32, tapering belt wheel 28 and tooth set 30 are fixed on support and horizontally disposed, being fixedly connected clamping sleeve 29 between tapering belt wheel 28 and tooth set 30, rotation spring 4 level sequentially passes through tapering belt wheel 28, clamping sleeve 29 and tooth set 30;
Tapering belt wheel 28 is connected to add force motor 39 by belt wheel and obtains power, adds force motor 39 rotating speed identical with rotation spring motor 6 rotating speed;Articulated fixing tooth axle 31 on tooth set 30, fixing tooth axle 31 is connected to tooth axle driving lever 32, and fixing tooth axle 31 is positioned at directly over rotation spring 4.
nullAfter rotation spring 4 obtains power at rotation spring motor 6,Arrive again at boosting mechanism 7 after much enclosing around roller 5 Raohe,In these transmission ways,Due to factors such as frictional dissipations,Have kinetic equation loss,Therefore after arriving at boosting mechanism 7,The rotating speed of rotation spring 4 is certain to reduce,Fall flat,Therefore,At boosting mechanism 7, it is carried out reinforcing,Clamping sleeve 29 is locked and revolves spring 4,Compress tooth axle driving lever 32,Tooth axle driving lever 32 makes fixing tooth axle 31 drive tooth set 30 then to drive clamping sleeve 29 to be fastened together with rotation spring 4 by whole boosting mechanism,Tapering belt wheel 28 is connected to add force motor 39 by belt wheel and obtains power,Add force motor 39 rotating speed identical with rotation spring motor 6 rotating speed,Therefore tapering belt wheel 28 is herein,Can give and the power of rotation spring 4 one with rotation spring motor 6 same rotational speed,Therefore,Revolving spring 4 is made it identical with rotary speed when just going out to revolve spring motor 6 herein by reinforcing.
Embodiment 5:
The present embodiment provides a kind of method that actuating unit utilizing described pipeline cleaning carries out pipeline cleaning, comprises the steps:
Step one: rotation spring 4 is enclosed within line shaft 24 outside, and both are wound on roller 5, then both one end are connected by axle sleeve, and topping machanism is installed in line shaft 24 end, the other end of line shaft 24 is connected to line shaft motor 3, and the other end of rotation spring 4 connects rotation spring motor 6;
Step 2: starting line shaft motor 3 and rotation spring motor 6, line shaft motor 3 provides power directly to line shaft 24, drives it to rotate;Rotation spring motor 6, by belt wheel 48, belt 54, small belt pulley 55, the effect of small belt pulley connecting shaft 56, drives rotation spring 4 and line shaft 24 coaxial rotating;
Step 3: the rotation spring 4 that is wrapped on roller 5, line shaft 24 along with its each the rotation of end and rotate;
Step 4: the power realizing rotation spring 4 by supporting the boosting mechanism 7 on support accommodates, and makes up the power loss in its transmission process, keeps rotating speed certain;
Step 5: start and connect the variable speed electric motors, particularly of roller 5 and remain a constant speed, controls device 9 and realizes rotation spring 4, the advance of line shaft 24 by retreating, and the topping machanism being positioned at line shaft 24 end is carried out operation to pipeline 23 for clearance;
Step 6: after prune job completes, reverse starting line shaft motor 3, rotation spring motor 6 and the variable speed electric motors, particularly of connection roller 5, rotation spring 4 retrogressing under control device 9 effect of retreating so that topping machanism exits pipeline 23 for clearance.
Embodiment 6:
nullThe present embodiment combines concrete cutting cleaning device and illustrates this actuating unit of the present utility model: tube cleaning arrangement includes actuating unit、Drive mechanism、Water circulation system、Cutting mechanism and cutting advance and retreat controlling organization,Actuating unit drives drive mechanism,Drive mechanism drives cutting mechanism,Cutting mechanism is controlled to adjust by cutting advance and retreat controlling organization,Water circulation system assisted machining mechanism carries out cutting and cleaning blowdown simultaneously,As shown in Figure 1,Actuating unit includes providing the line shaft motor 3 of power to line shaft 24 and providing the rotation spring motor 6 of power to rotation spring 4,Line shaft motor 3 connects connecting rod 49 after connecting the first torque force limiting device 46,Connecting rod 49 connects line shaft 24,Connecting rod 49 is supported on wheeled stand 47 by ball bearing 50,Belt wheel 48 is also installed on wheeled stand 47;Rotation spring motor 6 connects small belt pulley connecting shaft 56 after being sequentially connected with reductor 60 and the second torque force limiting device 59, this small belt pulley connecting shaft 56 is supported on the support of bearing 57 by bearing 58, being installed with small belt pulley 55 in small belt pulley connecting shaft 56, small belt pulley 55 connects belt wheel 48 by belt 54;Line shaft 24 is through the center of belt wheel 48, and the outer face of belt wheel 48 is connected to revolve spring 4, and rotation spring 4 is enclosed within outside line shaft 24, fixing rotation spring pressing swivel nut 52 on the outer face of belt wheel 48, and rotation spring 4 compresses fastening through rotation spring pressing swivel nut 52 and by rotation spring pressing swivel nut 52;
Described drive mechanism is driven idler wheel mechanism to constitute by variable speed electric motors, particularly (remain roller 5 remain a constant speed rotation), idler wheel mechanism is to install roller 5 on rolling wheel support 1 to constitute, be disposed with multiple scroll wheel support 25 along roller 5 axial direction on the rolling surface of roller 5, scroll wheel support 25 is installed with multiple have spacing for supporting cutting mechanism dish scroll wheel 26 on roller 5;Described meet and make two scroll wheels just can be tangent with cutting mechanism for supporting the distance between the cutting mechanism dish two scroll wheels 26 on roller 5;Described scroll wheel 26 is the axis of rolling or block bearing;
Described cutting advance and retreat controlling organization includes retreating and controls device 9, described retreat control device 9 by about two relative to and set and be movably arranged on the spiral cover on support and form, respectively it is positioned at the upper spiral cover 33 above rotation spring 4 and the lower spiral cover 34 below rotation spring 4, upper spiral cover 33 is connected to stir its spiral cover driving lever 35 moved up and down, after upper spiral cover 33 and lower spiral cover 34 are shared, forming rotation spring via therebetween, this rotation spring via is screwed hole or the through hole having inserted sheet;
Described cutting advance and retreat controlling organization also includes boosting mechanism 7, described boosting mechanism 7 includes tapering belt wheel 28, clamping sleeve 29, tooth set 30, fixing tooth axle 31 and tooth axle driving lever 32, tapering belt wheel 28 and tooth set 30 are fixed on support and horizontally disposed, being fixedly connected clamping sleeve 29 between tapering belt wheel 28 and tooth set 30, rotation spring 4 level sequentially passes through tapering belt wheel 28, clamping sleeve 29 and tooth set 30;Tapering belt wheel 28 is connected to add force motor 39 by belt wheel and obtains power, adds force motor 39 rotating speed identical with rotation spring motor 6 rotating speed;Articulated fixing tooth axle 31 on tooth set 30, fixing tooth axle 31 is connected to tooth axle driving lever 32, and fixing tooth axle 31 is positioned at directly over rotation spring 4;
Described cutting mechanism includes line shaft 24, rotation spring 4 and bit, line shaft 24 one end connects line shaft motor 3, and the other end connects bit, and line shaft 24 connects rotation spring 4 by axle spring fixed cover, axle spring fixed cover is enclosed within line shaft 24, and one end of rotation spring 4 is connected to axle spring fixed cover;Described bit includes that cutter head 22 and impeller 21, cutter head 22 and impeller 21 are incorporated into the cutting end of line shaft 24, and cutter head 22 is positioned at impeller 21 front end;
Described water circulation system includes water tank 16, water pump 8, diversion box 10, drainage 17 and pressure relief device, as shown in Figure 4, pressure relief device has two and connects installation side by side, it is respectively the first pressure relief device 11 and the second pressure relief device 12, connects entrance to be cleaned by connecting pipeline 27 and adpting flange 40;Being provided with filter screen in the middle of water tank 16, water tank 16 is divided into clear water zone and impurity range by filter screen, and water pump 8 connects clear water zone;Water pump 8 connects diversion box 10, and diversion box 10 picks out pipeline and is respectively connected to connect pipeline 27 and pipe outlet to be cleaned, and is respectively equipped with the first valve 13 and the second valve 15 in pipeline;Drainage 17 includes sewage draw-off pump and sewage pump outlet conduit 38, and sewage draw-off pump connects pipe outlet to be cleaned, and arranges the 4th valve 18 in pipeline, and sewage pump outlet conduit 38 is connected to the impurity range of water tank 16;
Described pressure relief device all connects with water tank 16 impurity range, and is provided with the pressure release cylinder of band relief hole in inside, is installed with S type pressure release cylinder 36 in the first pressure relief device 11;Linear type pressure release cylinder 37 is installed in second pressure relief device 12, and the 3rd valve 14 is installed on this pipeline;
Described linear type pressure release cylinder 37 includes cylinder 42 and baffle plate 43, described baffle plate 43 is positioned at the internal end 1/3rd of keeping right of cylinder 42, baffle plate 43 is by two regions about cylinder 42 inside division one-tenth, and is provided with the center via passed through for cutting mechanism in baffle plate 43 center.
Its concrete operation principle comprises the steps:
Step one: turn on the power motor, line shaft motor 3 and rotation spring motor 6 supply power to line shaft 24 and rotation spring 4 respectively, the rotary power being realized line shaft 24 and the rotation coaxial equidirectional friction speed of spring 4 by axle spring differential mechanism 45 is exported, and its concrete structure is as shown in embodiment 7.
Step 2: line shaft 24 and rotation spring 4 are wound on roller 5, is changed the power transmission direction of line shaft 24 and rotation spring 4, is allowed to move along controlling organization by the scroll wheel support 25 on roller 5 and scroll wheel 26.
The concentric line shaft 24 that power end passes over and rotation spring 4, need to rely on drive mechanism to carry out power transmission, it is mainly reflected in line shaft 24 and rotation spring 4 is so wound on the rotation spring bracket 2 on roller 5, rotation spring bracket 2 concrete structure is herein: is disposed with the scroll wheel support 25 along roller 5 axial direction on the rolling surface of roller 5, scroll wheel support 25 is installed with for supporting cutting mechanism dish scroll wheel 26 on roller 5.Multiple scroll wheels 26 define the structure being similar to screw thread on the rolling surface of roller 5, and rotation spring 4, around the track pitch of the laps of the scroll wheel 26 on the rolling surface of roller 5, is finally resent to cut advance and retreat controlling organization.
Step 3: line shaft 24 and rotation spring 4 pass sequentially through boosting mechanism 7 and control device 9 of retreating, and boosting mechanism 7 carries out kinetic energy to it and makes up, advance and retreat control device 9 and utilize the screw thread of rotation spring 4 and rotation direction to convert and realize advance and retreat function.
nullAfter rotation spring 4 obtains power at rotation spring motor 6,Arrive again at boosting mechanism 7 after much enclosing around roller 5 Raohe,In these transmission ways,Due to factors such as frictional dissipations,Have kinetic equation loss,Therefore after arriving at boosting mechanism 7,The rotating speed of rotation spring 4 is certain to reduce,Fall flat,Therefore,At boosting mechanism 7, it is carried out reinforcing,Clamping sleeve 29 is locked and revolves spring 4,Compress tooth axle driving lever 32,Tooth axle driving lever 32 makes fixing tooth axle 31 drive tooth set 30 then to drive clamping sleeve 29 to be fastened together with rotation spring 4 by whole boosting mechanism,Tapering belt wheel 28 is connected to add force motor 39 by belt wheel and obtains power,Add force motor 39 rotating speed identical with rotation spring motor 6 rotating speed,Therefore tapering belt wheel 28 is herein,Can give and the power of rotation spring 4 one with rotation spring motor 6 same rotational speed,Therefore,Revolving spring 4 is made it identical with rotary speed when just going out to revolve spring motor 6 herein by reinforcing.
Control device 9 of retreating mainly realizes revolving feeding and the retrogressing of spring 4, it realizes mainly by the threaded engagement between direction of rotation and rotation spring 4 and upper spiral cover 33, the lower spiral cover 34 of rotation spring 4, the when of feeding, with spiral cover driving lever 35, upper spiral cover 33, lower spiral cover 34 are closed tightly, the structure being similar to worm and gear is formed with rotation spring 4, the most now going up spiral cover 33, lower spiral cover 34 motionless, along with the rotation of rotation spring 4, rotation spring 4 can constantly advance;When rotation spring 4 reversely rotates when, then can retreat.
Step 4: the bit of line shaft 24 end enters pipeline 23 for clearance and its inner-walls of duct carries out cutting cleaning.
Cutter head 22 is arranged on line shaft 24 end, rotation along with line shaft 24, cutter head 22 also can and then rotate, the dirt of duct wall is carried out cutting cleaning, along with being constantly fed motion, gradually clear up to the other end from one end of pipeline, during cleaning, water circulation system take the dirt impurity of cleaning out of pipeline 23 for clearance;Along with the continuous circulation of water, impact on impeller 21, impeller 21 can be promoted to rotate so that impeller 21 can rotate, by what the water pressure of water circulation system was cutter head 22, the power providing certain.
Step 5: water is pumped into pipeline 23 for clearance by the water pump of water circulation system to be increased power by water slug impeller and carry out the flushing of dirt impurity, and is carried out pumping by sewage draw-off pump at pipeline 23 port of export for clearance, and enters cistern filtering recirculation.
Water circulation system mainly has three effects, and one is to be rinsed the dirt impurity being cut mechanism's cutting in pipeline 23 to be cleaned, and two is to provide certain fine setting power for cutting mechanism, and three is for providing reacting cycle power when withdrawing.Water is released from water tank 16 by water pump 8 and is entered diversion box 10, open valve 13, enter and connect pipeline 27, being entered pipeline 23 for clearance by connecting pipeline 27, water is got on impeller 21, increases line shaft 24 power, dirt on cutter head 21 rotary cutting tube wall, form impurity, then by water, it is taken out of from the outlet of pipeline 23 for clearance, enter drainage 17.Drainage herein has pumping sewage pump, also rotary power and pipe drainage ability can be increased in outlet pumping, the sewage discharged is pumped into the impurity range of water tank 16 by pumping sewage pump through sewage pump outlet conduit 38, it is then passed through filtering, impurity stays impurity range, clear water can enter again clear water zone, water pump 8 carry out subsequent cycle.
In step 5, water circulation system is in the course of the work, and the pressure relief device of water circulation system is flowed to by pressure release cylinder pressure release and liquid and the 3rd valve size changes water pressure and then realizes power adjustment.Pressure relief device can play protection and regulation effect, diversion box 10 be connected pipeline 27, the connection pipeline of pipeline 23 for clearance outlet is respectively equipped with the first valve 13 and the second valve 15, second pressure relief device 12 is connected in pipeline with water tank 16 and is provided with the 3rd valve 14, pumping sewage pump 17 sets the 4th valve 18 in the connection pipeline of pipeline 23 for clearance outlet, flowed to and the 3rd valve opening size by the pressure release cylinder in pressure relief device or change liquid, voltage regulation result can be realized, speed of removing contamination can be controlled by pressure regulation, again amplify scrubbing power, and the dirt cut is gone out pipeline.
Step 6: after having cut, is carried out reacting cycle by water circulation system, and is rotated backward by the motor of line shaft motor 3, rotation spring motor 6 and roller 5, by the effect controlling device 9 of retreating, makes line shaft 24 and rotation spring 4 exit rapidly pipeline 23 for clearance.
Utilize the effect of diversion box 10, shown in Fig. 1, the when of cutting, opening the first valve the 13, the 3rd valve the 14, the 4th valve 18, close the second valve 15, water is released from water tank 16 by water pump 8 and is entered diversion box 10, then pipeline 23 for clearance is entered by connection pipeline 27, by dirt impurity after pipeline 23 for clearance brings out, drainage 17 impurity range entering water tank 16 filters, and then clear water entrance clear water zone carries out subsequent cycle;After having cut, close the first valve the 13, the 4th valve 18, open the 3rd valve the 14, second valve 15, water is released from water tank 16 by water pump 8 and is entered diversion box 10, is then passed through the second valve 15 and is entered pipeline by the outlet of pipeline 23 for clearance, cutting mechanism is played repulsion, it is made to exit rapidly pipeline 23 for clearance, then water enters pressure relief device, the impurity range of the second valve 15 reflow tank 16 again filter, and clear water enters clear water zone and again circulates.
This structure makes the cutting water for cleaning in this utility model to recycle, and does not have sewage and discharges, energy-saving and environment-friendly.
In sum, the actuating unit of this pipeline cleaning that this utility model provides and method, utilize the effect of belt wheel and conveyer belt, make the coaxial output of line shaft and rotation two power of spring, rotation spring and the transmission of line shaft coaxial power, make rotation spring outside possess flexible, advance, guide, anti-attrition, the function of anti-twisting, it is achieved provide stable power to the cutting apparatus rotated, and power can arbitrarily adjust.
Exemplified as above is only to illustration of the present utility model, is not intended that the restriction to protection domain of the present utility model, within the every and same or analogous design of this utility model belongs to protection domain of the present utility model.

Claims (9)

1. the actuating unit of a pipeline cleaning, including actuating unit and drive mechanism, actuating unit drives wiper mechanism to realize washing and cleaning operation by drive mechanism, it is characterized in that: described actuating unit includes providing the line shaft motor (3) of power to line shaft (24) and providing rotation spring motor (6) of power to rotation spring (4), and line shaft (24) and rotation spring (4) realize concentric power by axle spring differential mechanism (45) and export;Described drive mechanism is driven idler wheel mechanism to constitute by variable speed electric motors, particularly, and idler wheel mechanism is to install roller (5) on rolling wheel support (1) to constitute;
Coaxial line shaft (24) and rotation spring (4) are wrapped on roller (5), and both ends are transferred to pipeline for clearance (23) by support support and are carried out operation.
2. the actuating unit of pipeline cleaning as claimed in claim 1, it is characterized in that: described line shaft motor (3) and rotation spring motor (6) are separately fixed on motor bearing floor (61,62), line shaft motor (3) connects first torque force limiting device (46) and connects a connecting rod (49) afterwards, connecting rod (49) connects line shaft (24), connecting rod (49) is supported on wheeled stand (47) by ball bearing (50), and wheeled stand (47) is also installed with belt wheel (48);
Rotation spring motor (6) connects one successively and connects reductor (60) and second torque force limiting device (59) connects a small belt pulley connecting shaft (56) afterwards, this small belt pulley connecting shaft (56) is supported on the support of bearing (57) by bearing (58), being installed with small belt pulley (55) in small belt pulley connecting shaft (56), small belt pulley (55) connects belt wheel (48) by belt (54);
Described line shaft (24) is through the center of belt wheel (48), the outer face of belt wheel (48) is connected to revolve spring (4), rotation spring (4) and line shaft (24) concentric are arranged, being fixed with rotation spring pressing swivel nut (52) by screw (51,53) on the outer face of belt wheel (48), rotation spring (4) compresses fastening through rotation spring pressing swivel nut (52) and by rotation spring pressing swivel nut (52).
3. the actuating unit of pipeline cleaning as claimed in claim 1, it is characterized in that: on the rolling surface of described roller (5), be disposed with multiple scroll wheel support (25) along roller (5) axial direction, scroll wheel support (25) is installed with multiple have spacing for supporting cutting mechanism dish scroll wheel (26) on roller (5).
4. the actuating unit of pipeline cleaning as claimed in claim 3, it is characterised in that: the described distance being used for supporting between the cutting mechanism dish two scroll wheels (26) on roller (5) is satisfied makes two scroll wheels tangent with cutting mechanism.
5. the actuating unit of the pipeline cleaning as described in claim 3 or 4, it is characterised in that: described scroll wheel (26) is the axis of rolling or block bearing.
6. the actuating unit of pipeline cleaning as claimed in claim 1, it is characterized in that: advance and retreat are installed on described support support and control device (9), described advance and retreat control device (9) by about two relative to and set and be movably arranged on the spiral cover on support and form, respectively it is positioned at upper spiral cover (33) and the lower spiral cover (34) of rotation spring (4) lower section of rotation spring (4) top, upper spiral cover (33) is connected to stir its spiral cover driving lever (35) moved up and down, after upper spiral cover (33) and lower spiral cover (34) are shared, form rotation spring via therebetween.
7. the actuating unit of pipeline cleaning as claimed in claim 6, it is characterised in that: described rotation spring via is screwed hole or the through hole equipped with inserted sheet.
The actuating unit of pipeline cleaning the most as claimed in claims 6 or 7, it is characterized in that: on described support support, be also equipped with boosting mechanism (7), described boosting mechanism (7) includes tapering belt wheel (28), clamping sleeve (29), tooth set (30), fixing tooth axle (31) and tooth axle driving lever (32), tapering belt wheel (28) and tooth set (30) are fixed on support and horizontally disposed, clamping sleeve (29) it is fixedly connected between tapering belt wheel (28) and tooth set (30), rotation spring (4) level sequentially passes through tapering belt wheel (28), clamping sleeve (29) and tooth set (30);
Tapering belt wheel (28) is connected to add force motor (39) by belt wheel and obtains power, adds force motor (39) rotating speed identical with rotation spring motor (6) rotating speed;The upper articulated fixing tooth axle (31) of tooth set (30), fixing tooth axle (31) is connected to tooth axle driving lever (32), and fixing tooth axle (31) is positioned at directly over rotation spring (4).
9. the actuating unit of pipeline cleaning as claimed in claim 8, it is characterised in that: described boosting mechanism (7) has one or more.
CN201620242250.0U 2016-03-28 2016-03-28 Abluent power transmission unit of pipeline Active CN205463462U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620242250.0U CN205463462U (en) 2016-03-28 2016-03-28 Abluent power transmission unit of pipeline

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620242250.0U CN205463462U (en) 2016-03-28 2016-03-28 Abluent power transmission unit of pipeline

Publications (1)

Publication Number Publication Date
CN205463462U true CN205463462U (en) 2016-08-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN205463462U (en)

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