CN107227207A - A kind of process for making of Simulated electrical candle - Google Patents
A kind of process for making of Simulated electrical candle Download PDFInfo
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- CN107227207A CN107227207A CN201710566685.XA CN201710566685A CN107227207A CN 107227207 A CN107227207 A CN 107227207A CN 201710566685 A CN201710566685 A CN 201710566685A CN 107227207 A CN107227207 A CN 107227207A
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C5/00—Candles
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- General Chemical & Material Sciences (AREA)
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Abstract
The invention discloses a kind of process for making of Simulated electrical candle.The preparation method includes：1) paraffin heating is first dissolved into wax water；2) the wax water dissolved is stirred stand-by by deployed about 80 DEG C of temperature is formulated；3) it is mould is clean, mould is assembled, bottom die is placed in horizontal table top, then by candle sleeve in bottom die, top flat is mounted in the top of intermediate mold, then put into candle sleeve；4) wax coolant-temperature gage is increased to 105 DEG C, poured into wax in mould with special container, 20min to be cooled or so, then with 90 DEG C of wax water feeding once, after cooling down about 2 hours, reach room temperature；5) depanning, and the product after depanning is neatly placed in container.The preparation method of the present invention is integrally formed between fixed seat and candle sleeve by flame piece, and the position integrated shaping of flame front at the top of product, the Simulated electrical candle being made is attractive in appearance, good-looking, and fidelity is high.
Description
Technical field
The present invention relates to a kind of Simulated electrical candle, more particularly to a kind of process for making of Simulated electrical candle.
Background technology
Existing Simulated electrical candle, its electronic flame head emulated is made of plastic, and human eye is easy to see,
Its manufacture craft is also very simple, and production is easily achieved with common mould and is assembled, and its electronic component part is also integration
Composition, does not reach the effect really emulated.
Present manufacturing technique method can only produce simple electronic artificial candle, and mould is simple, and simple production process is raw
The effect not emulated is felt very much when the product that output is come is used.
Therefore, how to provide improvement existing technique, produce using effect very Simulated electrical candle true to nature, be ability
Field technique personnel are badly in need of the technical barrier solved.
The content of the invention
In order to overcome the shortcomings of the prior art, it is an object of the invention to provide a kind of making work of Simulated electrical candle
Process, will be integrally formed between the fixed seat and candle sleeve of flame piece, the position integrated shaping of flame front at the top of product, beautiful
See, good-looking, fidelity is high.
The object of the invention to solve the technical problems is realized using following technical scheme.According to present invention proposition
A kind of Simulated electrical candle process for making, comprise the following steps：
1) paraffin heating is first dissolved into wax water；
2) the wax water dissolved is deployed by being formulated, by weight percentage, candle technical recipe is：Paraffin is about
98.98%, additive about 1%, toner about 0-02% (colorant will be determined according to the color of product), about 80 DEG C of wax coolant-temperature gage is stirred
Mix uniform stand-by；
3) it is mould is clean, mould is assembled, bottom die 1 is placed in horizontal table top, then mould 2 is mounted in
On mould 1, then mould 4 is put into mould 2, see installation diagram by top flat (fixed seat) 3 mounted in mould 4 at top；
4) after mould is assembled, deployed wax water is poured into mould, about 20min or so；Wax water (temperature about 90 is used again
DEG C) feeding once, cooling about 2 hours after, reach about 25 DEG C of room temperature；
5) depanning, and the product after depanning is neatly placed in container；
6) by produce for product bottom be planarized to the level altitude of product, then by part assembling above and below flame piece in fire
In flame piece fixed seat, finally electronic component is loaded in candle sleeve, electronic component bottom is fixed on candle with wax water
In sleeve.
The process for making of the Simulated electrical candle of the embodiment of the present invention, step 1) in, the weight of paraffin is in 4-6kg；
Wax coolant-temperature gage is 65 DEG C -75 DEG C.
The process for making of the Simulated electrical candle of the embodiment of the present invention, step 2) in, candle technical recipe is：Paraffin
98-99%, additive 0.5-0.8%, colorant 0.01-0.02%, the additive is polyethylene kind high molecular polymer or poly-
A- alkene high molecular polymers.
The process for making of the Simulated electrical candle of the embodiment of the present invention, step 2) in, first with a small stainless-steel pan
Weigh wax water, be placed on electromagnetic oven and heated, by recipe requirements will dispensing by be formulated it is weighted pour into it is ready
In wax water, about 100 DEG C are heated to, is stirred with special agitator, poured into after dispensing all dissolves in standby wax water, will
Standby wax coolant-temperature gage raises about 75 DEG C, stirs stand-by.
The process for making of the Simulated electrical candle of the embodiment of the present invention, step 3) in, at the top of the product of electric candle
The position integrated shaping of flame front, and candle sleeve and the flame piece fixed seat of electric candle product integrated molding when manufacturing,
Need top flat mounted in the top of top stent.
The process for making of the Simulated electrical candle of the embodiment of the present invention, step 4) in, after mould is assembled, specific behaviour
Make step as follows：
The first step：Stand-by deployed wax coolant-temperature gage is warming up to 100-105 DEG C；
Second step：Wax water is poured at mould, first only cast candle to 1/3rd of mould with special container；
3rd step, mould is put into vacuum machine, starts vacuum machine, when vacuum machine total indicator reading reaches 0.1MP, slowly
The air in vacuum machine is bled off, after discharging, vacuum machine is closed, takes out mould；
4th step：Wax water is poured into mould with special container, until mould wax water fills mould；
5th step：Mould is placed on after room temperature (about 25 DEG C) about more than 35min, then mended with wax water (100-105 DEG C of temperature)
Contract once, after the cooling about 2 hours of (about 25 DEG C) of room temperature, until mold temperature is cooled to about 25 DEG C of room temperature.
The process for making of the Simulated electrical candle of the embodiment of the present invention, then pours into wax water by top flat dress in a mold
Afterwards, overall depanning, so as to the position integrated shaping of flame front at the top of the product of electric candle.
The process for making of the Simulated electrical candle of the embodiment of the present invention, step 5) in, depanning is concretely comprised the following steps：Press
Order takes top stent, then takes bottom stent, finally takes out candle sleeve mould, the product after depanning is neatly placed in into appearance
In device.
By above-mentioned technical proposal, the process for making of Simulated electrical candle of the invention has the following advantages that and had
Beneficial effect：
1) present invention is produced using special manufacture mould, and flame front at the top of the product of electric candle is position integrated
Shaping, it is attractive in appearance, it is good-looking；
2) the integrated molding when present invention manufactures the candle sleeve of electric candle product with flame piece fixed seat, so does
It is easy to the later stage to assemble.
3) candle sleeve of electric candle product of the invention is constituted using paraffin and additive, and biography can be showed when using
The effect of candle, after product is powered, the jump of flame piece incendivity, the effect flashed naturally of uniting and when reaching with true candle combustion
Sudden strain of a muscle method equally true to nature；The form of candle flame bounce true to nature can be built, more vivid, more true to nature, fidelity is higher.
Brief description of the drawings
Fig. 1 is the fabrication processing figure of the Simulated electrical candle of the present invention.
Fig. 2 is the structural representation of the Simulated electrical candle of the present invention.
Fig. 3 is the structural profile schematic diagram of the Simulated electrical candle of the present invention.
Fig. 4 is the mould structure schematic diagram of the manufacture craft needs of Simulated electrical candle of the present invention.
Description of reference numerals：
1：Candle sleeve 2：Fixed seat 3：Flame piece 4：Limited block；5：Magnet；6：Illuminating part.
10：Bottom stent 20：Candle set sleeve die 30：Top flat 40：Top stent
Embodiment
Refer to shown in Fig. 1 and 4, a kind of process for making of Simulated electrical candle proposed by the present invention, including it is following
Step：
1) paraffin heating is first dissolved into wax water；
2) the wax water dissolved is deployed by being formulated, by weight percentage, candle technical recipe is：Paraffin is about
98.98%, additive about 1%, toner about 0-02% (colorant will be determined according to the color of product), about 80 DEG C of wax coolant-temperature gage is stirred
Mix uniform stand-by；
3) it is mould is clean, mould is assembled, bottom die 10 is placed in horizontal table top, then candle is covered into sleeve
Then mould 40 is put into candle set set by top flat (fixed seat) 30 by mould 20 mounted in top mold 40 on mould 10 at top
Cylinder mould 20, is shown in installation diagram 4；
4) wax coolant-temperature gage is increased to 105 DEG C, poured into wax in mould with special container, 20min to be cooled or so；Use again
Wax water (about 90 DEG C of temperature) feeding once, after cooling down about 2 hours, reaches about 25 DEG C of room temperature；
5) depanning, and the product after depanning is neatly placed in container.
With reference to refering to shown in Fig. 2-3, the Simulated electrical candle that the present invention is made by above-mentioned preparation technology, its structure bag
Include：Candle sleeve 1, base, fixed seat 2, flame piece 3, limited block 4, swing driving mechanism, illuminating part 6 and control circuit.The wax
Candle sleeve 1 is covered on base.
The fixed seat 2 is used to hang fixed flame piece 3.The swing driving mechanism includes magnet 5 and coil, magnet 5 and line
Circle is oppositely arranged, and coil produces magnetic field in the case of energization, and the polarity at the magnetic field two ends relative with magnet 5 is identical.
The Simulated electrical candle is by fixed seat 2 and limited block 4 by flame piece 3 swingably located at the upper of candle sleeve 1
End, after energization, illuminating part 6 is irradiated to flame piece 3, and in the presence of swing driving mechanism, flame piece 3 is swung,
So as to imitate the bounce flame in true candle combustion, fidelity is improved.
In addition, the fixed seat 2 is located at the inner side of candle sleeve 1 and covers the installation through-hole of candle sleeve 1, flame piece 3
The flame through hole of fixed seat is covered, and illuminating part 6, in the irradiation through hole of fixed seat 2, the outward appearance for not interfering with housing is regarded
Feel effect, it is possibility to have prevent to effect user from observing directly the inner side of candle sleeve 1, and from the appearance, flame piece 3 is straight
It is arranged on candle sleeve 1, further improves fidelity.Therefore, electric candle of the invention can effectively improve fidelity.
The present invention is described in further detail below by way of specific preferred embodiment combination accompanying drawing, but the present invention and not only
It is limited to following embodiment.Following percentage is weight percentage.
Embodiment 1
A kind of process for making of Simulated electrical candle, can be expressed as follows：
1) 5kg paraffin (58 degree of Fushun full refining) is first dissolved into wax water, wax coolant-temperature gage is 65 DEG C；
2) the wax water dissolved is deployed by being formulated, by weight percentage, candle technical recipe is：Paraffin is about
98.98%, (additive in the present embodiment, used is polyethylene kind high molecular polymer, model to additive about 1%
YB103), toner about 0.02% (colorant will be determined according to the color of product, in the present embodiment, using Chinese white toner).
First weighed with a small stainless-steel pan 5000g wax water, be placed on electromagnetic oven and heated, will be used by recipe requirements
Dispensing by be formulated it is weighted pour into ready wax water, be heated to about 95 DEG C, stirred with special agitator, wait to match somebody with somebody
Material is poured into standby wax water after all dissolving, and standby wax coolant-temperature gage is raised into about 80 DEG C, stirred stand-by.
3) such mould will be produced clean, mould is assembled according to the following steps, carried out step by step as follows：
The first step：First bottom stent 10 is placed in horizontal table top；
Second step：Again by candle sleeve mould 20 in bottom stent 10；
3rd step：The position integrated shaping of flame front at the top of the product of electric candle, and electric candle product candle set
Integrated molding when cylinder is manufactured with flame piece fixed seat is, it is necessary to by top flat (flame piece fixed seat) 30 mounted in top stent 40
Top；
4th step：Top stent 40 is put into candle sleeve mould 20, as shown in installation diagram 4.
4) after mould is assembled, concrete operation step is as follows：
The first step：Stand-by deployed wax coolant-temperature gage is warming up to 105 DEG C；
Second step：Wax water is poured at mould, first only cast candle to 1/3rd of mould with special container；
3rd step, mould is put into vacuum machine, starts vacuum machine, when vacuum machine total indicator reading reaches 0.1MP, slowly
The air in vacuum machine is bled off, after discharging, vacuum machine is closed, takes out mould；
4th step：Wax water is poured into mould with special container, until mould wax water fills mould；
5th step：Mould is placed on after room temperature (about 25 DEG C) about more than 30min, then with wax water (about 100 DEG C of temperature) feeding
Once, after the cooling about 2 hours of (about 25 DEG C) of room temperature, until mold temperature is cooled to about 25 DEG C of room temperature.Top flat is only mounted in mould
In tool, then pour into after wax water, overall depanning, the position integrated shaping of flame front at the top of the product of electric candle could be embodied.
5) depanning；Top stent 40 is taken in order, then takes bottom stent 10, finally takes out candle sleeve mould 20, will
Product after depanning is neatly placed in container.
6) the product bottom produced is planarized to the level altitude of product, then by flame piece about 3 part assembling in fire
In flame piece fixed seat 2, finally electronic component is loaded in candle sleeve 1, electronic component bottom is fixed on wax with wax water
Light up in sleeve 1.
Embodiment 2
1) 6kg paraffin (58 degree of Fushun full refining and 56 degree of Fushun full refining) is first dissolved into wax water, wax coolant-temperature gage is 75
℃；
2) the wax water dissolved is deployed by being formulated, by weight percentage, candle technical recipe is：Paraffin (Fushun
58 degree of full refinings about 88.96%, 56 degree of paraffin Fushun full refining about 10%, additive about 1.2% (in the present embodiment, is used
Additive be polyethylene kind high molecular polymer, model YB103), toner about 0.02% (colorant will according to the color of product come
It is fixed, in the present embodiment, using red pigment toner).
First weighed with a small stainless-steel pan 6000g wax water, be placed on electromagnetic oven and heated, will be used by recipe requirements
Dispensing by be formulated it is weighted pour into ready wax water, be heated to about 100 DEG C, stirred, treated with special agitator
Dispensing is poured into after all dissolving in standby wax water, and standby wax coolant-temperature gage is raised into about 85 DEG C, stirred stand-by.
3) such mould will be produced clean, mould is assembled according to the following steps, carried out step by step as follows：
The first step：First bottom stent 10 is placed in horizontal table top；
Second step：Again by candle sleeve mould 20 in bottom stent 10；
3rd step：The position integrated shaping of flame front at the top of the product of electric candle, and electric candle product candle set
Integrated molding when cylinder is manufactured with flame piece fixed seat is, it is necessary to by top flat (flame piece fixed seat) 30 mounted in top stent 40
Top；
4th step：Top stent 40 is put into candle sleeve mould 20, as shown in installation diagram 3.
4) after mould is assembled, concrete operation step is as follows：
The first step：Stand-by deployed wax coolant-temperature gage is warming up to 100 DEG C；
Second step：Wax water is poured at mould, first only cast candle to 1/3rd of mould with special container；
3rd step, mould is put into vacuum machine, starts vacuum machine, when vacuum machine total indicator reading reaches 0.1MP, slowly
The air in vacuum machine is bled off, after discharging, vacuum machine is closed, takes out mould；
4th step：Wax water is poured into mould with special container, until mould wax water fills mould；
5th step：Mould is placed on after room temperature (about 25 DEG C) about more than 40min, then with wax water (about 100 DEG C of temperature) feeding
Once, after the cooling about 2 hours of (about 25 DEG C) of room temperature, until mold temperature is cooled to about 25 DEG C of room temperature.Top flat is only mounted in mould
In tool, then pour into after wax water, overall depanning, the position integrated shaping of flame front at the top of the product of electric candle could be embodied.
5) depanning；Top stent 40 is taken in order, then takes bottom stent 10, finally takes out candle sleeve mould 20, will
Product after depanning is neatly placed in container.
6) the product bottom produced is planarized to the level altitude of product, then by flame piece about 3 part assembling in fire
In flame piece fixed seat 2, finally electronic component is loaded in candle sleeve 1, electronic component bottom is fixed on wax with wax water
Light up in sleeve 1.
Embodiment 3
1) 4kg paraffin is first dissolved into wax water, wax coolant-temperature gage is 70 DEG C；
2) the wax water dissolved is deployed by being formulated, by weight percentage, candle technical recipe is：Paraffin is about
98.93%, (additive in the present embodiment, used is polyethylene kind high molecular polymer, model to additive about 1.5%
YB103), toner about 0.02% (colorant will be determined according to the color of product, in the present embodiment, using Chinese white toner).
First weighed with a small stainless-steel pan 4000g wax water, be placed on electromagnetic oven and heated, will be used by recipe requirements
Dispensing by be formulated it is weighted pour into ready wax water, be heated to about 105 DEG C, stirred, treated with special agitator
Dispensing is poured into after all dissolving in standby wax water, and standby wax coolant-temperature gage is raised into about 75 DEG C, stirred stand-by.
3) such mould will be produced clean, mould is assembled according to the following steps, carried out step by step as follows：
The first step：First bottom stent 10 is placed in horizontal table top；
Second step：Again by candle sleeve mould 20 in bottom stent 10；
3rd step：The position integrated shaping of flame front at the top of the product of electric candle, and electric candle product candle set
Integrated molding when cylinder is manufactured with flame piece fixed seat is, it is necessary to by top flat (flame piece fixed seat) 30 mounted in top stent 40
Top；
4th step：Top stent 40 is put into candle sleeve mould 20, as shown in installation diagram 3.
4) after mould is assembled, concrete operation step is as follows：
The first step：Stand-by deployed wax coolant-temperature gage is warming up to 100 DEG C；
Second step：Wax water is poured at mould, first only cast candle to 1/3rd of mould with special container；
3rd step, mould is put into vacuum machine, starts vacuum machine, when vacuum machine total indicator reading reaches 0.1MP, slowly
The air in vacuum machine is bled off, after discharging, vacuum machine is closed, takes out mould；
4th step：Wax water is poured into mould with special container, until mould wax water fills mould；
5th step：Mould is placed on after room temperature (about 25 DEG C) about more than 35min, then with wax water (about 100 DEG C of temperature) feeding
Once, after the cooling about 2 hours of (about 25 DEG C) of room temperature, until mold temperature is cooled to about 20 DEG C of room temperature.Top flat is only mounted in mould
In tool, then pour into after wax water, overall depanning, the position integrated shaping of flame front at the top of the product of electric candle could be embodied.
5) depanning；Top stent 40 is taken in order, then takes bottom stent 10, finally takes out candle sleeve mould 20, will
Product after depanning is neatly placed in container.
6) the product bottom produced is planarized to the level altitude of product, then by flame piece about 3 part assembling in fire
In flame piece fixed seat 2, finally electronic component is loaded in candle sleeve 1, electronic component bottom is fixed on wax with wax water
Light up in sleeve 1.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, therefore
It is every without departing from technical solution of the present invention content, what the technical spirit according to the present invention was made to above example any simply repaiies
Change, equivalent variations and modification, in the range of still falling within technical solution of the present invention.
Claims (8)
1. a kind of process for making of Simulated electrical candle, it is characterised in that comprise the following steps：
1) paraffin heating is first dissolved into wax water；
2) the wax water dissolved is deployed by being formulated, by weight percentage, candle technical recipe is：Paraffin about 98.98%,
Additive about 1%, toner about 0.02-0.2%, about 80 DEG C of wax coolant-temperature gage stirs stand-by；
3) it is mould is clean, mould is assembled, bottom stent is placed in horizontal table top, then candle sleeve mould is filled
In the stent of bottom, top flat is mounted in the top of top stent, top stent is then put into candle sleeve mould；
4) after mould is assembled, deployed wax water is poured into mould, about 20min or so；Again with the feeding of wax water once, cooling
After about 2 hours, about 25 DEG C of room temperature is reached；
5) depanning, and the product after depanning is neatly placed in container；
6) by produce for product bottom be planarized to the level altitude of product, then by part assembling above and below flame piece in flame piece
In fixed seat, finally electronic component is loaded in candle sleeve, electronic component bottom is fixed on candle sleeve with wax water
It is interior.
2. the process for making of Simulated electrical candle according to claim 1, it is characterised in that：Step 1) in, paraffin
Weight in 4-6kg；Wax coolant-temperature gage is 65 DEG C -75 DEG C.
3. the process for making of Simulated electrical candle according to claim 1, it is characterised in that：Step 2) in, candle
Technical recipe is：Paraffin 98-99%, additive 0.5-0.8%, colorant 0.01-0.02%, the additive is that polyethylene kind is high
Molecularly Imprinted Polymer or Poly alpha Olefins (PAO) high molecular polymer.
4. the process for making of Simulated electrical candle according to claim 3, it is characterised in that：Step 2) in, first use
One small stainless-steel pan is weighed wax water, is placed on electromagnetic oven and is heated, by recipe requirements will dispensing weighed by formula
Pour into well in ready wax water, be heated to about 100 DEG C, stirred with special agitator, poured into after dispensing all dissolves
In standby wax water, standby wax coolant-temperature gage is raised about 75 DEG C, stirred stand-by.
5. the process for making of Simulated electrical candle according to claim 1, it is characterised in that：Step 3) in, electronics
The position integrated shaping of flame front at the top of the product of candle, and the candle sleeve of electric candle product are manufactured with flame piece fixed seat
When integrated molding, it is necessary to by top flat be mounted in top stent top.
6. the process for making of Simulated electrical candle according to claim 1, it is characterised in that：Step 4) in, mould
After assembling, concrete operation step is as follows：
The first step：Stand-by deployed wax coolant-temperature gage is warming up to 100-125 DEG C；
Second step：Wax water is poured at mould, first only cast candle to 1/3rd of mould with special container；
3rd step, mould is put into vacuum machine, is started vacuum machine, when vacuum machine total indicator reading reaches 0.1MP, is slowly bled off
Air in vacuum machine, after discharging, closes vacuum machine, takes out mould；
4th step：Wax water is poured into mould with special container, until mould wax water fills mould；
5th step：Mould is placed on after room temperature (about 25 DEG C) about more than 35min, then with wax water (100-105 DEG C of temperature) feeding one
It is secondary, after the cooling about 2 hours of (about 25 DEG C) of room temperature, until mold temperature is cooled to about 25 DEG C of room temperature.
7. the process for making of Simulated electrical candle according to claim 6, it is characterised in that：Top flat is mounted in mould
In, then pour into after wax water, overall depanning, so as to the position integrated shaping of flame front at the top of the product of electric candle.
8. the process for making of Simulated electrical candle according to claim 1, it is characterised in that：Step 5) in, depanning
Concretely comprise the following steps：Top stent is taken in order, then takes bottom stent, candle sleeve mould is finally taken out, after depanning
Product is neatly placed in container.
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| CN201710566685.XA CN107227207B (en) | 2017-07-12 | 2017-07-12 | Manufacturing process method of simulated electronic candle |
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| CN201710566685.XA CN107227207B (en) | 2017-07-12 | 2017-07-12 | Manufacturing process method of simulated electronic candle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618988A (en) * | 2020-05-08 | 2021-11-09 | 董海松 | Electronic candle structure, production method and wax cylinder of electronic candle |
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|---|---|---|---|---|
| CN1149075A (en) * | 1995-10-26 | 1997-05-07 | 朱啸宇 | Color flame candles and the mould and manufacture thereof |
| CN1521214A (en) * | 2003-01-30 | 2004-08-18 | 张钟潜 | Process for preparing luminous wax product |
| CN201271983Y (en) * | 2008-09-02 | 2009-07-15 | 深圳市乐普泰科技有限公司 | Glue injection molding device for conductor roll |
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| CN113618988A (en) * | 2020-05-08 | 2021-11-09 | 董海松 | Electronic candle structure, production method and wax cylinder of electronic candle |
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