CN107219323A - A kind of Catalysts for Motorcycles endurance quality evaluating method - Google Patents
A kind of Catalysts for Motorcycles endurance quality evaluating method Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 202
- 238000000034 method Methods 0.000 title claims abstract description 44
- 230000032683 aging Effects 0.000 claims abstract description 151
- 230000004087 circulation Effects 0.000 claims abstract description 27
- 238000013028 emission testing Methods 0.000 claims abstract description 11
- 239000007789 gas Substances 0.000 claims description 38
- 238000012360 testing method Methods 0.000 claims description 30
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 19
- 229910052760 oxygen Inorganic materials 0.000 claims description 19
- 239000001301 oxygen Substances 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 15
- 239000000446 fuel Substances 0.000 claims description 15
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 230000003197 catalytic effect Effects 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000005538 encapsulation Methods 0.000 claims description 6
- 239000002912 waste gas Substances 0.000 claims description 6
- 238000006555 catalytic reaction Methods 0.000 claims description 4
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- 238000005259 measurement Methods 0.000 description 7
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- 239000003344 environmental pollutant Substances 0.000 description 6
- 231100000719 pollutant Toxicity 0.000 description 6
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- 239000000047 product Substances 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000011160 research Methods 0.000 description 4
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- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
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- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 230000002431 foraging effect Effects 0.000 description 1
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- 229930195733 hydrocarbon Natural products 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N31/00—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods
- G01N31/10—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods using catalysis
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Abstract
The invention discloses a kind of Catalysts for Motorcycles endurance quality evaluating method.Including obtaining motorcycle durability circulation relevant parameter, on the gas exhaust piping that the auxiliary mould of packaged catalyst is arranged on to gasoline engine aging stand, carry out catalyst quick aging, aging catalyst is subjected to vehicle emission testing on motorcycle, emissions data result is subjected to com-parison and analysis, catalyst durability is judged;Including the quick aging relevant parameter for Catalysts for Motorcycles.The present invention can be rapidly completed catalyst formulation screening, catalyst reliability and durability and investigate, the durable hydrothermal aging temperature factor of more accurate simulation Finished Motorcycle of motorcycle, durable time factor, can also simulate catalyst it is durable in influence of the air speed influence factor to catalyst durability, time of day of the Catalysts for Motorcycles during durable is comprehensively simulated, the accuracy of the durable evaluation of catalyst is improved.
Description
Technical field
The invention belongs to catalyst research preparing technical field, evaluating catalyst side in prepared by catalyst research is especially belonged to
Law technology field, is related to a kind of evaluating method of Catalysts for Motorcycles endurance quality.
Background technology
As Emission Regulation for Motorcycles Running is upgraded, motorcycle emission standard will be upgraded to state IV from state III, motorcycle state IV with
State Ⅲ emission standard is compared, and mainly has several respects difference:Transient condition increase, the increase of cold stage emission weight, emission limit
It is greatly lowered, durable mileage substantially increases.These differences propose requirements at the higher level to motorcycle emission control technology, particularly
To emission limit and the regulation of durability, the standard of state IV is set to turn into one of most stringent Emission Regulation for Motorcycles Running in the world.At present
Motorcycle is by installing three-way catalyst come the carbon monoxide (CO) in cleaning of off-gas simultaneously, the unburned hydrocarbon of oxidation
And three kinds of pollutants of nitrogen oxide NOx (HC).It is resistance to three-way catalyst that regulation is can be seen that from requirement of the regulation to durable mileage
Long performance requirement further provides for height, and three-way catalyst endurance quality evaluation method turns into the side that personage of the same trade pays close attention to jointly
To.Three-way catalyst durability evaluation typically uses quick aging method, by simulating the operating most severe condition of motorcycle
Carry out the inactivation of accelerator activator.
The principal element of influence motorcycle three-way catalyst endurance quality has durable temperature, endurance, durable air speed, resistance to
Long atmosphere etc., at present the method for conventional three-way catalyst aging mainly have vehicle aging, Muffle furnace aging, simulation gas aging and
Four kinds of engine pedestal aging.
Catalyst vehicle degradation, i.e., by road or rotary drum under defined operating mode as defined in operation standard in
Journey, then tests the emissions data of catalyst, judges whether emission result meets design object.Catalyst is carried out resistance to by vehicle
Long experiment need time length, it is costly, cause the catalyst plant man product R&D cycle long, influence Catalysts for Motorcycles production and pin
Sell.With will putting into effect for new Abgasgesetz, the increase of durable mileage, former vehicle is durable to need the longer time just to obtain
Emission result is obtained, real vehicle is durable all to cause experiment to be difficult in cost, time and workload, and period is because of indivedual vehicles
Qualitative factor is easily caused whole long duration test and interrupted.
Catalyst Muffle furnace degradation is relatively common method, and advantage is that expense is low, efficiency is fast, has the disadvantage to urge after aging
The discharged nitrous oxides value of agent differs greatly with vehicle aging, and gas component does not meet actual conditions, it is impossible to which true and accurate is anti-
The nitrogen oxides of catalyst is answered to deteriorate performance;
Catalyst simulates gas degradation, can more accurately simulate aging gas part, temperature, time of catalyst etc. old
Change condition, is generally used for inquiring into the theoretical question related to catalyst reaction mechanism, is suitable for laboratory research and uses.Simulate gas
Body appraisement system not only needs to configure special source of the gas, and requires that the flow control to gas is very strict, to meet synthesis
Fixed proportioning is kept between gas, while the characteristics of simulating outlet part transient change, to control system it is also proposed that severe
Challenge.
Catalyst engine pedestal degradation, is present most widely used three-way catalyst aging evaluation method.Hair
Motivation stand quick aging has the advantages that the test period is short, experimentation cost is low and manpower demand is few, therefore, in the prior art
It is more the carry out Accelarated aging test by engine pedestal to three-way catalyst.At present had professional standard on
It is major requirement control excess air coefficient in the standard of the engine pedestal degradation of triple-effect catalytic unit, standard, air-fuel ratio, old
Change process temperature and air speed parameter to carry out stand aging to catalyst.In order to reach above-mentioned control targe, to shorten exploitation week
Phase and cost is reduced, it is external that catalyst life evaluation method is mostly carried out using quick aging bench test, including meet ECE3
Medium aging 80 hours, meet the double mode agings of ULEV3 experiment in 45 hours.
Relevant engine pedestal aging method has a large amount of patent literatures.Patent CN201110265372 discloses one kind
Towards the Bench test methods of automobile catalytic device quick aging.In this article by vehicle carry out SRC experiments and to the car after
Processing unit carries out SBC experiments and measures the temperature of catalyst converter;Catalyst temperature in testing SBC obtains ternary catalyzing unit
Standard effective temperature (SET) Tr;Obtained by the catalyst temperature data in Tr and SRC experiments and reach catalyst converter after 160000kmSRC experiments
The catalyst converter ageing time T of SBC experiments required for aging equivalent effect;3000km running-in test is carried out to vehicle;Carry out I
Type emission testing, measures pollutant emission value Mi1;SBC degradations are carried out to catalyst converter, judge whether test period reaches meter
Calculate the 95% of ageing time;Again catalyst converter is arranged on vehicle, carries out I type emission testings, measure pollutant emission value
Mi2;Calculate the durable deterioration factor of vehicle and be equal to Mi2 divided by Mi1.The patent by BAT equations calculate aging temperature and
Ageing time, stand aging is carried out with the temperature and time calculated, and during catalyst is actually durable, temperature and time is
The factor of catalyst degradation is influenceed, but oxygen content influence is also in also other influences factor such as air speed, ageing process
It is quite obvious, therefore can not deterioration factor of the more real catalysts during vehicle is durable, the row of aging rear catalyst
Put result and the resistance to result error long afterwards of real vehicle is larger.
Patent CN201210090261 discloses sulfur recovery catalyst quick aging method and its device.Invention exploitation
Catalyst quick aging apparatus and method, carry out aging to sulfur recovery catalyst, a catalyst aging can be completed in one day
Experiment, and hydrothermal aging and sulfation factor can be simulated, significantly improve the efficiency of research and development of catalyst.This method can pass through simulation
Gas simulates the situation of catalyst long period hydrothermal aging and sulfate aging.Can be relatively accurately with simulation gas aging catalyst
Endurance quality is evaluated, not only pipeline structure and gaseous mass control valve block are very multiple for artificial synthesized simulation gas evaluation system
It is miscellaneous, and have certain requirement to the purity of gaseous mass, can't truly comprehensive catalysts in actual durable process
In influence factor.
Patent CN201520830392 discloses a kind of three-way catalyst quick aging and benchmark test bench frame apparatus,
The device include engine pack, main line air-fuel ratio measurement apparatus, the first looped pipeline road and the second looped pipeline road, the first looped pipeline road with
Second looped pipeline road is in parallel, and the first looped pipeline road passes through main line air-fuel ratio measurement apparatus and engine pack phase with the second looped pipeline road
Even, gas supplement branch road, gas cooling branch road, ternary catalyzing unit, gas analyzing apparatus and the are sequentially provided with the first looped pipeline road
Exhaust gas flow measurement apparatus and the second valve are sequentially provided with one valve, the second looped pipeline road, ternary catalyzing unit is passed provided with temperature
Sensor.The Accelarated aging test of three-way catalyst can have both been carried out by the device it can also carry out the performance of three-way catalyst to comment
Valency is tested.
Patent CN200520071175 discloses a kind of Quick aging tester for catalytic converter rack of petrol motor, the device
Including dynamometer machine, engine, exhaust silencer, cooling blower and catalyst converter, dynamometer machine is connected with engine, what engine was excluded
Gas passes through exhaust silencer, and catalyst is arranged in exhaust silencer, and it also includes to the air-fuel ratio and temperature before catalyst converter
The control section and measurement part for being adjusted and determining, A/F ratio controller or auxiliary air inducting device are realized before catalyst converter
Air-fuel ratio is controlled:Heat exchanger or heat-insulation layer realize temperature control before catalyst converter.The patent can realize that catalyst converter product exists
Quick aging on engine pedestal simultaneously completes catalyst converter product reliability and durability is investigated, and article is by controlling before catalyst converter
Air-fuel ratio and temperature carry out aging catalyst, but not specific description temperature and air-fuel ratio adjustment foundation.
Patent CN201520794200 discloses a kind of ternary catalytic device for engine stand degradation air injection dress
Put, being connected to engine by air nozzle connects on the gas exhaust piping of ternary catalyzing unit, and the air nozzle is connected with PLC realizations
Air injection control.The patent air jet system reaches control ternary catalyzing unit by directly spraying air into blast pipe
Middle air-fuel ratio A/F carries out pulse change by defined requirement and realizes automatic variable working condition gas supply control.Sprayed by introducing air
Device adjusting air-fuel ratio.
Patent CN201120494222 discloses a kind of rapid aging experiment system of three-way catalytic converter, including mainly by burning
Device, high pressure positive blower, pressurizer tank, heat exchanger, high-temperature pipe and valve and control system composition.It is by controllable oil spout after transformation
The burner of amount is mounted in pressurizer tank, constitutes burner pressurizer tank.High pressure positive blower is composed in series burning system with burner pressurizer tank
System, the engine in engine rig test is substituted with this system.This new ternary catalyzing unit Accelarated aging test system
Aging maximum temperature is improved, aging speed is accelerated, the scope of application of system is increased, while controlling, security and stability
It is obtained for raising.The patent replaces engine to carry out stand aging with burner, but in process of the test, burner it is controllable
Property it is poor, it is impossible to realization be accurately controlled ageing parameter.Its engine pedestal degradation is primarily present following deficiency:Engine
Changes in flow rate scope is not wide enough, therefore more to be reengined for the larger catalyst converter of flow difference;The highest of engine exhaust
Typically up to less than 1000 DEG C of temperature so that the thermal aging time of catalyst converter is relatively long;The excursion of air-fuel ratio is narrow, in order to
Life-span of the maximum measurement triple-effect catalytic unit under different air-fuel ratios, it is sometimes desirable to have larger air-fuel ratio excursion, engine
Limited by self performance, excursion is also restricted;The engine bench system transformed on the basis of original engine, it is necessary to
The transformation of progress again is controlled to engine, and limited by engine structure function, it is more complicated.
The content of the invention
The present invention discloses evaluation system and the side of a kind of Catalysts for Motorcycles endurance quality according to the deficiencies in the prior art
Method, the invention provides it is a kind of more rapidly, the evaluating system of more accurate, more economical Catalysts for Motorcycles endurance quality and side
Method.
The present invention is achieved through the following technical solutions:
Catalysts for Motorcycles endurance quality evaluating method, it is characterised in that comprise the following steps:
Step one, acquisition motorcycle durability circulation relevant parameter, including stand aging mean effective temperature parameter, stand are old
Change air speed parameter, stand ageing time parameter, stand air injection reaction oxygen concentration parameter;
Step 2:On the gas exhaust piping that the auxiliary mould of packaged catalyst is arranged on to gasoline engine aging stand;
Step 3:Carry out catalyst quick aging;
Step 4:Aging catalyst is subjected to vehicle emission testing on motorcycle, emissions data result is analyzed
Compare, judge catalyst durability;
The circulation model of step 3 quick aging is:
It is within every 60 seconds a circulation;1. 0~40 second:Empty so ratio is chemically correct fuel, and catalyst bed temperature, which is set in, to rub
Interval average value ± 30 DEG C of the durable maximum cycle temperature of motorcycle;2. 41~45 seconds:It is empty so than to be dense, this space-time is so than Φ a
0.93±0.01;3. 46~55 seconds:It is empty so than to be dense, now Φ a are 0.93 ± 0.01;Catalytic bed control temperature is resistance in motorcycle
Increase by 90 DEG C on the basis of the interval average value of long maximum cycle temperature, air injection reaction, auxiliary air are carried out on this basis
Injection oxygen concentration be motorcycle durability circulation in speed by 45km/h accelerate to averaged Oxygen content in the corresponding tail gas of 70km/h ±
5%;4. 56~60 seconds:Empty so ratio returns to chemically correct fuel, continues to spray auxiliary air;5. the engine speed of aging is
2800 ± 100rpm, accelerator open degree is 31 ± 1%.
In step one:
Obtaining stand aging mean effective temperature parameter is:2 11LAPS circulations are collected in motorcycle durability cyclic test
Reaction bed temperature, using every 20 degree of temperature interval frequency as an interval, calculate the interval average value of maximum temperature;Ginseng
Number value can be average value ± 30 DEG C that above-mentioned calculating is obtained.
Obtaining stand aging air speed parameter is:Speed 45km/h~70km/h is interval corresponding flat in motorcycle durability circulation
Equal gas flow rate divided by catalyst volume;Parameter value can be above-mentioned result of calculation ± 5000h-1。
Obtaining stand ageing time parameter is:The maximum temperature interval correspondence of bed in 20,000 kilometers of durable circulations of motorcycle
Time;Parameter value can be above-mentioned time ± 10%.
Obtaining stand air injection reaction oxygen concentration parameter is:Speed is accelerated to by 45km/h in motorcycle durability circulation
Averaged Oxygen content in the corresponding tail gas of 70km/h;Parameter value can be above-mentioned oxygen content ± 5%.
The auxiliary mould of the encapsulated catalysts includes hollow shell, the catalyst being fixed in shell and catalyst carrier
Between be used for fixed ceramic fiber paper filler.
The gasoline engine aging stand includes:Electric eddy current dynamometer part, motor piece, waste gas mixer element, downtake pipe
Road and second exhaust pipeline, first exhaust pipeline are in parallel with second exhaust pipeline, and branch road tolerance tune is included on two gas exhaust pipings
Section valve, secondary air supplementing valve, preceding lambda sensor, secondary air-supplementing valve are connected with secondary air compensating pump;Downtake pipe is equipped with many
Temperature sensor is housed, second exhaust pipe is blank pipe on catalyst, catalyst, by branch road air volume regulating valve, auxiliary adjustment the
The air speed and temperature of one blast pipe;Two gas exhaust pipings discharge waste gas by post oxygen sensor.
The cumulative volume of the encapsulated catalysts is 0.6-1.6 times of motorcycle discharge capacity.
The present invention is used for the Fast Evaluation of Catalysts for Motorcycles endurance quality, includes the side of quick aging Catalysts for Motorcycles
Method.Standard HJ T331-2006 " Accelarated aging test method " are used for the aging of conventional catalyst, in Catalysts for Motorcycles evaluation
In system, the catalyst obtained using standard HJ T331-2006 " Accelarated aging test method " method, with motorcycle durability 20,000
Kilometer rear catalyst is compared, and the CO of stand quick aging catalyst, THC, NOx emission result are more public than motorcycle durability 20,000
In after catalyst emission result degradation it is bigger, data deviate more than 60%, it is tight with the durable rear catalyst performance of real vehicle
Weight is inconsistent.Patent CN201110265372 calculates stand aging mean effective temperature and ageing time by BAT equations.
Calculated using the method for the patent and obtain aging effective temperature and ageing time, using standard HJ T331-2006 Ageing Model
Stand aging is carried out, the catalyst after stand quick aging carries out emission testing ratio with 20,000 kilometers of rear catalysts of motorcycle durability
Compared with the discharge of CO, THC, NOx emission result than the catalyst after 20,000 kilometers of motorcycle durability of, stand quick aging catalyst
As a result degradation is bigger, data deviation more than 80%, seriously inconsistent with the durable rear catalyst performance of real vehicle.The present invention is logical
Research is crossed to obtain Catalysts for Motorcycles aging and endurance quality evaluating method there is provided stand aging mean effective temperature, old
Change time, aging air speed, the method for air injection reaction oxygen concentration.Wherein determining the method for stand aging mean effective temperature is
The interval average value of the maximum temperature of bed in motorcycle durability circulation;The method for determining stand ageing time is motorcycle 20,000
The maximum temperature of the bed interval corresponding time in the durable circulation of kilometer;The method for determining stand aging air speed is motorcycle durability
Speed 45km/h~70km/h interval corresponding average gas flow velocity divided by catalyst volume in circulation;Determine stand auxiliary air
Injection oxygen concentration is that speed accelerates to averaged Oxygen content in the corresponding tail gas of 70km/h by 45km/h during motorcycle durability is circulated.
The inventive method investigates motorcycle durability circulation relevant parameter such as beds first on bike chassis
Temperature range parameter, catalyst space velocities parameter, beds maximum temperature it is interval for time parameter, speed is by 45km/h
Accelerate to averaged Oxygen content parameter in the corresponding tail gas of 70km/h;Secondly the catalyst aging auxiliary mould of catalyst will be fixed
On the blast pipe of gasoline engine aging stand;Then relevant parameter input engine aging motorcycle durability circulated is followed
In round trip sequence, stand aging is carried out;The catalyst of aging is finally welded into silencer, vehicle discharge examination is carried out on motorcycle
Test, emissions data result and design object are contrasted, quickly can judge that catalyst is resistance to meet design object long afterwards, with this
Method can fast and accurately judge that can catalyst meet emission request, so as to reduce opening for catalyst durability evaluation
Hair expense and development time, improve the development efficiency of catalyst.
By the way that the silencer after the resistance to silencer and gasoline machine frame aging long afterwards of motorcycle real vehicle is enterprising in motorcycle
Row discharge is tested mark, and the result of experiment shows:The deviation of both emission results is 10% or so.The present invention can be quickly complete
Into catalyst formulation (carrier specification, mesh number, bullion content, precious group metal formulation, catalytic material formulations) screening, catalyst can
Investigated by property and durability, the emission behaviour of Catalysts for Motorcycles after endurance is predicted in a short time, greatly shortened and open
Hair time and development cost.The evaluation system and method for Catalysts for Motorcycles endurance quality of the present invention, can simulate Finished Motorcycle of motorcycle
Durable hydrothermal aging temperature factor, durable time factor, moreover it is possible to simulate catalyst it is durable in air speed influence factor to catalysis
The influence of agent endurance quality, comprehensively simulates time of day of the Catalysts for Motorcycles during durable, is favorably improved and urges
The accuracy of the durable evaluation of agent.
Brief description of the drawings
Fig. 1 is the catalyst vapor oil machine aging stand system schematic that the present invention is used;
Fig. 2 is catalyst aging auxiliary mould encapsulation cross-sectional view;
Fig. 3 is catalyst aging auxiliary mould encapsulation Longitudinal cross section schematic.
In figure, 1 represents catalyst, and 2 represent filler, and 3 represent package casing, and 4 represent dynamometer machine, and 5 represent engine, 6
Represent that waste gas is mixed, 7 represent branch road air volume regulating valves, and 8 represent gas exhaust pipings, and 9 represent secondary air-supplementing valves, and 10 represent preceding oxygen sensing
Device, 11 represent encapsulation empty capsid, and 12 represent encapsulation catalyst converter housing, and 13 represent lambda sensor, and 14 represent gas exhaust piping, and 15 represent
Secondary air compensating pump, 16 represent beds thermocouple, and 17 represent waste gas discharge.
Embodiment
With reference to embodiment, the present invention is further described, and embodiment is that the principle of the invention is entered
One step illustrates, the present invention is not limited in any way, is protected with same or like technology of the invention without departing from the present invention
Scope.
Embodiment 1
The motorcycle of certain joint discharge capacity of brand 110 is chosen, two kinds of catalyst A, B, catalyst are prepared according to motorcycle discharge capacity
Volume is 1.56 times of engine displacement, catalyst formulation information such as table 1 below.
The catalyst formulation information of table 1
Evaluation method comprises the following steps:
Step one:The motorcycle of certain joint discharge capacity of brand 110 is arranged on chassis, the durable circulation of investigation motorcycle state four
(2 11LAPS) relevant parameter such as reaction bed temperature interval parameter, beds temperature rise parameter, catalyst space velocities ginseng
Number, endurance parameter, 2 11LAPS reaction bed temperatures interval parameter such as table 2 below.11LAPS is motorcycle state three, state
Four durable circulations.
The 2 11LAPS associated temperature parameters of certain 110 discharge capacity motorcycle of table 2
The data processing of relevant parameter is as follows:
Stand aging mean effective temperature parameter=(710+730)/2=720 DEG C;
Maximum temperature interval accounts for ratio=256/11696*100% of total durable circulation time for (710-730) DEG C time
=2.19%;
Catalyst space velocities parameter=4.2727/0.156*3600=98600h-1;Parameter is defined as 100000h-1。
Stand ageing time parameter=20000/73.1 (LAPS mileage) * 97.5/60*2.19%=9.74h;Ginseng
Number is defined as 10h.
Step 2:Catalysts for Motorcycles A, B are fixed in catalyst stand aging backman with ceramic fiber paper, dress peace
On the gas exhaust piping of gasoline engine aging stand;
Step 3:In the relevant parameter input engine ageing cycle program that motorcycle durability is circulated, while stand is old
Change catalyst A, B, stand ageing cycle parameter such as table 3 below.
The engine pedestal aging condition of table 3
Step 4:The catalyst of stand aging is welded into silencer, A catalyst is AX-01 for the numbering of silencer,
B catalyst is BX-01 for the numbering of silencer;
Embodiment 2
In embodiment 1, will be Step 3: four:The relevant parameter that motorcycle durability is circulated inputs engine ageing cycle
In program, stand aging, stand ageing cycle parameter such as table 4 below are carried out.
The engine pedestal aging condition of table 4
Step 4:The catalyst of stand aging is welded into silencer, A catalyst is AX-02 for the numbering of silencer,
B catalyst is BX-02 for the numbering of silencer;
Embodiment 3
The motorcycle of certain joint discharge capacity of brand 150 is chosen, two kinds of catalyst A, B, catalyst are prepared according to motorcycle discharge capacity
Volume is 1.33 times of engine displacement, catalyst formulation information such as table 5 below.
The catalyst formulation information of table 5
Catalyst code | Carrier specification | Precious metals ratio (Pt:Pd:Rh) | Bullion content (g/ft3) |
C | Single-stage Φ 53.5*100/400 | 1:20:5 | 30 |
D | Single-stage Φ 53.5*100/400 | 1:20:5 | 60 |
Evaluation method comprises the following steps:
Step one:The motorcycle of certain joint discharge capacity of brand 150 is arranged on chassis, the durable circulation of investigation motorcycle state four
Relevant parameter such as reaction bed temperature interval parameter, beds temperature rise parameter, catalyst space velocities parameter, endurance
Parameter;2 11LAPS reaction bed temperatures interval parameter such as table 6 below.
The 2 11LAPS associated temperature parameters of certain 150 discharge capacity motorcycle of table 6
The data processing of relevant parameter is as follows:
Stand aging mean effective temperature parameter=(630+650)/2=640 DEG C;
Maximum temperature interval accounts for ratio=280/11696*100% of total durable circulation time for (630-650) DEG C time
=2.39%;
Stand ageing time parameter=20000/73.1 (LAPS mileage) * 97.5/60*2.39%=10.64h;
Parameter is defined as 11h.
Stand aging air speed parameter=5.8331/0.200*3600=104996h-1;Parameter is defined as 105000h-1。
Step 2:Catalysts for Motorcycles A, B are fixed in catalyst stand aging backman with ceramic fiber paper, installed
On the gas exhaust piping of gasoline engine aging stand;
Step 3:In the relevant parameter input engine ageing cycle program that motorcycle durability is circulated, while stand is old
Change catalyst C, D, stand ageing cycle parameter such as table 7 below.
The engine pedestal aging condition of table 7
Step 4:The catalyst of stand aging is welded into silencer, C catalyst is CX-03 for the numbering of silencer,
D catalyst is DX-03 for the numbering of silencer;
Comparative example 1
In reference standard HJ T331-2006 " Accelarated aging test circulation A ", wherein ageing time is by 160h.In original text
160h quick agings 160,000 kilometers of automobile of correspondence, the durable mileage requirement of motorcycle state four is old by equivalent substitution for 20,000 kilometers
Change 20h;In embodiment 1, step 3 is changed:The relevant parameter that motorcycle durability is circulated inputs engine ageing cycle program
In, while stand aging catalyst A, B, C, D stand ageing cycle parameter adjustment is, stand ageing cycle parameter such as table 8 below.
The engine pedestal aging condition of table 8
Step 4:The catalyst of stand aging is welded into silencer, A catalyst is BAX-01 for the numbering of silencer,
B catalyst is BBX-01 for the numbering of silencer, and C catalyst is BCX-01, D catalysis for the numbering of silencer
Agent is BDX-01 for the numbering of silencer;
Comparative example 2
With reference to patent CN201110264924 and CN201110265372 by carrying out 11LAPS experiments to Finished Motorcycle of motorcycle
With carry out SBC stand degradations to the after-treatment device of the car, and to the catalyst converter in two kinds of cyclic tests respectively according to setting
Fixed rule measurement temperature;Ternary is obtained to the catalyst temperature data in SBC stand degradations using BAT Equation Iteratives to urge
Change the standard effective temperature (SET) Tr of device;Obtained and reached using BAT equations by the catalyst temperature data in Tr and 11LAPS experiments
The catalyst converter ageing time T of SBC experiments after 20000km11LAPS experiments required for catalyst converter aging equivalent effect;Certain is joint
On the motorcycle installation chassis of the discharge capacity of brand 110, the durable circulation relevant parameter such as beds temperature of investigation motorcycle state four
Interval parameter is spent, 2 11LAPS reaction bed temperatures interval parameters such as table 9 below and SBC test catalysts bed temperature are interval
Relevant parameter such as table 10 below.
The 2 11LAPS associated temperature parameters of certain 110 discharge capacity motorcycle of table 9
The interval relevant parameter of certain the 110 discharge capacity motorcycle SBC test catalysts bed temperature of table 10
The setting temperature for using BAT equations to adjust stand aging causes the Th (h) that SBC is tested to be equal to Te (h), i.e. aging temperature
Spend for 771 DEG C, stand ageing time is equal to 11LAPS experiment Te (h) * 1.1=74h;
Change step 3:In the relevant parameter input engine ageing cycle program that motorcycle durability is circulated, while always
Change two scheme catalyst of A, B, stand ageing cycle parameter such as table 11 below.
The engine pedestal aging condition of table 11
Step 4:The catalyst of stand aging is welded into silencer, A catalyst is BAX-02 for the numbering of silencer,
B catalyst is BBX-02 for the numbering of silencer;
Test one (Finished Motorcycle of motorcycle long duration test)
A, B catalyst are directly welded into silencer, A catalyst is ZA-00 for the numbering of silencer, B catalyst for
The numbering of silencer is ZB-00;Then silencer ZA-00 and ZB-00 are arranged on certain joint discharge capacity 1# motor of brand 110 respectively
20,000 kilometers of long duration tests of vehicle are carried out on car respectively.Then resistance to silencer ZA-00 and ZB-00 long afterwards is arranged on certain respectively
On the joint discharge capacity 2# motorcycles of brand 110, according to national standard GB 14622-2016《Motorcycle pollutant emission limit and measurement side
Method (operating condition method, Chinese IVth stage)》The requirement of middle pollution control device experiment (experiment of I type) carries out vehicle emission testing, examination
Test result such as table 15 below.
The test result that the catalyst of table 15 is discharged in Finished Motorcycle of motorcycle
Ibid operate, ZC-00 and ZD-00 carry out vehicle emission testing, result of the test such as table 16 below.
The test result that the catalyst of table 16 is discharged in Finished Motorcycle of motorcycle
It can be learnt from upper table 15,16:ZA-00 and ZB-00 exists substantially poor by real vehicle aging, both emission results
Different, ZC-00 and ZD-00 is by real vehicle aging, and both emission results have notable difference, and mark is marked as stand aging
It is accurate.
Test two (Finished Motorcycle of motorcycle emission testings)
By silencer AX-01, AX-02, BAX-01, BAX-02 and BX-01, BX-02, BBX-01, BBX-02, certain is installed on
The 110ml discharge capacity motorcycles of co-partnership company's production, according to national standard GB14622-2016《Motorcycle pollutant emission limit and survey
Amount method (operating condition method, Chinese IVth stage)》The requirement of middle pollution control device (experiment of I type), carries out vehicle emission testing, knot
Fruit is such as table 17 below.
The test result of the catalyst vehicle of table 17 discharge
As known from Table 17:Emission result and motorcycle real vehicle are durable after AX-01, AX-02, BX-01, BX-02 stand aging
Result error afterwards is invented 10% or so by this application, can be rapidly completed catalyst converter product reliability and durability
Investigate, the emission behaviour of Catalysts for Motorcycles after endurance is predicted in a short time, greatly shorten development time and exploitation
Cost.And by referring to standard HJT331-2006 and now disclose catalyst stand aging method aging catalyst BAX-01,
The emission result of BAX-02, BBX-01, BBX-02 durable rear catalyst of emission result and real vehicle differs greatly.
By silencer CX-03, BCX-01 and DX-03, BDX-01, the 150ml discharge capacities for being installed on the production of certain co-partnership company are rubbed
Motorcycle, according to national standard GB 14622-2016《Motorcycle pollutant emission limit and measuring method (operating condition method, Chinese IVth rank
Section)》The requirement of middle pollution control device (experiment of I type), carries out vehicle emission testing, is as a result such as table 18 below.
The test result of the catalyst vehicle of table 18 discharge
As known from Table 18:Emission result and the resistance to result error long afterwards of motorcycle real vehicle after CX-03, DX-03 stand aging
10% or so, invented by this application, catalyst converter product reliability can be rapidly completed and durability is investigated, in a short time
The emission behaviour of Catalysts for Motorcycles after endurance is predicted, greatly shortens development time and development cost.And by referring to
Standard HJ T331-2006 and now disclose catalyst stand aging method aging catalyst BCX-01, BDX-01 emission result
Differed greatly with the emission result of the durable rear catalyst of real vehicle.
Catalyst quick aging method of the present invention, can simulate the durable hydrothermal aging temperature factor of Finished Motorcycle of motorcycle, durable
Time factor, durable middle carbon distribution factor, moreover it is possible to simulate catalyst it is durable in air speed influence factor to catalyst durability
Influence, comprehensively simulates time of day of the Catalysts for Motorcycles during durable, is favorably improved the durable of catalyst and comments
The accuracy of valency.
Claims (5)
1. a kind of Catalysts for Motorcycles endurance quality evaluating method, it is characterised in that comprise the following steps:
Step one, motorcycle durability circulation relevant parameter, including stand aging mean effective temperature parameter, stand aging sky are obtained
Fast parameter, stand ageing time parameter, stand air injection reaction oxygen concentration parameter;
Step 2:On the gas exhaust piping that the auxiliary mould of packaged catalyst is arranged on to gasoline engine aging stand;
Step 3:Carry out catalyst quick aging;
Step 4:Aging catalyst is subjected to vehicle emission testing on motorcycle, emissions data result is subjected to com-parison and analysis,
Judge catalyst durability;
Wherein, the circulation model of step 3 quick aging is:It is within every 60 seconds a circulation;1. 0~40 second:Empty so ratio is theoretical empty
Combustion ratio, catalyst bed temperature is set in interval average value ± 30 DEG C of motorcycle durability maximum cycle temperature;2. 41~45 seconds:
It is empty so than to be dense, this right space-time than Φ a is 0.93 ± 0.01;3. 46~55 seconds:It is empty so than to be dense, now Φ a for 0.93 ±
0.01;Catalytic bed controls temperature to increase by 90 DEG C on the basis of the interval average value of motorcycle durability maximum cycle temperature, in this base
Air injection reaction is carried out on plinth, air injection reaction oxygen concentration is that speed is accelerated to by 45km/h during motorcycle durability is circulated
Averaged Oxygen content ± 5% in the corresponding tail gas of 70km/h;4. 56~60 seconds:Empty so ratio returns to chemically correct fuel, continues to spray
Auxiliary air;5. the engine speed of aging is 2800 ± 100rpm, and accelerator open degree is 31 ± 1%.
2. Catalysts for Motorcycles endurance quality evaluating method according to claim 1, it is characterised in that in step one:
Obtaining stand aging mean effective temperature parameter is:2 11LAPS circulations of collection urges in motorcycle durability cyclic test
Agent bed temperature, using every 20 degree of temperature interval frequency as an interval, calculates the interval average value of maximum temperature;
Obtaining stand aging air speed parameter is:The interval corresponding average airs of speed 45km/h~70km/h in motorcycle durability circulation
Rate of flow of fluid divided by catalyst volume;
Obtaining stand ageing time parameter is:When the maximum temperature of bed is interval corresponding in 20,000 kilometers of durable circulations of motorcycle
Between;
Obtaining stand air injection reaction oxygen concentration parameter is:Speed accelerates to 70km/h by 45km/h in motorcycle durability circulation
Averaged Oxygen content in corresponding tail gas.
3. Catalysts for Motorcycles endurance quality evaluating method according to claim 1, it is characterised in that:The encapsulation catalysis
The auxiliary mould of agent includes hollow shell, is fixed between the catalyst in shell and catalyst carrier for fixed ceramic fibre
Paper filler.
4. Catalysts for Motorcycles endurance quality evaluating method according to claim 1, it is characterised in that the gasoline engine is old
Changing stand includes:Electric eddy current dynamometer part, motor piece, waste gas mixer element, first exhaust pipeline and second exhaust pipeline, first
Gas exhaust piping is in parallel with second exhaust pipeline, branch road air volume regulating valve is included on two gas exhaust pipings, secondary air supplementing valve, preceding
Lambda sensor, secondary air-supplementing valve are connected with secondary air compensating pump;Downtake pipe, which is equipped with many catalyst, catalyst, is equipped with temperature
Sensor, second exhaust pipe is blank pipe, passes through branch road air volume regulating valve, the air speed and temperature of auxiliary adjustment downtake pipe;Two
Gas exhaust piping discharges waste gas by post oxygen sensor.
5. Catalysts for Motorcycles endurance quality evaluating method according to claim 1, it is characterised in that:The encapsulation catalysis
The cumulative volume of agent is 0.6-1.6 times of motorcycle discharge capacity.
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