CN107161717B - Finished product yardage roll automatic stacking method - Google Patents
Finished product yardage roll automatic stacking method Download PDFInfo
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- CN107161717B CN107161717B CN201710395428.4A CN201710395428A CN107161717B CN 107161717 B CN107161717 B CN 107161717B CN 201710395428 A CN201710395428 A CN 201710395428A CN 107161717 B CN107161717 B CN 107161717B
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- Prior art keywords
- yardage roll
- coil diameter
- yardage
- stacking
- pipeline
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0232—Coils, bobbins, rolls
Abstract
The invention discloses a kind of finished product yardage roll automatic stacking methods.The finished product yardage roll automatic stacking method includes the following steps: that yardage roll is placed into the first storage area by the first pipeline, the second pipeline when yardage roll is not necessarily to stacking without coating；When yardage roll needs coating without stacking, the first pipeline of yardage roll, third pipeline, is placed into the second storage area on the 4th pipeline coating machine；When yardage roll needs coating to need each layer of stacking more than two yardage roll of each palletized unit of stacking and third storage area, each yardage roll measures coil diameter, coating；The coil diameter (N >=3) for the yardage roll that successively obtains n-th again ..., the coil diameter of n-th ... yardage roll is compared with the coil diameter of the coil diameter of first yardage roll, second yardage roll respectively, the size order of coil diameter, multiple yardage rolls are sequentially sent to third storage area according to the sequence of coil diameter from big to small in the yardage roll that determines n-th ... and first yardage roll, second yardage roll.The finished product yardage roll automatic stacking method stacking is high-efficient.
Description
Technical field
The present invention relates to field of textiles, more particularly to a kind of finished product yardage roll automatic stacking method.
Background technique
To control production cost, production efficiency is improved, tatting yardage roll can be in strict accordance with " order needs during producing shipment
Ask " code length and volume number principle carry out production shipment, and to guarantee that yardage roll guarantees stabilization during conveying, it is desirable that in code
During pile, the yardage roll of same layer, maximum volume is placed on both sides, and rouleau is placed on centre.
The stacking shipment of the yardage roll of tatting at present simultaneously, hands over ground information identification, and number, shipment code length, system note are rolled up in shipment
Record, stacking etc. is high-intensitive and information exchange work is completely by manually being operated, need in the process a large amount of artificial frequent operations and
Easily occur mistake in operating process, causes to influence the friendship phase and the great number air freight that generates；And hand stowage work therein,
It needs manual handling yardage roll to walk, then carries out hand stowage again, operation intensity is high, large labor intensity.
Summary of the invention
Based on this, it is necessary to which providing a kind of can automate stacking to save manpower, save the time and stacking is high-efficient
Finished product yardage roll automatic stacking method.
A kind of finished product yardage roll automatic stacking method, includes the following steps:
When yardage roll is not necessarily to stacking without coating, each yardage roll enters further into the by the conveying of the first pipeline
On two pipelines, the first manipulator is from the predetermined position crawl yardage roll on second pipeline and is placed into the first storage area
It is interior；
When yardage roll needs coating without stacking, each yardage roll is delivered at coating machine by the first pipeline, the coating
Machine carries out coating to the yardage roll, and the yardage roll after coating is entered on the 4th pipeline by third pipeline, the second manipulator from
On 4th pipeline predetermined position crawl coating after yardage roll and be placed into the second storage area；
When yardage roll need coating need stacking and third storage area each palletized unit each layer of stacking more than two yardage roll
When, each yardage roll passes sequentially through the conveying of the first pipeline, and the measurement of film reel diameter mechanism on first pipeline measures each yardage roll
Coil diameter and be transmitted to control mechanism through the coil diameter information；Each yardage roll sequentially enters coating machine and carries out coating, after coating
Yardage roll entered on the 5th pipeline by third pipeline, the gripper components of cache mechanism are from the default position on the 5th pipeline
In second yardage roll to buffer area after first yardage roll and coating after setting crawl coating；
The coil diameter (N >=3) of yardage roll that the measurement of film reel diameter mechanism successively obtains n-th, N+1 ..., control mechanism is by the
N number of, N+1 ... the coil diameter of yardage roll is compared with the coil diameter of the coil diameter of first yardage roll, second yardage roll respectively, determines
N-th, N+1 ... the size order of coil diameter in yardage roll and first yardage roll, second yardage roll, multiple yardage rolls are according to coil diameter
Successively the 5th pipeline enters on the rotary part of label testing agency sequence from big to small, and the rotary part drives yardage roll
Rotation, the two dimensional code and/or bar code of the sweep unit scanning yardage roll of the label testing agency, when the sweep unit scans
To yardage roll two dimensional code and/or bar code when, the rotary part stops rotating, and third manipulator is grabbed from the rotary part
The first palletized unit first layer for taking yardage roll and being sent into third storage area, the yardage roll stacking of first palletized unit first layer
According to two outer fixes of first stacking, then carry out the region between two outside yardage rolls of stacking.
In one of the embodiments, further include following steps: the control mechanism also records the second pipeline upper cloth reel
Quantity or the 4th pipeline upper cloth reel quantity or the 5th pipeline upper cloth reel quantity.
The yardage roll of the adjacent layer of each palletized unit of the third storage area mutually hangs down in one of the embodiments,
Directly.
The yardage roll quantity phase of the adjacent layer of each palletized unit of the third storage area in one of the embodiments,
Deng.
The control mechanism also records the height of each palletized unit of the third storage area in one of the embodiments,
Degree；When the height of one of palletized unit reaches preset value, the third manipulator carries out the code of next palletized unit
Pile.
Above-mentioned finished product yardage roll automatic stacking method is believed with avoiding eye recognition and judgement friendship in prior art process
Breath, artificial walking are carried and hand stowage operation, has saved and has manually gone to distinguish the coil diameter for judging different yardage rolls, and manually to cloth
The process that stacking is carried out after the coil diameter sequence of volume, the automation of stacking greatly reduce the labor intensity of operator and make code
The accuracy of pile is guaranteed；It realizes separate men from machines and is able to achieve uninterrupted batch production, greatly improve work efficiency and people
The flexibility of member's operation.Above-mentioned finished product yardage roll automatic stacking method operating method is easy, has saved manpower and time cost.
Detailed description of the invention
Fig. 1 is an embodiment finished product yardage roll automatic stacking system schematic；
Fig. 2 is the label testing agency side schematic view of finished product yardage roll automatic stacking system shown in Fig. 1；
Fig. 3 is the label testing agency schematic top plan view of finished product yardage roll automatic stacking system shown in Fig. 1；
Fig. 4 is the resigning mechanism front schematic view of finished product yardage roll automatic stacking system shown in Fig. 1；
Fig. 5 is the resigning mechanism schematic top plan view of finished product yardage roll automatic stacking system shown in Fig. 1.
Description of symbols
10, finished product yardage roll automatic stacking system；100, the first pipeline；200, the second pipeline；300, third pipeline；
400, the 4th pipeline；500, the 5th pipeline；600, the first storage area；700, the second storage area；800, third storage area；
810, palletized unit；900, the first manipulator；1000, the second manipulator；1100, third manipulator；1200, measurement of film reel diameter machine；
1300, coating machine；1400, cache mechanism；1410, cache unit；1420, gripper components；1430, gantry support；1500, label
Testing agency；1510, rotary part；1520, sweep unit；1511, runing rest；1512, feeding roller bearing；1513, lifters；
1514, rotating wheel；1610, the first guide rail；1620, the second guide rail；1630, third guide rail；1700, resigning mechanism；1710, it steps down
Bracket；1720, roller bearing is received；1730, shifting part；1731, bracket；1732, rotate driving element；1740, storage rack；
1741, storage groove.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give presently preferred embodiments of the present invention.But the invention can be realized in many different forms, however it is not limited to this paper institute
The embodiment of description.On the contrary, purpose of providing these embodiments is keeps the understanding to the disclosure more thorough
Comprehensively.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein "and/or" includes one or more phases
Any and all combinations of the listed item of pass.
Shown in Figure 1, the present embodiment relates to a kind of finished product yardage roll automatic stacking system 10.The finished product yardage roll Automatic Code
Pile system 10 includes the first pipeline 100, the second pipeline 200, third pipeline 300, the conveying of the 4th pipeline the 400, the 5th
Line 500, the first storage area 600, the second storage area 700, third storage area 800, the first manipulator 900, the second manipulator 1000,
Third manipulator 1100, measurement of film reel diameter machine 1200, coating machine 1300, cache mechanism 1400, label testing agency 1500 and control
Mechanism processed.Control mechanism can be PLC.
Shown in Figure 1, the first pipeline 100 is connect with second pipeline 200, and the first pipeline 100 is equipped with
Measurement of film reel diameter machine 1200.First pipeline 100 is connected to control mechanism for surveying for conveying yardage roll, measurement of film reel diameter machine 1200
Measure the coil diameter of yardage roll.Second pipeline 200 extends to the first storage area 600, and the first manipulator 900 is used for from the second pipeline
It is grabbed in yardage roll to the first storage area 600 on 200, the first manipulator 900 is connected to control mechanism.
In the present embodiment, shown in Figure 1, it further include the first guide rail 1610, the first guide rail 1610 is located at the first storage
Between area 600 and the second pipeline 200, the first manipulator 900 is slidably connected on the first guide rail 1610.Further, first
Storage area 600 has multiple first storage units, and multiple first storage units are arranged so as to the first storage area 600 in sequence and are in
Strip, the first storage area 600 are parallel with the first guide rail 1610.
It is shown in Figure 1, the connection of the arrival end of coating machine 1300 close to the first pipeline 100 and the second pipeline 200
Place, the outlet end of coating machine 1300 are connected with third pipeline 300, and coating machine 1300 is used for needing to enter third pipeline
300 yardage roll carries out coating, and coating machine 1300 is connected to control mechanism.
Shown in Figure 1, the 4th pipeline 400 and the 5th pipeline 500 are connected in parallel in third pipeline 300, the
Four pipelines 400 extend to the second storage area 700, and the yardage roll on third pipeline 300 after coating is able to enter the 4th pipeline
On 400 or enter on the 5th pipeline 500；After second manipulator 1000 is used to from the 4th pipeline 400 grab coating
In yardage roll to the second storage area 700, the second manipulator 1000 is connected to control mechanism.
In the present embodiment, shown in Figure 1, it further include the second guide rail 1620, the second guide rail 1620 and the 4th pipeline
400 is vertical, and the second manipulator 1000 is slidably connected on the second guide rail 1620.Further, the second storage area 700 has multiple
Second storage unit, multiple second storage units are in array distribution, and the second guide rail 1620 is located at multiple second storage units and is formed
Array between.
Shown in Figure 1, cache mechanism 1400 has buffer area and gripper components 1420.Buffer area is conveyed close to the 5th
Line 500, gripper components 1420 can grab the yardage roll after coating from the 5th pipeline 500 and enter buffer area, gripper components
1420 are connected to control mechanism.
Referring to fig. 2 and shown in Fig. 3, label testing agency 1500 has rotary part 1510 and sweep unit 1520.Rotation
Rotation member 1510 is located at the end of the 5th pipeline 500.Rotary part 1510 is for receiving on the 5th pipeline 500 after coating
Yardage roll is simultaneously able to drive yardage roll rotation.
Referring to fig. 2 and shown in Fig. 3, sweep unit 1520 be used for obtain 1510 upper cloth reel of rotary part two dimensional code and/or
Bar code.When the two dimensional code and/or bar code of yardage roll are arrived in the scanning of sweep unit 1520, rotary part 1510 stops rotating.
Shown in Figure 1, third storage area 800 is close to rotary part 1510.Third manipulator 1100 is used for from rotation
It is grabbed in yardage roll to third storage area 800 on component 1510 and carries out stacking.Third manipulator 1100 is connected to control mechanism.
In the present embodiment, shown in Figure 1, it further include third guide rail 1630, third guide rail 1630 and the 5th pipeline
500 is vertical, and third manipulator 1100 is slidably connected on the second guide rail 1620.Further, third storage area 800 has multiple
Third storage unit, multiple third storage units are in array distribution, and third guide rail 1630 is located at multiple third storage units and is formed
Array between.
In the present embodiment, referring to fig. 2 and shown in Fig. 3, rotary part 1510 has runing rest 1511, feeding roller bearing
1512, feeding driving element, lifters 1513, rotary drive element and at least three rotating wheels 1514.Runing rest 1511
Close to the end of the 5th pipeline 500, runing rest 1511 is sequentially with multiple feeding roller bearings 1512.Multiple feeding roller bearings
Have between 1512 and allow bit interval, multiple feeding roller bearings 1512 for receiving the yardage roll after coating on the 5th pipeline 500,
Feeding driving element is located on runing rest 1511 and is connected to one of feeding roller bearing 1512 for by driving this to send
Expect the rotation of roller bearing 1512 to drive the yardage roll after coating to advance.
Referring to fig. 2 and shown in Fig. 3, each rotating wheel 1514 is both connected in lifters 1513.Each rotating wheel 1514
Axis is parallel with the 5th pipeline 500.Multiple rotating wheels 1514 are interspersed, each rotating wheel 1514 and each bit interval pair that allows
It answers.When lifters 1513 drive multiple rotating wheels 1514 to rise, each rotating wheel 1514, which can pass through, to be allowed accordingly after bit interval
It protrudes from feeding roller bearing 1512 and the yardage roll after coating on multiple feeding roller bearings 1512 can be jacked up.Rotary drive element is located at
On crane and after being connected to one of rotating wheel 1514 to be used to drive coating by driving the rotating wheel 1514 rotation
Yardage roll rotation.Sweep unit 1520 is located on runing rest 1511.
Further, shown in Figure 1, it further include gantry support 1430.Gantry support 1430 is located at the 5th pipeline
On 500, gripper components 1420 are located on gantry support 1430.There are two cache unit 1410, two cache units for buffer area tool
1410 are located at the two sides of the 5th pipeline 500.
Further, referring to shown in Fig. 1 and Fig. 2, further including resigning mechanism 1700.Resigning mechanism 1700 has resigning mechanism
1710, receiving part, shifting part 1730 and storage means.Resigning mechanism 1710 is close to rotary part 1510, receiving unit
Part has multiple reception roller bearings 1720.Multiple reception roller bearings 1720, adjacent reception roller bearing are sequentially in resigning mechanism 1710
There is interval, multiple reception roller bearings 1720 are for receiving the yardage roll after coating on rotary part 1510 between 1720.
Referring to fig. 4 and shown in Fig. 5, storage means are located in resigning mechanism 1710 and close to receiving part, storage means
With multiple storage racks 1740.Multiple storage racks 1740 sequentially arrange in resigning mechanism 1710, adjacent storage rack 1740 it
Between there is interval, interval and the adjacent grid alignment received between roller bearing 1720 between adjacent storage rack 1740, storage
The upper surface of frame 1740 has storage groove 1741.
Referring to fig. 4 and shown in Fig. 5, shifting part 1730 has at least two brackets 1731 and quantity and 1731 phase of bracket
Deng rotate driving element 1732, multiple brackets 1731 correspond with multiple rotate driving elements 1732.Each bracket 1731
It is respectively provided in the interval between adjacent storage rack 1740, rotate driving element 1732 is located in resigning mechanism 1710 and connects
In corresponding bracket 1731.Rotate driving element 1732 can drive interval of the bracket 1731 between adjacent storage rack 1740
It is rotated in the interior and adjacent interval received between roller bearing 1720, the bracket 1731 of rotation can be from 1720 lower section of reception roller bearing
To upper direction to hold up the yardage roll after coating and take the yardage roll in storage bracket to.
In embodiment, referring to fig. 4 and shown in Fig. 5, the V-shaped slot of storage groove 1741.Preferably, the V-arrangement of storage groove 1741
Opening angle is 120 ° -160 °.
The both ends of bracket 1731 have retention bead, and retention bead is used to carry out yardage roll when bracket 1731 holds up yardage roll
Limit, avoids falling for yardage roll.
Further, referring to fig. 4 and shown in Fig. 5, the two sides of receiving part are equipped with storage means and shifting part
1730。
Further, the outer wall for receiving roller bearing 1720 is enclosed with buffer layer, and buffer layer avoids yardage roll for protecting yardage roll
Collision damages.
Shown in Figure 1, the product yardage roll automatic stacking system that the present embodiment is related to is related in the stacking for yardage roll
A kind of finished product yardage roll automatic stacking method.The finished product yardage roll automatic stacking method includes the following steps:
Shown in Figure 1, when yardage roll is not necessarily to stacking without coating, each yardage roll is conveyed by the first pipeline 100, and
It enters further on the second pipeline 200, the first manipulator 900 grabs yardage roll from the predetermined position on the second pipeline 200
And it is placed into the first storage area 600.
When yardage roll needs coating without stacking, each yardage roll is delivered at coating machine 1300 by the first pipeline 100, is wrapped
Film machine 1300 carries out coating to yardage roll, and the yardage roll after coating is entered on the 4th pipeline 400 by third pipeline 300, and second
Manipulator 1000 is from the yardage roll after the predetermined position crawl coating on the 4th pipeline 400 and is placed into the second storage area 700.
When yardage roll need coating need stacking and third storage area 800 each palletized unit 810 each layer of stacking more than two
When a yardage roll, each yardage roll passes sequentially through the conveying of the first pipeline 100,1200 structure of measurement of film reel diameter machine on the first pipeline 100
It measures the coil diameter of each yardage roll and is transmitted to control mechanism through the coil diameter information；Each yardage roll sequentially enters the progress of coating machine 1300
Coating, the yardage roll after coating are entered on the 5th pipeline 500 by third pipeline 300, the gripper components of cache mechanism 1400
1420 from the 5th pipeline 500 predeterminated position crawl coating after first yardage roll and coating after second yardage roll to
In buffer area.
The coil diameter (N >=3) of yardage roll that 1200 structure of measurement of film reel diameter machine successively obtains n-th, N+1 ..., control mechanism is by the
N number of, N+1 ... the coil diameter of yardage roll is compared with the coil diameter of the coil diameter of first yardage roll, second yardage roll respectively, determines
N-th, N+1 ... the size order of coil diameter in yardage roll and first yardage roll, second yardage roll, multiple yardage rolls are according to coil diameter
Successively the 5th pipeline 500 enters on the rotary part 1510 of label testing agency 1500 sequence from big to small, rotary part
1510 drive yardage roll rotation, and the two dimensional code and/or bar code of the sweep unit scanning yardage roll of label testing agency 1500 work as scanning
Component 1520 scanning arrive yardage roll two dimensional code and/or bar code when, rotary part 1510 stops rotating, third manipulator 1100 from
First 810 first layer of palletized unit for grabbing yardage roll on rotary part 1510 and being sent into third storage area 800, first code
The yardage roll stacking of 810 first layer of pile unit is according to two outer fixes of first stacking, then carries out between two outside yardage rolls of stacking
Region.
In the present embodiment, further include following steps: control mechanism also record 200 upper cloth reel of the second pipeline quantity or
The quantity of 500 upper cloth reel of quantity or the 5th pipeline of 400 upper cloth reel of the 4th pipeline of person.
Further, the yardage roll of the adjacent layer of each palletized unit 810 of third storage area 800 is mutually perpendicular to.
In the present embodiment, the yardage roll quantity of the adjacent layer of each palletized unit 810 of third storage area 800 is equal.
In the present embodiment, control mechanism also records the height of each palletized unit 810 of third storage area 800；When it
In the height of a palletized unit 810 when reaching preset value, third manipulator 1100 carries out the code of next palletized unit 810
Pile.
For example, with reference to shown in Fig. 1, when yardage roll needs coating to need stacking and each palletized unit 810 each layers of stacking, three cloth
When volume, each yardage roll passes sequentially through the conveying of the first pipeline 100,1200 structure of the measurement of film reel diameter machine measurement on the first pipeline 100
The coil diameter of each yardage roll is simultaneously transmitted to control mechanism through the coil diameter information；Each yardage roll sequentially enters coating machine 1300 and is wrapped
Film, the yardage roll after coating are entered on the 5th pipeline 500 by third pipeline 300, the gripper components of cache mechanism 1400
1420 from the 5th pipeline 500 predeterminated position crawl coating after first yardage roll and coating after second yardage roll to
In buffer area.
After 1200 structure of measurement of film reel diameter machine successively obtains the coil diameter of third yardage roll, control mechanism is by third yardage roll
Coil diameter is compared with the coil diameter of the coil diameter of first yardage roll, second yardage roll, when the coil diameter of third yardage roll is all larger than first
When the coil diameter of a yardage roll, the coil diameter of second yardage roll, the third yardage roll passed sequentially through after coating third pipeline 300 with
And the 5th enter after pipeline 500 on the rotary part 1510 of label testing agency 1500, after rotary part 1510 drives coating
The rotation of third yardage roll, the sweep unit of label testing agency 1500 scans the two dimensional code of the third yardage roll after the coating
And/or bar code.When the two dimensional code and/or bar code of the scanning of sweep unit 1520 to the third yardage roll after the coating, rotation
Rotation member 1510 stops rotating, and third manipulator 1100 grabs the third yardage roll after coating and is sent into from rotary part 1510
One of outer fix of first 810 first layer of palletized unit in third storage area 800 carries out stacking；Gripper components
First 810 first layer of palletized unit of the biggish yardage roll of coil diameter and feeding is another in two yardage rolls in 1420 crawl buffer areas
A outer fix carries out stacking；Then a remaining yardage roll is sent into first 810 first layer of palletized unit in buffer area
Between position carry out stacking；Two yardage rolls when the coil diameter of third yardage roll is respectively less than the coil diameter of first yardage roll, in buffer area
Two outer fixes for being sequentially sent to first 810 first layer of palletized unit carry out stacking.Then third yardage roll is sent into first
The middle position of a 810 first layer of palletized unit carries out stacking.When third yardage roll coil diameter between first yardage roll coil diameter
When between the coil diameter of second yardage roll, first stacking list of the biggish yardage roll of coil diameter and feeding in two yardage rolls in buffer area
One of outer fix of first 810 first layers carries out stacking；Then third yardage roll is sent into first palletized unit 810 first
Another position of layer carries out stacking.A remaining yardage roll is sent into first 810 first layer of palletized unit in last buffer area
Middle position carry out stacking.
For example, with reference to shown in Fig. 1, when yardage roll needs coating to need stacking and each palletized unit 810 each layers of stacking, four cloth
When volume, after 1200 structure of measurement of film reel diameter machine successively obtains the coil diameter of third yardage roll, the coil diameter of the 4th yardage roll, control mechanism will
The coil diameter of third yardage roll, the coil diameter of the 4th yardage roll are compared with the coil diameter of the coil diameter of first yardage roll, second yardage roll.
When the coil diameter of the coil diameter of third yardage roll, the 4th yardage roll is all larger than the coil diameter of first yardage roll, the coil diameter of second yardage roll,
The third yardage roll, the 4th yardage roll successively after 1300 coating of coating machine, pass sequentially through third pipeline 300 and the 5th
Into on the rotary part 1510 of label testing agency 1500 after pipeline 500, rotary part 1510 drives the after the coating
The rotation of three yardage rolls, the sweep unit of label testing agency 1500 scan the third yardage roll after the coating two dimensional code and/or
Bar code.When the two dimensional code and/or bar code of the scanning of sweep unit 1520 to the third yardage roll after the coating, rotary part
1510 stop rotating, and third manipulator 1100 grabs the third yardage roll after coating from rotary part 1510 and is sent into third and deposits
The one of outer fix for putting first 810 first layer of palletized unit in area 800 carries out stacking, and the 4th yardage roll is according to upper
State another outer fix progress stacking that step is fed to first 810 first layer of palletized unit.
When the coil diameter of third yardage roll, the coil diameter of the 4th yardage roll are respectively less than the coil diameter of first yardage roll, second yardage roll
Coil diameter when, two yardage rolls of the gripper components 1420 successively in crawl buffer area are sent on the 5th pipeline 500 and entering rotation
After component 1510 rotates, third manipulator 1100 grabs two yardage rolls from rotary part 1510 and is sent into first stacking list
Two outer fixes of first 810 first layers carry out stacking, and third yardage roll and the 4th yardage roll are placed on first stacking list
Two middle positions of first 810 first layers carry out stacking.
When the coil diameter of third yardage roll is less than the coil diameter of first yardage roll, the coil diameter of second yardage roll, and when the 4th cloth
When the coil diameter of volume is all larger than the coil diameter of first yardage roll, the coil diameter of second yardage roll, gripper components 1420 are grabbed in buffer area
One of outer fix of first 810 first layer of palletized unit of the biggish yardage roll of coil diameter and feeding carries out code in two yardage rolls
Pile, another outer fix that then the 4th yardage roll enters first 810 first layer of palletized unit carry out stacking.Buffer area is another
One of middle position that one yardage roll enters first 810 first layer of palletized unit carries out stacking, and the 4th yardage roll enters
Another middle position of first 810 first layer of palletized unit carries out stacking.
When being greater than between the coil diameter of first yardage roll and the coil diameter of second yardage roll when the coil diameter of third yardage roll, and when the
When the coil diameter of four yardage rolls is respectively less than the coil diameter of first yardage roll, the coil diameter of second yardage roll, the crawl caching of gripper components 1420
One of outer fix of first 810 first layer of palletized unit of the biggish yardage roll of coil diameter and feeding in two yardage rolls in area
Stacking is carried out, another outer fix that then third yardage roll enters first 810 first layer of palletized unit carries out stacking.It is slow
It deposits another yardage roll of area and carries out stacking, the 4th cloth into one of middle position of first 810 first layer of palletized unit
Another middle position involved in into first 810 first layer of palletized unit carries out stacking.
When the coil diameter of third yardage roll is between the coil diameter of first yardage roll and the coil diameter of second yardage roll, crawl section
Part 1420 grab the biggish yardage roll of coil diameter in two yardage rolls in buffer area and be sent into first 810 first layer of palletized unit its
In outer fix carry out stacking.Then the coil diameter of the 4th yardage roll is judged, if the coil diameter of the 4th yardage roll is greater than third
The coil diameter of remaining yardage roll in the coil diameter and buffer area of yardage roll, then the 4th yardage roll is directly entered first palletized unit 810
Another outer fix of first layer carries out stacking.Two yardage rolls remaining in buffer area are successively sent into first stacking list again
Two middle positions of first 810 first layers carry out stacking；If the coil diameter of the 4th yardage roll between third yardage roll coil diameter and
In buffer area between the coil diameter of remaining yardage roll, then first the biggish yardage roll of coil diameter in two yardage rolls remaining in buffer area is sent into
Another outer fix of first 810 first layer of palletized unit carries out stacking；Again successively by a cloth remaining in buffer area
Two middle positions that volume and the 4th yardage roll are sequentially sent to first 810 first layer of palletized unit carry out stacking.
Above-mentioned finished product yardage roll automatic stacking system 10 avoids eye recognition and judgement friendship ground in prior art process
Information, artificial walking are carried and hand stowage operation, has saved and has manually gone to distinguish the coil diameter for judging different yardage rolls, and is artificial right
The process that stacking is carried out after the coil diameter sequence of yardage roll, the automation of stacking greatly reduce the labor intensity of operator and make
The accuracy of stacking is guaranteed；Realize separate men from machines and be able to achieve uninterrupted batch production, greatly improve work efficiency with
The flexibility of personnel's operation.Above-mentioned 10 operating method of finished product yardage roll automatic stacking system is easy, saved manpower and time at
This.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention
Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (7)
1. a kind of finished product yardage roll automatic stacking method, which comprises the steps of:
When yardage roll is not necessarily to stacking without coating, each yardage roll is conveyed by the first pipeline, and it is defeated to enter further into second
In line sending, the first manipulator is from the predetermined position crawl yardage roll on second pipeline and is placed into the first storage area；
When yardage roll needs coating without stacking, each yardage roll is delivered at coating machine by the first pipeline, the coating machine pair
The yardage roll carries out coating, and the yardage roll after coating is entered on the 4th pipeline by third pipeline, and the second manipulator is from described
On 4th pipeline predetermined position crawl coating after yardage roll and be placed into the second storage area；
When yardage roll needs coating to need each layer of stacking more than two yardage roll of each palletized unit of stacking and third storage area, often
A yardage roll passes sequentially through the conveying of the first pipeline, and the measurement of film reel diameter mechanism on first pipeline measures the coil diameter of each yardage roll
And control mechanism is transmitted to through the coil diameter information；Each yardage roll sequentially enters coating machine and carries out coating, the yardage roll after coating
Entered on the 5th pipeline by third pipeline, the gripper components of cache mechanism are grabbed from the predeterminated position on the 5th pipeline
In first yardage roll after coating and second yardage roll to buffer area after coating；
The coil diameter (N >=3) of yardage roll that the measurement of film reel diameter mechanism successively obtains n-th, N+1 ..., control mechanism by n-th,
N+1 ... the coil diameter of yardage roll is compared with the coil diameter of the coil diameter of first yardage roll, second yardage roll respectively, determines N
A, N+1 ... the size orders of coil diameter in yardage roll and first yardage roll, second yardage roll, multiple yardage rolls are according to coil diameter from big
To small sequence, successively the 5th pipeline enters on the rotary part of label testing agency, and the rotary part drives cloth convolution
Turn, the two dimensional code and/or bar code of the sweep unit scanning yardage roll of the label testing agency, when sweep unit scanning is arrived
When the two dimensional code and/or bar code of yardage roll, the rotary part stops rotating, and third manipulator is from grabbing on the rotary part
The first palletized unit first layer for taking yardage roll and being sent into third storage area, the yardage roll stacking of first palletized unit first layer
According to two outer fixes of first stacking, then carry out the region between two outside yardage rolls of stacking.
2. finished product yardage roll automatic stacking method according to claim 1, which is characterized in that further include following steps: described
Control mechanism also records the quantity of the second pipeline upper cloth reel or the quantity or the 5th pipeline of the 4th pipeline upper cloth reel
The quantity of upper cloth reel.
3. finished product yardage roll automatic stacking method according to claim 1, which is characterized in that the third storage area it is each
The yardage roll of the adjacent layer of palletized unit is mutually perpendicular to.
4. finished product yardage roll automatic stacking method according to claim 3, which is characterized in that the third storage area it is each
The yardage roll quantity of the adjacent layer of palletized unit is equal.
5. finished product yardage roll automatic stacking method according to claim 3, which is characterized in that the control mechanism also records institute
State the height of each palletized unit of third storage area；When the height of one of palletized unit reaches preset value, described
Three manipulators carry out the stacking of next palletized unit.
6. finished product yardage roll automatic stacking method described in -5 any one according to claim 1, which is characterized in that when yardage roll needs to wrap
When film needs stacking and each palletized unit three yardage rolls of each layer of stacking, each yardage roll passes sequentially through the conveying of the first pipeline, institute
The measurement of film reel diameter mechanism on the first pipeline is stated to measure the coil diameter of each yardage roll and be transmitted to control mechanism through the coil diameter information；Often
A yardage roll sequentially enters coating machine and carries out coating, and the yardage roll after coating is entered on the 5th pipeline by third pipeline,
The gripper components of cache mechanism are after first yardage roll and coating after the predeterminated position crawl coating on the 5th pipeline
In second yardage roll to buffer area；
After the measurement of film reel diameter mechanism successively obtains the coil diameter of third yardage roll, control mechanism is by the coil diameter of third yardage roll
It is compared with the coil diameter of the coil diameter of first yardage roll, second yardage roll, when the coil diameter of third yardage roll is all larger than first cloth
When the coil diameter of volume, the coil diameter of second yardage roll, which passes sequentially through third pipeline and the 5th after coating
Enter on the rotary part of label testing agency after pipeline, rotary part drives the third yardage roll rotation after coating, described
The sweep unit of label testing agency scans the two dimensional code and/or bar code of the third yardage roll after the coating, when the scanning
When the two dimensional code and/or bar code of the third yardage roll after the coating are arrived in component scanning, the rotary part stops rotating, third
First stacking list that manipulator grabs the third yardage roll after coating from the rotary part and is sent into third storage area
One of outer fix of first first layer carries out stacking；In two yardage rolls in the gripper components crawl buffer area coil diameter compared with
Another outer fix of big first palletized unit first layer of yardage roll and feeding carries out stacking；Then remaining in buffer area
The middle position that one yardage roll is sent into first palletized unit first layer carries out stacking；When the coil diameter of third yardage roll is respectively less than
When the coil diameter of one yardage roll, two yardage rolls in buffer area are sequentially sent to two outer fixes of first palletized unit first layer
Carry out stacking；Then the middle position that third yardage roll is sent into first palletized unit first layer carries out stacking；When third cloth
When the coil diameter of volume is between the coil diameter of first yardage roll and the coil diameter of second yardage roll, coil diameter in two yardage rolls in buffer area
Biggish yardage roll and the one of outer fix progress stacking for being sent into first palletized unit first layer；Then third yardage roll
Another position for being sent into first palletized unit first layer carries out stacking；A remaining yardage roll is sent into the in last buffer area
The middle position of one palletized unit first layer carries out stacking.
7. finished product yardage roll automatic stacking method described in -5 any one according to claim 1, which is characterized in that when yardage roll needs to wrap
When film needs stacking and each palletized unit four yardage rolls of each layer of stacking, the measurement of film reel diameter mechanism successively obtains third yardage roll
Coil diameter, after the coil diameter of the 4th yardage roll, control mechanism is by the coil diameter of third yardage roll, the coil diameter and first of the 4th yardage roll
The coil diameter of a yardage roll, the coil diameter of second yardage roll are compared, when coil diameter, the coil diameter of the 4th yardage roll of third yardage roll are big
When coil diameter, the coil diameter of second yardage roll of first yardage roll, the third yardage roll, the 4th yardage roll successively pass through the coating
After machine coating, enter on the rotary part of label testing agency after passing sequentially through third pipeline and the 5th pipeline, rotation
Component drives the third yardage roll rotation after the coating, and the sweep unit of the label testing agency scans the third after the coating
The two dimensional code and/or bar code of a yardage roll, the two dimensional code of third yardage roll after sweep unit scanning is to the coating with/
Or when bar code, the rotary part stops rotating, and third manipulator grabs the third after coating from the rotary part
The progress stacking of one of outer fix of yardage roll and first palletized unit first layer being sent into third storage area, the 4th
Yardage roll carries out stacking according to another outer fix that above-mentioned steps are fed to first palletized unit first layer；
When the coil diameter of third yardage roll, the coil diameter of the 4th yardage roll are respectively less than the volume of the coil diameter of first yardage roll, second yardage roll
When diameter, the gripper components successively grab two yardage rolls in buffer area and send on the 5th pipeline and entering the rotation
After component rotation, third manipulator grabs two yardage rolls from the rotary part and is sent into first palletized unit first layer
Two outer fixes carry out stacking, third yardage roll and the 4th yardage roll are placed on the two of first palletized unit first layer
A middle position carries out stacking；
When the coil diameter of third yardage roll is less than the coil diameter of first yardage roll, the coil diameter of second yardage roll, and when the 4th yardage roll
When coil diameter is all larger than the coil diameter of first yardage roll, the coil diameter of second yardage roll, two in the gripper components crawl buffer area
One of outer fix of first palletized unit first layer of the biggish yardage roll of coil diameter and feeding carries out stacking in yardage roll, then
Another outer fix that 4th yardage roll enters first palletized unit first layer carries out stacking；Another cloth of buffer area involves in
The one of middle position for entering first palletized unit first layer carries out stacking, and the 4th yardage roll enters first palletized unit
Another middle position of first layer carries out stacking；
When being greater than between the coil diameter of first yardage roll and the coil diameter of second yardage roll when the coil diameter of third yardage roll, and when the 4th
When the coil diameter of yardage roll is respectively less than the coil diameter of first yardage roll, the coil diameter of second yardage roll, in the gripper components crawl buffer area
Two yardage rolls in the biggish yardage roll of coil diameter and be sent into one of outer fix of first palletized unit first layer and carry out code
Pile, another outer fix that then third yardage roll enters first palletized unit first layer carry out stacking；Buffer area is another
One of middle position that a yardage roll enters first palletized unit first layer carries out stacking, and the 4th yardage roll enters first
Another middle position of palletized unit first layer carries out stacking；
When the coil diameter of third yardage roll is between the coil diameter of first yardage roll and the coil diameter of second yardage roll, the crawl section
One of them of first palletized unit first layer of the biggish yardage roll of coil diameter and feeding in two yardage rolls in part crawl buffer area
Outer fix carries out stacking；Then the coil diameter of the 4th yardage roll is judged, if the coil diameter of the 4th yardage roll is greater than third yardage roll
The coil diameter of remaining yardage roll in coil diameter and buffer area, then the 4th yardage roll is directly entered the another of first palletized unit first layer
One outer fix carries out stacking；Two yardage rolls remaining in buffer area are successively sent into first palletized unit first layer again
Two middle positions carry out stacking；If the coil diameter of the 4th yardage roll is remaining in the coil diameter of third yardage roll and buffer area
Between the coil diameter of yardage roll, then the biggish yardage roll of coil diameter in two yardage rolls remaining in buffer area is first sent into first palletized unit
Another outer fix of first layer carries out stacking；Again successively by a yardage roll remaining in buffer area and the 4th yardage roll according to
Secondary two middle positions for being sent into first palletized unit first layer carry out stacking.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710395428.4A CN107161717B (en) | 2017-05-26 | 2017-05-26 | Finished product yardage roll automatic stacking method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710395428.4A CN107161717B (en) | 2017-05-26 | 2017-05-26 | Finished product yardage roll automatic stacking method |
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| Publication Number | Publication Date |
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| CN107161717A CN107161717A (en) | 2017-09-15 |
| CN107161717B true CN107161717B (en) | 2019-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710395428.4A Active CN107161717B (en) | 2017-05-26 | 2017-05-26 | Finished product yardage roll automatic stacking method |
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| CN110077866B (en) * | 2019-04-30 | 2021-07-06 | 广东拓斯达科技股份有限公司 | Manipulator control method, control device, stacking device and readable storage medium |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204223218U (en) * | 2014-10-26 | 2015-03-25 | 江苏汉鼎机械有限公司 | The coated stacking production line of drum binding of drum plastic sealing machine and formation thereof |
| CN204917176U (en) * | 2015-06-29 | 2015-12-30 | 广州达意隆包装机械股份有限公司 | Stacking machine |
| WO2016142034A1 (en) * | 2015-03-11 | 2016-09-15 | Focke & Co. (Gmbh & Co. Kg) | Method for retrofitting a device for producing packages |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITBO20120619A1 (en) * | 2012-11-09 | 2014-05-10 | Tissue Machinery Co Spa | APPARATUS AND METHOD OF PACKAGING PANNOLIN OR OTHER SOFT HEALTH OBJECTS FOLDED DISHES. |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204223218U (en) * | 2014-10-26 | 2015-03-25 | 江苏汉鼎机械有限公司 | The coated stacking production line of drum binding of drum plastic sealing machine and formation thereof |
| WO2016142034A1 (en) * | 2015-03-11 | 2016-09-15 | Focke & Co. (Gmbh & Co. Kg) | Method for retrofitting a device for producing packages |
| CN204917176U (en) * | 2015-06-29 | 2015-12-30 | 广州达意隆包装机械股份有限公司 | Stacking machine |
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