CN107191222B - A kind of device and method using pressure-air conveying lotion - Google Patents
A kind of device and method using pressure-air conveying lotion Download PDFInfo
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- CN107191222B CN107191222B CN201710418815.5A CN201710418815A CN107191222B CN 107191222 B CN107191222 B CN 107191222B CN 201710418815 A CN201710418815 A CN 201710418815A CN 107191222 B CN107191222 B CN 107191222B
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- lotion
- pipeline
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- 239000006210 lotion Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000002002 slurry Substances 0.000 claims abstract description 40
- 239000007788 liquid Substances 0.000 claims description 17
- 238000005086 pumping Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 4
- 230000000740 bleeding effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000005429 filling process Methods 0.000 abstract description 3
- 239000004570 mortar (masonry) Substances 0.000 description 5
- 239000003245 coal Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000002716 delivery method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
- E21F15/08—Filling-up hydraulically or pneumatically
- E21F15/10—Hydraulic or pneumatic filling-up machines
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a kind of device and methods using pressure-air conveying lotion.The device includes slurry funnel, filling pump, pressure-air conveying device, flowmeter, PLC controller；The slurry funnel is connect with filling pipeline, and filling pump is equipped with below slurry funnel, and the export direction pipeline for filling pump is equipped with flowmeter, and the outlet end of the filling pump connects pressure-air conveying device；One or more pressure-air conveying devices are equipped on filling pipeline.The present invention is using pressure-air as thrust, so that lotion remains plunger stream mode in pipeline during transportation and relative motion does not occur for column core inner, by arranging multiple pressure-air conveying devices between filling pipeline, the lotion in pipeline is pushed to filling operation face in a manner of " relay ".This method is simple and easy, strong operability, makes filling process simplerization, has well solved the transportation problem of filling in mine slurry.
Description
Technical field
The present invention relates to a kind of device and methods using pressure-air conveying lotion, belong in filling in mine exploitation and fill
Slurry pipe transportation technology field.
Background technique
" under three " (under building, under railway, under water body) pressure that current many mining areas can not be exploited facing to traditional technology
Coal problem.In order to sufficiently produce these mine " under three " coal resources, prolongs length of service, need filling mining to liberate " three
Under " pressure coal.Paste body filling refers to that spoil, flyash, inferior soil, urban solid garbage around coal mine etc. are processed into cream on ground
Body, the method filled by pipeline to goaf.
Filling in mine slurry pipeline transport method mainly has two kinds of self-flowing pastefill and pump pressure conveying at present.Self-flowing pastefill is to filling times
More demanding, the goaf biggish for some stowing gradients of line, in order to guarantee that slurry flows to goaf under the effect of gravity,
Having to, which reduces concentration, is conveyed, but slurry isolation, goaf effluent cost can be brought to increase, pollution subsurface environment etc. one
Series of problems；Pump pressure conveying, which refers to, carries out pressurized delivered to fill paste using paste body filling pump, is on the basis of pump concrete
A kind of filling method above to grow up.Fill paste is using primary pumping, the mode that remote pipe transports.Work as work
After making face sand off, also there are a large amount of fill pastes in pipeline.Lotion is stopped in pipeline for a long time and is made in order to prevent
At plugging problem, usually taken after sand off pumping mortar mode, lotion in pipeline is pushed out using mortar.
A large amount of wastes of paste filling material are not only caused in this way, also add the cost of mortar.After lotion discharge, it is also necessary to use water
Mortar is excluded, the draining burden of underground is increased.
Underground filling material squeezes delivery method and device (Chinese patent CN96118020.X) by pacifying in filling pipeline
Dress piston-type extrusion mechanism conveys filling slurry, after being filled using this method, and traditional self-flowing pastefill and is pumped defeated
Send mode is the same can leave a large amount of fill pastes in pipeline, for the progress of next filling operation, it has to this part
Lotion and pipeline are cleared up, and which not only adds filling costs, can also be polluted to subsurface environment.
Due to the presence of these problems, the popularization and application of paste body filling production technique in a wider context are limited, therefore,
Need to find new filling pipeline delivery method.
Summary of the invention
The present invention is intended to provide a kind of device and method using pressure-air conveying lotion, this method is simple and easy, can
Strong operability makes filling process simplerization, has well solved the transportation problem of filling in mine slurry.
The present invention provides a kind of device using pressure-air conveying lotion, including slurry funnel, filling pump, high pressure are empty
Gas conveying device, flowmeter, PLC controller；
The slurry funnel is connect with filling pipeline, and filling pump is equipped with below slurry funnel, fills the export direction pipe of pump
Road is equipped with flowmeter, and the outlet end of the filling pump connects pressure-air conveying device；On filling pipeline be equipped with one or
Multiple pressure-air conveying devices；The number of the pressure-air conveying device by single pressure-air conveying device conveying energy
Power and the length of filling pipeline determine.
The pressure-air conveying device includes T-type tee tube, electric liquid operated globe valve, densimeter, check valve, pressure-air
Pump, three segment pipes of T-type tee tube are respectively lotion inlet tube, pressure-air inlet tube, lotion outlet, and lotion inlet tube
With lotion outlet on same level direction, shut-off valve and densimeter, pressure-air inlet tube are installed on lotion inlet tube
Check valve is installed, check valve is open-minded on pressure-air inlet tube nozzle to pipeline internal direction, and opposite direction is then closed, high pressure
Air intlet pipe connects pressure-air pump；
The filling pump, the electric liquid operated globe valve of pressure-air conveying device, densimeter, pressure-air pump are connected to same
In platform PLC controller, controlled by PLC controller.
In above-mentioned apparatus, the lotion inlet tube and lotion outlet of the T-type tee tube are connected to filling by ring flange
Between pipeline, the caliber of the T-type tee tube is identical as the caliber of filling pipeline.
In above-mentioned apparatus, the pressure of the pressure-air is 3~10MPa, and the bearing capacity of pressure-air inlet tube is not low
In 30MPa.
In above-mentioned apparatus, the model S7-400 of the PLC controller.
The present invention provides a kind of methods using pressure-air conveying lotion, comprising the following steps:
(1) pressure-air conveying device is connected between filling pipeline, the number of pressure-air conveying device is by single
The conveying capacity of pressure-air conveying device and the length decision of filling pipeline, the electro-hydraulic dynamic cut-off of pressure-air conveying device
Valve, densimeter, pressure-air pump are connect with the PLC controller on ground；
(2) formally the pressure-air of all pressure-air conveying devices pumps on open fill pipeline before conveying lotion, and
It keeps all shut-off valves to open, entire filling pipeline is cleaned using pressure-air；(pressure of pressure-air be 3~
10MPa；
(3) after filling pipeline cleaning, paste body filling slurry is prepared by specified proportion, prepared filling slurry is not
Isolation, not bleeding do not settle, and the structure stream lotion with good plasticity and mobility is packed into slurry funnel after mixing；
(4) starting filling is pumped, and filling slurry constantly is added into slurry funnel while pumping, is pumping
In the case of slurry funnel must not be vented, in order to keep the continuity of pumping, charge level height will keep 500mm or more；
(5) it observes the value of flowmeter, when the amount to be pumped to needed for filling operation face, filling pump is controlled by PLC and stops pump
It send, also there are a large amount of fill pastes in pipeline at this time；
(6) PLC controls pressure-air pump opening, the electric liquid operated globe valve that nearest pressure-air conveying device is pumped from filling
It closes, the pressure-air of pressure-air pump output pushes fill paste in filling pipeline at this time；
(7) when the densimeter of next pressure-air conveying device can't detect concentration, the conveying of this pressure-air is closed
The electric liquid operated globe valve of device simultaneously opens pressure-air pump, and pressure-air continues to press on lotion advance；
(8) step (7) are repeated, until exporting in the filling pipeline in filling operation face without fill paste；
(9) it is opened by the electric liquid operated globe valve that PLC controls all pressure-air conveying devices and starts all pressure-airs
The pressure-air of pump, each pressure-air conveying device is pumped to its filling pipe between next pressure-air conveying device
Road is cleaned；
(10) all pressure-air pumps are closed after cleaning, and wait pending next filling procedure.
The principle of the present invention: it is mainly moved when lotion is conveyed in filling pipeline in the form of " plug flow ".This hair
It is bright using pressure-air as thrust so that lotion remains plunger stream mode and column in-core in pipeline during transportation
Relative motion does not occur for portion, by arranging multiple pressure-air conveying devices, the handle in a manner of " relay " between filling pipeline
Lotion in pipeline pushes to filling operation face, has well solved wastage of material in the exploitation of current paste body filling, stower
The problem of skill complexity.
Beneficial effects of the present invention:
This method is simple and easy, and device operability is good, makes filling process simplerization；The present invention not only solves biography
The problem of fill paste cleaning process complexity is left in pipeline after system filling procedure, and increases fill paste slurry
Utilization rate, while reducing the usage amount of mortar and water, the draining burden of underground is reduced, is reduced dirty to the environment of underground
Dye.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the device that the present invention conveys lotion using pressure-air；
Fig. 2 is the enlarged structure schematic diagram of pressure-air conveying device；
In figure: 1 is slurry funnel, and 2 be filling pump, and 3 be filling pipeline, and 4 be flowmeter, and 5 be T-type tee tube, and 6 be cut-off
Valve, 7 be densimeter, and 8 be check valve, and 9 pump for pressure-air, and 10 be ring flange, and 11 be PLC controller, and 12 be filling operation face.
Specific embodiment
The present invention is further illustrated below by embodiment, but is not limited to following embodiment.
Embodiment 1:
As shown in Figure 1 and 2, a kind of device using pressure-air conveying lotion, including slurry funnel 1, filling pump 2, high pressure
Air transport device, flowmeter 4, PLC controller 11；
The slurry funnel 1 is connect with filling pipeline 3, and filling pump 2, the exporter of filling pump 2 are equipped with below slurry funnel 1
It is equipped with flowmeter 4 to pipeline, the outlet end of the filling pump 2 connects pressure-air conveying device；It is equipped on filling pipeline 3
One or more pressure-air conveying devices；The number of the pressure-air conveying device is by single pressure-air conveying device
Conveying capacity and the length of filling pipeline determine.
The pressure-air conveying device includes T-type tee tube 5, electric liquid operated globe valve 6, densimeter 7, check valve 8, high pressure
Air pump 9, three segment pipes of T-type tee tube 5 are respectively lotion inlet tube, pressure-air inlet tube, lotion outlet, and lotion
Inlet tube and lotion outlet are equipped with shut-off valve 6 and densimeter 7 on same level direction on lotion inlet tube, high pressure is empty
Gas inlet pipe is equipped with check valve 8, and check valve is open-minded on pressure-air inlet tube nozzle to pipeline internal direction, and opposite direction is then
It closes, pressure-air inlet tube connects pressure-air pump 9；
The filling pump 2, the electric liquid operated globe valve 6 of pressure-air conveying device, densimeter 7, pressure-air pump 9 are connected to
In same PLC controller 11, controlled by PLC controller.
In above-mentioned apparatus, the lotion inlet tube and lotion outlet of the T-type tee tube 5 are connected to filling by ring flange
Between pipeline, the caliber of the T-type tee tube is identical as the caliber of filling pipeline.
In above-mentioned apparatus, the pressure of the pressure-air is 3~10MPa, and the bearing capacity of pressure-air inlet tube is not low
In 30MPa.
In above-mentioned apparatus, the model S7-400 of the PLC controller 11.
The present invention provides a kind of methods using pressure-air conveying lotion, comprising the following steps:
(1) pressure-air conveying device is connected between filling pipeline, the number of pressure-air conveying device is by single
The conveying capacity of pressure-air conveying device and the length decision of filling pipeline, the electric liquid operated globe valve of pressure-air conveying device
6, densimeter 7, pressure-air pump 9 are connect with the PLC controller 11 on ground；
(2) formally the pressure-air of all pressure-air conveying devices pumps on open fill pipeline before conveying lotion, and
It keeps all shut-off valves to open, entire filling pipeline is cleaned using pressure-air；The pressure of pressure-air be 3~
10MPa；
(3) after filling pipeline cleaning, paste body filling slurry is prepared, is matched are as follows: 0~5mm fine fraction gangue dosage
For 285kg/m3, grade gangue dosage is 332.5 kg/m in 5~10mm3, 10~15mm coarse fraction gangue dosage be
332.5 kg/m3, the dosage of cement and flyash is respectively 190 kg/m3With 380 kg/m3, water consumption is 380 kg/m3,
The mass concentration of filling slurry be 80%, prepared filling slurry be do not isolate, not bleeding, do not settle, have good plasticity
With the structure stream lotion of mobility, it is packed into slurry funnel after mixing；
(4) starting filling is pumped, and filling slurry constantly is added into slurry funnel while pumping, is pumping
In the case of slurry funnel must not be vented, charge level height will keep 500mm or more；
(5) it observes the value of flowmeter, when the amount to be pumped to needed for filling operation face, filling pump is controlled by PLC and stops pump
It send, also there are a large amount of fill pastes in pipeline at this time；
(6) PLC controls pressure-air pump opening, the electric liquid operated globe valve that nearest pressure-air conveying device is pumped from filling
It closes, the pressure-air of pressure-air pump output pushes fill paste in filling pipeline at this time；
(7) when the densimeter of next pressure-air conveying device can't detect concentration, the conveying of this pressure-air is closed
The electric liquid operated globe valve of device simultaneously opens pressure-air pump, and pressure-air continues to press on lotion advance；
(8) step (7) are repeated, until exporting in the filling pipeline in filling operation face without fill paste；
(9) it is opened by the electric liquid operated globe valve that PLC controls all pressure-air conveying devices and starts all pressure-airs
The pressure-air of pump, each pressure-air conveying device is pumped to its filling pipe between next pressure-air conveying device
Road is cleaned；
(10) all pressure-air pumps are closed after cleaning, and wait pending next filling procedure.
Claims (4)
1. a kind of device using pressure-air conveying lotion, it is characterised in that: including slurry funnel, filling pump, pressure-air
Conveying device, flowmeter, PLC controller；
The slurry funnel is connect with filling pipeline, and filling pump is equipped with below slurry funnel, is filled on the export direction pipeline of pump
Equipped with flowmeter, the outlet end of the filling pump connects pressure-air conveying device；It is empty that multiple high pressures are equipped on filling pipeline
Gas conveying device；
The pressure-air conveying device includes T-type tee tube, electric liquid operated globe valve, densimeter, check valve, pressure-air pump, T
Three segment pipes of type tee tube are respectively lotion inlet tube, pressure-air inlet tube, lotion outlet, and lotion inlet tube mixing paste
Body outlet is equipped with shut-off valve and densimeter, the installation of pressure-air inlet tube on same level direction on lotion inlet tube
There is check valve, pressure-air inlet tube connects pressure-air pump；
The filling pump, the electric liquid operated globe valve of pressure-air conveying device, densimeter, pressure-air pump are connected to same
In PLC controller, controlled by PLC controller；
Using the method for the above-mentioned device conveying lotion using pressure-air conveying lotion, lotion is conveyed in filling pipeline
When mainly moved in the form of " plug flow "；Using pressure-air as thrust, so that lotion is during transportation in pipeline
Plunger stream mode is remained and relative motion does not occur for column core inner, by arranging multiple pressure-airs between filling pipeline
Lotion in pipeline is pushed to filling operation face in a manner of " relay " by conveying device；Specifically includes the following steps:
(1) pressure-air conveying device is connected between filling pipeline, the number of pressure-air conveying device is by single high pressure
The conveying capacity of air transport device and the length of filling pipeline determines, the electric liquid operated globe valve of pressure-air conveying device, dense
Degree meter, pressure-air pump are connect with the PLC controller on ground；
(2) formally the pressure-air of all pressure-air conveying devices pumps on open fill pipeline before conveying lotion, and keeps
All shut-off valves are opened, and are cleaned using pressure-air to entire filling pipeline；The pressure of pressure-air is 3~10MPa；
(3) after filling pipeline cleaning, prepare paste body filling slurry, filling slurry be do not isolate, not bleeding, do not settle, have
There is the structure stream lotion of good plasticity and mobility, is packed into slurry funnel after mixing；
(4) starting filling is pumped, and filling slurry constantly is added into slurry funnel while pumping, in pumping situation
Lower slurry funnel must not be vented, and charge level height will be maintained at 500mm or more；
(5) it observes the value of flowmeter, when the amount to be pumped to needed for filling operation face, filling pump is controlled by PLC and stops pumping, this
Also there are a large amount of fill pastes in Shi Guandao；
(6) the pressure-air pump that PLC controls the pressure-air conveying device nearest from filling pump is opened, electric liquid operated globe valve is closed
It closes, the pressure-air of pressure-air pump output pushes fill paste in filling pipeline at this time；
(7) when the densimeter of next pressure-air conveying device can't detect concentration, this pressure-air conveying device is closed
Electric liquid operated globe valve and open pressure-air pump, pressure-air continue to press on lotion advance；
(8) step (7) are repeated, until exporting in the filling pipeline in filling operation face without fill paste；
(9) it is opened by the electric liquid operated globe valve that PLC controls all pressure-air conveying devices and starts all pressure-air pumps, often
The pressure-air pump of one pressure-air conveying device to its filling pipeline between next pressure-air conveying device into
Row cleaning；
(10) all pressure-air pumps are closed after cleaning, and wait pending next filling procedure.
2. the device according to claim 1 using pressure-air conveying lotion, it is characterised in that: the T-type tee tube
Lotion inlet tube and lotion outlet be connected between filling pipeline by ring flange, the caliber of the T-type tee tube with fill
The caliber for filling out pipeline is identical.
3. the device according to claim 1 using pressure-air conveying lotion, it is characterised in that: the pressure-air
Pressure is 3~10MPa, and the bearing capacity of pressure-air inlet tube is not less than 30MPa.
4. the device according to claim 1 using pressure-air conveying lotion, it is characterised in that: the PLC controller
Model S7-400.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710418815.5A CN107191222B (en) | 2017-06-06 | 2017-06-06 | A kind of device and method using pressure-air conveying lotion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710418815.5A CN107191222B (en) | 2017-06-06 | 2017-06-06 | A kind of device and method using pressure-air conveying lotion |
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| CN107191222A CN107191222A (en) | 2017-09-22 |
| CN107191222B true CN107191222B (en) | 2019-10-11 |
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| CN201710418815.5A Active CN107191222B (en) | 2017-06-06 | 2017-06-06 | A kind of device and method using pressure-air conveying lotion |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109763842B (en) * | 2019-02-28 | 2024-02-13 | 广东水电二局股份有限公司 | Pump pipe for conveying concrete in long tunnel and construction method using pump pipe |
| CN111456806A (en) * | 2020-05-27 | 2020-07-28 | 湖南辰州矿业有限责任公司 | A cup joint formula underground conveyor for tailing lotion fills |
| CN112922667A (en) * | 2021-02-04 | 2021-06-08 | 施波 | Self-flow conveying mine filling drilling protection system and repairing method |
| CN115108327A (en) * | 2022-08-01 | 2022-09-27 | 安徽理工大学 | Filling paste gas wrapping and transporting device with carbon sealing function |
| CN115614097B (en) * | 2022-11-09 | 2023-08-11 | 湖南科技大学 | Reinforcing device and process in underground filling slurry flowing process |
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| CN201041053Y (en) * | 2007-02-07 | 2008-03-26 | 邸建友 | Quarry filling pipeline quick cleaning device |
| CN103628913A (en) * | 2013-10-31 | 2014-03-12 | 冀中能源峰峰集团有限公司 | Automatic cleaning system and method of dual-redundancy paste filling pipes |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2497722A1 (en) * | 2004-02-20 | 2005-08-20 | Rey Johannes Roodt | Rock face consolidation |
| JP4658262B2 (en) * | 2005-12-02 | 2011-03-23 | シーケーディ株式会社 | Liquid supply system |
| PL217635B1 (en) * | 2009-12-17 | 2014-08-29 | Piotr Ślosorz | Method for filling mining protective supports, supporting space and system for implementation of this method |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201041053Y (en) * | 2007-02-07 | 2008-03-26 | 邸建友 | Quarry filling pipeline quick cleaning device |
| CN103628913A (en) * | 2013-10-31 | 2014-03-12 | 冀中能源峰峰集团有限公司 | Automatic cleaning system and method of dual-redundancy paste filling pipes |
| CN205045496U (en) * | 2015-03-06 | 2016-02-24 | 刘思娟 | Concrete conveying equipment with blow -down pipe |
| CN205056580U (en) * | 2015-09-14 | 2016-03-02 | 重庆建工新型建材有限公司 | Concrete pumping pipeline belt cleaning device |
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