CN107225107A - The intelligent filling maintenance system of removing contamination of gate steel wire rope - Google Patents
The intelligent filling maintenance system of removing contamination of gate steel wire rope Download PDFInfo
- Publication number
- CN107225107A CN107225107A CN201710615039.8A CN201710615039A CN107225107A CN 107225107 A CN107225107 A CN 107225107A CN 201710615039 A CN201710615039 A CN 201710615039A CN 107225107 A CN107225107 A CN 107225107A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- oiling
- removing contamination
- oil
- contamination
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000011109 contamination Methods 0.000 title claims abstract description 54
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 33
- 239000010959 steel Substances 0.000 title claims abstract description 33
- 238000012423 maintenance Methods 0.000 title claims abstract description 24
- 238000004140 cleaning Methods 0.000 claims abstract description 56
- 238000007790 scraping Methods 0.000 claims description 23
- 239000012459 cleaning agent Substances 0.000 claims description 19
- 239000000446 fuel Substances 0.000 claims description 13
- 239000000725 suspension Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 239000003599 detergent Substances 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 240000009087 Crescentia cujete Species 0.000 claims 1
- 235000005983 Crescentia cujete Nutrition 0.000 claims 1
- 235000009797 Lagenaria vulgaris Nutrition 0.000 claims 1
- 235000014676 Phragmites communis Nutrition 0.000 claims 1
- 239000003921 oil Substances 0.000 description 29
- 239000004519 grease Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000002262 irrigation Effects 0.000 description 2
- 238000003973 irrigation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses the intelligent filling maintenance system of removing contamination of gate steel wire rope, it includes remove contamination wiper mechanism, oil addition mechanism, greasy dirt recovering mechanism and walking mechanism.Present invention collection is removed contamination, derusted, cleaning, refueling, being recovered in one, and do mechanization operation reduces labor intensity, improves maintenance and the cleaning efficiency of sluice steel wire rope.
Description
Technical field
The present invention relates to gate steel wire rope, and in particular to the intelligent filling maintenance system of removing contamination of lock Jiong steel wire rope.
Background technology
It is well known that the keying steel wire rope on middle-size and small-size flood discharge drainage and irrigation station and gate of hydropower station, because being in the water surface for a long time
Below and under outdoor adverse circumstances, the problems such as causing steel rope abrasion corrosion, greasy dirt, floating debris, steel wire rope shock resistance is caused
Hydraulic performance decline, fatigue breaking, make service life of steel wire rope drastically decline, and trigger security incident.
Practice have shown that, derusting cleaning oiling maintenance of being removed contamination to steel wire rope can extend 2-5 times of rope service-life.It is most of
Sluice uses traditional manual type, is periodically removed contamination by diesel oil, the clear Xian's agent of gasoline type with the brush instrument of steel wire and derusts and be stained with oil
Fat coating steel wire rope surface carries out maintenance.
There are many problems in this traditional artificial brushing mode：1st, manually smear uneven, grease poor adhesive force；2nd, family
Cleaning agent and its maintenance grease are serious to marine pollution in outer operation, and certain influence is caused on surrounding environment；3rd, existing operation side
Formula maintaining grease is hardly entered inside steel wire rope, does not reach inside and outside consistent maintenance effect；4th, work high above the ground, labor intensity is big,
Efficiency is low, waste time and energy, and danger coefficient is big；5th, the use to maintenance product wastes especially severe.
The content of the invention
It is an object of the invention to:A kind of intelligent filling maintenance system of removing contamination of gate steel wire rope is designed, remove contamination, derust,
Cleaning, oiling, the mechanical institutional operation of recovery, reduce labor intensity, improve maintenance and the cleaning efficiency of sluice steel wire rope.
The present invention technical solution be:The intelligent filling maintenance system of removing contamination of the gate steel wire rope includes removing contamination clearly
Washing machine structure, oil addition mechanism, greasy dirt recovering mechanism and walking mechanism, it is described remove contamination wiper mechanism including cleaning agent shower nozzle,
Cleaning brush, cleaning case of removing contamination, dirt-scraping plate, dirt clearing machine, cleaning agent case, detergent pump, decelerator and motor, in cleaning case of removing contamination
A pair of cleaning brush are at least installed, removing contamination decelerator and motor, the output shaft of cleaning brush connection reducer is installed outside cleaning case, subtracted
The input shaft connection motor of fast device, is located above cleaning brush in cleaning case of removing contamination and is symmetrically installed cleaning agent shower nozzle, cleaning agent
Cleaned dose of pump connection cleaning agent case of shower nozzle, dirt-scraping plate, dirt clearing machine are installed in cleaning case of removing contamination positioned at the underface of cleaning brush；
Described oil addition mechanism includes oil scraping plate, oiling bushing, oiling bucket, oil return pipe, oil fuel tube, filling pump and grease-box,
Oiling bucket is fixed on above cleaning case of removing contamination, and oiling bushing is installed in oiling bucket, and oiling bushing connects grease-box through oil fuel tube,
Install and installed in filling pump, oil return pipe connection oiling bucket and grease-box, oiling bucket positioned at the top of oiling bushing on oil fuel tube
Oil scraping plate；Described greasy dirt recovering mechanism includes blow-off pipe, greasy dirt collection box, and one end of blow-off pipe connects the bottom for cleaning case of removing contamination
Portion, the other end connection greasy dirt collection box of blow-off pipe；Described walking mechanism includes electric block, oiling bucket, cleaning case of removing contamination
Upper to fix a suspension ring respectively, the pull rope of electric block is connected on two suspension ring.
Wherein, oil scraping plate is installed in the top of oiling bushing by pressing plate.
Wherein, flowmeter is installed on oil fuel tube.
It is an advantage of the invention that：
1st, removed contamination, maintenance greasy dirt, dust of failure etc. are removed clean using dirt clearing machine, dirt-scraping plate, cleaning brush three-level.
2nd, collocation oiling bushing in oiling bucket, more thoroughly will newly maintain grease and thoroughly incorporate steel wire rope surface and its interior
Portion, improves maintenance efficiency.
3rd, from filling pump, maximum output 4.5kg/min accelerates maintenance speed, and effect is higher.
4th, using walking mechanism, it is to avoid the hazardous environment of artificial work high above the ground, the peace of the outdoor maintenance operation of reduction steel wire rope
Full hidden danger.
5th, it is simple in construction, it is easy to operate, operate steadily, improve operating efficiency, reduce labor intensity, it is ensured that maintenance quality,
Maintenance cost is reduced, construction environment is protected.
6th, the steel wire rope that irrigation and drainage flood discharge station, power station, ship, building, elevator, rig floor, tower crane etc. are used is removed contamination
Filling, has a wide range of application.
7th, quick, efficient, free of contamination derusting oiling of removing contamination is carried out to diameter phi 10mm- φ 100mm all kinds of steel wire ropes
Maintain operation, prolonging service life of steel wire.
8th, cleaning brush, dirt-scraping plate, dirt clearing machine, oiling bushing can be changed, and reduce maintenance cost.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 cuts open for Fig. 1 partial structurtes shows schematic diagram.
Fig. 3 is driven schematic diagram for Fig. 1 cleaning brush.
In figure：1 steel wire rope, 2 pressing plates, 3 oil scraping plates, 4 oiling bushings, 5 fuel-injection pumps, 6 oil return pipes, 7 oil fuel tubes, 8 cleaning agents
Shower nozzle, 9 cleaning brush, 10 remove contamination cleaning case, 11 dirt-scraping plates, 12 dirt clearing machines, 13 cleaning agent casees, 14 blow-off pipes, 15 detergent pumps, 16
Greasy dirt collection box, 17 decelerators, 18 motors, 19 suspension ring, 20 electric blocks, 21 flowmeters, 22 filling pumps, 23 grease-boxs.
Embodiment
As Figure 1-3, the intelligent filling maintenance system of removing contamination of the gate steel wire rope adds including remove contamination wiper mechanism, grease
Mechanism, greasy dirt recovering mechanism and walking mechanism are noted, described wiper mechanism of removing contamination includes cleaning agent shower nozzle 8, cleaning brush 9, removed contamination
Cleaning case 10, dirt-scraping plate 11, dirt clearing machine 12, cleaning agent case 13, detergent pump 15, decelerator 17 and motor 18, in cleaning of removing contamination
A pair of cleaning brush 9 are at least installed, in the outer installation decelerator 17 of cleaning case 10 of removing contamination and motor 18, the connection of cleaning brush 9 subtracts in case 10
The output shaft of fast device 17, the input shaft connection motor 18 of decelerator 17, the top positioned at cleaning brush 9 in cleaning case 10 of removing contamination is right
Claim cleaning agent shower nozzle 8 is installed, the connection cleaning agent of 8 cleaned doses of pumps of cleaning agent shower nozzle 15 case 13 is located in cleaning case 10 of removing contamination
The underface of cleaning brush 9 is installed by dirt-scraping plate 11, dirt clearing machine 12；Described oil addition mechanism include oil scraping plate 3, oiling bushing 4,
Oiling bucket 5, oil return pipe 6, oil fuel tube 7, filling pump 22 and grease-box 23, oiling bucket 5 are arranged on the remove contamination top of cleaning case 10, note
Oiling bushing 4 is installed, oiling bushing 4 connects through oil fuel tube 7 and filling pump 22 is installed on grease-box 23, oil fuel tube 7 in oil drum 5,
Oil scraping plate 3 is installed positioned at the top of oiling bushing 4 in the connection oiling of oil return pipe 6 bucket 5 and grease-box 23, oiling bucket 5；Described
Greasy dirt recovering mechanism includes blow-off pipe 14, greasy dirt collection box 16, and one end of blow-off pipe 14 connects the bottom for cleaning case 10 of removing contamination, row
The other end connection greasy dirt collection box 16 of dirty pipe 14；Described walking mechanism includes electric block 20, oiling bucket 5, cleaning of removing contamination
A suspension ring 19 are fixed on case 10 respectively, the pull rope of electric block 20 is connected on two suspension ring 19.
Wherein, oil scraping plate 3 is installed in the top of oiling bushing 4 by pressing plate 2.
Wherein, flowmeter 21 is installed on oil fuel tube 7.
During installation, remove contamination cleaning case 10 and oiling bucket 5 are opened, steel wire rope 1 is put into remove contamination cleaning case 10 and oiling bucket 5 simultaneously
Dirt clearing machine 12, dirt-scraping plate 11, cleaning brush 9, oiling bushing 4 and oil scraping plate 3 are sequentially passed through from bottom to top；During work, motor 18, subtract
The collective effect of fast device 17 allows cleaning brush 9 to rotate, in the presence of electric block 20, oiling bucket 5, remove contamination cleaning case 10 from it is lower to
It is upper or do lifting displacement from the top down, that is to say, that steel wire rope 1 it is relative in remove contamination cleaning case 10 and oiling bucket 5 from it is lower to
Move above or from the top down, steel wire rope 1 sequentially passes through dirt clearing machine 12, dirt-scraping plate 11, cleaning brush 9, oiling bushing 4 and oil scraping plate 3,
Corrosion, greasy dirt on steel wire rope 1, floating debris are disposed of, at the same steel wire rope 1 by during oiling bushing 4 by filling lubricating oil,
And the impurity got off and cleaning agent are eliminated on steel wire rope 1 and unnecessary filling oil is recovered into greasy dirt collection box 16.
Claims (3)
1. the intelligent filling maintenance system of removing contamination of gate steel wire rope, it is characterized in that：It includes remove contamination wiper mechanism, oil addition machine
Structure, greasy dirt recovering mechanism and walking mechanism, described wiper mechanism of removing contamination include cleaning agent shower nozzle（8）, cleaning brush（9）, remove contamination
Cleaning case（10）, dirt-scraping plate（11）, dirt clearing machine（12）, cleaning agent case（13）, detergent pump（15）, decelerator（17）And motor
（18）, in cleaning case of removing contamination（10）A pair of cleaning brush are inside at least installed（9）, in cleaning case of removing contamination（10）Outer installation decelerator（17）
And motor（18）, cleaning brush（9）Connection reducer（17）Output shaft, decelerator（17）Input shaft connection motor（18）,
Remove contamination cleaning case（10）It is interior to be located at cleaning brush（9）Top be symmetrically installed cleaning agent shower nozzle（8）, cleaning agent shower nozzle（8）It is cleaned
Agent pump（15）Connect cleaning agent case（13）, in cleaning case of removing contamination（10）It is interior to be located at cleaning brush（9）Underface install dirt-scraping plate
（11）, dirt clearing machine（12）；Described oil addition mechanism includes oil scraping plate（3）, oiling bushing（4）, oiling bucket（5）, oil return pipe
（6）, oil fuel tube（7）, filling pump（22）And grease-box（23）, oiling bucket（5）It is fixed on cleaning case of removing contamination（10）Top, oiling
Bucket（5）Interior installation oiling bushing（4）, oiling bushing（4）Through oil fuel tube（7）Connect grease-box（23）, oil fuel tube（7）It is upper to install
Filling pump（22）, oil return pipe（6）Connect oiling bucket（5）And grease-box（23）, oiling bucket（5）It is interior to be located at oiling bushing（4）'s
Top is installed by oil scraping plate（3）；Described greasy dirt recovering mechanism includes blow-off pipe（14）, greasy dirt collection box（16）, blow-off pipe（14）
One end connection remove contamination cleaning case（10）Bottom, blow-off pipe（14）The other end connection greasy dirt collection box（16）；Described row
Walking mechanism includes electric block（20）, oiling bucket（5）, cleaning case of removing contamination（10）It is upper to fix a suspension ring respectively（19）, electronic calabash
Reed（20）Pull rope be connected to two suspension ring（19）On.
2. the intelligent filling maintenance system of removing contamination of gate steel wire rope according to claim 1, it is characterized in that：Oiling bushing
（4）Top pass through pressing plate（2）Oil scraping plate is installed（3）.
3. the intelligent filling maintenance system of removing contamination of gate steel wire rope according to claim 1, it is characterized in that：Oil fuel tube（7）
Upper installation flowmeter（21）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710615039.8A CN107225107A (en) | 2017-07-26 | 2017-07-26 | The intelligent filling maintenance system of removing contamination of gate steel wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710615039.8A CN107225107A (en) | 2017-07-26 | 2017-07-26 | The intelligent filling maintenance system of removing contamination of gate steel wire rope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107225107A true CN107225107A (en) | 2017-10-03 |
Family
ID=59957148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710615039.8A Pending CN107225107A (en) | 2017-07-26 | 2017-07-26 | The intelligent filling maintenance system of removing contamination of gate steel wire rope |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107225107A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246718A (en) * | 2020-10-15 | 2021-01-22 | 唐山现代工控技术有限公司 | Method and device for stripping floater of steel wire rope of lifting type flow measuring equipment |
| CN112681243A (en) * | 2021-01-20 | 2021-04-20 | 广州市天河区对五过商贸有限公司 | Water sluicegate of automatic maintenance of in-process opens and shuts |
| CN114904815A (en) * | 2021-11-30 | 2022-08-16 | 上海君威钢绳索具股份有限公司 | Suspended maintenance machine for steel wire rope |
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| CN203886833U (en) * | 2014-06-04 | 2014-10-22 | 中国人民解放军装甲兵技术学院 | Automated steel wire rope cleaning device |
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| CN204933915U (en) * | 2015-08-05 | 2016-01-06 | 中国石油天然气股份有限公司 | Steel wire rope maintenance device of oil pumping unit |
| CN205973357U (en) * | 2016-08-31 | 2017-02-22 | 孙良云 | Clean maintenance device of wire rope |
| CN106733780A (en) * | 2017-01-09 | 2017-05-31 | 山东劳动职业技术学院 | A kind of fixed rolling open and close machine steel wire rope greasy dirt remove device |
| CN207076690U (en) * | 2017-07-26 | 2018-03-09 | 淮安鑫一元交通电子科技有限公司 | The intelligent filling maintenance system of removing contamination of gate steel wire rope |
-
2017
- 2017-07-26 CN CN201710615039.8A patent/CN107225107A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10165867A (en) * | 1996-12-10 | 1998-06-23 | Tokyo Seiko Co Ltd | Oil coater for steel wires and oil coating method therefor |
| CN2894863Y (en) * | 2005-12-31 | 2007-05-02 | 枣庄矿业（集团）有限责任公司新安煤矿 | Wirerope oiling device |
| CN102971093A (en) * | 2010-09-23 | 2013-03-13 | 三菱电机株式会社 | Wire rope-cleaning instrument |
| CN103114400A (en) * | 2013-01-19 | 2013-05-22 | 枣庄市安澜水利工程处 | Steel-wire-rope-suspended maintenance machine |
| CN203886833U (en) * | 2014-06-04 | 2014-10-22 | 中国人民解放军装甲兵技术学院 | Automated steel wire rope cleaning device |
| CN204320688U (en) * | 2014-10-10 | 2015-05-13 | 枣庄福源环能机械制造有限公司 | Steel wire rope is removed contamination dirty oiler |
| CN204624893U (en) * | 2015-05-16 | 2015-09-09 | 张青林 | Marine platform crane steel rope cleaning oil can |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246718A (en) * | 2020-10-15 | 2021-01-22 | 唐山现代工控技术有限公司 | Method and device for stripping floater of steel wire rope of lifting type flow measuring equipment |
| CN112246718B (en) * | 2020-10-15 | 2021-09-14 | 唐山现代工控技术有限公司 | Method and device for stripping floater of steel wire rope of lifting type flow measuring equipment |
| CN112681243A (en) * | 2021-01-20 | 2021-04-20 | 广州市天河区对五过商贸有限公司 | Water sluicegate of automatic maintenance of in-process opens and shuts |
| CN114904815A (en) * | 2021-11-30 | 2022-08-16 | 上海君威钢绳索具股份有限公司 | Suspended maintenance machine for steel wire rope |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
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Application publication date: 20171003 |