CN107226313A - A kind of intelligent optical alignment system - Google Patents

A kind of intelligent optical alignment system Download PDF

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Publication number
CN107226313A
CN107226313A CN201610175638.8A CN201610175638A CN107226313A CN 107226313 A CN107226313 A CN 107226313A CN 201610175638 A CN201610175638 A CN 201610175638A CN 107226313 A CN107226313 A CN 107226313A
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CN
China
Prior art keywords
light source
different
optical
shelf
optical alignment
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Pending
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CN201610175638.8A
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Chinese (zh)
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不公告发明人
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Individual
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Individual
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Priority to CN201610175638.8A priority Critical patent/CN107226313A/en
Publication of CN107226313A publication Critical patent/CN107226313A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

The present invention discloses a kind of optical positioning apparatus, and described device includes control system 1, multi-faceted motion platform 2 and positioned light source 3, according to Shi Jishiyong situation, can also increase instruction light source 4 or video display module.The present invention can solve the problem that the shelf such as storage counter, pharmacy medicine-chest or library bookshelf replenish i.e. picking thing when, be difficult quick positioning question.The present invention compares normal shelf picking LED display system, can exempt from each shelf and be connected up and installed LED display control boards, and the stability of a system and follow-up hardware fault maintenance convenience is greatly improved.Using low cost, the spot light of small size realizes targeting scheme, and the method compared to other projective patterns is more easy to widely popularize.

Description

A kind of intelligent optical alignment system
Technical field
The present invention relates to shelf management field, more particularly to the intelligent optical alignment system that the shelf such as storage counter, pharmacy medicine-chest or library bookshelf replenish and can quickly positioned during picking thing.
Background technology
With the fast development of society, lot cargo kind is introduced to the market successively, either the warehouse store management of big companies, or the logistic storage of electric business platform material handling, or library taking care of books, all suffer from a cargo storage and picking problem.For storehouse management, there are the warehouse management softwares such as many similar ERP, IWMS effectively to manage the goods for storage at present, easily carry out warehouse item and carry out inquiring stock, the timely feed supplement of goods etc. is managed.But for some bulk storage plants, the material of storage has up to ten thousand, a really problem for desired goods how is quickly found out in a so big space, method the more commonly used at present is to carry out auxiliary positioning using methods such as some LED instructions, display screen instruction or RFID tags.And these methods can face the difficulties such as power supply, wiring, once occurring hardware fault, maintenance and upgrade very inconvenient that maintenance can be cumbersome and follow-up.
The problem of in order to overcome above-mentioned shelf contents location difficulty, the present invention proposes a kind of intelligent optical localization method, the position of relevant information, quickly positioning goods that can be according to goods, and can adapt to multiple feeding persons while entering warehouse feeding situation.
The present invention is proposed using other light sources such as low cost LD or LED, on the one hand reduces cost, on the one hand reduction spatial volume, it is easy to widely popularize realization.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of intelligent optical alignment system applied to shelf material handling;The storage blowing and outbound feeding quick positioning question of goods can be solved, bookshelf application field above and below big companies' storehouse management application field, logistic storage in-out-storehouse management application field, hospital pharmacy medicine-chest management application field, library's books can be widely used in.
Go out storage in order to solve the problems, such as a variety of cargo storage shelf warehouses, the present invention is adopted the following technical scheme that:
A kind of intelligent optical alignment system is provided, including luminescence unit for positioning, may be used to indicate indicator unit, can multi-faceted motion platform unit, control unit.
The luminescence unit for being used to position, can use laser(LD)Light source, can also use LED/light source, can also use other bulb-type light sources, and the luminescence unit for positioning uses beam collimation technology, and beam sizes size is adjusted according to practical application.
The indicator unit of the instruction is using many LED modules with different colors, or the light source of different colored light sources can be sent, for pointing out each corresponding feeding region to different feeding persons, indicator unit can use single-point or multipoint system, be easy to feeding person from different azimuth.Different from positioned light source, positioned light source needs collimation, indicates that light source need to only show different colours, installed in base portion.
It is described can multi-faceted motion platform unit comprise at least an Electronic control motion platform and armstrong's patent regulation azimuth platform, positioned light source install on the platform.Armstrong's patent regulation azimuth platform is easy to enable positioned light source to be arranged at the top of storehouse or have optimal spatial resolution during the different parts such as sidepiece above counter.
Described control unit, control including handheld terminal to the control or PC computer terminals of alignment system to alignment system, by wired or wireless communication modes, any control to multi-faceted motion platform is realized, it is ensured that positioned light source can accurately be radiated at shelf to be positioned.
The intelligent optical position system device that the present invention is provided also includes following technical characteristic:
The intelligent optical alignment system can be controlled multi-faceted motion platform arbitrarily to adjust positioned light source by handheld terminal and point to orientation, and can record the address code information in correspondence orientation, and being easy to next time, address code information is quickly positioned according to this.
The multi-faceted motion platform has Fixing the origin of coordinate debugging functions, can ensure that motion platform after repeatedly motion, and origin can be returned in time and carries out coordinate modification.
The multi-faceted motion platform using wired or wireless communication modes can carry out remote control by handheld terminal, and wherein wired mode can use RS485/RS422 bus modes, and the mode such as Can buses carries out networking communication;Wireless mode can use Zigbee, The modes such as Antplus, BLE, LORA, Wifi carry out networking communication.
The indicator unit using many LED modules with different colors or carries out different proportion mixed light using RGB three-color LEDs and reaches display different colours effect to be made a distinction to different feeding person's feedings.
The item color to be taken that the handheld terminal of the intelligent optical alignment system is shown may be set to and indicator unit solid colour.
The handheld terminal of the intelligent optical alignment system is lighted and treats picking thing successively according to work order to be taken, feeding person is taken after the goods of turned-on position, picking acknowledgement key is clicked in handheld terminal, the next record that system can point to work order treats picking thing, and the multi-faceted motion platform of corresponding address coding-control preserved according to system, positioned light source is pointed to and next treats picking thing.
The present invention is also adopted the following technical scheme that:
A kind of intelligent optical localization method, the described method comprises the following steps:
1, the positioned light source of the appropriate number of multi-faceted motion platform of band is configured according to warehouse shelf;
2, actually put situation determines it is that vertical installation of ceiling or shelf top edge is installed according to warehouse shelf, the different cabling mode of different installation correspondence and the regulation of armstrong's patent orientation.
3, indicate that positioned light source the coarse adjustment and fine tuning at position are controlled, coarse adjustment is used for quick be moved to light source and specifies storage lattice, and fine tuning is used to positioned light source regulation arriving specific orientation, for example stores lattice central part or posts the position of reflex block.
4, it is necessary to which a point different positioning optical units carry out correspondence storage lattice binds address information, and different optical alignment units have respective corresponding address coding information.
5, handheld terminal sends goods positioning instruction, including the binding information of database is parsed, and the positioning address coding information for sending parsing is to corresponding optical alignment unit, opens positioned light source and indicates light source.
6, all positioned light source systems of installation are subjected to networking debugging by wired or wireless communication modes.
Feeding person treats that picking material number is parsed by handheld terminal foundation, and the address code information of parsing is issued into correspondence optical alignment unit, and just reference numeral positioned light source capable of fast starting is quickly positioned.
Optical positioning system proposed by the present invention, fully combines Internet of things node networking technology, Multi-axis motion control technology, optical alignment location technology, and the quick picking goal orientation in intelligent storage industry is solved the problems, such as in a creative way.
Compared with normal shelf installs LED light technology, the method have the benefit that:1st, greatly reduce the LED hardware wiring of each shelf and light many control board resources of the configuration needed for LED;2nd, because a positioned light source with multi-faceted motion platform can cover very big face counter region, follow-up shelf dilatation change is very convenient;3rd, very convenient follow-up equipment is safeguarded, for example it is directed to the goods of species up to ten thousand, correspondence LED light is equipped with according to each shelf, a large amount of LED need to be prepared, if LED can not be lighted normally, it is necessary to which the very big energy of flower carries out malfunction elimination caused by hardware fault, and use intelligent optical alignment system proposed by the present invention, if some positioned light source cisco unity malfunction, malfunctioning node can be navigated to quickly, and can quickly investigate failure.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, simple introduction is done to required accompanying drawing below, apparently, drawings in the following description are only some embodiments of the present invention, for those of ordinary skills, on the premise of not paying creative work, other accompanying drawings can be also obtained according to these accompanying drawings.
Fig. 1 is a kind of intelligent optical alignment system schematic block diagram that the present invention is provided;
Fig. 2 is that the present invention operates and increases the intelligent optical alignment system schematic block diagram for indicating light source simultaneously for multi-user;
Fig. 3 is the schematic diagram of single positioned light source practical application of the invention;
Fig. 4 is shelf numbering schematic diagram;
Fig. 5 is set intelligent optical alignment system schematic diagram more than many counters;
Fig. 6 is the different angle projection positioned light source schematic diagrames of multi-faceted motion control stage.
Embodiment
Below in conjunction with the accompanying drawings and most preferred embodiment, the present invention is described in further details.
Fig. 1 shows a kind of intelligent optical alignment system schematic block diagram that the present invention is provided.
Intelligent optical alignment system proposed by the invention, it is mainly used in the quick positioning to shelf storage goods, it is numbered by the different shelf to counter of storing in a warehouse, and positioned light source is set to different positioning address codings successively, so that these geocodings are bound from the shelf of different numberings, different shelf can deposit variety classes goods in different times, can be by goods relevent information when carrying out storage goods progress Input of Data(For example name of product, item number, manufacturer etc.)Bound with corresponding shelf, system can first judge the new product that existing item number article is still re-created, if the supplement of existing item number article, system can call the corresponding positioned light source geocoding of the shelf, the shelf are pointed in time, it is easy to operator to find the shelf in time and carries out feed supplement, if the new product that need to be re-created, system can distribute an idle shelf to the article, and call the address code information of correspondence storage lattice positioned light source, the corresponding positioned light source of the shelf is lighted in time, the shelf for guiding operator to point to cargo storage to positioned light source.
Fig. 1 show the basic fixed position light-source system that single operator goes out storage, and 1 is control system, for controlling the motion of multi-faceted motion platform 3 and opening and the closing of positioned light source 2.Because this using situation is single operator, so the instruction light source 4 shown in Fig. 2 can be not required to.
It is the application scenario for the operation simultaneously of many operators shown in Fig. 2, for example factory position warehouse feeding, if multiple operators handle multiple work orders simultaneously, now needs to enable instruction light source 4, by showing that different colours indicator lamp has 3 operators to distinguish different work orders, for example(For example first/second/the third)Feeding action is performed, each operator has an Intelligent flat or cell phone apparatus on hand, and 3 kinds of colors are shown on these smart machines(For example green G/ indigo plants B of red R/), the different work orders of these three colors 3 operators of correspondence(For example first correspondence is red, second correspondence green, the third correspondence blueness).
When operator first clicks on the corresponding article of work order on intelligent terminal 6 shown in Fig. 3, indicate that light source 4 can show red, the positioned light source coordinate for calling database to preserve simultaneously, by controlling the multi-faceted rotary motion of motion platform 3 to positioned light source coordinate position, open positioned light source 2 and point to correspondence shelf, the timely picking of first is guided, when first takes a goods in work order, need to click on acknowledgement key on the interface of intelligent terminal 6, system will point to that work order is next to treat picking thing.Two other operator second and third is because indicating that light source 4 can show that different colours indicate that light source makes a distinction, thus simultaneously can be with concurrent job without disturbing, if running into two operators while when using same positioned light source, alternately display mode completion positioning function can be taken or the mode of waiting in line is taken, for the demand arrived first, first show and i.e. by the homochromy instruction light source of unstaffing person's handheld terminal, and the color waited in line is shown in light source is indicated with flashing mode.Light source is indicated for ease of feeding person's observation, indicates that light source can be easy to feeding person to observe from different perspectives using annular multiple spot distribution mode.
Fig. 4 is the numbering schematic diagram of shelf 5 used in the present invention, when storage space completes shelf and during intelligent optical alignment system proposed by the invention, need that each shelf are numbered, and multiple optical positioning system units are numbered simultaneously, it is the schematic diagram of a four row N row counters shown in Fig. 4, we are encoded by matrix coder mode, the shelf of top line are followed successively by 11,12,13 ... 1N;Second crudely-made articles frame is followed successively by 21,22,23 ... 2N;Bottom line shelf are followed successively by 41,42,43 ... 4N.For example to set 544 position shown in Fig. 4, can be by the superior and the subordinate's side-to-side movement control button of the multi-faceted motion platform of intelligent terminal Interface Control, positioned light source is radiated at 544 positions, then click on and preserve the elements of a fix, elements of a fix when the automatic positioned light source by 544 shelf locations and responsible counter 5 of system points to 544 are bound, if follow-up reference database finds to treat that picking thing is stored in 544 shelf locations, the corresponding elements of a fix of binding can be called to light positioned light source and irradiate 544 shelf.
It is set intelligent optical alignment system schematic diagram more than multiple counters shown in Fig. 5, often set intelligent optical alignment system manages a range of counter, different shelf size and counter spacing are by the intelligent optical alignment system quantity needed for decision, if counter spacing is larger, intelligent optical alignment system is placed between two counters, just it can realize that a set of intelligent optical alignment system two sides shelf relative to the two counters carry out positioning irradiation, if counter spacing is smaller, it is irradiated for ease of positioned light source, preferably it is responsible for irradiating a face shelf by a positioned light source, and without irradiating two sides shelf.
Fig. 6 show the different angle projection positioned light source schematic diagrames of multi-faceted motion control stage, analyzes the present invention and adds the advantage that an armstrong's patent adjusts azimuth platform on the basis of horizontal and vertical moves electric control platform.Armstrong's patent regulation azimuth platform is easy to enable positioned light source to be arranged at the top of storehouse or have optimal spatial resolution during the different parts such as sidepiece above counter.
By taking the monitoring head equipment of market as an example, usual bottom is the platform of 360 degree of rotations of an energy, then there is the platform that 180 degree rotates in the plane of vertical feet platform again, influenceed by mechanism design, it is difficult to accomplish 360 degree of rotation in vertical plane, the A faces shown in Fig. 6 are the plane of horizontal rotation, and L wire harness is the rotatable positioned light source of vertical plane, might as well the angles of horizontal plane A of positioned light source and 360 degree of rotations be called θ, by can be seen in the figure when 0 °<θ<45°(Or 135 °<θ<180°)There is higher spatial resolution in interval, positioning light beam scanning L1 interval, and when 45 °<θ<135 ° of intervals, resolution ratio can be relatively low, when particularly θ is close to 90 °, the region that positioned light source L2 can be positioned will be limited to a point, and one armstrong's patent regulation azimuth platform of increase proposed by the present invention is easy to enable positioned light source to be arranged at the top of storehouse or have optimal spatial resolution during the different parts such as sidepiece above counter.This flexible Adjusted Option, can allow more than the warehouse of no ceiling void one by positioned light source device be arranged on counter above sidepiece selection.
Except the instruction light source used in above-described embodiment, positioned light source outside multi-faceted motion platform, can also increase imaging function, the signal of video signal that positioning unit is presented is shown by assembling camera.
As described above, the beneficial effect that intelligent optical alignment system proposed by the present invention is brought is, in terms of the shelf management such as counter or library bookshelf of storing in a warehouse, operator goods warehousing and outbound time can be greatly reduced, human cost is effectively saved, LED displaying schemes are configured to each shelf compared to some manufacturers of current market, scheme cost proposed by the present invention is low, convenient later maintenance, it is to avoid largely connected up on shelf, effectively improves the stability of system.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done should be included in the scope of the protection.

Claims (10)

1. a kind of optical positioning system, including control system, optical alignment light source, optics instruction light source, multi-faceted motion platform, wherein:The control system includes control handheld terminal to the control or PC computer terminals of alignment system to alignment system;The optical alignment light source includes other spot lights such as LD or LED after the collimation of low cost;The optics indicates that light source includes single-point or multi-point source, is easy to observer to be recognized in different azimuth, different from positioned light source, and positioned light source needs collimation, indicates that light source need to only show different colours, can be arranged on base portion;The multi-faceted motion platform include at least all the way Electronic control motion platform and armstrong's patent regulation azimuth platform;Armstrong's patent regulation azimuth platform is easy to enable positioned light source to be arranged at the top of storehouse or have optimal spatial resolution during the different parts such as sidepiece above counter.
2. control system as claimed in claim 1, the mechanics of communication used includes wired bus communication technology(RS485/422 buses, Can buses etc.)And wireless networking mechanics of communication(Wifi, BLE, Zigbee, Antplus, Lora etc.).
3. optical alignment light source as claimed in claim 1, the light source used can be LED/light source, LD light sources, or the combination of both the above multi wave length illuminating source carry out mixed light allotment can show the mixed light sources of multiple color.
4. multi-faceted motion platform as claimed in claim 1 comprise at least an axle can Electronic control motion platform, the motion platform used can be X-axis, Y-axis, the sports platform of Z axis or any combination.
5. sports platform as claimed in claim 1 supports wire communication mode or wireless communication mode, movement instruction can be sent by remote terminal and perform corresponding sports action.
6. a kind of optical positioning method, it is characterised in that this method includes:Optical positioning system initialization is carried out to counter storage lattice first, different optical alignment unit deflection angles are determined, and corresponding angle is converted into address code information;Secondly the name information and quantity information of goods to be stored are bound with storage lattice in the database of server;Last to input goods item number or name information in handheld terminal, control system can be converted into the storage lattice corresponding address coding information, and send control instruction to the optical alignment unit, send positioned light source and indicate that light source guides material clerk's storage or picking.
7. the system initialization in optical positioning method as claimed in claim 6, including being adjusted to the installation for positioning optical unit, it is generally divided into being horizontally mounted at the top of vertical installation of ceiling or counter, it may also be the installation of optional position, the different cabling mode of different installation correspondence and the regulation of armstrong's patent orientation.
8. the system initialization in optical positioning method as claimed in claim 6, including indicating that positioned light source the coarse adjustment and fine tuning at position are controlled, coarse adjustment is used for quick be moved to light source and specifies storage lattice, fine tuning is used to positioned light source regulation arriving specific orientation, for example stores lattice central part or posts the position of reflex block.
9. the database binding in optical positioning method as claimed in claim 6 is, it is necessary to which a point different positioning optical units are bound, different optical alignment units have respective corresponding address coding information.
10. the handheld terminal in optical positioning method as claimed in claim 6 sends goods positioning instruction, including the binding information of database is parsed, and the positioning address coding information for sending parsing is to corresponding optical alignment unit, opens positioned light source and indicates light source.
CN201610175638.8A 2016-03-26 2016-03-26 A kind of intelligent optical alignment system Pending CN107226313A (en)

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN110335066A (en) * 2019-06-14 2019-10-15 重庆新仙农业科技有限公司 A kind of unmanned supermarket guidance system based on intelligent lighting technology
CN111573193A (en) * 2020-04-21 2020-08-25 东风汽车集团有限公司 Tray support guiding system and method
CN112520301A (en) * 2020-12-23 2021-03-19 惠州市新一代工业互联网创新研究院 Distributed factory inventory management method based on cloud computing processing
CN113692384A (en) * 2019-02-15 2021-11-23 卡迪斯制造(德国)有限公司 Warehouse management system with eye catcher capable of automatically switching colors, sorting and warehousing system and sorting method
CN113772219A (en) * 2020-06-05 2021-12-10 西安京迅递供应链科技有限公司 Vegetable preparation system and using method thereof
CN113895851A (en) * 2021-09-14 2022-01-07 浙江华眼视觉科技有限公司 Supplementary equipment of selecting of light

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CN113692384A (en) * 2019-02-15 2021-11-23 卡迪斯制造(德国)有限公司 Warehouse management system with eye catcher capable of automatically switching colors, sorting and warehousing system and sorting method
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CN113772219A (en) * 2020-06-05 2021-12-10 西安京迅递供应链科技有限公司 Vegetable preparation system and using method thereof
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CN113895851A (en) * 2021-09-14 2022-01-07 浙江华眼视觉科技有限公司 Supplementary equipment of selecting of light

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Application publication date: 20171003