CN107214744B - Automatic rubber tube cutting device - Google Patents

Automatic rubber tube cutting device Download PDF

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Publication number
CN107214744B
CN107214744B CN201710574917.6A CN201710574917A CN107214744B CN 107214744 B CN107214744 B CN 107214744B CN 201710574917 A CN201710574917 A CN 201710574917A CN 107214744 B CN107214744 B CN 107214744B
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China
Prior art keywords
rubber tube
turntable
cutter
sensor
rubber
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CN201710574917.6A
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Chinese (zh)
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CN107214744A (en
Inventor
鲁娟
黄中一
李康
蒙兵山
杨尔慧
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Beibu Gulf University
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Beibu Gulf University
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Publication of CN107214744A publication Critical patent/CN107214744A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/16Cutting rods or tubes transversely
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/18Methods or apparatus in which packages rotate
    • B65H49/20Package-supporting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/061Orientating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/33Hollow or hose-like material

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses an automatic rubber tube cutting device which comprises a rotary table device, a rubber tube conveying device and a rubber tube cutter which are sequentially arranged, wherein the rubber tube cutter comprises a cutting platform provided with a rubber tube inlet, a cutter and a cutter driving device, the cutter and the cutter driving device are arranged on the cutting platform, the cutting platform is vertically arranged on an output port of the rubber tube conveying device, the cutter is arranged on one side of the rubber tube inlet, and the cutter driving device is connected with the cutter and used for driving the cutter to perform cutting action in a direction vertical to the running direction of a rubber tube. The turntable device and the rubber tube conveying device can realize the quick assembly and disassembly of the rubber tube turntable and the deformation prevention of the conveyed rubber tube, ensure the assembly quality of the rubber tube and have strong practicability; meanwhile, the invention is also provided with a control device mainly comprising the first sensor, the second sensor and the central controller, realizes the work of integrating the rubber tube conveying and the rubber tube cutting, and has the characteristics of high intelligent degree, high production efficiency and low enterprise labor cost.

Description

Automatic rubber tube cutting device
Technical Field
The invention relates to mechanical equipment for rubber tube assembly, in particular to an automatic rubber tube cutting device, and belongs to the technical field of rubber tube assembly production equipment.
Background
At present, the pipelines of the automobile wiper washer adopt rubber pipes which are connected by multi-way joints with various different angles, wherein the multi-way joints comprise a 60-degree two-way joint, a 90-degree two-way joint, a 180-degree two-way joint, a three-way joint and the like, and each way of the joints is inserted into the rubber pipe. The assembly process is mainly a manual assembly mode at present, and has the defects of low production efficiency and high labor intensity. At the same time. The assembly tool for rubber tube installation can only assemble one of the connectors by one-time clamping at present, and can complete the rubber tube assembly of one of the multiple connectors by repeatedly disassembling and assembling the multiple connectors, so that the production efficiency is low. In order to solve the above technical problems, automatic assembly equipment has been developed in the prior art, for example, chinese patent application No. CN201610881855.9 discloses an automatic assembly production equipment for connecting a rubber tube and a joint, which mainly comprises a rubber tube rotating disc for winding the rubber tube, a rubber tube conveying and cutting device, a rubber tube conveying and blanking device, a rubber tube and joint assembly device, and a rotary worktable indexing device, which are sequentially arranged. Through the mutual matching work of all the components, the device can complete the assembly of the rubber pipes at all ports in one clamping process under the condition that a plurality of connectors are communicated with each other and the rubber pipes need to be assembled, and is simple and convenient to operate and high in production efficiency. However, the rubber tube cutting mechanism, the rubber tube turntable and the rubber tube conveying device in the device work independently, and the device has the following defects:
1) The used rubber tube rotary table is of a fixed structure, and when the rubber tube on the rubber tube rotary table is assembled, the rubber tube rotary table cannot be quickly disassembled and assembled and replaced;
2) The used rubber tube conveying device is complex in structure, the rubber tube is pulled by the mechanical matching of the tube pulling device and the wire pulling device, and the rubber tube is easy to deform when the pulling force is large;
3) The conveying and cutting-off work of the rubber tube cannot be integrated, and the intelligent degree is low.
Disclosure of Invention
In view of the above disadvantages, the technical problem to be solved by the present invention is to provide an automatic rubber tube cutting device with simple structure and high intelligence degree, which not only has a structure for quickly disassembling and assembling a rubber tube turntable, but also can quickly and stably convey the rubber tube on the rubber tube turntable to a rubber tube cutter.
An automatic rubber tube cutting device comprises a turntable device, a rubber tube conveying device and a rubber tube cutter which are sequentially arranged, wherein the rubber tube cutter comprises a cutting platform provided with a rubber tube inlet, a cutter and a cutter driving device, the cutter and the cutter driving device are arranged on the cutting platform, the cutting platform is vertically arranged on an output port of the rubber tube conveying device, the cutter is arranged on one side of the rubber tube inlet, the cutter driving device is connected with the cutter and is used for driving the cutter to perform cutting action in a direction vertical to the running direction of the rubber tube,
the turntable device comprises a turntable, a limiter, a turntable driver and a turntable mounting seat for mounting the turntable, wherein the turntable mounting seat comprises a base and a side seat vertically mounted on the base, the upper end of the side seat is provided with a turntable shaft, the turntable is mounted on the turntable shaft through a spline connector, and the turntable driver is arranged on the side seat and connected with the turntable shaft; the limiting device is arranged at one end of the base and forms a limiting space for limiting the left and right displacement of the turntable with the side seat;
rubber tube conveyor, including the support, install pipe stabilizer mechanism on the support and be used for driving pipe stabilizer mechanism pivoted drive mechanism, drive mechanism is connected with pipe stabilizer mechanism, pipe stabilizer mechanism includes the pipe stabilizer unit that sets up more than 4 in proper order side by side, and every pipe stabilizer unit includes rubber tube chucking device, drive gear, first pivot and installs the second pivot directly over first pivot, drive gear install in the one end of second pivot and be equipped with a universal driving shaft between per two second pivots, the gear with drive gear engaged with is installed to the one end of universal driving shaft, and first, second pivot is installed on the support and is passed through the bearing the transmission is carried out in the mutual interlock of rubber tube chucking device.
In order to make the rubber tube automatic cutting device with the structure be intelligently controlled, the rubber tube automatic cutting device further comprises a control device, wherein the control device comprises a central controller, a power supply monitor, a first sensor and a second sensor, the first sensor and the second sensor are respectively connected with the input end of the central controller, the first sensor is used for detecting whether a rubber tube wound on a rotary table is used up and is arranged on the rotary table, the second sensor is arranged on one side of a rubber tube inlet and is used for detecting a mark block marked on the rubber tube, the output end of the central controller is respectively connected with a rotary table driver, a transmission mechanism and a cutter driving device, the input end of the power supply monitor is connected with the power supply end of the rotary table driver, and the output end of the power supply monitor is connected with the input end of the central controller.
In the above scheme, the first sensor can be a pressure sensor and is arranged at the tail end of the rubber tube on the turntable.
In the above scheme, the second sensor can be wide angle color sensor, in order to make wide angle color sensor can discern the identification block accurately, can be equipped with a convex surface rear-view mirror on the relative mounted position with the second sensor.
In the above scheme, the transmission mechanism may include a driving motor, a transmission shaft, a belt pulley, and a flat idle gear engaged with the transmission gear, one end of the transmission shaft is connected with the driving motor, and the other end thereof is connected with the belt pulley through a belt, the flat idle gear is mounted on the belt pulley through a coupling, and the flat idle gear is engaged with any one of the transmission gears on the tube stabilizer mechanism.
In the above scheme, the rubber tube clamping device may include two disc bearings with the same size and the middle part provided with a groove along the radial direction, one of the disc bearings is installed on the first rotating shaft, the other disc bearing is installed on the second rotating shaft, the two installed disc bearings are engaged with each other, and the groove part on the disc bearing forms a stable tube opening for placing the rubber tube.
In the above scheme, the stopper can include spacing friction pulley and L shape gag lever post, but spacing friction pulley free rotation installs in the one end of L shape gag lever post, the screens post piece that is used for fixed L shape gag lever post is installed to the other end of L shape gag lever post, screens post piece and the L shape gag lever post of this end are installed on the base.
In the above scheme, further, the carousel includes the cavity roller bearing, a ring fender dish is installed respectively at the both ends of cavity roller bearing, in order to can follow the in service behavior that obtains the rubber tube in the carousel from each angle observation, can be on each ring fender dish circumference evenly distributed have a plurality of fan-shaped holes.
In the above scheme, the spline coupler may include an inner spline and an outer spline engaged with the inner spline, the inner spline is disposed on an inner wall of the hollow roller, and the outer spline is disposed on the turntable shaft.
In the scheme, the top surface of the base is provided with the arc-shaped groove for supporting the rotary table, and in order to prevent the rotary table from generating overlarge friction force with the arc-shaped groove in the rotating process, the surface of the arc-shaped groove is provided with the curved surface bearing matched with the arc-shaped groove.
The invention has the beneficial effects that:
1) The rubber hose rotating disc adopts a rotating disc structure, and can be quickly disassembled and assembled by combining the limiting device, so that the rubber hose disc can be quickly replaced when the assembly of the rubber hose on the rubber hose rotating disc is completed, the use is convenient and quick, and the structure is simple;
2) The rubber tube conveying device comprises a transmission mechanism and a tube stabilizer device arranged on a support, namely the transmission mechanism drives the tube stabilizer device to pull and convey rubber tubes conveyed by a rotating disc device to form a state of one-feeding-one-pulling, the rubber tube conveying device has small tension on the rubber tubes, the rubber tubes cannot be deformed, the cutting quality of the rubber tubes is ensured, and the rubber tube conveying device is high in practicability;
3) The hose stabilizer mechanism adopted by the invention transmits the hose through the mutual meshing of the gear sets, and the designed hose clamping device is arranged on the hose stabilizer, so that the synchronization of the whole conveying device can be ensured, and the equipment can run more stably;
4) The invention also provides a control device mainly composed of the first sensor, the second sensor and the central controller, realizes the work of integrating the hose conveying and the hose cutting, has high intelligent degree, does not need workers to stare equipment on site in real time, reduces manual monitoring, and reduces the labor cost of enterprises.
Drawings
Fig. 1 is a schematic structural view of the automatic rubber tube cutting device.
Fig. 2 is a schematic structural diagram of the turntable device.
Fig. 3 is a schematic structural view of the turntable shown in fig. 2.
Fig. 4 is a schematic structural view of the mounting base in fig. 2.
Fig. 5 is a schematic structural view of the stopper in fig. 2.
Fig. 6 is a schematic structural diagram of the rubber tube conveying device.
Fig. 7 is a schematic structural view of the transmission mechanism in fig. 6.
Fig. 8 is a schematic structural diagram of a single tube stabilizer in fig. 6.
Fig. 9 is a schematic diagram of a structure of the tube stabilizer mechanism shown in fig. 6.
FIG. 10 is a schematic view of the hose cutter.
The reference numbers in the figures are: 1. the turntable device comprises: 1-1, a circular ring baffle disc, 1-2, a hollow rolling shaft, 1-3 and a fan-shaped hole; 2. a turntable mounting seat: 2-1, a base, 2-2, a side seat, 2-3 and a curved surface bearing; 3. the rubber tube conveying device comprises: 3-1, a bracket, 3-2 and a pipe stabilizer mechanism: 3-21, a first rotating shaft, 3-22, a second rotating shaft, 3-23, a disc bearing, 3-24, a bearing, 3-25, a transmission gear, 3-26, a linkage shaft, 3-3 and a transmission mechanism: 3-31 parts of belt pulley, 3-32 parts of transmission shaft, 3-33 parts of belt, 3-34 parts of flat dropping gear; 4. A rubber tube cutter: 4-1 parts of a cutting platform, 4-2 parts of a convex rearview mirror, 4-3 parts of a cutter, 4-4 parts of a wide-angle color sensor, 4-5 parts of a cutter driving device; 5. a limiter: 5-1 parts of limiting friction wheels, 5-2 parts of L-shaped limiting rods, 5-3 parts of clamping column blocks; 6. a hose; 7-1, an inner spline, 7-2 and an outer spline; 8. a turntable driver; 9. turntable shaft, 10, steady mouth of pipe.
Detailed Description
As shown in fig. 1, an automatic rubber tube cutting device comprises a turntable device 1, a rubber tube conveying device 3 and a rubber tube cutter 4 which are arranged in sequence.
As shown in fig. 2 and 4, the turntable device 1 includes a turntable, a stopper 5, a turntable driver 8, and a turntable mounting base 2 for mounting the turntable. The turntable mounting seat 2 comprises a base 2-1 and a side seat 2-2 vertically mounted on the base 2-1, a turntable shaft 9 is arranged at the upper end of the side seat 2-2, and the turntable is mounted on the turntable shaft 9 through a spline connector. The turntable driver 8 is arranged on the side seat 2-2 and is connected with the turntable shaft 9. The turntable drive 8 may be embodied as a variable frequency motor. The limiter 5 is arranged at one end of the base 2-1 and forms a limiting space for limiting the left and right displacement of the turntable with the side seat 2-2.
The top surface of the base 2-1 is provided with an arc-shaped groove for supporting the turntable. As the turntable rotates, the circular ring baffle disc 1-1 on the turntable continuously generates friction with the surface of the circular arc-shaped groove, and in order to reduce the abrasion of the circular ring baffle disc 1-1 caused by friction and reduce the output force of the turntable shaft 9, the surface of the circular arc-shaped groove is provided with a curved surface bearing 2-3 matched with the circular arc-shaped groove. Specifically, the curved bearing 2-3 comprises a bearing bottom plate which is consistent with the surface of the circular arc-shaped groove, and balls are uniformly arranged on the bearing bottom plate according to a rectangular array. The ball can move in any direction on the bearing bottom plate.
As shown in fig. 3, the turntable includes a hollow roller 1-2, two ends of the hollow roller 1-2 are respectively provided with a circular ring baffle disc 1-1, and the hollow roller 1-2 and the two circular ring baffle discs 1-1 form an i-shaped turntable. When in use, the rubber tube is wound on the hollow roller 1-2. In order to facilitate observation of the use condition of the rubber tube 6, in the embodiment, a plurality of fan-shaped holes 1-3 are uniformly distributed on each circular ring baffle disc 1-1 in the circumferential direction, and the number of the fan-shaped holes 1-3 is preferably 3. The spline connector comprises an inner spline 7-1 and an outer spline 7-2 meshed with the inner spline 7-1, the inner spline 7-1 is arranged on the inner wall of the hollow roller 1-2, and the outer spline 7-2 is arranged on a turntable shaft 9.
As shown in fig. 5, the stopper 5 includes a limiting friction wheel 5-1 and an L-shaped limiting rod 5-2, the limiting friction wheel 5-1 is freely rotatable and mounted at one end of the L-shaped limiting rod 5-2, and a locking post block 5-3 for fixing the L-shaped limiting rod 5-2 is mounted at the other end of the L-shaped limiting rod 5-2. When the device is used, the clamping column block 5-3 and the L-shaped limiting rod 5-2 at the same end as the clamping column block 5-3 are arranged in a slot hole formed in the base 2-1, and the clamping column block 5-3 and the limiting friction wheel 5-1 are exposed on the base 2-1 so as to be convenient to operate in use.
As shown in fig. 6, the rubber tube conveying device 3 comprises a support 3-1, a tube stabilizer mechanism 3-2 mounted on the support 3-1, and a transmission mechanism 3-3 for driving the tube stabilizer mechanism 3-2 to rotate, wherein the transmission mechanism 3-3 is connected with the tube stabilizer mechanism 3-2.
As shown in fig. 9, the tube stabilizer mechanism 3-2 includes more than 4 tube stabilizer units arranged side by side in sequence. As shown in fig. 8, each tube stabilizer unit comprises a hose clamping device, a transmission gear 3-25, a first rotating shaft 3-21 and a second rotating shaft 3-22 arranged right above the first rotating shaft 3-21. The transmission gears 3-25 are mounted at one ends of the second rotating shafts 3-22, a linkage shaft 3-26 is arranged between every two second rotating shafts 3-22, and gears meshed with the transmission gears 3-25 are mounted at one ends of the linkage shafts 3-26. The first rotating shaft (3-21) and the second rotating shaft (3-22) are arranged on the bracket (3-1) through bearings (3-24) and are meshed with each other through the rubber pipe clamping device for transmission.
The rubber tube clamping device comprises two disc bearings 3-23 which are consistent in size and provided with grooves in the middle along the radial direction, wherein one disc bearing 3-23 is installed on a first rotating shaft 3-21, the other disc bearing 3-23 is installed on a second rotating shaft 3-22, the two installed disc bearings 3-23 are meshed with each other, and the groove parts of the disc bearings 3-23 form a tube stabilizing port 10 for placing the rubber tube 6. In this embodiment, the surface of the disc bearing 3-23 is provided with a soft rubber layer, but may be other soft leather pad. The cross section of the groove arranged on the disc bearing 3-23 is semicircular, so that the formed pipe stabilizing port 10 is circular. And the diameter of the pipe stabilizing opening 10 is set to be smaller than the diameter of the rubber pipe 6 by 0.2cm-1.5 cm.
As shown in fig. 7, the transmission mechanism 3-3 includes a driving motor, a transmission shaft 3-32, a belt pulley 3-31 and a flat idle gear 3-34 engaged with the transmission gear 3-25, one end of the transmission shaft 3-32 is connected with the driving motor, the other end thereof is connected with the belt pulley 3-31 through a belt 3-33, the flat idle gear 3-34 is mounted on the belt pulley 3-31 through a coupling, and the flat idle gear 3-34 is engaged with any transmission gear 3-25 on the tube stabilizer mechanism 3-2.
As shown in fig. 10, the rubber tube cutter 4 includes a cutting platform 4-1 provided with a rubber tube inlet, a cutter 4-3 and a cutter driving device 4-5, the cutter 4-1 is mounted on the cutting platform 4-1, the cutting platform 4-1 is vertically mounted on an output port of the rubber tube conveying device 3, specifically, the rubber tube inlet and a pipe stabilizing port 10 on the rubber tube conveying device 3 are on the same plane, and the size of the rubber tube inlet can be consistent with that of the pipe stabilizing port 10, and certainly can be larger than that of the pipe stabilizing port 10. The cutter 4-3 is arranged on one side of the inlet of the rubber tube, and the cutter driving device 4-5 is connected with the cutter 4-3 and used for driving the cutter 4-3 to perform cutting action in a direction perpendicular to the running direction of the rubber tube 6. In the present embodiment, the tool driving means 4-5 shown is embodied as a cylinder.
In this embodiment, on the basis of the automatic hose cutting device shown in fig. 1 to 9, in order to improve the intelligence of the present hose cutting device, a control device is further included. The control device comprises a central controller, a power supply monitor, a first sensor and a second sensor, wherein the first sensor and the second sensor are respectively connected with the input end of the central controller. The first sensor is used for detecting whether the rubber tube 6 wound on the rotary table is used up and is arranged on the rotary table, the second sensor is arranged on one side of a rubber tube inlet and is used for detecting the identification block marked on the rubber tube 6, the output end of the central controller is respectively connected with the rotary table driver 8 and the transmission mechanisms 3-3, the power supply monitor is used for monitoring the working state of the rotary table driver 8 in real time, the input end of the power supply monitor is connected with the power supply end of the rotary table driver 8, and the output end of the power supply monitor is connected with the input end of the central controller.
Specifically, the first sensor is a pressure sensor and is arranged at the tail end of a rubber pipe on the rotary table. When the rubber hose is used, the first sensor is wound on the hollow rolling shaft 1-2 of the rotary table together with the rubber hose, specifically, the tail end of the rubber hose 6 is pressed on the wall bodies of the rubber hose 6 and the hollow rolling shaft 1-2, when the rubber hose 6 on the rotary table is used up to the tail end of the rubber hose, the first sensor is exposed and responds when no pressure exists, and then a signal is sent to the central controller; the central controller can control the turntable driver 8 to be closed, simultaneously, the voice alarm is given out to prompt workers to replace the turntable in time, and when the turntable filled with the rubber tube 6 is replaced, the next cycle can be started by manually starting the turntable driver 8.
The second sensor is specifically a wide-angle color sensor 4-4, and a convex rearview mirror 4-2 is arranged at the position opposite to the second sensor. The identification block is marked on the tail end of the rubber tube in a color marking mode through a color pen, paint and the like. Of course, according to different cutting length requirements, marks with different colors or different patterns from the marks at the tail end of the rubber tube are sequentially marked on the rubber tube 6 in advance, so that the second sensor cuts when detecting the marks of the cutting length, and responds to the central controller when detecting the marks at the tail end of the rubber tube. After the marking is finished, the color and the shape of the identification block can be input into the central controller through an input module connected with the central controller. When the rubber hose cutting device is used, when the second sensor identifies the identification block marked at the tail end of the rubber hose (indicating that the rubber hose 6 on the rotary table is conveyed completely), a signal is sent to the central controller, the central controller receives the signal sent by the second sensor and then identifies the opening and closing state of the rotary table driver 8 through the power supply monitor, namely when the rotary table driver 8 is in the closing state, the central controller controls the transmission mechanism 3-3 on the rubber hose conveying device 3 to stop working, and after 1-3 seconds of interval (namely after the cutter 4-3 finishes the last cutting action on the rubber hose 6), the cutter driving device 4-5 on the rubber hose cutter 4 is continuously stopped working; while the turntable drive 8 is in operation, the transmission 3-3 and the tool drive 4-5 continue to operate.
When the invention works:
firstly, for the turntable device 1, a turntable fully wound with a rubber pipe 6 is arranged on a turntable shaft 9 through a spline connector, and then a stopper 5 is pulled to the right to the bottom (namely an L-shaped limiting rod 5-2 is pulled to the bottom in the opposite direction of the turntable), so that the turntable can be detached; 2) After the turntable which is fully wound with the rubber tube 6 is arranged, the limiting device 5 is pulled to the bottom to the left (namely the L-shaped limiting rod 5-2 is pulled to the bottom in the direction of the turntable), and then the replacement of the turntable is finished; 3) The starting end of the rubber tube 6 is led into a stable tube opening 10 on the rubber tube conveying device 3, then a rotary table driver 8 is manually started, and the rubber tube 6 is conveyed to the rubber tube conveying device 3 after the rotary table rotates. The turntable can be set to rotate clockwise, so that a leftward force is given to the limiter 5 to form self-locking, and the stability of the rotation of the turntable is further ensured.
Secondly, for the hose conveying device 3, a driving motor on the transmission mechanism 3-3 is started, then the transmission shaft 3-32 drives the belt pulley 3-31 to rotate, the flat gear 3-34 on the belt pulley 3-31 transmits power to the transmission gear 3-25 engaged with the belt pulley, the transmission gear 3-25 obtaining the power drives the linkage shaft 3-26 to rotate, the linkage shaft 3-26 sequentially drives the second rotating shaft 3-22 to rotate, and the first rotating shaft 3-21 engaged with the second rotating shaft 3-22 also synchronously rotates, so that the hose clamping devices arranged on the first rotating shaft and the second rotating shaft (3-21 and 3-22) synchronously transmit the power to convey the hose 6 in the stable pipe 10 to the hose cutter 4.
And finally, for the rubber tube cutter 4, the rubber tube 6 slowly enters the rubber tube cutting platform 4-1 from the rubber tube inlet, when the second sensor detects the mark of the cutting length, the cutter driving device 4-5 is started, and the cutter 4-3 performs cutting action on the rubber tube 6, so that circulation is performed.
Therefore, the present hose cutting device includes: 1. when the rubber tube on the turntable device 1 is used up, the rubber tube is automatically closed, and workers are reminded to replace the rubber tube in time; 2. the hose cutter 4 can intelligently cut off the hose by the central controller and the mark arranged on the hose; 3. when the identification block marked on the tail end of the rubber tube is detected, the rubber tube conveying device 3 and the rubber tube cutter 4 can be intelligently closed by combining the use of the power supply monitor. This device combines mechanical structure and intelligent control new equipment as an organic whole, when having improved the efficiency of rubber tube cutting greatly, greatly reduced the recruitment cost of enterprise, alleviateed the labour, be of value to the popularization.
The present invention is not limited to the above embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. The utility model provides a rubber tube automatic cutout device, is including carousel device (1), rubber tube conveyor (3) and rubber tube cutter (4) that set gradually, rubber tube cutter (4) are including cutting platform (4-1) that are equipped with the rubber tube entry, install cutter (4-3) and cutter drive arrangement (4-5) on cutting platform (4-1), cutting platform (4-1) is installed perpendicularly on the delivery outlet of rubber tube conveyor (3), one side at the rubber tube entry is installed in cutter (4-3), cutter drive arrangement (4-5) are connected with cutter (4-3), are used for driving the operation direction of cutter (4-3) perpendicular to rubber tube (6) and cut the action, its characterized in that:
the turntable device (1) comprises a turntable, a limiter (5), a turntable driver (8) and a turntable mounting seat (2) for mounting the turntable, wherein the turntable mounting seat (2) comprises a base (2-1) and a side seat (2-2) vertically mounted on the base (2-1), a turntable shaft (9) is arranged at the upper end of the side seat (2-2), the turntable is mounted on the turntable shaft (9) through a spline connector, and the turntable driver (8) is arranged on the side seat (2-2) and connected with the turntable shaft (9); the limiting device (5) is arranged at one end of the base (2-1) and forms a limiting space for limiting the left and right displacement of the turntable with the side seat (2-2);
the rubber tube conveying device (3) comprises a support (3-1), a tube stabilizer mechanism (3-2) arranged on the support (3-1) and a transmission mechanism (3-3) used for driving the tube stabilizer mechanism (3-2) to rotate, wherein the transmission mechanism (3-3) is connected with the tube stabilizer mechanism (3-2), the tube stabilizer mechanism (3-2) comprises more than 4 tube stabilizer units which are sequentially arranged side by side, each tube stabilizer unit comprises a rubber tube clamping device, a transmission gear (3-25), a first rotating shaft (3-21) and a second rotating shaft (3-22) arranged right above the first rotating shaft (3-21), the transmission gear (3-25) is arranged at one end of the second rotating shaft (3-22), a linkage shaft (3-26) is arranged between every two second rotating shafts (3-22), one end of the linkage shaft (3-26) is provided with a gear meshed with the transmission gear (3-25), and the first rotating shaft (3-21) and the second rotating shafts (3-22) are arranged on the support (3-24) through bearings (3-24) to carry out mutual engagement with the rubber tube clamping device;
the limiting device (5) comprises a limiting friction wheel (5-1) and an L-shaped limiting rod (5-2), the limiting friction wheel (5-1) can rotate freely and is installed at one end of the L-shaped limiting rod (5-2), and a clamping column block (5-3) for fixing the L-shaped limiting rod (5-2) is installed at the other end of the L-shaped limiting rod (5-2); the top surface of the base (2-1) is provided with an arc-shaped groove for supporting the turntable, and the surface of the arc-shaped groove is provided with a curved surface bearing (2-3) matched with the arc-shaped groove;
the rubber hose automatic detection device comprises a central controller, a power supply monitor, a first sensor and a second sensor, wherein the first sensor and the second sensor are respectively connected with the input end of the central controller, the first sensor is used for detecting whether a rubber hose (6) wound on the rotary table is used up and is arranged on the rotary table, and the second sensor is arranged on one side of a rubber hose inlet and is used for detecting an identification block marked on the rubber hose; the output end of the central controller is respectively connected with a turntable driver (8), a transmission mechanism (3-3) and a cutter driving device (4-5), the input end of the power supply monitor is connected with the power supply end of the turntable driver (8), and the output end of the power supply monitor is connected with the input end of the central controller;
the first sensor is a pressure sensor and is arranged at the tail end of a rubber pipe on the turntable; the second sensor is a wide-angle color sensor (4-4), and a convex rearview mirror (4-2) is arranged at the position opposite to the mounting position of the second sensor.
2. The automatic hose cutting device according to claim 1, characterized in that: the transmission mechanism (3-3) comprises a driving motor, a transmission shaft (3-32), a belt pulley (3-31) and a flat idle gear (3-34) meshed with the transmission gear (3-25), one end of the transmission shaft (3-32) is connected with the driving motor, the other end of the transmission shaft is connected with the belt pulley (3-31) through a belt (3-33), the flat idle gear (3-34) is installed on the belt pulley (3-31) through a coupler, and the flat idle gear (3-34) is meshed with any transmission gear (3-25) on the pipe stabilizer mechanism (3-2).
3. The automatic hose cutting device according to claim 2, characterized in that: the rubber tube clamping device comprises two disc bearings (3-23) which are identical in size and provided with grooves in the middle along the radial direction, one disc bearing (3-23) is installed on a first rotating shaft (3-21), the other disc bearing (3-23) is installed on a second rotating shaft (3-22), the two installed disc bearings (3-23) are mutually meshed, and the groove parts of the disc bearings (3-23) form stable tube openings (10) for placing rubber tubes (6).
4. The automatic hose cutting device according to claim 1, characterized in that: the turntable comprises a hollow roller (1-2), two ends of the hollow roller (1-2) are respectively provided with a circular ring baffle disc (1-1), and a plurality of fan-shaped holes (1-3) are uniformly distributed on each circular ring baffle disc (1-1) in the circumferential direction.
5. The automatic hose cutting device according to claim 4, characterized in that: the spline connecting piece comprises an inner spline (7-1) and an outer spline (7-2) which is engaged with the inner spline (7-1) for use, the inner spline (7-1) is arranged on the inner wall of the hollow roller (1-2), and the outer spline (7-2) is arranged on the turntable shaft (9).
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CN108821034B (en) * 2018-05-10 2019-11-08 安徽正豪电线电缆有限公司 A kind of cable cutter is cut from coiling actinobacillus device
CN109719798B (en) * 2018-12-28 2020-12-18 江苏天润达光电科技有限公司 Insulating tube conveying device of insulating tube sleeving equipment for electronic elements
CN110304493A (en) * 2019-07-03 2019-10-08 安徽宏润工业设备安装有限公司 A kind of yarn take-up device
CN113232071B (en) * 2021-04-27 2022-10-18 青岛橡六胶管有限公司 Steel wire weaving and conveying process for high-pressure rubber hose

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