CN107162171A - A kind of composite biological filler and preparation method thereof - Google Patents

A kind of composite biological filler and preparation method thereof Download PDF

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Publication number
CN107162171A
CN107162171A CN201710333880.8A CN201710333880A CN107162171A CN 107162171 A CN107162171 A CN 107162171A CN 201710333880 A CN201710333880 A CN 201710333880A CN 107162171 A CN107162171 A CN 107162171A
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China
Prior art keywords
composite biological
biological filler
metallic compound
filler
preparation
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CN201710333880.8A
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Chinese (zh)
Inventor
张恒
谢耀东
华南
王志农
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SHENZHEN OASIS ECOLOGICAL TECHNOLOGY Co Ltd
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SHENZHEN OASIS ECOLOGICAL TECHNOLOGY Co Ltd
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Priority to CN201710333880.8A priority Critical patent/CN107162171A/en
Publication of CN107162171A publication Critical patent/CN107162171A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/10Packings; Fillings; Grids
    • C02F3/105Characterized by the chemical composition
    • C02F3/107Inorganic materials, e.g. sand, silicates
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/10Packings; Fillings; Grids
    • C02F3/105Characterized by the chemical composition
    • C02F3/108Immobilising gels, polymers or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Microbiology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Biological Treatment Of Waste Water (AREA)

Abstract

The application is related to a kind of composite biological filler and preparation method thereof.The composite biological filler and preparation method thereof includes the component of following mass ratio:0.1~1.0 part of calcium sulfate, 0.1~0.6 part of Nickel Chloride, 0.05~0.5 part of cobaltous sulfate, 0.01~0.06 part of copper sulphate, 0.01~0.1 part of iron chloride, 0.05~0.5 part of magnesium sulfate, 0.002~0.11 part of titanate coupling agent, 100 parts of polypropylene.The composite biological filler biofilm is rapider, it is ensured that sewage disposal system faster completes debugging, and then operation of faster going into operation.The tensile strength and impact strength of this composite biological filler improve a lot than traditional biological filler simultaneously.

Description

A kind of composite biological filler and preparation method thereof
Technical field
The present invention relates to the biologic packing material for sewage treatment process, in particular, it is related to a kind of complex biological and fills out Material and preparation method thereof.
Background technology
Filler is that biomembrane is rely the place perched, and is the carrier of biomembrane, while also playing the role of to retain suspension.Cause This, filler is the key of biomembrance process sewage treatment process, directly affects the efficiency of biomembrance process sewage treatment process.Filler It is required that being:It is easy to biomembrane attachment, specific surface area is big, and voidage is big, small flow resistance, and intensity is big, chemistry and biological stability Good, durable in use, retention suspended material ability is strong, and not dissolution harmful substance does not cause secondary pollution, is differed not with the proportion of water Greatly, it is to avoid oxidation pond overload, transport and easy construction.
Major part biologic packing material uses PP or terylene material at present, and the biologic packing material that traditional material makes is in sewage disposal It is used widely in field;But during traditional biological filler commissioning test, according to different water quality situations, microculture, extension The film time is longer, constrains after sewage treatment plant builds up and puts into production, runs as early as possible.Because the shock resistance of traditional biological filler is strong There is certain deficiency in degree and tensile strength, cause the service life of filler short (changing once within general 5~6 years), change frequency It is numerous, the stable operation of serious restriction sewage treatment plant.
The content of the invention
The technical problems to be solved by the invention are:A kind of composite biological filler and preparation method thereof is provided, solved The problem of common biology biofilm time length, few biofilm amount and short filler service life.
The technical problems to be solved by the invention are:A kind of composite biological filler is provided, including following mass ratio Component:
In the composite biological filler that the present invention is provided, in the component, calcium sulfate, Nickel Chloride, cobaltous sulfate, sulfuric acid Copper, iron chloride, the particle diameter of magnesium sulfate are less than 80 nanometers.
In the composite biological filler that the present invention is provided, table is carried out to metallic compound using the titanate coupling agent After the processing of face, mixed with the polypropylene of molten condition;The consumption of the titanate coupling agent is the 1 of metallic compound content ~4%, the metallic compound includes calcium sulfate, Nickel Chloride, cobaltous sulfate, copper sulphate, iron chloride, magnesium sulfate.
The present invention also provides a kind of preparation method of composite biological filler, comprises the following steps:
S100, mill:Metallic compound is milled into powder, particle diameter is less than 80 nanometers;The metallic compound includes sulfuric acid Calcium, Nickel Chloride, cobaltous sulfate, copper sulphate, iron chloride, magnesium sulfate;
S200, surface treatment:After being surface-treated using titanate coupling agent to metallic compound, the titanate esters are even The consumption for joining agent is the 1~4% of metallic compound content;
S300, it is uniformly dispersed:Metallic compound after surface treatment is mixed and divided with the polypropylene of molten condition Dissipate uniform, the composite biological filler raw material is dried to obtain after cooling.
In the preparation method for the composite biological filler that the present invention is provided, the metallic compound is the gold containing the crystallization water Belong to obtained by compound drying and dewatering.
In the preparation method for the composite biological filler raw material that the present invention is provided, in the step S300, it will metallize Compound puts plasticizing extrusion on the twin screw extruder with polyacrylic mixture, after extrudate is cooled down through water-carrying groove, then by wind Equipment for drying is tentatively dried up.
In the preparation method for the composite biological filler raw material that the present invention is provided, also include such as after the step S300 Lower step:
S400, granulation:The composite biological filler raw material tentatively dried up cuts off by pelleter and granulates and dry;
S500, injection molded:The granular composite biological filler raw material is molded by required filler with injection machine Profile, or the filler fibre silk needed for being pulled into PP wire drawing machinees;
S600, chemical surface treatment:The filler of injection molded or the filament pulled into are subjected to chemical surface treatment, to change Become the degree of roughness on filler surface and the content of surface polar groups, so as to improve the hydrophily of fiber surface;
S700, combination:The filler of different profiles is combined into preset shape, composite combinations thereof biologic packing material is formed, Biofilm production is carried out for sewage treatment project.
In the preparation method for the composite biological filler that the present invention is provided, the mass ratio of each component is as follows:
Implement the present invention, have the advantages that:The composite biological filler biofilm of the present invention is rapider, it is ensured that sewage Processing system faster completes debugging, and then operation of faster going into operation.While the tensile strength and anti-impact of this composite biological filler Hit intensity improves a lot than traditional material biologic packing material.
Embodiment
Present invention is illustrated below in conjunction with embodiment.
The problem of in order to solve common biological biofilm time length, few biofilm amount and short filler service life, spy is directed to How the raw material for making biologic packing material are improving the sides such as the service life of the biofilm speed of microorganism on filler and raising filler Face expands research.
The present invention provides a kind of composite biological filler, includes the component of following mass ratio:
In the biological treatment process of sewage, the indispensable element that some metal ions grow as microorganism, bred, to micro- Biological culture is most important.The application has found by specific research, when some metal ions are in appropriate concentration range, can Accelerate the synthesis of cell, promote the process of biochemical reaction.
(1) calcium, as the composition cost for constituting microbial cell, is the indispensable nutrient of microorganism growth institute.Calcium Salt participates in eucaryotic cell structure composition, and relevant with ability transfer, cell permeability regulatory function, and microorganism is larger to its demand.
(2) iron is cytochromes ferroprotoporphyrin and iron content redox element, is the basis of electron transmission again.Iron is that leaf is green The necessary condition that element is formed, because the enzyme and iron-protoporphyrin of iron content play catalytic action in the biosynthesis of chlorophyll;While iron Or the energy substance of some iron bacteria growths, therefore iron deficiency can make some metabolic activities in body reduce or lose, or make Some iron bacteria growths cannot get energy, so that the growth of body is affected or stopped.
(3) magnesium is photosynthetic pigments --- the component of chlorophyll or bacteriochlorophyll for synthesizing photosynthetic microorganism, therefore There is its important function in luminous energy conversion;Meanwhile, magnesium constitutes the active component of some enzymes;Other magnesium is some in microbial cell Played an important role in the eucaryotic cell structure such as stabilization of ribosomes, cell membrane.Microorganism is different, they to magnesium the need for measure also not Together.If lacking magnesium in environment, microorganism growth cannot get enough magnesium, and the stability of ribosomes and cell membrane can be caused to drop It is low, and influence the normal growth of body.
(4) copper is a kind of metal activation agent, is the constituent of polyphenol oxidase, lactase and ascorbic acid oxidase. Micro copper ion can as microorganism trace nutrient, this has key effect to constituting all kinds of special enzymes.
(5) cobalt is a kind of metal activation agent, is the constituent of vitamin B12, therefore makees with B12 all to contain in the enzyme of coenzyme There is cobalt;Cobalt also take part in the symbiotic azotification of microorganism.
(6) nickel is the component of urase, hydrogenase, and can stimulate inorganization as the blue or green bacterium of algae, bead and methanogen etc The growth of energy autotrophic bacterium, especially methanogen, nickel grows to it special significance.
The composite biological filler of the present invention, the environment of microbial growth is adapted to by creating, to improve microorganism The speed of growth and treatment effeciency.
Present invention also offers a kind of preparation method of composite biological filler, comprise the following steps:
(1) mill:Metallic compound is milled into powder, particle diameter is less than 80 nanometers;Metallic compound includes calcium sulfate, dichloro Change nickel, cobaltous sulfate, copper sulphate, iron chloride, magnesium sulfate;The consumption of each metallic compound is according to preset ratio determination and prepares, such as Fruit uses the metallic compound containing the crystallization water, then each metallic compound aequum is calculated and counted according to the quality after dehydration Calculate, and according to each metallic compound crystalline solid powder of PP consumption preparation respective quality.
(2) it is surface-treated:After being surface-treated using titanate coupling agent to metallic compound, titanate coupling agent Consumption is the 1~4% of metallic compound content (mass fraction);In this step, titanate coupling agent can respectively with each metal Mixing is surface-treated compound in proportion respectively, after can also each metallic compound be mixed, according to metallic compound Gross mass addition titanate coupling agent is surface-treated, it should be noted that should be ensured that titanate coupling agent is completely covered Each metallic compound surface, to improve dispersiveness of each metallic compound in PP to greatest extent;Ensure that titanate esters are even simultaneously Connection agent will not cause each metallic compound adhesion agglomerating, be uniformly dispersed in the base.
(3) it is uniformly dispersed:Metallic compound after surface treatment is mixed and disperseed with the polypropylene of molten condition Uniformly, composite biological filler raw material is dried to obtain after cooling.For example, metallic compound and molten condition after surface treatment After polypropylene is mixed and is uniformly dispersed, mixture is put into plasticizing on the twin screw extruder and extruded, extrudate is through water-carrying groove After cooling, then process air-dry apparatus is tentatively dried up.Composite biological filler raw material is dried to obtain, can be direct if shape is suitable Used as the filler in sewage disposal process, further across moulding mode is heated can also obtain needs as raw material Profile.
In the present embodiment, the preset quality ratio of each component is as follows:
In addition, at present there are some shortcomings in major part biologic packing material:Surface is smooth, surface can be on low, strand without appointing What moist group, surface hydrophobicity;The disadvantages mentioned above of filler causes biofilm speed slow.In this regard, by being carried out to filler material It is modified, so as to change the surface roughness of filler and the content of surface polar groups, and then improve its biofilm speed and biofilm amount.
In another preferred embodiment of the present invention, also include on the basis of above-described embodiment, after step (3) as follows Step:
(4) granulate:The composite biological filler raw material tentatively dried up cuts off by pelleter and granulates and dry;
(5) injection molded:Filler profile needed for granular composite biological filler raw material is molded by with injection machine, or Filler fibre silk needed for being pulled into PP wire drawing machinees;
(6) chemical surface treatment:The filler of injection molded or the filament pulled into are subjected to chemical surface treatment, to change The degree of roughness on filler surface and the content of surface polar groups, so as to improve the hydrophily of fiber surface;
(7) combine:The filler of different profiles is combined into preset shape, composite combinations thereof biologic packing material is formed, used Biofilm production is carried out in sewage treatment project.
In another preferred embodiment of the present invention, on the basis of above-described embodiment, metallic compound is containing the crystallization water Metallic compound drying and dewatering obtained by.Because the metallic compound containing the crystallization water is more easily obtained, therefore the present embodiment The preparation method of composite biological filler can use the following raw material:
A. polypropylene (PP);
B. calcium sulphate dihydrate (CaSO4·2H2O, 163 DEG C lose six crystallizations water);
C. six it is hydrated Nickel Chloride (NiCl2·6H2O, 103 DEG C lose six crystallizations water);
D. Cobalt monosulfate heptahydrate (CoSO4·7H2O, 420 DEG C lose seven crystallizations water);
E. Salzburg vitriol (CuSO4·5H2O, is commonly called as blue stone, lapis divinus or blue vitriol, and four molecular crystalline water are lost at 190 DEG C It is changed into CuSO4·H2O, 258 DEG C become anhydrous salt);
F. ferric chloride hexahydrate (FeCl3·6H2O);
G. bitter salt (MgSO4·7H2O, loses 6 crystallizations water at 150 DEG C, generate kieserite;200 DEG C lose 7 crystallizations water);
H. titanate coupling agent (ROO (4-n) Ti (OX-R`Y) n (n=2,3)).
The composite biological filler prepared according to the method described above possesses advantages below:
(1) mechanical property is more excellent (i.e.:The impact strength of composite biological filler compares tradition with tensile strength Biologic packing material is greatly improved), the service life in sewage treatment project is longer, can effectively ensure the operation of system Stability;
(2) biofilm is rapider, more stablizes while forming biomembrane.Composite biological filler is depended on as biomembrane Carrier, is directly contacted with biomembrane, therefore the minor metallic element in this composite biological filler can be by biomembrane Microorganism directly absorb, absorb.Grown as microorganism, breed necessary to metallic element be easier to take the photograph there is provided microorganism The growing environment of trace element is taken, the speed of growth and treatment effeciency of microorganism can be effectively improved;
(3) biofilm biomass is big.Because the mechanical property of composite biological filler is more excellent, more biologies can be carried Biomass concentration in film, and then guarantee system.Microorganism concn is high, and the volumetric loading and processing for being greatly improved system are imitated Rate.Simultaneously because biomass is big, to the sewage of low concentration, also can effectively it be handled.
(4) composite biological filler rough surface unformed area after treatment, advantageously in biomembrane in filler On attachment, make the biomembrane to be formed more stablize.
Above example further illustrates present disclosure, but should not be construed as limiting the invention.Without departing substantially from In the case of spirit and essence of the invention, the modification and replacement made to the inventive method, step or condition belong to the present invention Scope.Unless otherwise specified, the conventional meanses that technological means used in embodiment is well known to those skilled in the art.

Claims (8)

1. a kind of composite biological filler, it is characterised in that include the component of following mass ratio:
2. composite biological filler according to claim 1, it is characterised in that in the component, calcium sulfate, dichloride Nickel, cobaltous sulfate, copper sulphate, iron chloride, the particle diameter of magnesium sulfate are less than 80 nanometers.
3. composite biological filler according to claim 1, it is characterised in that using the titanate coupling agent to metal After compound is surface-treated, mixed with the polypropylene of molten condition;The consumption of the titanate coupling agent is metal The 1~4% of compounds content, the metallic compound includes calcium sulfate, Nickel Chloride, cobaltous sulfate, copper sulphate, iron chloride, sulphur Sour magnesium.
4. a kind of preparation method of composite biological filler, it is characterised in that comprise the following steps:
S100, mill:Metallic compound is milled into powder, particle diameter is less than 80 nanometers;The metallic compound includes calcium sulfate, two Nickel chloride, cobaltous sulfate, copper sulphate, iron chloride, magnesium sulfate;
S200, surface treatment:After being surface-treated using titanate coupling agent to metallic compound, the titanate coupling agent Consumption be metallic compound content 1~4%;
S300, it is uniformly dispersed:Metallic compound after surface treatment is mixed with the polypropylene of molten condition and disperseed It is even, the composite biological filler raw material is dried to obtain after cooling.
5. the preparation method of composite biological filler according to claim 4, it is characterised in that the metallic compound is Obtained by metallic compound drying and dewatering containing the crystallization water.
6. the preparation method of composite biological filler according to claim 4, it is characterised in that in the step S300, Metallic compound and polyacrylic mixture are put into plasticizing on the twin screw extruder to extrude, after extrudate is cooled down through water-carrying groove, Tentatively dried up by air-dry apparatus again.
7. the preparation method of composite biological filler according to claim 6, it is characterised in that after the step S300 Also comprise the following steps:
S400, granulation:The composite biological filler raw material tentatively dried up cuts off by pelleter and granulates and dry;
S500, injection molded:Filler profile needed for the granular composite biological filler raw material is molded by with injection machine, Or the filler fibre silk needed for being pulled into PP wire drawing machinees;
S600, surface chemistry oxidation processes:The filler of injection molded or the filament pulled into are subjected to chemical surface treatment, to change Become the degree of roughness on filler surface and the content of surface polar groups, so as to improve the hydrophily of fiber surface;
S700, combination:The filler of different profiles is combined into preset shape, composite combinations thereof biologic packing material is formed, is used for Sewage treatment project carries out biofilm production.
8. the preparation method of composite biological filler according to claim 4, it is characterised in that the quality of each component is such as Under:
CN201710333880.8A 2017-05-12 2017-05-12 A kind of composite biological filler and preparation method thereof Pending CN107162171A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101439905A (en) * 2008-12-18 2009-05-27 南京大学 Foaming extrusion molding thermoplastic composite material stuffing for biological treatment of waste water
CN101948166A (en) * 2010-09-06 2011-01-19 甘肃金桥给水排水设计与工程(集团)有限公司 Preparation method of modified biologically-activated filter fillings
CN102838204A (en) * 2012-08-06 2012-12-26 江苏裕隆环保有限公司 Active biological filler for treating high-concentration refractory wastewater and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101439905A (en) * 2008-12-18 2009-05-27 南京大学 Foaming extrusion molding thermoplastic composite material stuffing for biological treatment of waste water
CN101948166A (en) * 2010-09-06 2011-01-19 甘肃金桥给水排水设计与工程(集团)有限公司 Preparation method of modified biologically-activated filter fillings
CN102838204A (en) * 2012-08-06 2012-12-26 江苏裕隆环保有限公司 Active biological filler for treating high-concentration refractory wastewater and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
佟妍等: ""碳酸钙 / 聚丙烯复合材料的力学性能对比研究"", 《无机盐工业》 *

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Application publication date: 20170915

Assignee: Shenzhen Haide Environmental Protection Technology Co., Ltd.

Assignor: SHENZHEN OASIS ECOLOGICAL TECHNOLOGY CO., LTD.

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Denomination of invention: Compound biological filler and preparation method thereof

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