CN107217411B

CN107217411B - Embroidery production equipment

Info

Publication number: CN107217411B
Application number: CN201710627691.1A
Authority: CN
Inventors: 陈永祥; 何玲芬; 朱宇飞; 戴林华
Original assignee: Guangdong Hidear Juan Embroidered Oriental Industrial Ltd By Share Ltd
Current assignee: Guangdong Hidear Juan Embroidered Oriental Industrial Ltd By Share Ltd
Priority date: 2017-07-28
Filing date: 2017-07-28
Publication date: 2020-04-03
Anticipated expiration: 2037-07-28
Also published as: CN107217411A

Abstract

The embroidery production equipment comprises a computerized embroidery machine, a hot melting device, a water bath device and a drying device, wherein the hot melting device comprises a hot melting box body, one end of the hot melting box body is a feeding table, the feeding table is provided with a heating cavity, an electric heating plate is arranged in the heating cavity, a screen plate is paved on the heating cavity, a cloth scraping table is arranged in the hot melting box body, the hot melting box body is divided into a first hot melting cavity and a second hot melting cavity by the cloth scraping table, a first hot melting assembly is arranged in the first hot melting cavity, a second hot melting assembly is arranged in the second hot melting cavity, the cloth scraping table is provided with a plurality of material scraping grooves, and each material scraping groove is internally provided; the first hot melting assembly and the second hot melting assembly respectively comprise a hot melting roller, a material pressing roller and a glue removing roller, and the material pressing roller presses the embroidery cloth on the upper roller surface of the hot melting roller and forwards conveys the embroidery cloth; one end of the hot melting roller is provided with a gear, the gear is in meshing transmission with the incomplete gear, and the incomplete gear is arranged on an output shaft of the motor; the rubber rejecting roller is positioned at the lower side of the lower roller surface of the hot melting roller, and cooling liquid is introduced into the rubber rejecting roller.

Description

Embroidery production equipment

Technical Field

The invention belongs to the technical field of embroidery, and relates to embroidery production equipment.

Background

The computerized embroidery machine as an industrial sewing device can embroider colorful and bright patterns with complex structures, and is widely applied at present. In the production process of computer embroidery, a substrate is required to be arranged under a blank cloth as a carrier during embroidery, a water-soluble non-woven fabric is used as a common substrate, and after the embroidery is finished on the water-soluble non-woven fabric, a water-soluble process is required to be carried out to dissolve the water-soluble non-woven fabric in water, so that the generated waste water is difficult to be harmlessly treated.

With the development of science and technology and the innovation of embroidery industry, the method of replacing water-soluble non-woven fabric by hot-melt adhesive film has better substrate effect, environmental protection and no toxicity. At present, the fusible adhesive film can be removed by hot melting by adopting a hot melting process in production.

Chinese patent CN201410171118.0 provides a device for automatically removing embroidery hot melt lining film, which adopts the following scheme: the method comprises the following steps of feeding a gray cloth hot-melt lining film which is subjected to embroidery downwards between a rotating hot roller and a pressing roller, applying a certain pressure to the hot roller by the pressing roller to enable the hot-melt lining film of the gray cloth to be tightly attached to the hot roller, melting and adhering the hot-melt lining film on the hot roller by the hot roller, scraping the molten lining film by a scraper and sucking away the molten lining film when the molten lining film is rotated to the scraper, and rolling the gray cloth with the hot-melt lining film removed into a take-up roller.

The removal effect of the hot-melt lining film on the embroidery by adopting the hot-melt scheme is not thorough, residues still exist, the quality of the final embroidery finished product is poor, and the yield is low, which is a problem to be solved by technical personnel in the field.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides embroidery production equipment which is used for solving the problem of low embroidery yield.

The purpose of the invention can be realized by the following technical scheme:

the embroidery production equipment comprises a computerized embroidery machine, a hot melting device, a water bath device and a drying device, wherein the hot melting device comprises a hot melting box body, one end of the hot melting box body is a feeding table, the feeding table is provided with a feeding channel, the other end of the hot melting box body is a discharging port, the feeding table is provided with a heating cavity, an electric heating plate is placed in the heating cavity, a screen plate is paved on the heating cavity, embroidery cloth is attached to the screen plate and is conveyed forwards along the screen plate, and a lining film is attached to the lower surface of the embroidery cloth; a cloth scraping table is arranged in the hot melting box body, the cloth scraping table divides the hot melting box body into a first hot melting cavity and a second hot melting cavity, a first hot melting assembly is arranged in the first hot melting cavity, and a first glue receiving groove is formed in the bottom of the first hot melting cavity; a second hot melting assembly is arranged in the second hot melting cavity, and a second glue connecting groove is formed in the bottom of the second hot melting cavity; the cloth scraping table is provided with a plurality of parallel scraping grooves, a rolling scraping roller is arranged in each scraping groove, and the scraping rollers partially protrude out of the scraping grooves; the first hot melting assembly and the second hot melting assembly respectively comprise a hot melting roller, a material pressing roller and a glue picking roller, the material pressing roller is arranged on the upper side of the upper roller surface of the hot melting roller, the embroidery cloth penetrates through the material pressing roller and the hot melting roller, the material pressing roller is in transmission connection with a motor, and the material pressing roller presses the embroidery cloth on the upper roller surface of the hot melting roller and forwards conveys the embroidery cloth; one end of the hot melting roller is provided with a gear, the gear is in meshing transmission with the incomplete gear, and the incomplete gear is arranged on an output shaft of the motor; the glue removing roller is positioned at the lower side of the lower roller surface of the hot melting roller, cooling liquid is introduced into the glue removing roller, glue removing bulges distributed in a staggered mode protrude from the outer roller surface of the glue removing roller, and the glue removing bulges are abutted against the lower roller surface of the hot melting roller.

In the embroidery production equipment, the scraping roller comprises a main roller body and a scraping layer, the scraping layer is coated on the main roller body, the main roller body is connected with the motor in a transmission way, and the scraping layer protrudes out of the scraping groove; the scraping layer comprises a scraping belt I and a scraping belt II, the scraping belt I and the scraping belt II are spirally and alternately coated on the main roller body, the scraping belt I is made of sponge, and the scraping belt II is made of wear-resistant cloth; a liftable degumming table is arranged above the cloth scraping table, the degumming table is connected with the cloth scraping table in a sliding mode, a ground rubberized fabric is fixed at the bottom of the degumming table, an air cylinder is fixedly arranged at the top of the hot melting box body, and a piston rod of the air cylinder is fixedly connected with the degumming table; the top of hot melt box still sets firmly the jetting pipe, and the jetting pipe is towards scraping the cloth platform.

In the embroidery production equipment, the water bath device comprises a water bath tank, a heat insulation plate is arranged in the water bath tank, the water bath tank is divided into a hot water cavity and a cold water cavity by the heat insulation plate, the hot water cavity is positioned above the heat insulation plate, and the cold water cavity is positioned below the heat insulation plate; the side wall of the hot water cavity is provided with a water inlet which is connected with a water inlet pipe, the bottom of the cold water cavity is provided with a water outlet, the water outlet is provided with filter cloth and is connected with a water outlet pipe, and the hot water cavity is communicated with the cold water cavity through a one-way valve; a cooling water pipe bent up and down is arranged in the cold water cavity, and cooling water is introduced into the cooling water pipe; a plurality of electric heating rods, a plurality of pressing rollers and a plurality of brush rollers are arranged in the hot water cavity, and the electric heating rods are fixed on the side wall of the hot water cavity; the press roller and the brush roller are immersed under the water surface, the brush roller is located below the press roller, the press roller is pressed against the upper surface of the embroidery cloth, and the brush roller is pressed against and brushed on the lower surface of the embroidery cloth in a rolling mode.

In the embroidery production equipment, the surface of the brush roll is coated with a first brushing cloth layer, a second brushing cloth layer is sleeved outside the first brushing cloth layer, and the first brushing cloth layer is provided with a plurality of convex parts; the second brushing cloth layer is provided with a plurality of slots, the slots are matched with the protrusions one by one, and the protrusions penetrate through the slots and protrude out of the outer surface of the second brushing cloth layer; the brushing cloth layer II is sponge, and the brushing cloth layer I is wear-resistant cloth; the left side of compression roller is equipped with the feeding and draws the roller set, and the right side of compression roller is equipped with ejection of compact and draws the roller set, and the feeding draws the roller set and the ejection of compact and draws the roller set and all locate in the surface of water top.

In the embroidery production equipment, a spraying assembly and a water absorbing assembly are also arranged above the water surface of the hot water cavity, and the spraying assembly and the water absorbing assembly are sequentially arranged between the discharging traction roller sets; the spraying assembly comprises an upper spraying pipe and a lower spraying pipe, the upper spraying pipe is erected at the top of the hot water cavity, the upper spraying pipe faces the upper surface of the embroidery cloth and sprays the upper surface of the embroidery cloth, the lower spraying pipe is fixed on the side wall of the hot water cavity, and the lower spraying pipe faces the lower surface of the embroidery cloth and sprays the lower surface of the embroidery cloth; the water absorption component is arranged at the discharge end of the hot water cavity.

In the embroidery production equipment, the water absorption assembly comprises a first cantilever, a second cantilever, a first water absorption frame and a second water absorption frame, the first cantilever and the second cantilever are longitudinally fixed on the side wall of the hot water cavity, the bottom of the first cantilever and the bottom of the second cantilever are connected through the first water absorption frame, a first water absorption block is mounted on the first water absorption frame, a longitudinal screw rod is arranged in the first cantilever, a screw rod motor is fixed at the top of the first cantilever, the screw rod motor is in transmission connection with the screw rod, and a first sliding seat is connected to the screw rod through threads; a longitudinal guide rod is arranged in the cantilever II, a sliding seat II is sleeved on the guide rod, one end of a water absorption frame II is fixedly connected with the sliding seat I, the other end of the water absorption frame II is fixedly connected with the sliding seat II, and a water absorption block II is arranged on the water absorption frame II; the water absorption block II is positioned above the water absorption block I, the embroidery cloth penetrates through the position between the water absorption block I and the water absorption block II, and the water absorption block I and/or the water absorption block II can abut against the embroidery cloth and absorb water on the embroidery cloth.

In the embroidery production equipment, the drying device comprises an oven, a winding mechanism is arranged at the outlet end of the oven, the winding mechanism comprises a winding seat, a winding roller, a winding motor, a first cooling roller and a second cooling roller, the winding roller is arranged on the winding seat, and the winding roller is in transmission connection with the winding motor; the top of the oven is provided with a sliding chute, a sliding frame I and a sliding frame II are installed in the sliding chute, and the sliding frame I and the sliding frame II are connected through a spring; the first cooling roller is installed on the first sliding frame, the second cooling roller is installed on the second sliding frame, the first cooling roller and the second cooling roller are hung on two sides of the winding roller and can abut against the winding roller, and embroidery cloth is wound on the winding roller.

Compared with the prior art, the invention has the advantages that:

the embroidery cloth made by the computer embroidery machine sequentially passes through the hot melting device, the water bath device and the drying device to finally form a finished product, a first hot melting assembly of the hot melting device performs hot melting on the lower surface of the embroidery cloth to realize first-stage lining film removal, when the embroidery cloth is conveyed to the cloth scraping table, the cloth scraping table is used for wiping off the lining film in a molten state carried by the embroidery cloth, a second hot melting assembly performs hot melting on the lower surface of the embroidery cloth again to realize second-stage lining film removal, and the water bath mechanism is used for further removing the lining film, so that no residue in the removal of the lining film can be ensured, the obtained embroidery product yield is high, and the quality requirement is met;

the hot melting roller simultaneously removes the lining film on the embroidery cloth and the lining film attached to the surface of the hot melting roller in the intermittent operation process, so that the lining film attached to the hot melting roller is prevented from interfering the removal effect of the lining film on the embroidery cloth;

the winding mechanism is provided with a first cooling roller and a second cooling roller, the first sliding frame and the second sliding frame are connected through springs, the first cooling roller and the second cooling roller can press the embroidery cloth on the winding roller all the time when the embroidery cloth is wound by the winding roller, the cooling effect on the embroidery cloth is achieved, the tightness is good when the embroidery cloth is wound, and the winding is prevented from deviating.

Drawings

FIG. 1 is a schematic view of the structure of the embroidery production apparatus of the present invention.

FIG. 2 is a schematic structural view of a hot melt box body of the embroidery production equipment of the present invention.

FIG. 3 is a schematic view of the transmission of the fuser roller of the embroidery production apparatus of the present invention.

FIG. 4 is a schematic view showing the structure of a scraper roller of the embroidery production apparatus of the present invention.

Fig. 5 is a schematic structural view of a water bath of the embroidery production apparatus of the present invention.

Fig. 6 is a schematic view of the structure of a brush roller of the embroidery producing apparatus of the present invention.

FIG. 7 is a schematic view showing the structure of the water absorbing member of the embroidery producing apparatus according to the present invention.

FIG. 8 is a schematic structural view of a winding mechanism of the embroidery production apparatus of the present invention.

In the figure, 1, a hot melting box body; 2. a feeding table; 3. a feed channel; 4. a heating cavity; 5. an electrical heating plate; 6. a screen plate; 7. a cloth scraping table; 8. a first hot melting cavity; 9. a second hot melting cavity; 10. a first hot melt assembly; 11. a glue receiving groove I; 12. a second hot melt assembly; 13. a second glue receiving groove; 14. a waste bin; 15. a computerized embroidery machine; 16. a scraping roller; 17. a main roller body; 18. scraping the material layer; 19. scraping the first material belt; 20. scraping a second material belt; 21. a glue removing table; 22. grinding an adhesive tape; 23. a cylinder; 24. a blowing pipe; 25. a hot-melt roller; 26. a nip roll; 27. rubber roller picking; 28. a gear; 29. an incomplete gear; 30. picking the rubber bulges; 31. a water bath; 32. a heat insulation plate; 33. a hot water chamber; 34. a cold water chamber; 35. a water inlet pipe; 36. a drain pipe; 37. a one-way valve; 38. a first temperature sensor; 39. a second temperature sensor; 40. a temperature display; 41. a cooling water pipe; 42. an electrical heating rod; 43. a compression roller; 44. a brush roll; 45. brushing a first cloth layer; 46. a boss portion; 47. brushing a cloth layer II; 48. feeding a traction roller set; 49. a discharging traction roller set; 50. a water absorbing assembly; 51. an upper spray pipe; 52. a lower spray pipe; 53. a first cantilever; 54. a second cantilever; 55. a first water absorption frame; 56. a second water absorption frame; 57. a first water absorption block; 58. a first sliding seat; 59. a second sliding seat; 60. a second water absorption block; 61. the water absorption bulge I; 62. a second water absorption bulge; 63. an aeration pipe; 64. an oven; 65. drawing a hot roller; 66. drying the roller I; 67. a second drying roller; 68. a frame; 69. a supporting seat; 70. a feed roller; 71. a first material guiding roller; 72. a second material guiding roller; 73. a third material guiding roller; 74. a fourth material guiding roller; 75. a winding seat; 76. a wind-up roll; 77. a winding motor; 78. a first cooling roller; 79. a second cooling roller; 80. a first sliding frame; 81. a sliding frame II; 82. a spring.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

As shown in fig. 1 to 8, the present invention provides an embroidery production apparatus, which comprises a computer embroidery machine 15, a hot melting device, a water bath device and a drying device, wherein the computer embroidery machine 15 adopts the existing structure, and the structure thereof is not described in detail, and the embroidery made by the computer embroidery machine 15 passes through the hot melting device, the water bath device and the drying device in sequence to finally form a finished product.

The front side of the hot melting device is provided with a feeding mechanism, the feeding mechanism comprises a frame 68, a supporting seat 69 and a feeding roller 70, the feeding roller 70 is rotatably arranged on the supporting seat 69, the embroidery cloth (embroidery) made by the computerized embroidery machine 15 is wound on the feeding roller 70, a lining film is attached to the lower surface of the embroidery cloth, and the lining film is a hot melting adhesive film. The feeding mechanism is used for conveying embroidery cloth into the hot melting device to remove lining films, and specifically comprises a first material guiding roller 71, a second material guiding roller 72, a third material guiding roller 73 and a fourth material guiding roller 74 which are arranged between a feeding roller 70 and the hot melting device, wherein the first material guiding roller 71, the third material guiding roller 73 and the fourth material guiding roller 74 are all arranged on the rack 68 in a rolling mode, the second material guiding roller 72 is arranged on a movable roller seat, a sliding groove is formed in the rack 68, and two ends of the movable roller seat are arranged in the sliding groove; the cylinder is installed at the top of frame 68, and the piston rod of cylinder is vertical downwards, and the movable roller seat is in the below of cylinder, and the movable roller seat links to each other with the piston rod of cylinder is fixed, and the cylinder drive movable roller seat slides from top to bottom along the spout to realize the lift of guide roller two 72, thereby play the regulating action to the conveying tensioning of embroidered cloth. Further, the first feeding roller 71 is positioned between the feeding roller 70 and the second feeding roller 72, and the height of the axle center of the first feeding roller 71 is lower than that of the axle center of the feeding roller 70; the second material guiding roller 72 is positioned between the first material guiding roller 71 and the third material guiding roller 73, and the height of the second material guiding roller 72 is higher than that of the first material guiding roller 71 and the third material guiding roller 73; the fourth feeding roller 74 is adjacent to the hot melting device, and the height of the fourth feeding roller 74 is lower than that of the third feeding roller 73; the first material guiding roller 71 and the third material guiding roller 73 are pressed on the upper surface of the embroidery cloth in a pressure equalizing mode to conduct guiding conveying, and the second material guiding roller 72 and the fourth material guiding roller 74 abut against the lower surface of the embroidery cloth to convey the embroidery cloth forwards.

The hot melting device is used for removing the lining film on the lower surface of the embroidery cloth and comprises a hot melting box body 1, one end of the hot melting box body 1 is a feeding table 2, the feeding table 2 is provided with a feeding channel 3, the feeding channel 3 faces to a feeding mechanism, the other end of the hot melting box body 1 is a discharging hole, and the discharging hole faces to the water bath device; the feeding mechanism conveys the embroidery cloth into the feeding channel 3, the embroidery cloth enters the hot melting box body 1 after passing through the feeding channel 3 to be hot melted to remove the lining film, and finally the embroidery cloth is output from the discharge port and conveyed to the water bath device.

Preferably, the feeding table 2 is provided with a heating cavity 4, an electric heating plate 5 is placed in the heating cavity 4, a screen plate 6 is laid on the heating cavity 4, the embroidery cloth is attached to the screen plate 6 and conveyed forwards along the screen plate 6, after the air in the heating cavity 4 is heated by the electric heating plate 5, hot air rises and acts on the lower surface of the embroidery cloth through the screen plate 6, so that the embroidery cloth is preheated on the feeding table 2, and the removal speed of the lining film is accelerated.

A cloth scraping table 7 is arranged in the hot melting box body 1, the hot melting box body 1 is divided into a first hot melting cavity 8 and a second hot melting cavity 9 by the cloth scraping table 7, a first hot melting assembly 10 is arranged in the first hot melting cavity 8, and a first adhesive receiving groove 11 is formed in the bottom of the first hot melting cavity 8; a second hot melting assembly 12 is arranged in the second hot melting cavity 9, a second glue receiving groove 13 is formed in the bottom of the second hot melting cavity 9, a waste material barrel 14 is arranged below the hot melting box body 1, and the first glue receiving groove 11 and the second glue receiving groove 13 are connected with the waste material barrel 14. The first hot melting assembly 10 is used for carrying out hot melting on the lower surface of the embroidery cloth, the first-stage lining film removal is achieved, when the embroidery cloth is conveyed to the cloth scraping table 7, the cloth scraping table 7 is used for wiping off the lining film in a melting state carried by the embroidery cloth, the second hot melting assembly 12 is used for carrying out hot melting on the lower surface of the embroidery cloth again, the second-stage lining film removal is achieved, the lining film removed by the hot melting of the first hot melting assembly 10 falls in the first glue receiving groove 11, the lining film removed by the hot melting of the second hot melting assembly 12 falls in the second glue receiving groove 13, and finally the lining film is discharged to the waste barrel 14.

Specifically, the cloth scraping table 7 is provided with a plurality of parallel scraping grooves, a rolling scraping roller 16 is arranged in each scraping groove, and the scraping roller 16 partially protrudes out of the scraping grooves; scrape material roller 16 and include main roll body 17 and scrape material layer 18, scrape material layer 18 detachably cladding on main roll body 17, the length of scraping material layer 18 is less than main roll body 17's length and with the length phase-match of scraping the silo, install on the bearing of scraping cloth platform 7 at the both ends of main roll body 17, main roll body 17 links to each other with motor drive, scrape material layer 18 protrusion in scraping the silo, main roll body 17 rotates under motor drive, the messenger scrapes material layer 18 rolling friction and crosses the lower surface of embroidering cloth, thereby wipe off the lining membrane of molten condition. The material scraping layer 18 comprises a material scraping belt I19 and a material scraping belt II 20, the material scraping belt I19 and the material scraping belt II 20 are spirally and alternately coated on the main roller body 17, the anti-skid force of the lining film in the molten state is stronger due to a spiral staggered structure, the material scraping layer 18 also has higher strength, the material scraping belt I19 is made of sponge, and the material scraping belt II 20 is made of wear-resistant cloth, so that the lining film in the molten state can be effectively wiped in an absorbing mode, the embroidery cloth cannot be scratched, and the embroidery quality of the embroidery cloth cannot be influenced.

A liftable degumming table 21 is arranged above the cloth scraping table 7, a rubberized fabric 22 is fixed at the bottom of the degumming table 21, the rubberized fabric 22 faces the scraping roller 16, and the rubberized fabric 22 is used for removing a liner film attached to the scraping roller 16. The cloth scraping table 7 is provided with a guide post which is vertically upward, the degumming table 21 is provided with a sliding sleeve matched with the guide post, and the degumming table 21 is connected with the cloth scraping table 7 in a sliding way; the top of the hot melting box body 1 is fixedly provided with an air cylinder 23, and a piston rod of the air cylinder 23 is fixedly connected with the glue removing table 21; a blowing pipe 24 is fixedly arranged at the top of the hot melting box body 1, and the blowing pipe 24 faces the cloth scraping table 7; the air cylinder 23 drives the glue removing table 21 to lift, when the scraping roller 16 is in a use state, a piston rod of the air cylinder 23 contracts, and the abrasive cloth 22 is positioned above the embroidery cloth and does not contact with the upper surface of the embroidery cloth; when the scraping roller 16 needs to be cleaned, the piston rod of the air cylinder 23 extends downwards to drive the glue removing table 21 to move downwards, the abrasive cloth grinding sheet 22 abuts against the scraping roller 16, and the scraping roller 16 rubs against the abrasive cloth grinding sheet 22 during rotation, so that a liner film attached to the surface of the scraping roller 16 can drop and be discharged, and is blown down to the first glue receiving groove 11 or the second glue receiving groove 13 under the action of the blowing pipe 24.

The first and

second fuse assemblies

10 and 12 may adopt the same structure; the first hot melting assembly 10 and the second hot melting assembly 12 each include a hot melting roller 25, a nip roller 26 and a glue picking roller 27, the nip roller 26 is used for pressing the embroidery cloth on the hot melting roller 25 and conveying the embroidery cloth forward, the embroidery cloth keeps close to the hot melting roller 25 in the forward conveying process, the hot melting roller 25 enables the lining film on the lower surface of the embroidery cloth to be hot-melted and transferred onto the hot melting roller 25, and the glue picking roller 27 is used for removing the lining film attached to the hot melting roller 25 and preventing the lining film from being transferred onto the embroidery cloth again. The temperature of the electric heating plate 5 of the feeding table 2 is lower than that of the hot melting roller 25, and the feeding table 2 only has the preheating function on the embroidery cloth and does not have the hot melting function.

The nip roller 26 is arranged on the upper side of the upper roller surface of the hot melting roller 25, the embroidery cloth passes through between the nip roller 26 and the hot melting roller 25, the nip roller 26 is in transmission connection with a motor, and the nip roller 26 presses the embroidery cloth against the upper roller surface of the hot melting roller 25 and conveys the embroidery cloth forwards. The hot melting roller 25 is arranged on a bearing of the hot melting box body 1, one end of the hot melting roller 25 is provided with a gear 28, the gear 28 is in meshing transmission with an incomplete gear 29, and the incomplete gear 29 is arranged on a motor output shaft of a motor. The glue removing roller 27 is arranged on the lower side of the lower roller surface of the hot melting roller 25, cooling liquid is introduced into the glue removing roller 27, glue removing bulges 30 which are distributed in a staggered mode protrude out of the outer roller surface of the glue removing roller 27, the glue removing bulges 30 are conical, and the glue removing bulges 30 abut against the lower roller surface of the hot melting roller 25.

The motor drives the hot melting roller 25 to intermittently rotate through the incomplete gear 29, the upper roller surface of the hot melting roller 25 is in contact with the lining film on the embroidery cloth, the lining film is heated and melted, the hot melting roller 25 intermittently rotates, the area of the hot melting roller 25 attached with the lining film can rotate along with the area of the hot melting roller 25 to the rubber removing roller 27, the melted lining film is solidified after contacting with the rubber removing roller 27 with lower temperature, under the rotation of the rubber removing roller 27, the rubber removing bulge 30 shovels the solidified lining film on the surface of the hot melting roller 25, the area of the hot melting roller 25 shoveled the lining film can upwards rotate to the lower part of the embroidery cloth along with the area, the lining film on the embroidery cloth is continuously melted and removed, the hot melting roller 25 simultaneously removes the lining film on the embroidery cloth and achieves the removal of the lining film attached to the surface of the hot melting roller 25 in the intermittent operation process, and the phenomenon that the lining film attached to the embroidery cloth of the hot melting.

It is worth mentioning that the glue picking roller 27 is located at the discharging side of the embroidery cloth, that is, the distance between the glue picking roller 27 and the front-most nip roller 26 is relatively short, and the distance between the glue picking roller 27 and the last nip roller 26 is relatively long, the temperature of the area where the hot melting roller 25 contacts the glue picking roller 27 is reduced, so that the liner film attached to the area is solidified, after the liner film in the area is removed by the glue picking roller 27, the temperature of the area can be raised to the hot melting temperature under the action of hot water in the area, so that the liner film on the embroidery cloth can be melted when the area contacts the embroidery cloth again, that is, the glue picking roller 27 is arranged at the discharging side of the embroidery cloth, so that the temperature of the glue picking roller 27 does not interfere with the removal of the liner film on the embroidery cloth.

The water bath device is used for further removing the lining film, and residue-free removal of the lining film can be ensured. The water bath device comprises a water bath 31, a heat insulation plate 32 transversely arranged is arranged in the water bath 31, the water bath 31 is divided into a hot water cavity 33 and a cold water cavity 34 by the heat insulation plate 32, the hot water cavity 33 is positioned above the heat insulation plate 32, and the cold water cavity 34 is positioned below the heat insulation plate 32; the side wall of the hot water cavity 33 is provided with a water inlet which is connected with a water inlet pipe 35, the bottom of the cold water cavity 34 is provided with a water outlet which is provided with filter cloth and is connected with a water outlet pipe 36, the hot water cavity 33 is communicated with the cold water cavity 34 through a one-way valve 37, hot water in the hot water cavity 33 can flow into the cold water cavity 34 through the one-way valve 37, and the one-way valve 37 is fixed on the heat insulation plate 32. The hot water cavity 33 is filled with water, the embroidery cloth is placed in a hot water bath, the residual lining film on the surface of the embroidery cloth is transferred into the hot water, the hot water in the hot water cavity 33 can flow into the cold water cavity 34 through the one-way valve 37, and the melted lining film is solidified under the action of low temperature, so that the embroidery cloth is convenient to collect and discharge.

Furthermore, a first temperature sensor 38 is arranged in the hot water cavity 33, the first temperature sensor 38 is immersed in the hot water, a second temperature sensor 39 is arranged in the cold water cavity 34, a temperature display 40 is fixed on the outer wall of the water bath 31, the first temperature sensor 38 and the second temperature sensor 39 are both in communication connection with the temperature display 40, and the temperatures detected by the first temperature sensor 38 and the second temperature sensor 39 are displayed on the temperature display 40 so as to control the reaction temperature; the cooling water cavity 34 is internally provided with a cooling water pipe 41 bent up and down, cooling water is introduced into the cooling water pipe 41, and the temperature of hot water in the hot water cavity 33 is reduced after the hot water is introduced into the cooling water cavity 34 and contacts with the cooling water pipe 41.

A plurality of electric heating rods 42, a plurality of pressing rollers 43 and a plurality of brush rollers 44 are arranged in the hot water chamber 33, the electric heating rods 42 are fixed on the side wall of the hot water chamber 33 and adjacent to the heat insulation plate 32, and the electric heating rods 42 are used for heating and warming. The press roller 43 and the brush roller 44 are immersed under the water surface, the brush roller 44 is positioned under the press roller 43, the press roller 43 and the brush roller 44 are distributed at intervals in a staggered mode, the press roller 43 is pressed against the upper surface of the embroidery cloth to enable the embroidery cloth to be immersed in hot water, the brush roller 44 is abutted against and is brushed on the lower surface of the embroidery cloth in a rolling mode, and the brush roller 44 is used for removing the residual lining film on the lower surface of the embroidery cloth in a rolling mode.

The press roller 43 is fixedly connected with the side wall of the hot water cavity 33, the brush roller 44 is connected with the side wall of the hot water cavity 33 in a rolling mode through a bearing, the end portion of the brush roller 44 penetrates through the side wall of the hot water cavity 33 and is connected with the motor in a transmission mode, and the brush roller 44 plays a role in brushing residual lining films and driving embroidery cloth to be conveyed forwards. Specifically, the surface of the brush roller 44 is coated with a first brushing cloth layer 45, a second brushing cloth layer 47 is sleeved outside the first brushing cloth layer 45, the first brushing cloth layer 45 is provided with a plurality of convex parts 46, and the convex parts 46 are uniformly distributed in a radial shape at intervals; the second brushing cloth layer 47 is provided with a plurality of grooves, the grooves are matched with the convex parts 46 one by one, and the convex parts 46 penetrate through the grooves and protrude out of the outer surface of the second brushing cloth layer 47; the protrusions 46 are in contact with the lower surface of the embroidery cloth to perform a rolling brushing effect.

The hardness of the first brushing cloth layer 45 is greater than that of the second brushing cloth layer 47, the second brushing cloth layer 47 is made of sponge, and the first brushing cloth layer 45 is made of terylene cloth, so that the embroidery quality of the embroidery cloth cannot be damaged. In the figure, the left side of the press roller 43 is a feeding end, the right side of the press roller 43 is a discharging end, the left side of the press roller 43 is provided with a feeding traction roller set 48, the right side of the press roller 43 is provided with a discharging traction roller set 49, and the feeding traction roller set 48 and the discharging traction roller set 49 are both located above the water surface and used for conveying embroidery cloth.

Optionally, a spraying assembly and a water absorbing assembly 50 are further arranged above the water surface of the hot water cavity 33, the spraying assembly and the water absorbing assembly 50 are sequentially arranged between the discharging traction roller set 49 along the discharging direction, the spraying assembly is used for cleaning the embroidery cloth to prevent the embroidery cloth from being attached to a lining film carried in the hot water, and the water absorbing assembly 50 is used for absorbing water stains on the embroidery cloth. The spraying assembly comprises an upper spraying pipe 51 and a lower spraying pipe 52, the upper spraying pipe 51 is erected at the top of the hot water cavity 33, the upper spraying pipe 51 faces the upper surface of the embroidery cloth and sprays the upper surface of the embroidery cloth, the lower spraying pipe 52 is fixed on the side wall of the hot water cavity 33, and the lower spraying pipe 52 faces the lower surface of the embroidery cloth and sprays the lower surface of the embroidery cloth, so that the comprehensive spraying and cleaning of the embroidery cloth are realized.

The water absorption assembly 50 is arranged at the discharge end of the hot water cavity 33, the water absorption assembly 50 comprises a first cantilever 53, a second cantilever 54, a first water absorption frame 55 and a second water absorption frame 56, the first cantilever 53 and the second cantilever 54 are longitudinally fixed on the side wall of the hot water cavity 33, the first cantilever 53 and the second cantilever 54 face oppositely, the bottoms of the first cantilever 53 and the second cantilever 54 are connected through the first water absorption frame 55, a first water absorption block 57 is installed on the first water absorption frame 55, a longitudinal screw rod is arranged in the first cantilever 53, a screw rod motor is fixed at the top of the first cantilever 53, the screw rod motor is in transmission connection with the screw rod, and a first sliding seat 58 is connected to the screw rod through threads; a longitudinal guide rod is arranged in the second cantilever 54, a second sliding seat 59 is sleeved on the guide rod, one end of a second water absorption frame 56 is fixedly connected with the first sliding seat 58, the other end of the second water absorption frame 56 is fixedly connected with the second sliding seat 59, and a second water absorption block 60 is arranged on the second water absorption frame 56. The second water absorption block 60 is positioned above the first water absorption block 57, the embroidery cloth penetrates through the space between the first water absorption block 57 and the second water absorption block 60, and the first water absorption block 57 and/or the second water absorption block 60 can abut against the embroidery cloth and absorb water on the embroidery cloth; the screw motor drives the water absorption frame II 56 to ascend and descend vertically along the cantilever I53 and the cantilever II 54, so that not only can the distance between the water absorption block I57 and the water absorption block be adjusted, but also when the water absorption block I57 and the water absorption block II 60 absorb more liquid, the water absorption frame II 56 descends, the water absorption block I57 and the water absorption block II 60 are extruded, and therefore liquid of the water absorption block I57 and the water absorption block II 60 is discharged.

The first water absorption block 57 is provided with a first water absorption protrusion 61 facing upwards, the first water absorption protrusion 61 is distributed at intervals, the second water absorption block 60 is provided with a second water absorption protrusion 62 facing downwards, the second water absorption protrusion 62 is distributed at intervals, the first water absorption protrusion 61 and the second water absorption protrusion 62 are distributed in a staggered mode, the first water absorption protrusion 61 reduces the contact area of the first water absorption block 57 and the lower surface of the embroidery cloth, the second water absorption protrusion 62 reduces the contact area of the second water absorption block 60 and the upper surface of the embroidery cloth, the first water absorption protrusion 61 absorbs water and then can transfer the absorbed water to the first water absorption block 57 downwards, the second water absorption protrusion 62 absorbs water and then can transfer the absorbed water to the second water absorption block 60 upwards, the absorbed water has diffusivity, and the water absorption effect is improved.

Still be equipped with aeration pipe 63 in the hot water chamber 33, aeration pipe 63 fixes on heat insulating board 32, and aeration pipe 63's gas outlet is up, and aeration pipe 63 is the reciprocal bending arrangement of back font. The aeration pipe 63 is used for aeration to play a certain stirring role on the hot water cavity 33, so that the hot water in the hot water cavity 33 is in a dynamic state, and the probability of reattachment of the lining film to the embroidery cloth is reduced.

The drying device comprises an oven 64, a plurality of traction hot rollers 65 are arranged in the oven 64, a first drying roller 66 and a second drying roller 67 are arranged on the inner side of the outlet end of the oven 64, the first drying roller 66 is located above the second drying roller 67, the embroidery cloth penetrates through the space between the first drying roller 66 and the second drying roller 67, the lower surface of the embroidery cloth is attached to the second drying roller 67, the upper surface of the embroidery cloth is rolled by the first drying roller 66, the embroidery cloth is dried and ironed, the embroidery cloth is stiff and smooth, and wrinkles are eliminated.

A winding mechanism is arranged at the outlet end of the oven 64, the winding mechanism comprises a winding seat 75, a winding roller 76, a winding motor 77, a first cooling roller 78 and a second cooling roller 79, the winding roller 76 is mounted on the winding seat 75, and one end of the winding roller 76 is in transmission connection with the winding motor 77 through a belt; the top of the oven 64 is provided with a sliding groove, a first sliding frame 80 and a second sliding frame 81 are installed in the sliding groove, and the first sliding frame 80 and the second sliding frame 81 are connected through a spring 82; cooling liquid is introduced into the first cooling roller 78 and the second cooling roller 79 through liquid inlet pipes; the first cooling roller 78 is mounted on the first sliding frame 80, the second cooling roller 79 is mounted on the second sliding frame 81, the first cooling roller 78 and the second cooling roller 79 are hung on two sides of the winding roller 76 and can abut against the winding roller 76, and the embroidery cloth penetrates through the space between the first cooling roller 78 and the winding roller 76 and the space between the second cooling roller 79 and the winding roller 76 and is wound on the winding roller 76; because the first sliding frame 80 and the second sliding frame 81 are connected through the spring 82, when the embroidery cloth is wound on the winding roller 76, the first cooling roller 78 and the second cooling roller 79 can press the embroidery cloth on the winding roller 76 all the time, not only the cooling effect on the embroidery cloth is achieved, but also the tension degree during winding of the embroidery cloth is good, the winding is prevented from deviating and being fluffy, the lining film on the embroidery cloth is less in residue, the yield of the finally obtained embroidery cloth is high, and the quality requirement can be met.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Although the hot-melt box 1 is used more herein; a feeding table 2; a feed channel 3; a heating chamber 4; an electric heating plate 5; a screen plate 6; a cloth scraping table 7; a first hot melting cavity 8; a second hot melting cavity 9; a first fuse assembly 10; a glue receiving groove I11; a second fuse assembly 12; a second glue receiving groove 13; a waste bin 14; a computerized embroidery machine 15; a scraping roller 16; a main roller body 17; a scrape material layer 18; scraping the first material belt 19; scraping the second material belt 20; a glue removing table 21; a rubberized fabric 22; a cylinder 23; an injection tube 24; a fuser roller 25; a nip roll 26; rubber picking rollers 27; a gear 28; the incomplete gear 29; glue removing protrusions 30; a water bath 31; an insulating board 32; a hot water chamber 33; a cold water chamber 34; a water inlet pipe 35; a drain pipe 36; a check valve 37; a first temperature sensor 38; a second temperature sensor 39; a temperature display 40; a cooling water pipe 41; an electrical heating rod 42; a press roller 43; a brush roller 44; brushing a first cloth layer 45; a boss 46; brushing cloth layer two 47; a feed draw roll set 48; a discharge traction roller set 49; a water absorbing assembly 50; an upper shower pipe 51; a lower shower 52; a first cantilever 53; a second cantilever 54; a first water absorption frame 55; a second water absorption frame 56; a first water absorption block 57; a first sliding seat 58; a second sliding seat 59; a second water absorption block 60; the first water absorption bulge 61; a second water absorption bulge 62; an aeration pipe 63; an oven 64; a traction heat roll 65; a first drying roller 66; a second drying roller 67; a frame 68; a support base 69; a feed roller 70; a first material guiding roller 71; a second material guiding roller 72; a third feeding roller 73; a material guiding roller four 74; a winding seat 75; a wind-up roll 76; a take-up motor 77; a first cooling roller 78; a second chill roll 79; a first sliding frame 80; a sliding frame II 81; spring 82, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.

Claims

1. The embroidery production equipment comprises a computer embroidery machine and is characterized by further comprising a hot melting device, a water bath device and a drying device, wherein the hot melting device comprises a hot melting box body, one end of the hot melting box body is a feeding table, the feeding table is provided with a feeding channel, the other end of the hot melting box body is a discharging port, the feeding table is provided with a heating cavity, an electric heating plate is placed in the heating cavity, a screen plate is paved on the heating cavity, embroidery cloth is attached to the screen plate and conveyed forwards along the screen plate, and a lining film is attached to the lower surface of the embroidery cloth; a cloth scraping table is arranged in the hot melting box body, the cloth scraping table divides the hot melting box body into a first hot melting cavity and a second hot melting cavity, a first hot melting assembly is arranged in the first hot melting cavity, and a first glue receiving groove is formed in the bottom of the first hot melting cavity; a second hot melting assembly is arranged in the second hot melting cavity, and a second glue connecting groove is formed in the bottom of the second hot melting cavity; the cloth scraping table is provided with a plurality of parallel scraping grooves, a rolling scraping roller is arranged in each scraping groove, and the scraping rollers partially protrude out of the scraping grooves; the first hot melting assembly and the second hot melting assembly respectively comprise a hot melting roller, a material pressing roller and a glue picking roller, the material pressing roller is arranged on the upper side of the upper roller surface of the hot melting roller, the embroidery cloth penetrates through the material pressing roller and the hot melting roller, the material pressing roller is in transmission connection with a motor, and the material pressing roller presses the embroidery cloth on the upper roller surface of the hot melting roller and forwards conveys the embroidery cloth; one end of the hot melting roller is provided with a gear, the gear is in meshing transmission with the incomplete gear, and the incomplete gear is arranged on an output shaft of the motor; the glue removing roller is positioned at the lower side of the lower roller surface of the hot melting roller, cooling liquid is introduced into the glue removing roller, glue removing bulges distributed in a staggered mode protrude from the outer roller surface of the glue removing roller, and the glue removing bulges are abutted against the lower roller surface of the hot melting roller.

2. The embroidery production apparatus of claim 1, wherein the scraping roller comprises a main roller body and a scraping layer, the scraping layer is coated on the main roller body, the main roller body is in transmission connection with a motor, and the scraping layer protrudes out of the scraping groove; the scraping layer comprises a scraping belt I and a scraping belt II, the scraping belt I and the scraping belt II are spirally and alternately coated on the main roller body, the scraping belt I is made of sponge, and the scraping belt II is made of wear-resistant cloth; a liftable degumming table is arranged above the cloth scraping table, the degumming table is connected with the cloth scraping table in a sliding mode, a ground rubberized fabric is fixed at the bottom of the degumming table, an air cylinder is fixedly arranged at the top of the hot melting box body, and a piston rod of the air cylinder is fixedly connected with the degumming table; the top of hot melt box still sets firmly the jetting pipe, and the jetting pipe is towards scraping the cloth platform.

3. The embroidery production apparatus of claim 1, wherein the water bath device comprises a water bath tank, the water bath tank is internally provided with a heat insulation plate, the heat insulation plate divides the water bath tank into a hot water cavity and a cold water cavity, the hot water cavity is positioned above the heat insulation plate, and the cold water cavity is positioned below the heat insulation plate; the side wall of the hot water cavity is provided with a water inlet which is connected with a water inlet pipe, the bottom of the cold water cavity is provided with a water outlet, the water outlet is provided with filter cloth and is connected with a water outlet pipe, and the hot water cavity is communicated with the cold water cavity through a one-way valve; a cooling water pipe bent up and down is arranged in the cold water cavity, and cooling water is introduced into the cooling water pipe; a plurality of electric heating rods, a plurality of pressing rollers and a plurality of brush rollers are arranged in the hot water cavity, and the electric heating rods are fixed on the side wall of the hot water cavity; the press roller and the brush roller are immersed under the water surface, the brush roller is located below the press roller, the press roller is pressed against the upper surface of the embroidery cloth, and the brush roller is pressed against and brushed on the lower surface of the embroidery cloth in a rolling mode.

4. The embroidery production apparatus as claimed in claim 3, wherein the surface of the brush roller is coated with a first brushing cloth layer, the first brushing cloth layer is externally sleeved with a second brushing cloth layer, and the first brushing cloth layer has a plurality of protrusions; the second brushing cloth layer is provided with a plurality of slots, the slots are matched with the protrusions one by one, and the protrusions penetrate through the slots and protrude out of the outer surface of the second brushing cloth layer; the brushing cloth layer II is sponge, and the brushing cloth layer I is wear-resistant cloth; the left side of compression roller is equipped with the feeding and draws the roller set, and the right side of compression roller is equipped with ejection of compact and draws the roller set, and the feeding draws the roller set and the ejection of compact and draws the roller set and all locate in the surface of water top.

5. The embroidery production apparatus as claimed in claim 4, wherein a spraying assembly and a water absorbing assembly are further provided above the water surface of the hot water chamber, and the spraying assembly and the water absorbing assembly are sequentially provided between the discharging traction roller sets; the spraying assembly comprises an upper spraying pipe and a lower spraying pipe, the upper spraying pipe is erected at the top of the hot water cavity, the upper spraying pipe faces the upper surface of the embroidery cloth and sprays the upper surface of the embroidery cloth, the lower spraying pipe is fixed on the side wall of the hot water cavity, and the lower spraying pipe faces the lower surface of the embroidery cloth and sprays the lower surface of the embroidery cloth; the water absorption component is arranged at the discharge end of the hot water cavity.

6. The embroidery production apparatus as claimed in claim 5, wherein the water absorption assembly comprises a first cantilever, a second cantilever, a first water absorption frame and a second water absorption frame, the first cantilever and the second cantilever are longitudinally fixed on the side wall of the hot water cavity, the bottom of the first cantilever and the bottom of the second cantilever are connected through the first water absorption frame, a first water absorption block is mounted on the first water absorption frame, a longitudinal screw rod is arranged in the first cantilever, a screw rod motor is fixed on the top of the first cantilever, the screw rod motor is in transmission connection with the screw rod, and a first sliding seat is in threaded connection with the screw rod; a longitudinal guide rod is arranged in the cantilever II, a sliding seat II is sleeved on the guide rod, one end of a water absorption frame II is fixedly connected with the sliding seat I, the other end of the water absorption frame II is fixedly connected with the sliding seat II, and a water absorption block II is arranged on the water absorption frame II; the water absorption block II is positioned above the water absorption block I, the embroidery cloth penetrates through the position between the water absorption block I and the water absorption block II, and the water absorption block I and/or the water absorption block II can abut against the embroidery cloth and absorb water on the embroidery cloth.

7. The embroidery production equipment as claimed in claim 1, wherein the drying device comprises an oven, an outlet end of the oven is provided with a winding mechanism, the winding mechanism comprises a winding seat, a winding roller, a winding motor, a first cooling roller and a second cooling roller, the winding roller is mounted on the winding seat, and the winding roller is in transmission connection with the winding motor; the top of the oven is provided with a sliding chute, a sliding frame I and a sliding frame II are installed in the sliding chute, and the sliding frame I and the sliding frame II are connected through a spring; the first cooling roller is installed on the first sliding frame, the second cooling roller is installed on the second sliding frame, the first cooling roller and the second cooling roller are hung on two sides of the winding roller and can abut against the winding roller, and embroidery cloth is wound on the winding roller.