CN107160549B - Suspension roller machine - Google Patents
Suspension roller machine Download PDFInfo
- Publication number
- CN107160549B CN107160549B CN201710573148.8A CN201710573148A CN107160549B CN 107160549 B CN107160549 B CN 107160549B CN 201710573148 A CN201710573148 A CN 201710573148A CN 107160549 B CN107160549 B CN 107160549B
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- CN
- China
- Prior art keywords
- concrete
- steel mould
- roller
- steel die
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/10—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
- B28B21/22—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts
- B28B21/24—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts using compacting heads, rollers, or the like
- B28B21/245—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts using compacting heads, rollers, or the like using a horizontal compacting roller in a horizontally rotatable mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Revetment (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention relates to a suspension roller machine. The device is including the steel mould that is used for holding the concrete and makes the concrete solidify into concrete pipe, and the device still includes the support equipment who is used for the fixed steel mould of developments with the wall connection of steel mould, makes the rotatory power equipment of steel mould and alternates the center roller of pressing on the steel mould inner wall in the steel mould with the wall connection of steel mould, the center roller is used for the concrete in the roll-in steel mould, extrudes unnecessary concrete into the steel mould when weighing well with the concrete roll-in. Because power equipment and support equipment cooperate, the steel mould can steadily rotate effectively, and because central roller cooperatees with the steel mould, the central roller can roll-in concrete effectively, makes the even packing of concrete in the steel mould, and extrudes unnecessary concrete effectively into the steel mould.
Description
Technical Field
The invention relates to a suspension roller machine.
Background
With the development of industry, building industry and transportation industry, the application of reinforced concrete pipes in various industries is seen everywhere. The general suspension roller machine that forms of reinforced concrete tubular product generally is made to the overhang roll machine, common suspension roller machine is including hanging the roller axle and overlapping the steel mould on hanging the roller axle, often the inner ring pressure that steel mould end was in the production process of reinforced concrete tubular product is on rotatory suspension roller axle, after suspension roller machine long-time work, the inner ring of steel mould will hang the roller axle wearing and tearing, this has just seriously influenced suspension roller machine's life, at present when suspension roller axle wearing and tearing are serious, need artificial repair welding with wearing and tearing department again, polish the level once more, nevertheless present restoration is consuming time power, influence production.
Disclosure of Invention
The invention aims to provide a suspension roller machine with excellent working stability and high production efficiency aiming at the defects of the prior art that a suspension roller shaft of the suspension roller machine is easy to wear and difficult to repair.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows:
the utility model provides a suspension roller machine, is including the steel mould that is used for holding the concrete and makes the concrete solidify into concrete pipe, the device still include with the wall connection of steel mould be used for the support equipment of dynamic fixed steel mould, with the wall connection of steel mould make the rotatory power equipment of steel mould and alternate the center roller of pressing on the steel mould inner wall in the steel mould, the center roller is used for the concrete in the roll-in steel mould, extrudes unnecessary concrete into the steel mould when symmetrical with the concrete roll-in.
When the steel mould is in operation, a steel mould provided with a steel reinforcement framework is hoisted and lapped on a supporting device by using a hoisting device, a central roller is hoisted by using the hoisting device and placed in the steel mould, the central roller is ensured to be attached to concrete in the steel mould, then a power device is started to rotate the steel mould, meanwhile, concrete is filled in the steel mould, when the central roller rotates relative to the steel mould, the concrete in the steel mould is uniformly rolled, the redundant concrete in the steel mould is extruded out of the steel mould, when the concrete in the steel mould is solidified, the central roller is taken down, finally, the steel mould filled with the concrete is taken down, and when the concrete in the steel mould is completely solidified into a reinforced concrete pipe, the steel mould is stripped from the reinforced concrete pipe.
In order to enable the center roller to effectively roll concrete in the steel die and simultaneously wash away concrete overflowing from the end face of the steel die under the condition that washing water is not allowed to enter the steel die, the center roller is of an eccentric hollow structure and comprises a rolling part for rolling the concrete and convex shoulders positioned on two sides of the rolling part, the convex shoulders are clamped on the end face of the steel die, a plurality of washing holes are formed in the side face of the convex shoulder in contact with the steel die and used for washing the concrete on the end face of the steel die, the washing holes and the center roller are positioned on the same side, a water inlet channel is formed in the axial direction of the center roller, the water inlet channel is communicated with the washing holes, and the end of the water inlet channel is connected with a pipeline universal joint.
In order to dynamically fix and stabilize the steel die, the supporting equipment comprises a driven roller arranged along the axial direction of the steel die.
In order to ensure that the steel die rotates effectively, the power equipment comprises a motor, the motor is connected with a driving roller through a belt, and the axial direction of the driving roller is consistent with the axial direction of the steel die.
In order to quickly and effectively clean concrete overflowing from the steel die, the device further comprises a water gun fixed on the external fixing frame, and the water gun flushes the concrete overflowing from the steel die.
Compared with the prior art, the invention has the beneficial effects that: because power equipment and support equipment cooperate, the steel mould can steadily rotate effectively, and because central roller cooperatees with the steel mould, the central roller can roll-in concrete effectively, makes the even packing of concrete in the steel mould, and extrudes unnecessary concrete effectively into the steel mould.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the center roller.
The device comprises a steel die 1, a supporting device 2, a driven roller 201, a power device 3, a motor 301, a belt 302, a driving roller 303, a central roller 4, a rolling portion 401, a shoulder 402, a flushing hole 403, a water inlet channel 404 and a water gun 5.
Detailed Description
The invention will be further illustrated with reference to specific examples:
as shown in fig. 1 and 2, a suspension roller machine comprises a steel die 1 for containing concrete and solidifying the concrete into a concrete pipe, the device further comprises a support device 2 connected with the outer wall of the steel die 1 for dynamically fixing the steel die 1, a power device 3 connected with the outer wall of the steel die 1 for rotating the steel die 1, and a center roller 4 inserted in the steel die 1 and pressed on the inner wall of the steel die 1, the center roller 4 is used for rolling the concrete in the steel die 1, the excess concrete is extruded out of the steel die 1 while uniformly pressing the concrete, in order to effectively roll the concrete in the steel die 1 by the center roller 4, and simultaneously, under the condition that the flushing water does not enter the steel die 1, the concrete overflowing on the end surface of the steel die 1 is flushed away, the center roller 4 is of an eccentric hollow structure, the center roller 4 comprises a rolling part 401 for rolling the concrete and shoulders 402 located on both sides of the rolling part 401 and a pressing part 401 for stably pressing the concrete, the center roller 4 comprises a driving roller 403 for stably connecting the flushing water pipe 1, the flushing device 403 for stably connecting the flushing water pipe 1 with a driving roller 1, the driving roller 301 for stably connecting the driving roller 1, the driving roller 1 is connected with a driving water inlet channel 301 for effectively connecting the driving water inlet 404 of the driving roller 1, the driving roller 1 and the driving roller 301 for effectively connecting the driving roller 1, and the water gun 5 flushes concrete overflowing from the steel die 1.
During operation, firstly, the steel mould 1 with the steel reinforcement framework placed is hoisted and lapped on the driven roller 201 and the driving roller 303 by using hoisting equipment, then the central roller 4 is hoisted by using the hoisting equipment and placed in the steel mould 1, two convex shoulders 402 of the central roller 4 are ensured to be respectively clamped on the end covers of the steel mould 1, a rolling part 401 is made to be attached to concrete in the steel mould 1, flushing water is injected into a water inlet channel 404 through a pipeline universal joint, then a motor 301 of a power device 3 is started, the motor 301 drives the driving roller 303 to rotate, so that the steel mould 1 rotates, meanwhile, concrete is filled into the steel mould 1, when the central roller 4 rotates relative to the steel mould 1, the concrete in the steel mould 1 is uniformly rolled, redundant concrete in the steel mould 1 is extruded into the steel mould 1, simultaneously, valves of a water gun 5 and the water inlet channel 404 are opened, the water gun 5 and a flushing hole 403 clean the concrete adhered to the end face of the steel mould 1, when the concrete in the steel mould 1 is solidified, the central roller 4 is taken down, finally, the steel mould 1 filled with the concrete in the steel mould 1 is completely, and the steel reinforced concrete is stripped from the steel mould 1 to form a reinforced concrete pipe.
The present invention is not limited to the above embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts based on the disclosed technical contents, and these substitutions and modifications are all within the protection scope of the present invention.
Claims (1)
1. The utility model provides a suspension roller machine, is including being used for holding the concrete and making the concrete solidify into the steel mould of concrete pipe, its characterized in that: the overhang roll machine further comprises a supporting device which is connected with the outer wall of the steel die and used for dynamically fixing the steel die, a central roller which is connected with the outer wall of the steel die and used for pressing the steel die dynamically, a steel die is extruded from redundant concrete when the concrete is uniformly pressed, the central roller is of an eccentric hollow structure and comprises a rolling part and convex shoulders, the rolling part is used for rolling the concrete, the convex shoulders are located on two sides of the rolling part, the convex shoulders are clamped on the end face of the steel die, a plurality of flushing holes are formed in the side face of the convex shoulder in contact with the steel die, the flushing holes are used for flushing the concrete on the end face of the steel die, the gravity centers of the flushing holes and the central roller are located on the same side, a water inlet channel is formed in the axial direction of the central roller and communicated with the flushing holes, the end of the water inlet channel is connected with a universal joint, the power device comprises a motor, the motor is connected with a driving roller through a belt, the axial direction of the driving roller is consistent with the axial direction of the steel die, the supporting device comprises a water gun, and a fixing frame which is arranged on the steel die, and the outer side of the driven roller and the overhang roll and the water gun which overflows from the steel die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710573148.8A CN107160549B (en) | 2017-07-14 | 2017-07-14 | Suspension roller machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710573148.8A CN107160549B (en) | 2017-07-14 | 2017-07-14 | Suspension roller machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107160549A CN107160549A (en) | 2017-09-15 |
| CN107160549B true CN107160549B (en) | 2022-11-08 |
Family
ID=59824111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710573148.8A Active CN107160549B (en) | 2017-07-14 | 2017-07-14 | Suspension roller machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107160549B (en) |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB428412A (en) * | 1933-04-06 | 1935-05-13 | Emillio Giovanni Gollo | Improvements relating to the manufacture of concrete pipes |
| CN2628251Y (en) * | 2003-07-03 | 2004-07-28 | 上海万鼎通科技发展有限公司 | Horizontal centrifugal casting moulding machine for large pipes |
| CN101015937B (en) * | 2005-09-12 | 2012-07-04 | 邱则有 | Thin wall tube centrifugal shaping machine |
| CN101774213A (en) * | 2010-03-05 | 2010-07-14 | 安徽省方大水泥制品有限公司 | Rolling ring assembled with pipe die formed in overhanging roll and forming method |
| CN201979602U (en) * | 2011-01-17 | 2011-09-21 | 梁志庭 | Centrifugal machine of concrete tubular products |
| DE202013101960U1 (en) * | 2013-05-06 | 2014-07-07 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Pelleting press for the production of pellets |
| CN103522411B (en) * | 2013-09-16 | 2016-07-06 | 新疆大华龙管业有限公司 | Concrete drain pipe production device |
| CN203901510U (en) * | 2014-06-12 | 2014-10-29 | 湖南志同兴环保建材有限公司 | Concrete pipe centrifugal forming system |
| CN104924448B (en) * | 2015-06-26 | 2017-05-31 | 四川华构住宅工业有限公司 | Overhang roll molding reinforced concrete sewer pipe conserves structure and its maintenance process |
| CN104960084B (en) * | 2015-07-22 | 2017-03-08 | 新兴铸管股份有限公司 | External wrapping concrete ductile iron pipe producing device |
-
2017
- 2017-07-14 CN CN201710573148.8A patent/CN107160549B/en active Active
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| Publication number | Publication date |
|---|---|
| CN107160549A (en) | 2017-09-15 |
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