CN107166955A - A kind of VN alloy automatic charging system and loading method - Google Patents
A kind of VN alloy automatic charging system and loading method Download PDFInfo
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- CN107166955A CN107166955A CN201710576175.0A CN201710576175A CN107166955A CN 107166955 A CN107166955 A CN 107166955A CN 201710576175 A CN201710576175 A CN 201710576175A CN 107166955 A CN107166955 A CN 107166955A
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- crucible
- feed bin
- gate
- alloy
- automatic charging
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- 239000000956 alloy Substances 0.000 title claims abstract description 47
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 28
- 238000011068 loading method Methods 0.000 title claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 41
- 239000004615 ingredient Substances 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 230000000694 effects Effects 0.000 claims abstract description 5
- 239000000843 powder Substances 0.000 claims description 47
- 239000000523 sample Substances 0.000 claims description 22
- 230000001939 inductive effect Effects 0.000 claims description 21
- 230000009471 action Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 10
- 229910052571 earthenware Inorganic materials 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000008569 process Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011265 semifinished product Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000003837 high-temperature calcination Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- SKKMWRVAJNPLFY-UHFFFAOYSA-N azanylidynevanadium Chemical compound [V]#N SKKMWRVAJNPLFY-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- 229910000742 Microalloyed steel Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- PNXOJQQRXBVKEX-UHFFFAOYSA-N iron vanadium Chemical compound [V].[Fe] PNXOJQQRXBVKEX-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
- F27B9/26—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0025—Charging or loading melting furnaces with material in the solid state
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/06—Charging or discharging machines on travelling carriages
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
- F27B2009/382—Charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/18—Composition, conformation or state of the charge in the form of pellets
Abstract
The invention discloses a kind of VN alloy automatic charging system and loading method, including charging apparatus and crucible circulating heater, charging apparatus include major ingredient storehouse, material screen, at least one determine feed bin and at least one hopper, wherein, charge door is provided with the top of major ingredient storehouse, the material screen tilts and sets discharging opening on the bottom for being installed on major ingredient storehouse, the major ingredient bulkhead of material screen bottom, perpendicular gate is installed, by the keying for erecting the perpendicular gate of gate cylinder control on discharging opening；Determine feed bin and be arranged on the outside of discharging opening, and connected with discharging opening, determine the horizontal gate that the bottom of feed bin is installed for activity, the keying of horizontal gate is controlled by horizontal gate cylinder；Hopper is arranged at the lower end for determining feed bin；Crucible circulating heater includes track and at least row's crucible being positioned on track, crucible circular flow in orbit；Charging apparatus is fixed on the upper end of crucible circulating heater, and the volume for determining feed bin is equal with the volume of crucible.
Description
Technical field
Present invention relates particularly to a kind of VN alloy automatic charging system and loading method.
Background technology
VN alloy is used for the production of micro alloyed steel as a kind of new steel additive agent, alternative vanadium iron, and it is added
The comprehensive mechanical performances such as intensity, toughness, ductility and the thermal fatigue resistance of steel can be improved in steel, and make steel can with good
Weldering property；In the case where reaching same intensity, addition VN alloy, which relatively adds vanadium, can save vanadium 30-40%, reduce cost.
VN alloy is generally processed production using ball making process, it is necessary to send into high temperature furnace after spherical structure is made
Middle carry out high-temperature calcination, due to having the advantages that automaticity is high, energy-efficient using pushed bat kiln production VN alloy, at present
The method for producing VN alloy using pushed bat kiln is widely used in China.However, this method is by VN alloy ball material
Load facility feeds in crucible in itself, the then reciprocal automatic cycle heating in pushed bat kiln.It is big due to the crucible in pushed bat kiln
It is small identical, in each crucible charging number can influence the degree of calcination of VN alloy, if charge is different in different crucibles
When, the uniformity coefficient of high-temperature calcination can be influenceed.And present many use manual types are fed, discharging, charging typically uses iron
VN alloy material one is attached in crucible by dustpan with shoveling, and is wasted time and energy.
Further, since the powder in feeding process on part VN alloy ball can come off, certain impurity is produced, can also
Cause to waste, so needing on VN alloy ball with reference to the shed powder being not sufficiently stable to fall before high-temperature calcination, to ensure production
The quality of product and the saving of the energy.Although having attempted to be fed using mechanical system now, primarily to by vanadium nitrogen
Powder on alloying pellet is shaken off to reclaim, it is impossible to realize quantitative charging and synchronous with pushed bat kiln running.
In summary, VN alloy can not quantitatively feed in pushed bat kiln high-temperature burning process in the prior art, and can not
The problem of being run simultaneously with pushed bat kiln, still lacks effective solution.
The content of the invention
For technical problem present in above-mentioned prior art, filled automatically it is an object of the invention to provide a kind of VN alloy
Material system and loading method.The charging apparatus can realize the quantitative charging of crucible in pushed bat kiln, it is ensured that pushed bat kiln high temperature
The uniformity coefficient of calcining；By the way that the motion of charging apparatus and crucible is linked, realize that charging process and pushed bat kiln run is same
Step.
In order to solve problem above, the technical scheme is that：
A kind of VN alloy automatic charging system, including charging apparatus and crucible circulating heater, charging apparatus include
Major ingredient storehouse, material screen, at least one determine feed bin and at least one hopper, wherein, charge door is provided with the top of major ingredient storehouse, it is described
Material screen, which is tilted, is installed on the bottom in major ingredient storehouse, set on the major ingredient bulkhead of material screen bottom be provided with discharging opening, discharging opening it is perpendicular
Gate, by the keying for erecting the perpendicular gate of gate cylinder control；
Determine feed bin and be arranged on the outside of discharging opening, and connected with discharging opening, determine the horizontal lock that the bottom of feed bin is installed for activity
Door, the keying of horizontal gate is controlled by horizontal gate cylinder；Hopper is arranged at the lower end for determining feed bin；
Crucible circulating heater includes track and at least row's crucible being positioned on track, and crucible is circulated in orbit
Operation；
Charging apparatus is fixed on the upper end of crucible circulating heater, and the volume for determining feed bin is equal with the volume of crucible.
The VN alloy material of designated volume can be measured by determining feed bin, when empty crucible runs to the lower section of hopper
When, determining the vanadium nitrogen in feed bin and gold material can be discharged into by hopper in the crucible of lower section, realize quantifying for VN alloy material
Charging, it is ensured that the uniformity coefficient of high-temperature calcination.
Further, the automatic charging system also includes control device and inductive probe, the perpendicular gate cylinder, Heng Zha
Door cylinder and inductive probe are connected with control device, and inductive probe is arranged on the upper end of crucible, and inductive probe and hopper
The distance between be setpoint distance；The motor message of crucible is passed to control device, the perpendicular lock of control device control by inductive probe
Door cylinder and the action of horizontal gate cylinder.
Further, the lower end of the material screen is provided with powder output slot, and the powder output slot is set obliquely from inside to outside, goes out powder
The port of export of groove, which is provided with, connects powder box.
Powder output slot is arranged at out the lower end of material screen, and when setting obliquely from inside to outside, the powder under can material screen be sieved
Smoothly it is recycled to and connects powder box, it is to avoid the waste of powder.
Further, the width of the port of export of the powder output slot is less than the width of powder output slot body.
The port of export of powder output slot is set to closing-in structure, it is easier to is sent to the powder of screening and connects powder groove.
Further, it is described to determine feed bin and the quantity of hopper and the row of crucible is equal.Can simultaneously will be arranged side by side many
Row's crucible quantitatively feeds, and improves charging efficiency.
Further, the bottom diameter of the hopper is less than upper-end inner diameter.
Hopper closes up, and is easy to VN alloy material being fitted into crucible, it is to avoid the waste of VN alloy material.
Further, the material screen is mounted side by side by many gratings and formed, and gap, every grating are left between adjacent grating
It is obliquely installed.
Formed when material screen is mounted side by side by grating, and grating is when being obliquely installed, and is easy to the VN alloy material above material screen
It is sent to and determines in feed bin, is easier to make for charging process.
Further, it is fixed with the material screen on the first vibrator, the powder output slot and is fixed with the second vibrator.
In the presence of vibrator, VN alloy material, which is easier to enter, to be determined in feed bin；In the presence of vibrator, sift out
Powder is collected in powder box is connect more easily by powder output slot.
Further, the size for determining feed bin is consistent with the size of crucible.
Further, described to determine the removable design of feed bin top cover, its height can highly fluctuate regulation in crucible.
Further, the upper surface for determining feed bin top cover is provided with least two groups positioning snap-in structures, every group of positioning
The quantity of snap-in structure is two, is separately fixed at relative two edge for determining feed bin top cover；
Each positioning snap-in structure, which includes being provided with support, support coordinating in screwed hole, screwed hole, is provided with a spiral shell
Bolt, bolt is rotated after advance setpoint distance relative to screwed hole, with determining to act power between the wall of feed bin side, will determine feed bin top cover
It is fixed.
The loading method of above-mentioned VN alloy automatic charging system, comprises the following steps：
1) VN alloy material is thrown in major ingredient storehouse, the VN alloy material in major ingredient storehouse is kept certain height, and it is perpendicular
Gate and horizontal gate are remained off；
2) when the crucible that inductive probe is detected promotes number of times to be that inductive probe and the distance between hopper are wide with crucible
During the business of degree, the time relay device in controller, and start four groups of time timing；
After first group of time timing terminates, the perpendicular gate cylinder action of control device control drives perpendicular gate to open, makes major ingredient
VN alloy material in storehouse, which enters, to be determined in feed bin, and the powder in VN alloy material is fallen into powder output slot by material screen, and collection is connecing
In powder box；
After second group of time timing terminates, the perpendicular gate cylinder action of control device control drives perpendicular closing gate；
After 3rd group of time timing terminates, control device controls horizontal gate cylinder action, drives horizontal gate to open, makes to determine material
VN alloy material in storehouse is fallen into crucible；
After 4th group of time timing terminates, control device controls horizontal gate cylinder action, drives horizontal closing gate, completes one
Individual charging action；
When the total time of 4th group of time timing promotes the interval between two adjacent groups crucible for hydraulic push rod in pushed bat kiln
Between；
3) according to step 2) method, carry out the charging of follow-up crucible.
The operation of crucible and charging process are linked, charging automatic running synchronous with pushed bat kiln, operation is realized
It is simple and reliable, effectively increase efficiency.
Beneficial effects of the present invention are：
1st, the length and width size design and crucible length and width (interior) for determining feed bin unanimously, are determined at the top of feed bin for removable design, institute
It can highly be fluctuated in crucible regulation with its height, cleverly design and easily meet that it is highly consistent with crucible capacity,
Realize normalizing operation.
2nd, by the linkage run with crucible, the synchronous automatic running that charging process is run with pushed bat kiln is realized, is operated
Simple and reliable, not employment Long-term is kept, and effectively increases efficiency.
Brief description of the drawings
The Figure of description for constituting the part of the application is used for providing further understanding of the present application, and the application's shows
Meaning property embodiment and its illustrate be used for explain the application, do not constitute the improper restriction to the application.
Fig. 1 is structural representation of the invention；
Fig. 2 is the top view for determining feed bin top cover of the invention；
Fig. 3 is the matching relationship schematic diagram for determining feed bin top cover and side wall of the invention.
Wherein, 1, crucible；2nd, VN alloy material；3rd, horizontal gate cylinder；4th, hopper；5th, horizontal gate；6th, feed bin is determined；7th, erect
Gate；8th, gate cylinder is erected；9th, major ingredient storehouse；10th, material screen；11st, the first vibrator；12nd, powder；13rd, powder output slot；14th, second shakes
Make device；15th, powder box is connect；16th, inductive probe, 17, determine feed bin top cover, 18, fixing bolt, 19, fixed support, 20, determine feed bin side
Wall.
Embodiment
It is noted that described further below is all exemplary, it is intended to provide further instruction to the application.Unless another
Indicate, all technologies used herein and scientific terminology are with usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative
It is also intended to include plural form, additionally, it should be understood that, when in this manual using term "comprising" and/or " bag
Include " when, it indicates existing characteristics, step, operation, device, component and/or combinations thereof.
As shown in figure 1, a kind of VN alloy automatic charging system, including control device, inductive probe 16, charging apparatus and
Crucible circulating heater, charging apparatus include major ingredient storehouse 9, material screen 10, at least one determine feed bin 6 and at least one hopper 4,
Wherein, the top in major ingredient storehouse 9 is provided with charge door, and material screen 10 tilts the bottom for being installed on major ingredient storehouse 9, the master of the bottom of material screen 10
Set on the wall of feed bin 9 and perpendicular gate 7 is installed on discharging opening, discharging opening, by the keying for erecting the perpendicular gate 7 of the control of gate cylinder 8；
Determine feed bin 6 and be arranged on the outside of discharging opening, and connected with discharging opening, determine the horizontal stroke that the bottom of feed bin 6 is installed for activity
Gate 5, the keying of horizontal gate 5 is controlled by the horizontal cylinder of gate 5；Hopper is arranged under the lower end for determining feed bin 6, hopper 4
Internal diameter is held to be less than upper-end inner diameter.
Determine the removable design of feed bin top cover 17, as shown in Figures 2 and 3, determine each edge of the upper surface of feed bin top cover 17
Place is provided with two positioning snap-in structures, and each positioning snap-in structure includes fixed support 19 and fixing bolt 18, fixed branch
Frame 19 is that screwed hole is provided with solid raised structures, fixed support 19, and fixing bolt 18 coordinates with screwed hole to be installed.When solid
Determine bolt 18 turn clockwise advance when, after the segment distance that advances, certain active force can be produced with determining feed bin side wall, and then produce
Raw frictional force, when frictional force is more than the gravity for determining feed bin top cover 17, determining feed bin top cover 17 will fix at certain height, real
Now determine the adjustment of feed bin volume.
For the ease of the quantitative adjusting to determining feed bin volume, scale can be set on the side wall for determining feed bin.
Crucible circulating heater includes track and at least row's crucible 5 being positioned on track, and crucible 5 is followed in orbit
Inscription of loop；Charging apparatus is fixed on the upper end of crucible circulating heater, and the volume for determining feed bin 6 is equal with the volume of crucible 1.
Perpendicular gate cylinder 8, horizontal gate cylinder 3 and inductive probe 16 are connected with control device, and inductive probe 16 is arranged on
Horizontal range between the upper end of crucible 1, and inductive probe 16 and hopper 4 is setpoint distance；Inductive probe 16 is by crucible 1
Motor message passes to control device, and the perpendicular gate cylinder 8 of control device control and horizontal gate cylinder 8 are acted.
As a kind of perferred technical scheme, the lower end of material screen 10 is provided with powder output slot 13, and the powder output slot 13 is certainly introversive
Set obliquely outside, the port of export of powder output slot 13, which is provided with, connects powder box 15.The width of the port of export of the powder output slot 13 is less than
The width of the body of powder groove 13.
Material screen 10 is mounted side by side by many gratings and formed, and gap is left between adjacent grating, and every grating is obliquely installed.
It is fixed with material screen 10 on first vibrator 11, the powder output slot 13 and is fixed with the second vibrator 14.
In pushed bat kiln operation, crucible is run side by side in pairs in the presence of hydraulic push rod, (can at interval of certain time
As needed setting) crucible just according to direction of arrow forward impelling in Fig. 1 once.During propulsion, it is illustrated that left 1 row crucible can be in hydraulic pressure
Run in the presence of motive force to left 2 row bushing position, replace left 2 row crucible, and left 2 row crucible take advantage of a situation by direction of advance its
The distance of its all 1 crucible width of crucible forward impelling.Charging system is the completion semi-finished product ball material within this interval time
Charging.
Charging apparatus is fixed on the ground, making hopper 4, (by taking two pass pushed bat kiln as an example, hopper 4 is two to the present invention
Individual, single track pushed bat kiln is similarly changed into a hopper 4) just to a pair of crucibles 1 on track.The lower mouth of hopper 4 does closing in and set
Count (circle more smaller than mouth of pot), it is to avoid ball material is scattered outside crucible during charging.
The VN alloy semi-finished product ball material 2 suppressed is thrown to major ingredient storehouse 9, in order to ensure being smoothed out for charging, made
Major ingredient storehouse semi-finished product ball material remains certain altitude.Shape should be remained turned-off in the presence of perpendicular gate cylinder 8 by now erecting gate 7
State (lower orientation i.e. in the example shown), horizontal gate 5 should remain off closed state (i.e. in diagram in the presence of horizontal gate cylinder 3
In left bit).
When crucible starts to promote operation by 16 position of inductive probe, inductor triggered time relay system, and automatically
Start 4 groups of time timing.A length of left 1 row crucible of diagram reaches the several seconds after the left 2 row bushing position of diagram during the 1st group of time timing,
2nd group, 3 groups, 4 groups of time timing durations respectively than the 1st group, 2 groups, it is 3 groups long 20 seconds.
Indication signal is sent at the end of 1st group of time timing, perpendicular gate cylinder 8 is acted and controls perpendicular gate 7 to open (i.e.
Upper position in the example shown), major ingredient storehouse vibrator 11 and powder groove vibrator 14 is acted the semi-finished product ball material promoted on material screen 10
Into quantitative feed bin 6, the powder in semi-finished product ball material then falls into powder output slot 13 and in the effect of powder groove vibrator 14 by screen cloth
Under fall into and connect powder box 15.
Indication signal is sent at the end of 2nd group of time timing, perpendicular gate cylinder 8 is acted and controls perpendicular gate 7 to close (i.e.
Lower orientation in the example shown), while stopping major ingredient storehouse vibrator 11 and powder groove vibrator 14.
Indication signal is sent at the end of 3rd group of time timing, horizontal gate cylinder 3 is acted and controls horizontal gate 5 to open (i.e.
Right bit in the example shown), now the ball material quantitatively in feed bin 6 is fallen under gravity into crucible 1.
Indication signal is sent at the end of 4th group of time timing, horizontal gate cylinder 3 is acted and controls horizontal gate 5 to close (i.e.
Left bit in the example shown), a so far loading cycle action is completed.
Instantly when a pair of crucibles promote operation by 16 position of inductive probe again, timing starts apparatus of the present invention again,
And several step actions more than repeating, a loading cycle is completed again, and so on, realizes the synchronous operation with pushed bat kiln.
The preferred embodiment of the application is the foregoing is only, the application is not limited to, for the skill of this area
For art personnel, the application can have various modifications and variations.It is all within spirit herein and principle, made any repair
Change, equivalent substitution, improvement etc., should be included within the protection domain of the application.
Claims (10)
1. a kind of VN alloy automatic charging system, it is characterised in that：Including charging apparatus and crucible circulating heater, charging
Equipment include major ingredient storehouse, material screen, at least one determine feed bin and at least one hopper, wherein, be provided with the top of major ingredient storehouse add
Material mouth, the material screen is tilted to be set on discharging opening, discharging opening on the bottom for being installed on major ingredient storehouse, the major ingredient bulkhead of material screen bottom
Perpendicular gate is installed, by the keying for erecting the perpendicular gate of gate cylinder control；
Determine feed bin and be arranged on the outside of discharging opening, and connected with discharging opening, determine the horizontal gate that the bottom of feed bin is installed for activity, lead to
Cross the keying that horizontal gate cylinder controls horizontal gate；Hopper is arranged at the lower end for determining feed bin；
Crucible circulating heater includes track and at least row's crucible being positioned on track, crucible circulating in orbit
OK；
Charging apparatus is fixed on the upper end of crucible circulating heater, and the volume for determining feed bin is equal with the volume of crucible.
2. VN alloy automatic charging system according to claim 1, it is characterised in that：The automatic charging system is also wrapped
Control device and inductive probe are included, the perpendicular gate cylinder, horizontal gate cylinder and inductive probe are connected with control device, sensed
It is setpoint distance that probe, which is arranged on the distance between the upper end of crucible, and inductive probe and hopper,；Inductive probe is by crucible
Motor message passes to control device, the perpendicular gate cylinder of control device control and the action of horizontal gate cylinder.
3. VN alloy automatic charging system according to claim 1, it is characterised in that：The lower end of the material screen is provided with
Powder output slot, the powder output slot is set obliquely from inside to outside, and the port of export of powder output slot, which is provided with, connects powder box.
4. VN alloy automatic charging system according to claim 1, it is characterised in that：It is described to determine feed bin and hopper
Quantity is equal with the row of crucible.
5. VN alloy automatic charging system according to claim 1, it is characterised in that：The bottom diameter of the hopper
Less than upper-end inner diameter.
6. VN alloy automatic charging system according to claim 1, it is characterised in that：The material screen by many gratings simultaneously
Row's installation is formed, and gap is left between adjacent grating, every grating is obliquely installed.
7. VN alloy automatic charging system according to claim 1, it is characterised in that：First is fixed with the material screen
The second vibrator is fixed with vibrator, the powder output slot.
8. VN alloy automatic charging system according to claim 1, it is characterised in that：The size and earthenware for determining feed bin
The size of crucible is consistent.
9. VN alloy automatic charging system according to claim 1, it is characterised in that：It is described determine feed bin top cover may move
Design, its height can highly fluctuate regulation in crucible.
10. the loading method of any VN alloy automatic charging systems of claim 1-9, it is characterised in that：Including as follows
Step：
1) VN alloy material is thrown in major ingredient storehouse, the VN alloy material in major ingredient storehouse is kept certain height, and perpendicular gate
Remained off with horizontal gate；
2) when the crucible that inductive probe is detected promotes number of times to be the distance between inductive probe and hopper and crucible width
Time relay device in Shang Shi, controller, and start four groups of time timing；
After first group of time timing terminates, the perpendicular gate cylinder action of control device control drives perpendicular gate to open, made in major ingredient storehouse
VN alloy material enter determine in feed bin, the powder in VN alloy material is fallen into powder output slot by material screen, collect connecing powder box
In；
After second group of time timing terminates, the perpendicular gate cylinder action of control device control drives perpendicular closing gate；
After 3rd group of time timing terminates, control device controls horizontal gate cylinder action, drives horizontal gate to open, makes to determine in feed bin
VN alloy material fall into crucible；
After 4th group of time timing terminates, control device controls horizontal gate cylinder action, drives horizontal closing gate, completes a dress
Material is acted；
The total time of 4th group of time timing promotes the interval time between two adjacent groups crucible for hydraulic push rod in pushed bat kiln；
3) according to step 2) method, carry out the charging of follow-up crucible.
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Effective date of registration: 20200910 Address after: Room 116, no.11977 Airport Road, Licheng District, Jinan City, Shandong Province Applicant after: JINAN BAODE FURNACE CHARGE Co.,Ltd. Address before: 250101 Ji'nan Airport Road, Shandong, No. 11977 Applicant before: SHANDONG JINAN IRON AND STEEL ALLOY MATERIALS TECHNOLOGY Co.,Ltd. |
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Effective date of abandoning: 20240220 |