CN107217411A - A kind of needlework production equipment - Google Patents
A kind of needlework production equipment Download PDFInfo
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- CN107217411A CN107217411A CN201710627691.1A CN201710627691A CN107217411A CN 107217411 A CN107217411 A CN 107217411A CN 201710627691 A CN201710627691 A CN 201710627691A CN 107217411 A CN107217411 A CN 107217411A
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
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Abstract
A kind of needlework production equipment, including computer embroidering machine, thermofusion device, water bath device and drying unit, thermofusion device includes hot melt casing, the one end for heating casing is loading bay, loading bay has heating chamber, electric boiling plate is placed with heating chamber, web plate is equipped with heating chamber, there is sheaing platform in hot melt case body, sheaing platform will heat casing and separate as hot melt chamber one and heat chamber two, provided with the first hot melt component in hot melt chamber one, heat in chamber two provided with the second hot melt component, sheaing platform offer it is multiple scrape hopper, each scrape and a scraper roller be provided with hopper；First hot melt component and the second hot melt component include fuser roller, nip rolls and pick rubber roll, and embroidered cloth is pressed against the upper roll surface of fuser roller and forwards embroidered cloth by nip rolls；One end of fuser roller is provided with gear, gear and partial gear engaged transmission, and partial gear is arranged on the output shaft of motor；The downside that rubber roll is in the lower roll surface of fuser roller is picked, picks and coolant has been passed through in rubber roll.
Description
Technical field
The invention belongs to embroidery technique field, it is related to a kind of needlework production equipment.
Background technology
Computerized emboridering machine is as a kind of industrial sewing device, and can embroider out bright in luster, baroque pattern,
It is widely used.In the production process of computerized embroidery, need to set substrate under embryo cloth in embroidery as carrier, often
Substrate is soluble non-woven fabrics, needs to carry out water-soluble process in enterprising assassinate after embroidery is finished of soluble non-woven fabrics, by water solubility
Non-woven fabrics is dissolved in water, and resulting waste water is difficult to obtain harmless processing.
Replace the way of soluble non-woven fabrics, substrate with the development of science and technology, the innovation for industry of embroidering, by hot melt glued membrane
Effect is better and environment-protecting and non-poisonous.Hot melt removal can be carried out to meltability glued membrane using hot melting process in production at present.
Chinese patent CN201410171118.0 provides a kind of device for automatically removing embroidery hot melt lining form, the side of use
Case is：The embryo cloth hot melt lining form that embroidery is finished is sent between the hot-rolling of rotation and pressure roller down, and pressure roller applies certain to hot-rolling
Pressure, the hot melt lining form of embryo cloth is close to hot-rolling, hot-rolling will heat lining form and melt and stick on hot-rolling, lining after fusing
When film is gone at scraper, the lining form after fusing is scraped and is sucked away by scraper, and the embryo cloth for eliminating hot melt lining form is then involved in volume
Take roller.
It is not thorough to the removal effect of the hot melt lining form on embroidery using above-mentioned hot melt scheme, residual is still suffered from, finally
The embroidery final product quality of gained is not good enough, and yields is low, and this is those skilled in the art's urgent problem to be solved.
The content of the invention
The purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of needlework production is set
It is standby, for solving the problem of needlework yields is low.
The purpose of the present invention can be realized by following technical proposal：
A kind of needlework production equipment, including computer embroidering machine, thermofusion device, water bath device and drying unit, hot melt dress
Put including hot melt casing, one end of hot melt casing is loading bay, and loading bay has feeding-passage, and the other end of hot melt casing is
Material mouth, loading bay, which has to be placed with electric boiling plate, heating chamber in heating chamber, heating chamber, is equipped with web plate, and embroidered cloth abuts in net
It is fed forward on plate and along web plate, lining form is attached to the lower surface of embroidered cloth；There is sheaing platform, sheaing platform is by warm in hot melt case body
Molten casing is separated as hot melt chamber one and heats chamber two, and provided with the first hot melt component in hot melt chamber one, the bottom for heating chamber one is provided with
Connect glue groove one；Provided with the second hot melt component in hot melt chamber two, the bottom of hot melt chamber two, which is provided with, connects glue groove two；Sheaing platform offers many
It is individual it is parallel scrape hopper, each scrape the scraper roller that a rolling is provided with hopper, scraper roller partly protrudes from and scrapes hopper；
First hot melt component and the second hot melt component include fuser roller, nip rolls and pick rubber roll, and nip rolls is in the upper roller of fuser roller
The upside in face, embroidered cloth is passed through between nip rolls and fuser roller, and nip rolls is connected with motor transmission, and embroidered cloth is pressed against by nip rolls
The upper roll surface of fuser roller simultaneously forwards embroidered cloth；One end of fuser roller is provided with gear, and gear engages biography with partial gear
Dynamic, partial gear is arranged on the output shaft of motor；The downside that rubber roll is in the lower roll surface of fuser roller is picked, picks in rubber roll and is passed through
Have coolant, pick rubber roll outer roll surface be protruding be interspersed to pick glue raised, pick the lower roll surface that glue projection is resisted against fuser roller.
In above-mentioned needlework production equipment, scraper roller includes main roll body and scrapes the bed of material, scrapes the bed of material and is coated on main roll body
On, the transmission of main roll body and motor is connected, and scrapes the bed of material and protrudes from and scrapes hopper；Scraping the bed of material includes scraper band one and scraper band two, scraper
Band one and the staggered helical of scraper band two are coated on main roll body, and scraper band one is made up of sponge, and scraper band two is by wear-resistant fabric system
Into；The top of sheaing platform is provided with liftable removing glue platform, and removing glue platform slides the sheaing platform that is connected, and the bottom of removing glue platform is fixed with mill glue
Cylinder is installed with the top of cloth, hot melt casing, piston rod and the removing glue platform of cylinder are fixedly linked；The top for heating casing is also fixed
There is an injection tube, injection tube is towards sheaing platform.
In above-mentioned needlework production equipment, water bath device includes water bath, and the inside of water bath has thermal insulation board, every
Hot plate separates water bath for hot-water cavity and cold water cavity, and hot-water cavity is located at the top of thermal insulation board, and cold water cavity is located under thermal insulation board
Side；The side wall of hot-water cavity offers water inlet, and water inlet connects water inlet pipe, and the bottom of cold water cavity offers discharge outlet, discharge outlet
Provided with filter cloth, discharge outlet connection drainpipe, hot-water cavity is communicated by check valve with cold water cavity；It is provided with what is bent up and down in cold water cavity
Cooling water has been passed through in cooling water pipe, cooling water pipe；Multiple electrically heated rods, multiple pressure rollers and multiple brush rolls are provided with hot-water cavity,
Electrically heated rod is fixed on the side wall of hot-water cavity；Pressure roller and brush roll are immersed in underwater, and brush roll is in the lower section of pressure roller, pressure roller pressure
Be against the upper surface of embroidered cloth, brush roll against and round brush in the lower surface of embroidered cloth.
In above-mentioned needlework production equipment, the Surface coating of brush roll has is arranged with brush outside brushing layer one, brushing layer one
Layer of cloth two, brushing layer one has multiple lug bosses；Brushing layer two has multiple flutings, and fluting and lug boss are matched one by one, raised
Portion passes through the outer surface for slotting and protruding from brushing layer two；Brushing layer two is sponge, and brushing layer one is wear-resistant fabric；A left side for pressure roller
Side is provided with discharging drawing roller group provided with charging traction roller group, the right side of pressure roller, and charging traction roller group and discharging drawing roller group are located
Above the water surface.
In above-mentioned needlework production equipment, spray assemblies and water suction component, spray are additionally provided with above the water surface of hot-water cavity
Drench component and water suction component is successively set between discharging drawing roller group；Spray assemblies include upper shower and lower shower, on
Shower is erected at the top of hot-water cavity, and upper shower is sprayed towards the upper surface of embroidered cloth and to its upper surface, lower spray
Pipe is fixed on the side wall of hot-water cavity, lower shower towards embroidered cloth lower surface and its lower surface is sprayed；Absorb water component
It is arranged on the discharge end of hot-water cavity.
In above-mentioned needlework production equipment, water suction component includes cantilever one, cantilever two, water suction frame one and water suction frame
Two, cantilever one and cantilever two are longitudinally fixed on the side wall of hot-water cavity, and the bottom of cantilever one and the bottom of cantilever two are by inhaling
Water frame one is connected, and the screw mandrel provided with longitudinal direction in water suction block one, cantilever one is provided with water suction frame one, the top of cantilever one is fixed with
Lead screw motor, lead screw motor is connected with screw rod transmission, and screw thread is connected with sliding seat one on screw mandrel；Leading provided with longitudinal direction in cantilever two
Sliding seat two is arranged with bar, guide rod, one end of water suction frame two is fixedly linked with sliding seat one, the other end and cunning of the frame two that absorbs water
Dynamic seat two is fixedly linked, and water suction block two is provided with water suction frame two；Water suction block two is in the top of water suction block one, and embroidered cloth is from water suction
Passed through between block one and water suction block two, water suction block one and/or water suction block two can be resisted against in embroidered cloth and absorb the aqueous in embroidered cloth.
In above-mentioned needlework production equipment, drying unit includes baking oven, and the port of export of baking oven is provided with rolling-up mechanism, received
Rolling up mechanism includes winding seat, wind-up roll, winding motor, chill roll one and chill roll two, and wind-up roll is arranged on winding seat, winding
Roller is connected with winding motor transmission；Offered at the top of baking oven and travelling carriage one and travelling carriage two are installed in chute, chute, slided
Frame one is connected with travelling carriage two by spring；Chill roll one is arranged on travelling carriage one, and chill roll two is arranged on travelling carriage two,
Chill roll one and chill roll two are suspended on the both sides of wind-up roll and can be resisted against on wind-up roll, and embroidered cloth is wound in wind-up roll
On.
Compared with prior art, the present invention has the advantage that：
1st, the embroidered cloth made by computer embroidering machine passes sequentially through thermofusion device, water bath device and drying unit, ultimately forms
Finished product, the first hot melt component of thermofusion device is heated to the lower surface of embroidered cloth, realizes that the lining form of the first order is removed, embroidered cloth is passed
When being sent on sheaing platform, sheaing platform is used to wipe the lining form for going the molten condition entrained by embroidered cloth, and the second hot melt component is to embroidered cloth
Lower surface heated again, realize the second level lining form remove, water-bath mechanism be used for further remove lining form, it can be ensured that
The noresidue that lining form is removed, resulting embroidery yields is high, meets quality requirement；
2nd, fuser roller realizes the lining form removed in embroidered cloth and realizes removal heat simultaneously in intermittent operation process
The lining form of molten roller surface attachment, it is to avoid the lining form of fuser roller itself attachment is interfered with to the lining form removal effect in embroidered cloth；
3rd, rolling-up mechanism sets chill roll one, chill roll two, because travelling carriage one is connected with travelling carriage two by spring, receives
Winding up roller is when winding embroidered cloth, when embroidered cloth can be pressed against wind-up roll by chill roll one and chill roll two all the time, and not only embroidered cloth is risen
To cooling down effect, and when can wind embroidered cloth, rate of tension is good, it is to avoid winding shifts.
Brief description of the drawings
Fig. 1 is the structural representation of the needlework production equipment of the present invention.
Fig. 2 is the structural representation of the hot melt casing of the needlework production equipment of the present invention.
Fig. 3 is the transmission schematic diagram of the fuser roller of the needlework production equipment of the present invention.
Fig. 4 is the structural representation of the scraper roller of the needlework production equipment of the present invention.
Fig. 5 is the structural representation of the water bath of the needlework production equipment of the present invention.
Fig. 6 is the structural representation of the brush roll of the needlework production equipment of the present invention.
Fig. 7 is the structural representation of the water suction component of the needlework production equipment of the present invention.
Fig. 8 is the structural representation of the rolling-up mechanism of the needlework production equipment of the present invention.
In figure, 1, hot melt casing；2nd, loading bay；3rd, feeding-passage；4th, heating chamber；5th, electric boiling plate；6th, web plate；7th, sheaing
Platform；8th, chamber one is heated；9th, chamber two is heated；10th, the first hot melt component；11st, glue groove one is connect；12nd, the second hot melt component；13rd, glue is connect
Groove two；14th, trash receptacle；15th, computer embroidering machine；16th, scraper roller；17th, main roll body；18th, the bed of material is scraped；19th, scraper band one；20th, scrape
Material strip two；21st, removing glue platform；22nd, adhesive plaster is ground；23rd, cylinder；24th, injection tube；25th, fuser roller；26th, nip rolls；27th, rubber roll is picked；
28th, gear；29th, partial gear；30th, glue is picked raised；31st, water bath；32nd, thermal insulation board；33rd, hot-water cavity；34th, cold water cavity；35、
Water inlet pipe；36th, drainpipe；37th, check valve；38th, temperature sensor one；39th, temperature sensor two；40th, temperature indicator；41、
Cooling water pipe；42nd, electrically heated rod；43rd, pressure roller；44th, brush roll；45th, brushing layer one；46th, lug boss；47th, brushing layer two；48th, enter
Expect traction roller group；49th, discharging drawing roller group；50th, absorb water component；51st, upper shower；52nd, lower shower；53rd, cantilever one；54、
Cantilever two；55th, absorb water frame one；56th, absorb water frame two；57th, absorb water block one；58th, sliding seat one；59th, sliding seat two；60th, absorb water block
Two；61st, absorb water projection one；62nd, absorb water projection two；63rd, aeration tube；64th, baking oven；65th, hot-rolling is drawn；66th, drier roll one；67、
Drier roll two；68th, frame；69th, support base；70th, feeding roller；71st, citation roller one；72nd, citation roller two；73rd, citation roller three；74、
Citation roller four；75th, seat is wound；76th, wind-up roll；77th, winding motor；78th, chill roll one；79th, chill roll two；80th, travelling carriage one；
81st, travelling carriage two；82nd, spring.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
As shown in Figures 1 to 8, the invention provides a kind of needlework production equipment, including computer embroidering machine 15, hot melt dress
Put, water bath device and drying unit, the existing structure that wherein computer embroidering machine 15 is used, to this, its knot is introduced in no longer specific expansion
Structure, the embroidery made by computer embroidering machine 15 passes sequentially through thermofusion device, water bath device and drying unit, ultimately forms finished product.
The front side of thermofusion device is provided with feeding mechanism, and feeding mechanism includes frame 68, support base 69 and feeding roller 70, feeding
Roller 70 may be rotatably mounted on support base 69, and the embroidered cloth (needlework) made by computer embroidering machine 15 is wound onto feeding roller 70
On, lining form is attached to the lower surface of embroidered cloth, and lining form is hot melt glued membrane.Feeding mechanism is used to embroidered cloth being conveyed into thermofusion device
To remove lining form, specifically, feeding mechanism also includes being arranged on citation roller 1 between feeding roller 70 and thermofusion device, draws material
Roller 2 72, citation roller 3 73 and citation roller 4 74, citation roller 1, citation roller 3 73 and citation roller 4 74 are rolled installed in machine
On frame 68, citation roller 2 72 is arranged on movable roller seat, and chute is offered in frame 68, and the two ends of movable roller seat are arranged on chute
In；The top of frame 68 is provided with cylinder 23, and straight down, movable roller seat is in the lower section of cylinder 23 to the piston rod of cylinder 23,
The piston rod of movable roller seat and cylinder 23 is fixedly linked, and the driving activity roller seat of cylinder 23 is slided up and down along chute, is drawn with realizing
The lifting of roller 2 72 is expected, so that adjustment effect is played in the transmission tensioning to embroidered cloth.Further, citation roller 1 is in feeding roller
Between 70 and citation roller 2 72, the axle center of citation roller 1 is highly less than the axle center height of feeding roller 70；Citation roller 2 72 is in
The centre of citation roller 1 and citation roller 3 73, and the height for being higher than citation roller 1 and citation roller 3 73 of citation roller 2 72
Degree；Citation roller 4 74 is adjacent to thermofusion device, and the height of citation roller 4 74 is less than the height of citation roller 3 73；The He of citation roller 1
Citation roller 3 73 presses against the upper surface of embroidered cloth to carry out guiding transmission, and citation roller 2 72 and citation roller 4 74 are resisted against embroidered cloth
Lower surface so that embroidered cloth to be forwarded.
Thermofusion device is used for the lining form for removing embroidered cloth lower surface, and thermofusion device includes hot melt casing 1, the one of hot melt casing 1
Hold as loading bay 2, loading bay 2 has feeding-passage 3, and feeding-passage 3 is towards feeding mechanism, and the other end of hot melt casing 1 is
Material mouth, discharging opening is towards water bath device；Embroidered cloth is conveyed into feeding-passage 3 by feeding mechanism, after embroidered cloth is by feeding-passage 3,
Enter the inside of hot melt casing 1 and carry out hot melt removal lining form, finally exported from discharging opening and be sent to water bath device.
Preferably, loading bay 2, which has to be placed with electric boiling plate 5, heating chamber 4 in heating chamber 4, heating chamber 4, is equipped with net
Plate 6, embroidered cloth is abutted on web plate 6 and is fed forward along web plate 6, and air is electrically heated after the heating of plate 5 in heating chamber 4, hot gas
Rise and pass through the lower surface that web plate 6 acts on embroidered cloth, embroidered cloth is preheated on loading bay 2, beneficial to going for acceleration lining form
Except speed.
Heating has sheaing platform 7 in casing 1, sheaing platform 7 will heat casing 1 and separate to heat chamber 1 and hot melt chamber 29,
Provided with the first hot melt component 10 in hot melt chamber 1, the bottom of hot melt chamber 1, which is provided with, connects glue groove 1；Heat in chamber 29 provided with the
Two hot melt components 12, the bottom of hot melt chamber 29 is provided with trash receptacle 14, connects glue groove provided with glue groove 2 13, the lower section of hot melt casing 1 is connect
One 11 are connected with glue groove 2 13 is connect with trash receptacle 14.First hot melt component 10 is heated to the lower surface of embroidered cloth, realizes the
The lining form of one-level is removed, when embroidered cloth is sent on sheaing platform 7, and sheaing platform 7 goes the molten condition entrained by embroidered cloth for wiping
Lining form, the second hot melt component 12 is heated again to the lower surface of embroidered cloth, realizes that the lining form of the second level is removed, the first hot melt group
Part 10 heats the lining form removed and dropped in glue groove 1 is connect, and the lining form that the second hot melt component 12 heat removal drops and connect
In glue groove 2 13, trash receptacle 14 is finally all discharged to.
Specifically, sheaing platform 7 offer it is multiple it is parallel scrape hopper, each scrape and scraping for rolling be provided with hopper
Expect roller 16, scraper roller 16, which is partly protruded from, scrapes hopper；Scraper roller 16 includes main roll body 17 and scrapes the bed of material 18, scrapes the bed of material 18 removable
It is coated on unloading on main roll body 17, the length for scraping the bed of material 18 is less than the length of main roll body 17 and the length phase with scraping hopper
Match somebody with somebody, the two ends of main roll body 17 are arranged on the bearing of sheaing platform 7, main roll body 17 is connected with motor transmission, scrapes the bed of material 18 and protrudes from
Hopper is scraped, main roll body 17 is rotated by motor, make to scrape the rolling friction of the bed of material 18 and cross the lower surface of embroidered cloth, so as to wipe out molten
Melt the lining form of state.Scraping the bed of material 18 includes scraper band 1 and scraper band 2 20, and scraper band 1 and the spiral of scraper band 2 20 are handed over
Mistake is coated on main roll body 17, and staggered helical structure is stronger for the anti-skidding power of the lining form of molten condition, and scrapes the bed of material 18
With higher intensity, scraper band 1 is made up of sponge, and scraper band 2 20 is made up of wear-resistant fabric, not only can effectively inhale
Receive and wipe the lining form of molten condition, and will not scratch embroidered cloth, do not interfere with the embroidery quality of embroidered cloth.
The top of sheaing platform 7 is provided with liftable removing glue platform 21, and the bottom of removing glue platform 21 is fixed with mill adhesive plaster 22, grinds adhesive plaster
22 are used to remove the lining form adhered on scraper roller 16 towards scraper roller 16, mill adhesive plaster 22.Sheaing platform 7 has guiding straight up
Post, the sliding sleeve that removing glue platform 21 has and lead matches, removing glue platform 21 slides the sheaing platform 7 that is connected；The top for heating casing 1 is consolidated
Provided with cylinder 23, piston rod and the removing glue platform 21 of cylinder 23 are fixedly linked；The top of hot melt casing 1 is fixedly provided with injection tube 24,
Injection tube 24 is towards sheaing platform 7；The driving removing glue of cylinder 23 platform 21 is lifted, when scraper roller 16 is in use state, cylinder 23
Piston rod shrinks, and mill adhesive plaster 22 is in the top of embroidered cloth and do not touched with the upper surface of embroidered cloth；When needing that scraper roller 16 is entered
During row cleaning, the piston rod of cylinder 23 is extended downwardly from, and driving removing glue platform 21 is moved downward, and mill adhesive plaster 22, which is contradicted, arrives scraper roller 16,
Rubbed when scraper roller 16 is rotated with mill adhesive plaster 22, the blanking so that lining form that the adhering on surface of scraper roller 16 can drop, and
And in the presence of injection tube 24, blown off to connecing glue groove 1 or connect in glue groove 2 13.
The first hot melt hot melt component 12 of component 10 and second can use identical structure；The heat of first hot melt component 10 and second
Molten component 12 includes fuser roller 25, nip rolls 26 and picks rubber roll 27, and nip rolls 26 is used to embroidered cloth being pressed in fuser roller 25 simultaneously
Embroidered cloth is forwarded, embroidered cloth is held against during forwarding in fuser roller 25, fuser roller 25 makes embroidered cloth lower surface
Lining form occur to heat and be transferred in fuser roller 25, picking rubber roll 27 is used to remove in fuser roller 25 accompanying lining form, prevents
Lining form is transferred again into embroidered cloth.The temperature of electric boiling plate 5 of loading bay 2 be less than fuser roller 25 temperature, loading bay 2 to embroidered cloth only
It is to play pre- heat effect, hot melt effect is not played.
Nip rolls 26 is in the upside of the upper roll surface of fuser roller 25, and embroidered cloth is passed through between nip rolls 26 and fuser roller 25,
Nip rolls 26 is connected with motor transmission, and embroidered cloth is pressed against the upper roll surface of fuser roller 25 and forwards embroidered cloth by nip rolls 26.
Fuser roller 25 is arranged on the bearing of hot melt casing 1, and wherein one end of fuser roller 25 is provided with gear 28, gear 28 with not exclusively
The engaged transmission of gear 29, partial gear 29 is arranged on the motor output shaft of motor.Rubber roll 27 is picked to be under fuser roller 25
The downside of roll surface, picks in rubber roll 27 and has been passed through coolant, pick rubber roll 27 outer roll surface be protruding be interspersed pick glue projection 30,
Pick glue projection 30 tapered, pick the lower roll surface that glue projection 30 is resisted against fuser roller 25.
Motor drives fuser roller 25 intermittently to rotate by partial gear 29, on the upper roll surface and embroidered cloth of fuser roller 25
Lining form be in contact, make lining form melted by heat, fuser roller 25 is intermittently rotated, the region that fuser roller 25 is attached with lining form can be with
Turn to when picking rubber roll 27, the lining form of fusing encounter temperature it is relatively low pick the solidify afterwards of rubber roll 27, in the case where picking the rotation of rubber roll 27,
Glue projection 30 is picked by under the lining form shovel of the surface cure of fuser roller 25, the region that fuser roller 25 has rooted out lining form can be rotated up therewith
To embroidered cloth, continue to carry out fusing removal to the lining form in embroidered cloth, fuser roller 25 is realized simultaneously in intermittent operation process
Remove the lining form in embroidered cloth and realize the lining form for removing the surface attachment of fuser roller 25, it is to avoid fuser roller 25 itself attachment
Lining form is interfered with to the lining form removal effect in embroidered cloth.
It is noted that picking the side that rubber roll 27 is in embroidered cloth discharging, that is, pick rubber roll 27 and the nip rolls 26 of most front side
Distance it is closer, and from most rear side nip rolls 26 with a distance from it is distant, fuser roller 25 touches the region temperature for picking rubber roll 27
Degree can reduce the lining form solidification so that accompanying by the region, after being picked rubber roll 27 by the lining form in the region and removing, the region
Can time enough its internal hot-water effect under temperature rise to hot melting temperature so that can when being in contact again with embroidered cloth
The lining form in embroidered cloth is melted away, the side that rubber roll 27 is arranged on embroidered cloth discharging will be picked, it can be ensured that the temperature for picking rubber roll 27 is not done
Disturb the removal of lining form in embroidered cloth.
Water bath device is used to further remove lining form, it can be ensured that the noresidue that lining form is removed.Water bath device includes water-bath
Groove 31, the inside of water bath 31 has the thermal insulation board 32 laterally set, and thermal insulation board 32 separates water bath 31 for the He of hot-water cavity 33
Cold water cavity 34, hot-water cavity 33 is located at the top of thermal insulation board 32, and cold water cavity 34 is located at the lower section of thermal insulation board 32；The side wall of hot-water cavity 33
Water inlet is offered, water inlet connection water inlet pipe 35, the bottom of cold water cavity 34 offers discharge outlet, and discharge outlet is provided with filter cloth, row
The mouth of a river connects drainpipe 36, and hot-water cavity 33 is communicated by check valve 37 with cold water cavity 34, and the hot water in hot-water cavity 33 is passed through
Check valve 37 is flowed into cold water cavity 34, and check valve 37 is fixed on thermal insulation board 32.Hot-water cavity 33 is intake, and embroidered cloth is in hot bath
Under, the lining form of its remained on surface is able to be transferred in hot water, and the hot water in hot-water cavity 33 can be flowed into cold water by check valve 37
In chamber 34, under cold service, the lining form of fusing is solidified, consequently facilitating collecting discharge.
Further, temperature sensor 1 is provided with hot-water cavity 33, temperature sensor 1 is submerged in the hot water, cold water
Temperature sensor 2 39 is provided with chamber 34, the outer wall of water bath 31 is fixed with temperature indicator 40, temperature sensor 1 and temperature
Degree sensor 2 39 is connected with the communication of temperature indicator 40, detected by temperature sensor 1 and temperature sensor 2 39
Temperature is shown on temperature indicator 40, in order to controlling reaction temperature；Provided with the cooling water pipe bent up and down in cold water cavity 34
41, the hot water being passed through in cooling water, hot-water cavity 33 in cooling water pipe 41 is passed into cold water cavity 34 and touched after cooling water pipe 41
Temperature is lowered.
Multiple electrically heated rods 42, multiple pressure rollers 43, multiple brush rolls 44 are provided with hot-water cavity 33, electrically heated rod 42 is fixed on heat
On the side wall of water cavity 33 and it is adjacent to thermal insulation board 32, electrically heated rod 42 is used for heat temperature raising.Pressure roller 43 and brush roll 44 are immersed in
Underwater, brush roll 44 is in the lower section of pressure roller 43, pressure roller 43 and brush roll 44 is staggered is spaced apart, and pressure roller 43 is pressed against embroidered cloth
Upper surface, enables embroidered cloth to submerge in the hot water, brush roll 44 against and round brush in the lower surface of embroidered cloth, brush roll 44 is gone for round brush
The lining form remained except embroidered cloth lower surface.
The side wall of pressure roller 43 and hot-water cavity 33 is fixedly linked, and the side wall of brush roll 44 and hot-water cavity 33 passes through bearing element phase
Even, the end of brush roll 44 wears the side wall of hot-water cavity 33 and is connected with motor transmission, and brush roll 44, which is played, brushes residual lining form
The effect that effect and driving embroidered cloth are forwarded.Specifically, the Surface coating of brush roll 44 has brushing layer 1, brushing layer 1
Outer to be arranged with brushing layer 2 47, brushing layer 1 has multiple lug bosses 46, and lug boss 46 is radially spaced and is uniformly distributed；Brush
Layer of cloth 2 47 has multiple flutings, and fluting and lug boss 46 are matched one by one, and lug boss 46 is through fluting and protrudes from brushing layer two
47 outer surface；Lug boss 46 is in contact to play round brush effect with the lower surface of embroidered cloth.
The hardness of brushing layer 1 is more than the hardness of brushing layer 2 47, and brushing layer 2 47 is sponge, and brushing layer 1 is to wash
Synthetic fibre cloth, will not be corrupted to the embroidery quality of embroidered cloth.In figure, the left side of pressure roller 43 is feed end, and the right side of pressure roller 43 is discharge end,
The left side of pressure roller 43 is provided with discharging drawing roller group 49, feeds traction roller group 48 provided with charging traction roller group 48, the right side of pressure roller 43
It is in above the water surface with discharging drawing roller group 49, for realizing the transmission to embroidered cloth.
Selectively, spray assemblies and water suction component 50, spray assemblies and water suction are additionally provided with above the water surface of hot-water cavity 33
Component 50 is successively arranged between discharging drawing roller group 49 along discharging direction, and spray assemblies are used to clean embroidered cloth, it is to avoid embroidered cloth
Attachment is carried to the lining form in hot water, and water suction component 50 is used to adsorb water stain in embroidered cloth.Spray assemblies include upper shower 51
With lower shower 52, upper shower 51 is erected at the top of hot-water cavity 33, and upper shower 51 is towards the upper surface of embroidered cloth and to it
Upper surface is sprayed, and lower shower 52 is fixed on the side wall of hot-water cavity 33, lower shower 52 towards embroidered cloth lower surface simultaneously
Its lower surface is sprayed, so as to realize to the comprehensive cleaning showers of embroidered cloth.
Water suction component 50 is arranged on the discharge end of hot-water cavity 33, and water suction component 50 includes cantilever 1, cantilever 2 54, water suction
Frame 1 and water suction frame 2 56, cantilever 1 and cantilever 2 54 are longitudinally fixed on the side wall of hot-water cavity 33, the He of cantilever 1
Cantilever 2 54 is towards relatively, and cantilever 1 is connected with the bottom of cantilever 2 54 by the frame 1 that absorbs water, and is installed on water suction frame 1
Have water suction block 1, the screw mandrel provided with longitudinal direction in cantilever 1, the top of cantilever 1 is fixed with lead screw motor, lead screw motor with
Screw rod transmission is connected, and screw thread is connected with sliding seat 1 on screw mandrel；It is arranged with guide rod provided with longitudinal direction in cantilever 2 54, guide rod
Sliding seat 2 59, one end of water suction frame 2 56 is fixedly linked with sliding seat 1, the other end and sliding seat two of the frame 2 56 that absorbs water
59 are fixedly linked, and water suction block 2 60 is provided with water suction frame 2 56.Water suction block 2 60 be in water suction block 1 top, embroidered cloth from
Passed through between water suction block 1 and water suction block 2 60, water suction block 1 and/or water suction block 2 60 can be resisted against in embroidered cloth and absorb
Aqueous in embroidered cloth；Lead screw motor driving water suction frame 2 56 can not only be adjusted along cantilever 1 and the oscilaltion of cantilever 2 54
The spacing of section water suction block 1 and water suction block, and when water suction block 1 and the more water suction imbibition of block 2 60, absorb water frame 2 56
Decline, extrude water suction block 1 and water suction block 2 60, so as to discharge the liquid of water suction block 1 and water suction block 2 60.
The block 1 that absorbs water has water suction projection 1 upward, and water suction projection 1 is in being spaced apart, and water suction block 2 60 has
There is water suction projection 2 62 directed downwardly, water suction projection 2 62 is in being spaced apart, and water suction projection 1 and water suction projection 2 62 are staggered
Distribution, water suction projection 1 reduces the contact area of water suction block 1 and embroidered cloth lower surface, and water suction projection 2 62 reduces suction
Water block 2 60 and the contact area of embroidered cloth upper surface, water suction block 1, water suction can be passed down to after raised one 61 imbibitions of water suction
Water suction block 2 60 can be passed up to after raised 2 62 imbibitions, makes imbibition that there is diffusivity, imbibition effect is improved.
Aeration tube 63 is additionally provided with hot-water cavity 33, aeration tube 63 is fixed on thermal insulation board 32, the gas outlet court of aeration tube 63
On, aeration tube 63 is in three-back-shaped reciprocally bending arrangement.Certain stirring work can be played to hot-water cavity 33 by being ventilated by aeration tube 63
With making hot water in hot-water cavity 33 be in dynamic, to reduce the probability that lining form is re-attached in embroidered cloth.
Drying unit is included provided with multiple traction hot-rollings 65 in baking oven 64, baking oven 64, and the port of export inner side of baking oven 64 is provided with
Drier roll 1 and drier roll 2 67, drier roll 1 are in the top of drier roll 2 67, and embroidered cloth is from drier roll 1 and dries
Passed through between roller 2 67, the lower surface of embroidered cloth is abutted on drier roll 2 67, drier roll 1 rolls over the upper surface of embroidered cloth, right
Embroidered cloth plays drying flatiron effect, makes embroidered cloth well-pressed, eliminates fold.
The port of export of baking oven 64 be provided with rolling-up mechanism, rolling-up mechanism include winding seat 75, wind-up roll 76, winding motor 77,
Chill roll 1 and chill roll 2 79, wind-up roll 76 are arranged on winding seat 75, and one end of wind-up roll 76 passes through belt and winding
The transmission of motor 77 is connected；The top of baking oven 64 offers and travelling carriage 1 and travelling carriage 2 81 is provided with chute, chute, slides
Frame 1 is connected with travelling carriage 2 81 by spring 82；It has been passed through in chill roll 1 and in chill roll 2 79 by feed tube
Coolant；Chill roll 1 is arranged on travelling carriage 1, and chill roll 2 79 is arranged on travelling carriage 2 81, the He of chill roll 1
Chill roll 2 79 is suspended on the both sides of wind-up roll 76 and can be resisted against on wind-up roll 76, and embroidered cloth is from chill roll 1 and wind-up roll
Through and from passing through and wound on wind-up roll 76 chill roll 2 79 and wind-up roll 76 between 76；Due to travelling carriage one
80 are connected with travelling carriage 2 81 by spring 82, and wind-up roll 76 is when winding embroidered cloth, and chill roll 1 and chill roll 2 79 are all the time
When embroidered cloth can be pressed against into wind-up roll 76, cooling down effect is not only played to embroidered cloth, and embroidered cloth can be made to be opened when winding
Tightness is good, it is to avoid winding shifts and fluffy, and the lining form residual in embroidered cloth is few, and the yields of the embroidered cloth finally obtained is high,
It disclosure satisfy that quality requirement.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although more having used hot melt casing 1 herein；Loading bay 2；Feeding-passage 3；Heating chamber 4；Electric boiling plate 5；Net
Plate 6；Sheaing platform 7；Heat chamber 1；Heat chamber 29；First hot melt component 10；Connect glue groove 1；Second hot melt component 12；Connect glue
Groove 2 13；Trash receptacle 14；Computer embroidering machine 15；Scraper roller 16；Main roll body 17；Scrape the bed of material 18；Scraper band 1；Scraper band two
20；Removing glue platform 21；Grind adhesive plaster 22；Cylinder 23；Injection tube 24；Fuser roller 25；Nip rolls 26；Pick rubber roll 27；Gear 28；Not exclusively
Gear 29；Pick glue projection 30；Water bath 31；Thermal insulation board 32；Hot-water cavity 33；Cold water cavity 34；Water inlet pipe 35；Drainpipe 36；Unidirectionally
Valve 37；Temperature sensor 1；Temperature sensor 2 39；Temperature indicator 40；Cooling water pipe 41；Electrically heated rod 42；Pressure roller 43；
Brush roll 44；Brushing layer 1；Lug boss 46；Brushing layer 2 47；Feed traction roller group 48；Discharging drawing roller group 49；Absorb water component
50；Upper shower 51；Lower shower 52；Cantilever 1；Cantilever 2 54；Absorb water frame 1；Absorb water frame 2 56；Absorb water block 1；
Sliding seat 1；Sliding seat 2 59；Absorb water block 2 60；Water suction projection 1；Water suction projection 2 62；Aeration tube 63；Baking oven 64；Lead
Draw hot-rolling 65；Drier roll 1；Drier roll 2 67；Frame 68；Support base 69；Feeding roller 70；Citation roller 1；Citation roller two
72；Citation roller 3 73；Citation roller 4 74；Wind seat 75；Wind-up roll 76；Winding motor 77；Chill roll 1；Chill roll 2 79；
Travelling carriage 1；Travelling carriage 2 81；The grade term of spring 82, but it is not precluded from the possibility using other terms.Use these arts
Language is used for the purpose of more easily describing and explaining the essence of the present invention；Being construed as any additional limitation is all
Disagreed with spirit of the present invention.
Claims (7)
1. a kind of needlework production equipment, including computer embroidering machine, it is characterised in that also including thermofusion device, water bath device and
Drying unit, thermofusion device includes hot melt casing, and one end of hot melt casing is loading bay, and loading bay has feeding-passage, is heated
The other end of casing is discharging opening, and loading bay, which has to be placed with heating chamber, heating chamber in electric boiling plate, heating chamber, is equipped with net
Plate, embroidered cloth is abutted on web plate and is fed forward along web plate, and lining form is attached to the lower surface of embroidered cloth；Have in hot melt case body and scrape
Cloth platform, sheaing platform will heat casing and separate as hot melt chamber one and heat chamber two, provided with the first hot melt component in hot melt chamber one, heat
The bottom of chamber one is provided with and connects glue groove one；Provided with the second hot melt component in hot melt chamber two, the bottom of hot melt chamber two, which is provided with, connects glue groove two；
Sheaing platform offer it is multiple it is parallel scrape hopper, each scrape the scraper roller that a rolling is provided with hopper, scraper roller is local
Ground, which is protruded from, scrapes hopper；First hot melt component and the second hot melt component include fuser roller, nip rolls and picked at rubber roll, nip rolls
In the upside of the upper roll surface of fuser roller, embroidered cloth is passed through between nip rolls and fuser roller, and nip rolls is connected with motor transmission, binder
Embroidered cloth is pressed against the upper roll surface of fuser roller and forwards embroidered cloth by roller；One end of fuser roller is provided with gear, gear with not
Complete meshed transmission gear, partial gear is arranged on the output shaft of motor；Pick the lower roll surface that rubber roll is in fuser roller
Side, picks and coolant has been passed through in rubber roll, pick rubber roll outer roll surface be protruding be interspersed to pick glue raised, pick glue projection and be resisted against
The lower roll surface of fuser roller.
2. needlework production equipment according to claim 1, it is characterised in that scraper roller includes main roll body and scrapes the bed of material,
Scrape the bed of material to be coated on main roll body, the transmission of main roll body and motor is connected, scrape the bed of material and protrude from and scrape hopper；Scraping the bed of material includes scraper band
One and scraper band two, scraper band one and the staggered helical of scraper band two are coated on main roll body, and scraper band one is made up of sponge, scraper
Band two is made up of wear-resistant fabric；The top of sheaing platform is provided with liftable removing glue platform, and removing glue platform slides be connected sheaing platform, removing glue platform
Bottom be fixed with mill adhesive plaster, be installed with cylinder at the top of hot melt casing, piston rod and the removing glue platform of cylinder are fixedly linked；Hot melt
It is fixedly provided with injection tube at the top of casing, injection tube is towards sheaing platform.
3. needlework production equipment according to claim 1, it is characterised in that water bath device includes water bath, water bath
Inside there is thermal insulation board, thermal insulation board separates water bath for hot-water cavity and cold water cavity, and hot-water cavity is located at the top of thermal insulation board, cold
Water cavity is located at the lower section of thermal insulation board；The side wall of hot-water cavity offers water inlet, and water inlet connects water inlet pipe, and the bottom of cold water cavity is opened
Provided with discharge outlet, discharge outlet is provided with filter cloth, and discharge outlet connection drainpipe, hot-water cavity is communicated by check valve with cold water cavity；Cold water
Intracavitary is provided with the cooling water pipe bent up and down, cooling water pipe and has been passed through cooling water；Provided with multiple electrically heated rods, many in hot-water cavity
Individual pressure roller and multiple brush rolls, electrically heated rod are fixed on the side wall of hot-water cavity；Pressure roller and brush roll are immersed in underwater, and brush roll is in
The lower section of pressure roller, pressure roller is pressed against the upper surface of embroidered cloth, brush roll against and round brush in the lower surface of embroidered cloth.
4. needlework production equipment according to claim 3, it is characterised in that the Surface coating of brush roll has brushing layer one,
Brushing layer two is arranged with outside brushing layer one, brushing layer one has multiple lug bosses；Brushing layer two has multiple flutings, slots and convex
The portion of rising is matched one by one, and lug boss passes through the outer surface for slotting and protruding from brushing layer two；Brushing layer two is sponge, and brushing layer one is
Wear-resistant fabric；The left side of pressure roller is provided with charging traction roller group, and the right side of pressure roller is provided with discharging drawing roller group, charging traction roller group and
Discharging drawing roller group is in above the water surface.
5. needlework production equipment according to claim 4, it is characterised in that be additionally provided with spray above the water surface of hot-water cavity
Component and water suction component, spray assemblies and water suction component are successively set between discharging drawing roller group；Spray assemblies include upper spray
Shower pipe and lower shower, upper shower are erected at the top of hot-water cavity, and upper shower is towards the upper surface of embroidered cloth and to its upper table
Face is sprayed, and lower shower is fixed on the side wall of hot-water cavity, lower shower towards embroidered cloth lower surface and to its lower surface
Sprayed；Water suction component is arranged on the discharge end of hot-water cavity.
6. needlework production equipment according to claim 5, it is characterised in that water suction component include cantilever one, cantilever two,
Absorbed water frame one and water suction frame two, and cantilever one and cantilever two be longitudinally fixed on the side wall of hot-water cavity, the bottom of cantilever one and outstanding
The bottom of arm two is connected by the frame one that absorbs water, and the screw mandrel provided with longitudinal direction in water suction block one, cantilever one is provided with water suction frame one, is hanged
The top of arm one is fixed with lead screw motor, and lead screw motor is connected with screw rod transmission, and screw thread is connected with sliding seat one on screw mandrel；Cantilever
Sliding seat two is arranged with guide rod provided with longitudinal direction in two, guide rod, one end of water suction frame two is fixedly linked with sliding seat one, absorbed water
The other end of frame two is fixedly linked with sliding seat two, and water suction block two is provided with water suction frame two；Water suction block two is in water suction block one
Top, embroidered cloth from water suction block one and water suction block two between pass through, water suction block one and/or water suction block two can be resisted against in embroidered cloth simultaneously
Absorb the aqueous in embroidered cloth.
7. needlework production equipment according to claim 1, it is characterised in that drying unit includes baking oven, baking oven goes out
Mouth end is provided with rolling-up mechanism, and rolling-up mechanism includes winding seat, wind-up roll, winding motor, chill roll one and chill roll two, wind-up roll
On winding seat, wind-up roll is connected with winding motor transmission；Offered at the top of baking oven and slip is installed in chute, chute
Frame one and travelling carriage two, travelling carriage one are connected with travelling carriage two by spring；Chill roll one is arranged on travelling carriage one, chill roll
Two are arranged on travelling carriage two, and chill roll one and chill roll two are suspended on the both sides of wind-up roll and can be resisted against on wind-up roll,
Embroidered cloth is wound on wind-up roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710627691.1A CN107217411B (en) | 2017-07-28 | 2017-07-28 | Embroidery production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710627691.1A CN107217411B (en) | 2017-07-28 | 2017-07-28 | Embroidery production equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107217411A true CN107217411A (en) | 2017-09-29 |
| CN107217411B CN107217411B (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710627691.1A Active CN107217411B (en) | 2017-07-28 | 2017-07-28 | Embroidery production equipment |
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| Country | Link |
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| CN (1) | CN107217411B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108252001A (en) * | 2018-02-28 | 2018-07-06 | 浙江九彩龙染织科技有限公司 | A kind of knitting fabric permanent set equipment |
| CN112623824A (en) * | 2020-12-30 | 2021-04-09 | 海宁市启程智能装备有限公司 | Rolling storage device is used in production of warp knitting cloth |
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| CN1265436A (en) * | 2000-03-30 | 2000-09-06 | 金周敏 | Gauze containing water soluble film |
| CN101691687A (en) * | 2009-08-24 | 2010-04-07 | 刘敬军 | Embroidery substrate for shuttle embroidery machine and manufacturing method thereof |
| JP2012251281A (en) * | 2011-06-03 | 2012-12-20 | Akihiro Sugie | Embroidery without bobbin thread |
| CN105014827A (en) * | 2014-04-25 | 2015-11-04 | 苏州科技学院相城研究院 | Device for automatically removing embroidery hot-melting lining membrane |
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| JPH06287856A (en) * | 1993-03-31 | 1994-10-11 | Kanebo Ltd | Production of reinforcing material for embroidery |
| CN1265436A (en) * | 2000-03-30 | 2000-09-06 | 金周敏 | Gauze containing water soluble film |
| CN101691687A (en) * | 2009-08-24 | 2010-04-07 | 刘敬军 | Embroidery substrate for shuttle embroidery machine and manufacturing method thereof |
| JP2012251281A (en) * | 2011-06-03 | 2012-12-20 | Akihiro Sugie | Embroidery without bobbin thread |
| CN105014827A (en) * | 2014-04-25 | 2015-11-04 | 苏州科技学院相城研究院 | Device for automatically removing embroidery hot-melting lining membrane |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108252001A (en) * | 2018-02-28 | 2018-07-06 | 浙江九彩龙染织科技有限公司 | A kind of knitting fabric permanent set equipment |
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| CN112623824A (en) * | 2020-12-30 | 2021-04-09 | 海宁市启程智能装备有限公司 | Rolling storage device is used in production of warp knitting cloth |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107217411B (en) | 2020-04-03 |
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Effective date of registration: 20200214 Address after: 510800 Dongsheng Road, Huaxing Industrial Zone, Xinya street, Huadu District, Guangzhou City, Guangdong Province Applicant after: Guangdong hidear Juan embroidered Oriental Industrial Limited by Share Ltd. Address before: Jiaxing City, Zhejiang province 314400 Haining City Economic Development Zone construction way 16-1 No. 1 building 4 floor Applicant before: LEEKWAN EMBROIDERY (HAINING) Ltd. |
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Denomination of invention: An embroidery production equipment Effective date of registration: 20210422 Granted publication date: 20200403 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: Guangdong hidear Juan embroidered Oriental Industrial Limited by Share Ltd. Registration number: Y2021980002890 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230802 Granted publication date: 20200403 Pledgee: Development Zone sub branch of Bank of Guangzhou Co.,Ltd. Pledgor: Guangdong hidear Juan embroidered Oriental Industrial Limited by Share Ltd. Registration number: Y2021980002890 |