CN107216010A - A kind of dirty Sources decreasing processing system of big-and-middle-sized pig breeding farm excrement and processing method - Google Patents
A kind of dirty Sources decreasing processing system of big-and-middle-sized pig breeding farm excrement and processing method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种大中型生猪养殖场粪污源头减量处理系统及处理方法,属于废水处理技 术领域。The invention relates to a source reduction treatment system and treatment method for large and medium-sized pig farms, belonging to the technical field of wastewater treatment.
背景技术Background technique
近年来,我国生猪养殖业发展之迅速,饲养之稳健,效益之明显,有力、有效地促进了 农村经济的快速发展,成为我国农业和农村经济的重要产业之一。但是,生猪养殖业的快速 发展,在为广大养殖企业增加经济收入,创造社会财富的同时,也不可避免地暴露了一些不 可忽视、急待解决的问题,那就是猪场粪污产生的污染。生猪养殖过程中,每头猪都是一个 污染源。据统计,180天生产期的生猪日排泄系数(克/头)分别为粪2200、尿2900、总氮25.06、 总磷9.44。每头猪一天产生的污水相当于7个人一天生活产生的废水,污水不经处理或处理 不彻底,将严重污染水源。In recent years, the rapid development of my country's pig breeding industry, stable breeding and obvious benefits have effectively promoted the rapid development of the rural economy and become one of the important industries of my country's agriculture and rural economy. However, the rapid development of the pig breeding industry, while increasing economic income and creating social wealth for the vast number of breeding enterprises, inevitably exposed some problems that cannot be ignored and urgently needed to be solved, that is, the pollution caused by pig farm manure. During pig farming, each pig is a source of pollution. According to statistics, the daily excretion coefficients (g/head) of pigs during the 180-day production period are respectively feces 2200, urine 2900, total nitrogen 25.06, and total phosphorus 9.44. The sewage produced by each pig in a day is equivalent to the waste water produced by 7 people in a day's life. If the sewage is not treated or not treated thoroughly, it will seriously pollute the water source.
由于很多生猪养殖场存在前期规划未考虑种养结合或者后期土地流转困难等问题,目前 大多数大中型生猪养殖场周围没有配套相应的用地,生猪养殖业逐渐脱离了种植业以及农业 生产大系统,向高度规模化、集约化、专业化和区域化的道路发展,产生的大量废弃物在农 业产业链中得不到充分有效利用,给当地环境造成了极大危害。Because many pig farms have problems such as the lack of consideration of the combination of planting and breeding in the early planning or the difficulty of land transfer in the later stage, most of the large and medium-sized pig farms do not have corresponding supporting land around them, and the pig breeding industry is gradually separated from the planting industry and the large agricultural production system. Developing towards high scale, intensification, specialization and regionalization, a large amount of waste generated cannot be fully and effectively utilized in the agricultural industry chain, causing great harm to the local environment.
目前生猪粪污处理模式主要有两种:(1)水冲粪模式,就是每天打扫猪舍的时候,直 接用清水清洗猪舍地面,粪尿及冲舍水经过漏粪地板排进专门的储粪池;(2)干清粪模式, 是利用人工或机器对粪便进行清理、收集,尿液从排尿沟流出单独收集。水冲粪工艺中污水 产生量为30-40L/头·d;干清粪工艺中粪污经固液分离后,污水产生量为5-10L/头·d, 污水产生量都较大。At present, there are two main modes of pig manure treatment: (1) Water flushing mode, that is, when the pig house is cleaned every day, the floor of the pig house is directly cleaned with clean water, and the excrement and flushing water are discharged into a special storage area through the leaking manure floor. Septic tank; (2) Dry excrement cleaning mode, which uses manual or machine to clean and collect the feces, and the urine flows out from the urinal and is collected separately. In the process of flushing manure with water, the amount of sewage produced is 30-40L/head·d; in the process of dry-cleaning manure, the amount of sewage generated after solid-liquid separation is 5-10L/head·d, and the amount of sewage produced is relatively large.
目前,已有专利公开猪场粪污处理的方法,如中国专利文献CN 105165636 A公开了一种 猪场自动化粪污处理系统及方法,包括猪舍内粪尿分离机械刮粪设备、舍外粪便自动化运输 设备、粪便发酵设备和污水净化处理设备,该方法可以实现自动化控制,提高饲养人员的工 作效率,使用机械刮粪板和电动运输粪车,能够实现全自动化,但没有考虑到猪场粪污的源 头减量处理,且设备实现自动化,耗能较高,处理成本较高。再如,中国专利文献CN 104402175A公开了一种养猪场养殖废水生化处理系统,该系统由格栅池、集水搅拌池、固液分离机、 初沉调节水解酸化池、IC反应器、一级缺氧池、第一碳碱液池、一级好氧池、中间沉淀池、 二级缺氧池、第二碳碱液池、二级好氧池、药剂池、除磷沉淀池、酸化池、兼氧塘、消毒池、 填料组成,该系统污水处理效果好,最终能达标排放;但该系统较复杂,没有考虑到猪场粪 污的源头减量处理,养猪场粪污经固液分离后污水产生量大,处理难度大,运行成本高。At present, there are existing patents on the method of manure treatment in pig farms. For example, Chinese patent document CN 105165636 A discloses an automatic manure treatment system and method for pig farms, including mechanical excrement scraping equipment for separation of manure and urine in pig houses, and feces outside the house. Automated transportation equipment, feces fermentation equipment and sewage purification treatment equipment. This method can realize automatic control and improve the work efficiency of the breeders. The use of mechanical dung scrapers and electric dung trucks can realize full automation, but it does not take pig farm manure into consideration. The source of pollution is reduced, and the equipment is automated, which consumes a lot of energy and costs a lot. For another example, Chinese patent document CN 104402175A discloses a biochemical treatment system for pig farm wastewater, which consists of a grid tank, a water collection mixing tank, a solid-liquid separator, a primary sedimentation regulating hydrolysis acidification tank, an IC reactor, and a Level anoxic pool, first carbon lye pool, first level aerobic pool, intermediate sedimentation tank, second level anoxic pool, second carbon lye pool, second level aerobic pool, chemical pool, phosphorus removal sedimentation pool, acidification Pond, aerobic pond, disinfection pond, and packing. The sewage treatment effect of this system is good, and the discharge can finally meet the standard; After liquid separation, the amount of sewage generated is large, the treatment is difficult, and the operating cost is high.
因此,针对大中型生猪养殖场的粪污经固液分离后污水产生量大,周围匹配农田不能消 纳产生的粪污等问题,研究开发一种能够有效实现粪污源头减量、污水低成本达标排放、工 艺简单、运行维护方便、建设及运行成本低的大中型生猪养殖场粪污处理方法势在必行。Therefore, in view of the problems that large and medium-sized pig farms produce a large amount of sewage after solid-liquid separation, and the surrounding matching farmland cannot absorb the generated manure, research and develop a method that can effectively reduce the source of manure and reduce the cost of sewage. It is imperative to implement a manure treatment method for large and medium-sized pig farms with standard discharge, simple process, convenient operation and maintenance, and low construction and operation costs.
发明内容Contents of the invention
本发明针对现有技术中存在的不足,提供一种大中型生猪养殖场粪污源头减量处理系统 及处理方法,实现生猪养殖场粪污的处理简单化,并达到“零污染”、“零排放”,降低处 理成本。Aiming at the deficiencies in the prior art, the present invention provides a source reduction treatment system and treatment method for manure in large and medium-sized pig farms, so as to realize the simplification of the treatment of manure in pig farms and achieve "zero pollution" and "zero pollution". Emissions" to reduce disposal costs.
术语说明:Terminology Explanation:
大中型生猪养殖场:是指存栏3000头及以上生猪的养殖场。Large and medium-sized pig farms: Refers to farms with 3,000 or more pigs on hand.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种大中型生猪养殖场粪污源头减量处理系统,包括猪舍、废水收集管、粪便收集渠、 集水池和集粪池,所述猪舍通过猪舍间隔墙间隔成猪圈,其特征在于,猪舍地面上间隔设置 有集水沟槽,集水沟槽沿猪舍长度方向设置,集水沟槽的长度与猪舍长度相同,且相邻集水 沟槽相互平行,集水沟槽与废水收集管连通,废水收集管与集水池相连,集水池设置于猪舍 一端;猪舍地面为水泥地面,猪舍地面上方铺设有自洁式透水砖,自洁式透水砖覆盖集水沟 槽;粪便收集渠沿猪舍长度方向位于猪舍一侧,并与猪圈相连通,粪便收集渠与集粪池相连。A source reduction treatment system for large and medium-sized pig farms, including pig houses, waste water collection pipes, excrement collection canals, sumps and septic tanks. The pig houses are separated into pig pens by partition walls of the pig houses. The reason is that there are water collecting grooves arranged at intervals on the ground of the pig house, and the water collecting grooves are arranged along the length direction of the pig house. The length of the water collecting grooves is the same as the length of the pig house, and the adjacent water collecting grooves are parallel to each other. The tank is connected to the waste water collection pipe, the waste water collection pipe is connected to the sump, and the sump is set at one end of the pig house; the ground of the pig house is cement floor, and self-cleaning permeable bricks are laid on the ground of the pig house, and the self-cleaning permeable bricks cover the water collection Groove; the excrement collection channel is located on one side of the pig house along the length of the pig house, and is connected to the pig pen, and the manure collection channel is connected to the septic tank.
根据本发明优选的,所述集水沟槽为V型沟槽,所述V型沟槽的内壁为聚乙烯材质,V 型沟槽顶端开口的宽度为4-8cm,V型沟槽之间的间隔为80-150cm。自洁式透水砖上的污水 可以透过自洁式透水砖自动渗滤至集水沟槽内,便于收集。Preferably according to the present invention, the water collecting groove is a V-shaped groove, the inner wall of the V-shaped groove is made of polyethylene material, the width of the top opening of the V-shaped groove is 4-8 cm, and the width between the V-shaped grooves is 4-8 cm. The interval is 80-150cm. The sewage on the self-cleaning permeable brick can be automatically infiltrated into the water collection groove through the self-cleaning permeable brick for easy collection.
优选的,所述V型沟槽顶端开口的宽度为6cm,V型沟槽之间的间隔为100cm。Preferably, the width of the top opening of the V-shaped grooves is 6 cm, and the interval between the V-shaped grooves is 100 cm.
优选的,所述V型沟槽从猪舍远离集水池的一端至连接废水收集管的一端深度逐渐加深, V型沟槽的起始深度为3-8cm,V型沟槽底端与水平面之间的夹角为1-10°。集水沟槽的倾斜 设置,便于渗滤废水的收集。Preferably, the V-shaped groove is gradually deepened from the end of the pig house away from the sump to the end connected to the waste water collection pipe. The initial depth of the V-shaped groove is 3-8cm, and the distance between the bottom end of the V-shaped groove and the water level The angle between them is 1-10°. The inclined setting of the catchment groove facilitates the collection of percolation waste water.
进一步优选的,所述V型沟槽底端与水平面之间的夹角为5°。Further preferably, the angle between the bottom end of the V-shaped groove and the horizontal plane is 5°.
根据本发明优选的,所述集水沟槽汇集与废水收集管相连通。Preferably according to the present invention, the collection of the water collection grooves is connected with the waste water collection pipe.
根据本发明优选的,所述猪舍地面水平设置,集水沟槽的顶端与猪舍地面相平齐,自洁 式透水砖水平铺设于猪舍地面之上。利于粪便清理。Preferably according to the present invention, the ground of the pig house is arranged horizontally, the top of the water collection groove is flush with the ground of the pig house, and the self-cleaning permeable bricks are horizontally laid on the ground of the pig house. Conducive to excrement cleaning.
优选的,所述自洁式透水砖以长和宽组成的面为底面水平铺设。Preferably, the self-cleaning permeable brick is laid horizontally with the long and wide surface as the bottom surface.
根据本发明优选的,所述自洁式透水砖之间通过浇筑混凝土固定。Preferably according to the present invention, the self-cleaning permeable bricks are fixed by pouring concrete.
根据本发明优选的,所述自洁式透水砖的长×宽×高的规格为 150×50×30-300×200×100mm,抗压强度为20-50MP,透水率为3-10mm/s。Preferably according to the present invention, the specification of the self-cleaning permeable brick is 150×50×30-300×200×100mm in length×width×height, the compressive strength is 20-50MP, and the water permeability is 3-10mm/s .
优选的,所述自洁式透水砖的长×宽×高的规格为200×100×60mm,抗压强度为25MP, 透水率为5mm/s。Preferably, the length×width×height of the self-cleaning permeable brick is 200×100×60mm, the compressive strength is 25MP, and the water permeability is 5mm/s.
本发明所述的自洁式透水砖为市售产品,江苏优凝舒布洛克公司有售。The self-cleaning permeable brick described in the present invention is a commercially available product, which is available from Jiangsu Youning Shubulock Company.
根据本发明优选的,所述粪便收集渠的长度与猪舍长度相同;粪便收集渠的顶端低于自 洁式透水砖或与自洁式透水砖相平齐;粪便收集渠的底端高于集粪池或与集粪池相平齐。Preferably according to the present invention, the length of the excrement collection channel is the same as the length of the pig house; the top of the excrement collection channel is lower than the self-cleaning permeable brick or flush with the self-cleaning permeable brick; the bottom of the excrement collection channel is higher than Septic tank or flush with septic tank.
根据本发明优选的,所述集粪池的顶端低于集水沟槽的底端或与集水沟槽底端相平齐。Preferably according to the present invention, the top of the septic tank is lower than the bottom of the water collection ditch or is flush with the bottom of the water collection ditch.
根据本发明优选的,所述集粪池和集水池设置在猪舍的同一端。Preferably according to the present invention, the cesspool and the sump are arranged at the same end of the pig house.
根据本发明优选的,所述大中型生猪养殖场粪污源头减量处理系统还包括刮粪板,所述 刮粪板设置于粪便收集渠上;所述刮粪板采用现有的自动刮粪板装置设置于粪便收集渠上; 所述自动刮粪板装置河南方大机械设备有限公司有售,按商品安装规则安装在粪便收集渠上 即可。Preferably according to the present invention, the manure source reduction treatment system for large and medium-sized pig farms also includes a manure scraper, and the manure scraper is arranged on the manure collection channel; the existing automatic manure scraper is used for the manure scraper The plate device is installed on the feces collection channel; the automatic manure scraping plate device is available from Henan Fangda Machinery Equipment Co., Ltd., and it can be installed on the feces collection channel according to the commodity installation rules.
根据本发明优选的,在猪舍中间沿猪舍长度方向设有猪喂食槽,猪喂食槽的长度与猪舍 的长度相同,猪圈分布在猪喂食槽两侧,猪圈的长×宽为(3-4)m×(5-6)m,相邻猪圈间的猪 舍间隔墙之间互相平行,并与猪舍宽度方向平行。Preferably according to the present invention, a pig feeding trough is provided along the length direction of the pig house in the middle of the pig house, the length of the pig feeding trough is the same as the length of the pig house, and the pigsty is distributed on both sides of the pig feeding trough, and the length × width of the pigsty is (3-4)m×(5-6)m, the partition walls of pig houses between adjacent pig pens are parallel to each other and parallel to the width direction of pig houses.
根据本发明优选的,所述猪圈均设置有饮水器。Preferably according to the present invention, the pigsties are all provided with drinking fountains.
利用上述大中型生猪养殖场粪污源头减量处理系统进行粪污源头减量的处理方法,包括 步骤如下:The processing method for reducing the amount of manure source by using the above-mentioned large and medium-sized pig farm manure source reduction treatment system includes the following steps:
生猪产生的粪污中的污水通过自洁式透水砖过滤进入集水沟槽,通过废水收集管,最后 汇集进入集水池;过滤污水后的粪便留在自洁式透水砖上,通过人工清理粪便或水冲粪的方 式进入粪便收集渠,粪便收集渠中的粪污通过刮粪板刮入集粪池;集粪池中的粪污经固液分 离,产生的少量污水经厌氧发酵后,产生的沼气用于猪场,沼渣和沼液作为农田有机肥料。The sewage in the feces produced by live pigs is filtered through the self-cleaning permeable bricks and enters the catchment trench, passes through the waste water collection pipe, and finally collects into the sump; the feces after filtering sewage are left on the self-cleaning permeable bricks, and the feces are cleaned manually Or the way of flushing manure with water into the feces collection canal, and the feces in the feces collection canal are scraped into the septic tank through the scraper; The generated biogas is used in pig farms, and biogas residue and biogas slurry are used as organic fertilizers for farmland.
本发明所述生猪养殖场产生的粪污中的污水是指猪产生的尿液、饮水洒落的水、水冲粪 产生的水以及粪便中的污水。Sewage in the feces produced by pig farms of the present invention refers to the urine produced by pigs, the water spilled from drinking water, the water produced by flushing excrement with water, and the sewage in the excrement.
本发明的粪污源头减量处理系统应用于猪舍,留在自洁式透水砖上的粪便可采用水冲粪 或人工清理粪便的方式将粪便收集至粪便收集渠中。The manure source reduction treatment system of the present invention is applied to pig houses, and the manure left on the self-cleaning permeable brick can be collected into the manure collection canal by washing the manure with water or manually cleaning the manure.
本发明所述人工清理粪便是指利用刮粪板手动将自洁式透水砖上的粪便刮入粪便收集 渠;所述水冲粪方式是指用清水清洗猪舍地面,将粪污冲入粪便收集渠;所述留在自洁式透 水砖上的粪便中也含有少量污水。The manual cleaning of feces in the present invention refers to manually scraping the feces on the self-cleaning permeable bricks into the feces collection channel by using the feces scraper; Collecting channels; the feces left on the self-cleaning permeable bricks also contain a small amount of sewage.
本发明的技术特点如下:Technical characteristics of the present invention are as follows:
本发明采用的自洁式透水砖,目前主要应用于城市道路建设中,其特点是将光触媒技术 应用于混凝土透水地砖中,在光的照射下,会产生类似光合作用的光催化反应,同时产生出 氧化能力极强的自由氢氧基和活性氧,具有很强的光氧化还原功能,可氧化分解各种有机化 合物和部分无机物,把有机污染物分解成无污染的水(H2O)和二氧化碳(CO2),因而其具有极 强的防污自洁、净化空气与水的功能;将自洁式透水砖铺设于猪舍地面,能够有效解决透水 地砖孔隙容易被粪便堵塞的问题。The self-cleaning permeable brick used in the present invention is mainly used in urban road construction at present, and its characteristic is that the photocatalyst technology is applied to the concrete permeable floor brick. Under the irradiation of light, it will produce a photocatalytic reaction similar to photosynthesis and produce Produces free hydroxyl groups and active oxygen with strong oxidizing ability, has a strong photoredox function, can oxidize and decompose various organic compounds and some inorganic substances, and decompose organic pollutants into non-polluting water (H 2 O) and carbon dioxide (CO 2 ), so it has strong antifouling, self-cleaning, air and water purification functions; laying self-cleaning permeable bricks on the floor of pig houses can effectively solve the problem that the pores of permeable floor tiles are easily blocked by feces.
猪产生的粪污中的污水透过自洁式透水砖,进入集水沟槽,经过废水收集管进入集水池; 由于集水池中的废水几乎不含有粪便,废水污染的指标较低,经砂生物滤池或氧化塘处理后 即可达到《农田灌溉水质标准》或《畜禽养殖业污染物排放标准》,即能达标排放;过滤污 水后的粪便留在自洁式透水砖上部,通过人工清理粪便或水冲粪的方式进入粪便收集渠,再 通过刮粪板刮入集粪池;集粪池中的粪污浓度较高,大大减少了固液分离后污水的产生量, 污水经厌氧发酵后,产生的沼气用于猪场,所产生的沼渣和沼液作为农田有机肥料,减少了 集粪池中的粪污经固液分离后所产生污水的处理成本。The sewage in the manure produced by pigs passes through the self-cleaning permeable bricks, enters the catchment trench, and enters the sump through the waste water collection pipe; since the waste water in the sump contains almost no feces, the index of waste water pollution is low, and sand After the biological filter or oxidation pond is treated, it can reach the "Farmland Irrigation Water Quality Standard" or "Pollutant Discharge Standard for Livestock and Poultry Breeding Industry", that is, it can discharge up to the standard; the feces after filtering the sewage are left on the upper part of the self-cleaning permeable brick, and are passed through artificially. The feces are cleaned or flushed with water into the feces collection channel, and then scraped into the septic tank by the scraper; the concentration of feces in the septic tank is high, which greatly reduces the amount of sewage produced after solid-liquid separation. After oxygen fermentation, the generated biogas is used in pig farms, and the generated biogas residue and biogas slurry are used as farmland organic fertilizers, which reduces the treatment cost of sewage generated by solid-liquid separation of manure in the cesspool.
生猪养殖场粪污经本发明源头减量系统处理前后粪污的指标如表1所示,从表1中可以 看出,应用源头减量处理系统前猪舍收集的粪污TS含量为2-6%,说明生猪养殖过程中猪尿、 猪饮水洒落较多,和粪便混合在一起浓度较低,达标排放太难,还田利用含水量高,很难处 理;应用源头减量处理系统后,经自洁式透水砖过滤,由集水沟槽收集的废水污染指标较低, 经砂生物滤池或氧化塘处理后即可达到《农田灌溉水质标准》或《畜禽养殖业污染物排放标 准》;而通过源头减量系统处理后,集粪池收集的粪污TS浓度较高,可以达到28-30%,大 大减少了固液分离后污水的产生量,产生的少量污水经厌氧发酵后农田利用,减少了粪污固 液分离后所产生污水的处理成本。The indicators of manure from pig farms before and after being processed by the source reduction system of the present invention are as shown in Table 1. As can be seen from Table 1, the TS content of the feces collected by the piggery before the source reduction treatment system is 2- 6%, indicating that during the pig breeding process, pig urine and pig drinking water are more spilled, mixed with feces and the concentration is low, it is too difficult to discharge up to the standard, and the water content of returning to the field is high, which is difficult to handle; after applying the source reduction treatment system, After being filtered by self-cleaning permeable bricks, the pollution index of wastewater collected by the catchment ditch is relatively low. After being treated by sand biofilter or oxidation pond, it can reach the "Water Quality Standards for Farmland Irrigation" or "Pollutant Discharge Standards for Livestock and Poultry Breeding Industry" "; and after being treated by the source reduction system, the TS concentration of the feces collected in the septic tank is relatively high, which can reach 28-30%, which greatly reduces the amount of sewage produced after solid-liquid separation, and the small amount of sewage produced is anaerobic fermentation. The utilization of post-farmland reduces the treatment cost of sewage generated after solid-liquid separation of manure.
注:《畜禽养殖业污染物排放标准》出水COD为400mg/L,BOD为150mg/L,SS为200mg/L,NH4+-N为80mg/L,TP为8mg/L。《农田灌溉水质标准》出水COD为200mg/L,BOD 为100mg/L。Note: "Pollutant Discharge Standards for Livestock and Poultry Breeding Industry" effluent COD is 400mg/L, BOD is 150mg/L, SS is 200mg/L, NH 4 +-N is 80mg/L, and TP is 8mg/L. "Farmland Irrigation Water Quality Standard" effluent COD is 200mg/L, BOD is 100mg/L.
表1应用源头减量处理系统前后养殖场粪污指标Table 1 Fecal indicators of farms before and after applying the source reduction treatment system
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明创造性的利用特殊建筑材料-自洁式透水砖的优势,将其应用于生猪养殖场猪 舍,该透水砖利用光触媒技术,可氧化分解进入透水砖缝隙中的固体粪便,解决了透水砖孔 隙容易堵塞的问题;同时自洁式透水砖对粪污中的废水起到过滤作用,极大降低了废水的污 染程度,废水中粪便浓度较低,处理简单,可以实现达标排放,降低了处理成本,适合种养 结合不紧密或周围土体与养殖量不匹配的大中型生猪养殖场的粪污处理。1. The present invention creatively utilizes the advantages of the special building material-self-cleaning permeable brick, and applies it to pig houses in pig farms. The permeable brick uses photocatalyst technology to oxidize and decompose the solid feces that enter the gaps in the permeable brick, solving the problem of The pores of permeable bricks are easy to be blocked; at the same time, self-cleaning permeable bricks can filter the waste water in the feces, which greatly reduces the pollution of waste water. It is suitable for manure treatment of large and medium-sized pig farms where the combination of breeding and breeding is not tight or the surrounding soil does not match the amount of breeding.
2、集粪池中的粪污经固液分离后,所得到的污水量少,浓度较高(TS含量达到8-10%), 利于厌氧发酵的进行;本发明的系统可以有效减少集粪池中的粪污经固液分离后污水的产生 量,源头减量达到91.7%,降低了粪污经固液分离后污水的处理难度,节省了处理成本。2. After the solid-liquid separation of the feces in the septic tank, the amount of sewage obtained is small and the concentration is high (TS content reaches 8-10%), which is beneficial to the carrying out of anaerobic fermentation; the system of the present invention can effectively reduce the amount of sewage collected The amount of sewage produced by the solid-liquid separation of the manure in the septic tank can be reduced by 91.7% at the source, which reduces the difficulty of treating the sewage after the solid-liquid separation of the manure and saves treatment costs.
3、本发明使用内壁为聚乙烯的集水沟槽收集污水,避免了废水渗入土壤中对土壤的污 染;同时,集水沟槽倾斜设置,便于废水的收集,且能保证自洁式透水砖平铺在猪舍,便于 粪便收集。3. The present invention uses the water collection groove whose inner wall is polyethylene to collect sewage, which avoids the pollution of the soil by the waste water infiltrating into the soil; at the same time, the water collection groove is arranged obliquely, which is convenient for the collection of waste water, and can ensure the self-cleaning permeable brick Lay it flat in the piggery to facilitate the collection of manure.
4、本发明结构简单,建造方便,易维护使用。4. The present invention has simple structure, convenient construction, and easy maintenance and use.
附图说明Description of drawings
图1是本发明粪污源头减量处理的工艺流程图;Fig. 1 is the process flow chart of the present invention's manure source reduction treatment;
图2是本发明大中型生猪养殖场粪污源头减量处理系统的结构示意图;Fig. 2 is the structure schematic diagram of the source reduction treatment system of large and medium-sized pig farms of the present invention;
图3是猪舍延图2A-A方向的剖面图。Fig. 3 is a sectional view of the pig house along the direction of Fig. 2A-A.
图4是猪舍延图2B-B方向的剖面图。Fig. 4 is a sectional view of the pig house along the direction of Fig. 2B-B.
其中:1、猪舍,2、猪圈,3、猪喂食槽,4、饮水器,5、自洁式透水砖,6、刮粪板, 7、粪便收集渠,8、猪舍间隔墙,9、废水收集管,10、集粪池,11、集水池,12、集水沟 槽,13、猪舍地面。Among them: 1. Pig house, 2. Pig pen, 3. Pig feeding trough, 4. Drinking fountain, 5. Self-cleaning permeable brick, 6. Scraping dung board, 7. Feces collection channel, 8. Pig house partition wall, 9. Wastewater collection pipe, 10. Septic tank, 11. Water collection tank, 12. Water collection trench, 13. Pig house floor.
具体实施方式detailed description
下面结合附图和具体实施例对本发明做进一步描述,但本发明保护范围不限于此。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
实施例1Example 1
一种大中型生猪养殖场粪污源头减量处理系统,包括猪舍1、废水收集管9、粪便收集 渠7、集水池11和集粪池10,所述猪舍1通过猪舍间隔墙8间隔成猪圈2,猪舍地面13上 间隔设置有集水沟槽12,集水沟槽12沿猪舍1的长度方向设置,集水沟槽12的长度与猪 舍1的长度相同,且相邻集水沟槽12相互平行,集水沟槽12与废水收集管9连通,废水收 集管9与集水池11相连,集水池11设置于猪舍1的一端;猪舍地面13为水泥地面,猪舍 地面13的上方铺设有自洁式透水砖5,自洁式透水砖5覆盖集水沟槽12;粪便收集渠7沿 猪舍1的长度方向位于猪舍1的一侧,并与猪圈2相连通,粪便收集渠7与集粪池10相连;A source reduction treatment system for large and medium-sized pig farms, comprising a pig house 1, a waste water collection pipe 9, a feces collection channel 7, a sump 11 and a septic tank 10, the pig house 1 passes through a pig house partition wall 8 The pigsty 2 is spaced apart, and the pig house ground 13 is provided with water collecting grooves 12 at intervals, and the water collecting grooves 12 are arranged along the length direction of the pig house 1, and the length of the water collecting grooves 12 is the same as that of the pig house 1, and The adjacent catchment grooves 12 are parallel to each other, the catchment grooves 12 are connected with the waste water collection pipe 9, the waste water collection pipe 9 is connected with the sump 11, and the sump 11 is arranged at one end of the pig house 1; the pig house floor 13 is a cement floor , the top of pig house floor 13 is laid with self-cleaning type permeable brick 5, and self-cleaning type permeable brick 5 covers catchment groove 12; Excrement collecting canal 7 is positioned at the side of pig house 1 along the length direction of pig house 1, and with The pigsty 2 is connected, and the excrement collection channel 7 is connected with the septic tank 10;
所述集水沟槽12为V型沟槽,所述V型沟槽的内壁为聚乙烯材质,V型沟槽顶端开口的宽度为6cm,V型沟槽之间的间隔为100cm;V型沟槽从远离集水池11的猪舍1的一端至 连接废水收集管9的一端深度逐渐加深,V型沟槽的起始深度为3cm,V型沟槽底端与水平 面之间的夹角为5°;所述多个V型沟槽汇集与废水收集管相连通;The water collecting groove 12 is a V-shaped groove, the inner wall of the V-shaped groove is polyethylene material, the width of the top opening of the V-shaped groove is 6cm, and the interval between the V-shaped grooves is 100cm; The groove deepens gradually from one end of the pig house 1 away from the sump 11 to the end of the waste water collection pipe 9. The initial depth of the V-shaped groove is 3 cm, and the angle between the bottom of the V-shaped groove and the horizontal plane is 5°; the plurality of V-shaped grooves are collected and communicated with the waste water collection pipe;
所述猪舍地面13水平设置,V型沟槽的顶端与猪舍地面13相平齐,自洁式透水砖5以长和 宽组成的面为底面水平铺设于猪舍地面13之上;所述自洁式透水砖5之间通过浇筑混凝土固 定;The ground 13 of the pig house is set horizontally, the top of the V-shaped groove is flush with the ground 13 of the pig house, and the self-cleaning permeable brick 5 is horizontally laid on the ground 13 of the pig house with the surface composed of length and width as the bottom surface; The self-cleaning permeable bricks 5 are fixed by pouring concrete;
所述自洁式透水砖5的长×宽×高的规格为200×100×60mm,抗压强度为25MP,透水率 为5mm/s;所使用的自洁式透水砖5为市售产品,江苏优凝舒布洛克公司有售。The specification of the self-cleaning permeable brick 5 is 200×100×60mm in length×width×height, the compressive strength is 25MP, and the water permeability is 5mm/s; the self-cleaning permeable brick 5 used is a commercially available product, It is available from Jiangsu Youningshu Block Company.
所述粪便收集渠7的长度与猪舍1的长度相同;粪便收集渠7的顶端低于自洁式透水砖5; 粪便收集渠7的底端高于集粪池10;集粪池10的顶端低于集水沟槽12的底端;The length of described excrement collection channel 7 is identical with the length of pig house 1; The top of excrement collection channel 7 is lower than self-cleaning type permeable brick 5; The bottom of excrement collection channel 7 is higher than cesspool 10; The top is lower than the bottom of the water collecting groove 12;
所述集粪池10和集水池11设置在猪舍1的同一端;The cesspool 10 and the sump 11 are arranged at the same end of the pig house 1;
所述大中型生猪养殖场粪污源头减量处理系统还包括刮粪板6,所述刮粪板6设置于粪便 收集渠7上;所述刮粪板6采用现有的自动刮粪板装置设置于粪便收集渠7上;所述自动刮粪 板装置河南方大机械设备有限公司有售,按商品安装规则安装在粪便收集渠7上即可;The manure source reduction treatment system for large and medium-sized pig farms also includes a dung scraper 6, and the dung scraper 6 is arranged on the feces collection channel 7; the existing automatic dung scraper device is used for the scraper 6 Set on the feces collection channel 7; the automatic manure scraper device is available from Henan Fangda Machinery Equipment Co., Ltd., and can be installed on the feces collection channel 7 according to the commodity installation rules;
在本实施例中,在猪舍1的中间沿猪舍1的长度方向还设有猪喂食槽3,猪喂食槽3的 长度与猪舍1的长度相同,猪圈2分布在猪喂食槽3两侧,猪圈2的长×宽为3m×5m,相 邻猪圈2间的猪舍间隔墙8之间互相平行,并与猪舍1的宽度方向平行;所述猪圈2均设置 有饮水器4。In this embodiment, a pig feeding trough 3 is also provided along the length direction of the pig house 1 in the middle of the pig house 1. The length of the pig feeding trough 3 is the same as that of the pig house 1, and the pigsty 2 is distributed in the pig feeding trough 3. On both sides, the length × width of the pigsty 2 is 3m × 5m, and the pigsty partition walls 8 between the adjacent pigsty 2 are parallel to each other and parallel to the width direction of the pigsty 1; the pigsty 2 is provided with drinking fountain4.
实施例2Example 2
利用实施例1的粪污源头减量处理系统处理存栏20000头生猪养殖场粪污的方法,步骤如 下:Utilize the method for reducing the amount of manure source treatment system of embodiment 1 to handle 20,000 pig farm manures in stock, the steps are as follows:
猪在自洁式透水砖5上面活动,产生的粪尿、饮水过程中洒落的水等粪污中的污水通过 自洁式透水砖5过滤,进入集水沟槽12收集,通过废水收集管9,最后汇集进入集水池11;过 滤污水后的粪便留在自洁式透水砖5上,粪便通过人工清理或水冲粪的方式进入粪便收集渠 7,粪便收集渠7中的粪污通过自动刮粪板6刮入集粪池10;集粪池10中的粪污经固液分离, 产生的少量污水经厌氧发酵后,产生的沼气用于猪场,沼渣和沼液作为农田有机肥料。Pigs move on the self-cleaning permeable brick 5, and the waste water in the manure such as feces and urine, water spilled in the drinking process is filtered through the self-cleaning permeable brick 5, collected in the water collection groove 12, and passed through the waste water collection pipe 9 , and finally collect into the sump 11; the feces after filtering sewage are left on the self-cleaning permeable brick 5, and the feces enter the feces collection channel 7 through manual cleaning or water flushing. The manure plate 6 is scraped into the cesspool 10; the feces in the cesspool 10 are separated from solid and liquid, and the small amount of sewage produced is anaerobically fermented, and the biogas generated is used in pig farms, and the biogas residue and biogas slurry are used as farmland organic fertilizers .
表2为存栏20000头猪的养殖场采用水冲粪方式和人工清理粪便的方式,在应用源头减 量处理系统前后固液分离污水产生量及指标数据,由表2可知:Table 2 shows the production volume and index data of solid-liquid separation sewage before and after the application of the source reduction treatment system for a farm with 20,000 pigs that uses water flushing and manual cleaning of manure. It can be seen from Table 2:
(1)单独采用水冲粪方式清理粪污,应用源头减量处理系统前,粪污经固液分离,每 天产生的污水量为600t,TS浓度为2.0%左右,浓度较低,污水产生量大,处理较难;应用源头减量处理系统后,集粪池中的粪污经固液分离产生的污水量明显减少,为50t,TS浓度也较高,达到8%左右,厌氧发酵处理容易,源头减量达到91.7%。(1) Use water to flush manure alone to clean manure. Before applying the source reduction treatment system, the manure is separated from solid and liquid, and the amount of sewage produced every day is 600t. The TS concentration is about 2.0%, which is relatively low. The amount of sewage produced Large and difficult to treat; after applying the source reduction treatment system, the amount of sewage generated by the solid-liquid separation of feces in the septic tank was significantly reduced to 50t, and the TS concentration was also high, reaching about 8%. Anaerobic fermentation treatment Easy, source reduction reaches 91.7%.
(2)单独采用人工清理粪便的方式,应用源头减量处理系统前,粪污经固液分离,每 天产生的污水量为160t,TS浓度为6.0%左右,浓度较低,污水产生量大,处理较难;应用源头减量处理系统后,集粪池中的粪污进行固液分离,固液分离产生的污水量明显减少,为40t,TS浓度也较高,达到10%左右,厌氧发酵处理容易,源头减量达到75%。(2) Manual excrement cleaning is used alone. Before the source reduction treatment system is applied, the feces are separated from solid and liquid, and the amount of sewage generated every day is 160t. The TS concentration is about 6.0%. The concentration is low and the sewage production is large. The treatment is difficult; after applying the source reduction treatment system, the feces in the septic tank undergo solid-liquid separation, and the amount of sewage generated by solid-liquid separation is significantly reduced to 40t, and the TS concentration is also high, reaching about 10%, anaerobic The fermentation process is easy, and the source reduction can reach 75%.
表2应用源头减量处理系统前后固液分离污水产生量及指标Table 2 Production volume and indicators of solid-liquid separation sewage before and after the application of the source reduction treatment system
实施例3Example 3
利用实施例1的粪污源头减量处理系统处理存栏40000头生猪养殖场粪污的方法,步骤如 下:Utilize the method for the manure source reduction treatment system of embodiment 1 to process 40,000 pig farm manures in stock, the steps are as follows:
猪在自洁式透水砖5上面活动,产生的粪尿、饮水过程中洒落的水等粪污中的污水通过 自洁式透水砖5过滤,进入集水沟槽12收集,通过废水收集管9,最后汇集进入集水池11;过 滤污水后的粪便留在自洁式透水砖5上,粪便通过人工清理或水冲粪的方式进入粪便收集渠7,粪便收集渠7中的粪污通过自动刮粪板6刮入集粪池10;集粪池10中的粪污经固液分离, 产生的少量污水经厌氧发酵后,产生的沼气用于猪场,沼渣和沼液作为农田有机肥料。Pigs move on the self-cleaning permeable brick 5, and the waste water in the manure such as feces and urine, water spilled in the drinking process is filtered through the self-cleaning permeable brick 5, collected in the water collection groove 12, and passed through the waste water collection pipe 9 , and finally collect into the sump 11; the feces after filtering sewage are left on the self-cleaning permeable brick 5, and the feces enter the feces collection channel 7 through manual cleaning or water flushing. The manure plate 6 is scraped into the cesspool 10; the feces in the cesspool 10 are separated from solid and liquid, and the small amount of sewage produced is anaerobically fermented, and the biogas generated is used in pig farms, and the biogas residue and biogas slurry are used as farmland organic fertilizers .
表3为存栏40000头猪的养殖场采用水冲粪方式和人工清理粪便的方式,在应用源头减 量处理系统前后固液分离废水产生量及指标数据,由表3可知:Table 3 shows the production volume and index data of solid-liquid separation wastewater before and after the application of the source reduction treatment system for a farm with 40,000 pigs that uses water flushing and manual cleaning of manure. It can be seen from Table 3:
(1)单独采用水冲粪方式清理粪污,应用源头减量处理系统前,粪污经固液分离,每 天产生的污水量为1200t,TS浓度为2.0%左右,浓度较低,污水产生量大,处理较难;应用源头减量处理系统后,集粪池中的粪污经固液分离产生的污水量明显减少,为100t,TS浓度也较高,达到8%左右,厌氧发酵处理容易,源头减量达到91.7%。(1) Use water to flush manure alone to clean manure. Before applying the source reduction treatment system, the manure is separated from solid and liquid, and the amount of sewage produced every day is 1200t. The TS concentration is about 2.0%, which is relatively low. Large and difficult to treat; after applying the source reduction treatment system, the amount of sewage produced by the solid-liquid separation of the feces in the septic tank was significantly reduced to 100t, and the TS concentration was also high, reaching about 8%. Anaerobic fermentation treatment Easy, source reduction reaches 91.7%.
(2)单独采用人工清理粪便的方式,应用源头减量处理系统前,粪污经固液分离,每 天产生的污水量为320t,TS浓度为6.0%左右,浓度较低,污水产生量大,处理较难;应用源头减量处理系统后,集粪池中的粪污进行固液分离,固液分离产生的污水量明显减少,为80t,TS浓度也较高,达到10%左右,厌氧发酵处理容易,源头减量达到75%。(2) Manual feces cleaning is used alone. Before the source reduction treatment system is applied, the feces are separated from solid and liquid, and the amount of sewage generated every day is 320 tons. The TS concentration is about 6.0%. The concentration is low, and the amount of sewage generated is large. The treatment is difficult; after applying the source reduction treatment system, the feces in the septic tank undergo solid-liquid separation, and the amount of sewage generated by solid-liquid separation is significantly reduced to 80t, and the TS concentration is also high, reaching about 10%, anaerobic The fermentation process is easy, and the source reduction can reach 75%.
表3应用源头减量处理系统前后固液分离污水产生量及指标Table 3 Production volume and indicators of solid-liquid separation sewage before and after the application of source reduction treatment system
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