CN107164225A - Solid bacterium Slag treatment device and its application method - Google Patents

Solid bacterium Slag treatment device and its application method Download PDF

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Publication number
CN107164225A
CN107164225A CN201710550897.9A CN201710550897A CN107164225A CN 107164225 A CN107164225 A CN 107164225A CN 201710550897 A CN201710550897 A CN 201710550897A CN 107164225 A CN107164225 A CN 107164225A
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cylinder
mouth
rotating shaft
cold
treatment device
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CN201710550897.9A
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Chinese (zh)
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CN107164225B (en
Inventor
邓良斌
颜武华
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FUZHOU FA MO YOU KE MACHINERY TECHNOLOGY Co Ltd
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FUZHOU FA MO YOU KE MACHINERY TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/06Nozzles; Sprayers; Spargers; Diffusers
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/32Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of substances in solution
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/34Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/42Means for regulation, monitoring, measurement or control, e.g. flow regulation of agitation speed

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • Microbiology (AREA)
  • Sustainable Development (AREA)
  • Biotechnology (AREA)
  • Biomedical Technology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Analytical Chemistry (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The present invention relates to a kind of solid bacterium Slag treatment device and its application method, including frame, rabbling mechanism, gas distribution mechanism, testing agency and the PLC control system of control aforementioned mechanism operating are provided with the frame;The rabbling mechanism includes a cylinder closed at both ends, one is hinged with the frame rotating shaft for rotating and running through cylinder along axle center is driven by motor, multiple paddles are provided with rotating shaft side wall in cylinder, the gas distribution mechanism is arranged in rotating shaft and to be supplied in cylinder.Present apparatus structural member, it is easy to use.

Description

Solid bacterium Slag treatment device and its application method
Technical field
The present invention relates to a kind of solid bacterium Slag treatment device and its application method.
Background technology
Difference in functionality is developed, the bacteria residue processing unit for meeting different use demands is the unremitting pursuit of manufacturer.
The content of the invention
The present invention has made improvements in view of the above-mentioned problems of the prior art, i.e., the technical problems to be solved by the invention are A kind of solid bacterium Slag treatment device and its application method are provided, it is simple in construction, it is easy to use.
In order to solve the above-mentioned technical problem, the technical scheme is that:A kind of solid bacterium Slag treatment device, including machine Rabbling mechanism, gas distribution mechanism, testing agency and the PLC control system of control aforementioned mechanism operating are provided with frame, the frame; The rabbling mechanism includes a cylinder closed at both ends, one is hinged with the frame is driven by motor and rotate and passed through along axle center The rotating shaft of cylinder is worn, multiple paddles are provided with the rotating shaft side wall in cylinder, the gas distribution mechanism is arranged in rotating shaft And to supply in cylinder, on the cylinder be provided with material and add mouth, feed liquid and add mouth, the temperature transmitter mouth of pipe, manometer tube Mouth, cold and hot medium entrance, cold and hot media outlet, the vacuum port to being vacuumized in cylinder, the testing agency pass through pumping Gas in cylinder is extracted out and detected by pump.
Further, offer towards the venting channels for being located at inner barrel point, be located on the end face of described rotating shaft one end The gas distribution pipe that several are in Qian shape is evenly equipped with rotating shaft side wall in cylinder, rotating shaft and venting channels are goed deep into the gas distribution pipe two ends It is connected, the gas distribution pipe is towards being provided with several ventholes on the side wall of rotating shaft.
Further, the paddle is fastened by bolts the axle sleeve being set in rotating shaft including one, and the axle sleeve is relative Lateral wall on be respectively arranged with to be fastened by bolts on a nose bar, the nose bar and be arranged with a fix bar, the fix bar bag Including axially disposed in a sleeve pipe being set on nose bar and a connecting plate, described sleeve pipe has multiple screwed holes, the connecting plate Outer end is provided with two through holes, connecting plate outer end and is fastened with pressing plate and scraper plate by bolt and nut component, and scraper plate is located at Between pressing plate and connecting plate, two oblong through holes for allowing bolt to pass through, the scraper plate outer end are provided with the scraper plate In tip-angled shape.
Further, the cylinder includes the upper lid and bottom seat being fastenedly connected by flange;The base by chuck layer and Heat-insulation layer is constituted, and cylinder two ends are closed with side plate respectively, and the material adds mouth, feed liquid and adds mouth, the temperature transmitter mouth of pipe, pressure The power table mouth of pipe, vacuum port are arranged on lid, and cold and hot medium entrance is arranged on chuck layer bottom, and cold and hot media outlet is arranged on Chuck layer side wall;Glass observation visor, evacuation port, visor lamp lens visor, standby mouth, humiture are additionally provided with the upper lid Interface tube and refluxing opening are detected with dissolved oxygen.
Further, the feed liquid adds exit of the mouth in cylinder and is provided with atomizer.
Further, the rotating shaft offers and tetrafluoro set is connected with the end of venting channels, and the other end of tetrafluoro set connects It is connected on one and is provided with compressed air inlet on frame epipleural axle sleeve, the side plate axle sleeve.
Further, the bottom of the frame is provided with the Universal castor of band brake.
Further, it is additionally provided with the control panel with display in the frame.
In order to solve the above-mentioned technical problem, the technical scheme is that:A kind of solid bacterium Slag treatment device described above, Carry out according to the following steps:
1)Feed intake and pre-process:Mouth is added from material to feed intake, and material is closed after the completion of feeding intake and adds mouth startup motor, according to material Pretreatment temperature requirement, the cold and hot medium of correspondence is passed through from cold and hot medium entrance, and cold and hot medium is discharged from cold and hot media outlet, is started Carry out drying materials pretreatment operation;Meanwhile, start vavuum pump, open vacuum valve and cylinder is exhausted from vacuum port;Root According to setting drying time is needed, PLC promptings stop drying operation;
2)Inoculation:After drying terminates, the cold and hot medium for meeting inoculation temperature requirement is replaced by chuck layer(Such as temperature range 20-30℃);After cylinder body temperature is reduced to design temperature, adds mouth and atomizer from feed liquid and be slowly added to strain to stir In cylinder in, after the completion of all adding close feed liquid add mouth;
3)Aerobic operation:While inoculation, start oxygen monitoring device, open compressed air inlet, set according to oxygen content Value, PLC system controls the keying of compressed air inlet, is automatically replenished air;Meanwhile, air humidity in monitoring device, according to wet Setting value is spent, PLC system is by water from feed liquid adds mouth and atomizer uniformly sprays into material;
4)Anaerobic operation:While inoculation, close compressed air mouthful, into anaerobic stages, during Simultaneous Monitoring oxygen content And humidity, according to humidity set point, PLC system by water from feed liquid adds mouth and atomizer uniformly sprays into material, or by cylinder Interior air is extracted out by vacuum port;
5)After material processing terminates, and close oxygen, humidity detection and water-refilling operation;
6)Agitator is controlled:During aerobic and Anaerobic Treatment, rotating speed and the stirring intermittent time of agitator are set, is stirred Operation is mixed, wherein without moisturizing control in stirring interval is stopped.
Compared with prior art, the invention has the advantages that:The present apparatus can be realized abundant when handling bacteria residue Stirring mixing, and can in the course of the work be detected and ensure best effort environment, it is simple in construction, it is easy to use.
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
Brief description of the drawings
Fig. 1 is the construction schematic isometric of the embodiment of the present invention.
Fig. 2 is the construction schematic front view of the embodiment of the present invention.
Fig. 3 is the construction diagrammatic side view of the embodiment of the present invention.
Fig. 4 is the construction diagrammatic top view of the embodiment of the present invention.
Fig. 5 is the organigram of rotating shaft in the embodiment of the present invention.
Fig. 6 is the organigram of paddle in the embodiment of the present invention.
In figure:1- frames, 11- control panels, 12- tetrafluoro sets, 13- compressed air inlets, 14- motors, universal turn of 15- Covered on wheel, 2-, 21- materials add mouth, 22- feed liquids add mouth, the 23- temperature transmitter mouths of pipe, the 24- pressure gauge mouths of pipe, 25- emptyings Mouthful, 26- visor lamp lens visors, 27- glass observation visor, 3- bases, 31- chuck layers, 32- heat-insulation layers, the cold and hot media of 33- enter Mouthful, the cold and hot media outlets of 34-, 35- refluxing openings, 36- vacuum ports, the standby mouths of 37-, 38- humitures and dissolved oxygen detect interface tube, 4- Rotating shaft, 41- venting channels, 42- gas distribution pipes, 5- paddles, 51- axle sleeves, 52- nose bars, 53- bolts hole, 54- sleeve pipes, 55- pressures Plate, 56- scraper plates.
Embodiment
Embodiment one:As shown in Fig. 1 ~ 6, a kind of solid bacterium Slag treatment device, including frame 1 is provided with the frame Rabbling mechanism, gas distribution mechanism, testing agency and the PLC control system of control aforementioned mechanism operating;The rabbling mechanism includes one One is hinged with cylinder closed at both ends, the frame rotating shaft 4 for rotating and running through cylinder along axle center, position are driven by motor 14 In being provided with multiple paddles 5 on the rotating shaft side wall in cylinder, the gas distribution mechanism is arranged in rotating shaft and to be supplied in cylinder, Be provided with the cylinder material add mouth 21, feed liquid add mouth 22, it is the temperature transmitter mouth of pipe 23, the pressure gauge mouth of pipe 24, cold and hot Medium entrance 33, cold and hot media outlet 34, the vacuum port 36 to being vacuumized in cylinder, the testing agency pass through aspiration pump Gas in cylinder is extracted out to the detection for carrying out gas componant and humiture.
In the present embodiment, offered on the end face of described one end of rotating shaft 4 towards the venting channels 41 for being located at inner barrel point, The gas distribution pipe 42 that several are in Qian shape is evenly equipped with rotating shaft side wall in cylinder, rotating shaft is goed deep into leading in the gas distribution pipe two ends Gas passage is connected, and the gas distribution pipe is towards being provided with several ventholes on the side wall of rotating shaft.
In the present embodiment, the paddle is fastened by bolts on the axle sleeve 51 being set in rotating shaft, axle sleeve including one and set It is equipped with to be respectively arranged with a nose bar 52, the nose bar on bolt hole 53, the relative lateral wall of the axle sleeve and is fastened by bolts It is arranged with a fix bar, the fix bar includes a set being set on nose bar, 54 and a connecting plate, in described sleeve pipe vertically Multiple screwed holes are provided with, the connecting plate outer end, which is provided with two through holes, connecting plate outer end, passes through bolt and nut group Part is fastened with pressing plate 55 and scraper plate 56, and scraper plate is located between pressing plate and connecting plate, is provided with the scraper plate and allows what bolt was passed through Two oblong through holes, the scraper plate outer end is in tip-angled shape.Paddle can change axial location, can be with adjusting angle Degree so that stirring can be adjusted according to different material.
In the present embodiment, the cylinder includes the upper lid 2 and base 3 being fastenedly connected by flange;The base 3 is by chuck Layer 31 and heat-insulation layer 32 are constituted, and cylinder two ends are closed with side plate respectively, and the material adds mouth 21, feed liquid and adds mouth 22, temperature The transmitter mouth of pipe 23, the pressure gauge mouth of pipe 24, vacuum port 36 are arranged on lid, and cold and hot medium entrance 33 is arranged on chuck layer bottom Portion, cold and hot media outlet 34 is arranged on chuck layer side wall;Be additionally provided with the upper lid glass observation visor 27, evacuation port 25, Visor lamp lens visor 26, standby mouth 37, humiture and dissolved oxygen detection interface tube 38 and refluxing opening 35, from the humiture and molten Enter the detection that testing agency carries out gas componant and humiture after the oxygen detection gas bleeding of interface tube 38, gas is from backflow afterwards Mouth 35 is flowed back in cylinder.
In the present embodiment, the feed liquid adds exit of the mouth in cylinder and is provided with atomizer.
In the present embodiment, the rotating shaft, which is offered, is connected with tetrafluoro set 12 on the end of venting channels, it is another that tetrafluoro covers End is connected to one and is provided with compressed air inlet 13 on frame epipleural axle sleeve, the side plate axle sleeve.
In the present embodiment, the bottom of the frame is provided with the Universal castor 15 of band brake.
In the present embodiment, the control panel 11 with display is additionally provided with the frame.
Used according to the following steps:
1)Feed intake and pre-process:Mouth is added from material to feed intake, and material is closed after the completion of feeding intake and adds mouth startup motor, according to material Pretreatment temperature requirement, the cold and hot medium of correspondence is passed through from cold and hot medium entrance, and cold and hot medium is discharged from cold and hot media outlet, is started Carry out drying materials pretreatment operation;Meanwhile, start vavuum pump, open vacuum valve and cylinder is exhausted from vacuum port;Root According to setting drying time is needed, PLC promptings stop drying operation;
2)Inoculation:After drying terminates, the cold and hot medium for meeting inoculation temperature requirement is replaced by chuck layer(Such as temperature range 20-30℃);After cylinder body temperature is reduced to design temperature, adds mouth and atomizer from feed liquid and be slowly added to strain to stir In cylinder in, after the completion of all adding close feed liquid add mouth;
3)Aerobic operation:While inoculation, start oxygen monitoring device, open compressed air inlet, set according to oxygen content Value, PLC system controls the keying of compressed air inlet, is automatically replenished air;Meanwhile, air humidity in monitoring device, according to wet Setting value is spent, PLC system is by water from feed liquid adds mouth and atomizer uniformly sprays into material;
4)Anaerobic operation:While inoculation, close compressed air mouthful, into anaerobic stages, during Simultaneous Monitoring oxygen content And humidity, according to humidity set point, PLC system by water from feed liquid adds mouth and atomizer uniformly sprays into material, or by cylinder Interior air is extracted out by vacuum port;
5)After material processing terminates, and close oxygen, humidity detection and water-refilling operation;
6)Agitator is controlled:During aerobic and Anaerobic Treatment, rotating speed and the stirring intermittent time of agitator are set, is stirred Operation is mixed, wherein without moisturizing control in stirring interval is stopped(I.e. water-refilling operation is only synchronously carried out in whipping process).
The foregoing is only presently preferred embodiments of the present invention, all equivalent changes done according to scope of the present invention patent with Modification, should all belong to the covering scope of the present invention.

Claims (9)

1. a kind of solid bacterium Slag treatment device, it is characterised in that:Including frame, rabbling mechanism, gas distribution are provided with the frame The PLC control system of mechanism, testing agency and control aforementioned mechanism operating;The rabbling mechanism includes a cylinder closed at both ends One is hinged with body, the frame rotating shaft for rotating and running through cylinder along axle center, the rotating shaft in cylinder are driven by motor Multiple paddles are provided with the wall of side, the gas distribution mechanism is arranged in rotating shaft and to be supplied in cylinder, set on the cylinder Have material add mouth, feed liquid add mouth, the temperature transmitter mouth of pipe, the pressure gauge mouth of pipe, cold and hot medium entrance, cold and hot media outlet, To the vacuum port vacuumized in cylinder, gas in cylinder is extracted out and detected by the testing agency by aspiration pump.
2. solid bacterium Slag treatment device according to claim 1, it is characterised in that:Opened up on the end face of described rotating shaft one end Have towards the venting channels for being located at inner barrel point, the gas distribution that several are in Qian shape is evenly equipped with the rotating shaft side wall in cylinder Pipe, the gas distribution pipe two ends go deep into rotating shaft and are connected with venting channels, if the gas distribution pipe is towards being provided with the side wall of rotating shaft Dry venthole.
3. solid bacterium Slag treatment device according to claim 1 or 2, it is characterised in that:The paddle passes through including one Bolt fastening is set on the axle sleeve in rotating shaft, the relative lateral wall of the axle sleeve and is respectively arranged with a nose bar, the nose bar It is fastened by bolts and is arranged with a fix bar, the fix bar includes the sleeve pipe and a connecting plate being set on nose bar, described Axially disposed on sleeve pipe to have multiple screwed holes, the connecting plate outer end, which is provided with two through holes, connecting plate outer end, to be led to Cross bolt and nut component and be fastened with pressing plate and scraper plate, scraper plate is located between pressing plate and connecting plate, be provided with the scraper plate and allow spiral shell Two oblong through holes that bolt is passed through, the scraper plate outer end is in tip-angled shape.
4. solid bacterium Slag treatment device according to claim 1, it is characterised in that:The cylinder includes fastening by flange The upper lid and bottom seat of connection;The base is made up of chuck layer and heat-insulation layer, and cylinder two ends are closed with side plate respectively, the material Add mouth, feed liquid and add mouth, the temperature transmitter mouth of pipe, the pressure gauge mouth of pipe, vacuum port and be arranged on lid, cold and hot medium entrance Chuck layer bottom is arranged on, cold and hot media outlet is arranged on chuck layer side wall;Be additionally provided with the upper lid glass observation visor, Evacuation port, visor lamp lens visor, standby mouth, humiture and dissolved oxygen detection interface tube and refluxing opening.
5. solid bacterium Slag treatment device according to claim 1, it is characterised in that:The feed liquid adds mouth in cylinder Exit be provided with atomizer.
6. solid bacterium Slag treatment device according to claim 1, it is characterised in that:The rotating shaft offers venting channels Tetrafluoro set is connected with end, the other end of tetrafluoro set is connected to one and is arranged on frame epipleural axle sleeve, the side plate axle sleeve It is provided with compressed air inlet.
7. solid bacterium Slag treatment device according to claim 1, it is characterised in that:The bottom of the frame is provided with band brake Universal castor.
8. solid bacterium Slag treatment device according to claim 1, it is characterised in that:Band display is additionally provided with the frame The control panel of device.
9. a kind of solid bacterium Slag treatment device as claimed in claim 6, it is characterised in that carry out according to the following steps:
1)Feed intake and pre-process:Mouth is added from material to feed intake, and material is closed after the completion of feeding intake and adds mouth startup motor, according to material Pretreatment temperature requirement, the cold and hot medium of correspondence is passed through from cold and hot medium entrance, and cold and hot medium is discharged from cold and hot media outlet, is started Carry out drying materials pretreatment operation;Meanwhile, start vavuum pump, open vacuum valve and cylinder is exhausted from vacuum port;Root According to setting drying time is needed, PLC promptings stop drying operation;
2)Inoculation:After drying terminates, the cold and hot medium for meeting inoculation temperature requirement is replaced by chuck layer;When cylinder body temperature drop It is low to after design temperature, from feed liquid adds the cylinder that strain is slowly added in stirring by mouth, material is closed after the completion of all adding Liquid adds mouth;
3)Aerobic operation:While inoculation, start oxygen monitoring device, open compressed air inlet, set according to oxygen content Value, PLC system controls the keying of compressed air inlet, is automatically replenished air;Meanwhile, air humidity in monitoring device, according to wet Spend setting value, PLC system adds water during mouth uniformly sprays into material from feed liquid;
4)Anaerobic operation:While inoculation, close compressed air mouthful, into anaerobic stages, during Simultaneous Monitoring oxygen content And humidity, according to humidity set point, water is added during mouth uniformly sprays into material, or air in cylinder is led to by PLC system from feed liquid Cross vacuum port extraction;
5)After material processing terminates, and close oxygen, humidity detection and water-refilling operation;
6)Agitator is controlled:During aerobic and Anaerobic Treatment, rotating speed and the stirring intermittent time of agitator are set, is stirred Operation is mixed, wherein without moisturizing control in stirring interval is stopped.
CN201710550897.9A 2017-06-12 2017-07-07 Solid bacterium Slag treatment device and its application method Active CN107164225B (en)

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CN2017104366966 2017-06-12
CN201710436696 2017-06-12

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN108865873A (en) * 2018-06-28 2018-11-23 安徽科创生产力促进中心有限责任公司 It is a kind of can pressure release biological fermentation equipment

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CN205295179U (en) * 2016-01-04 2016-06-08 韩荣泽 Automatic fermented tower of control

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108865873A (en) * 2018-06-28 2018-11-23 安徽科创生产力促进中心有限责任公司 It is a kind of can pressure release biological fermentation equipment

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