CN107139790B - Foam with ventilation holes for automobile seat - Google Patents

Foam with ventilation holes for automobile seat Download PDF

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Publication number
CN107139790B
CN107139790B CN201710385071.1A CN201710385071A CN107139790B CN 107139790 B CN107139790 B CN 107139790B CN 201710385071 A CN201710385071 A CN 201710385071A CN 107139790 B CN107139790 B CN 107139790B
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CN
China
Prior art keywords
layer
soft
foam
supporting
ventilation holes
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CN201710385071.1A
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CN107139790A (en
Inventor
谭木星
冷严
杨波
唐杰
赵吉强
王维
潘飞
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Anduto Chongqing Automotive Parts Co ltd
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Anduto Chongqing Automotive Parts Co ltd
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Publication of CN107139790A publication Critical patent/CN107139790A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/62Thigh-rests
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/56Heating or ventilating devices
    • B60N2/5607Heating or ventilating devices characterised by convection
    • B60N2/5621Heating or ventilating devices characterised by convection by air
    • B60N2/5664Heating or ventilating devices characterised by convection by air with unforced air circulation, i.e. not using a fan or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/88Optimized components or subsystems, e.g. lighting, actively controlled glasses

Abstract

The invention discloses a foam for an automobile seat with air holes, which comprises a hard bearing layer, a transition layer and a soft improvement layer, wherein the hard bearing layer, the transition layer and the soft improvement layer are sequentially arranged in a layered manner from bottom to top, the upper part of the hard bearing layer is tightly connected with the lower part of the transition layer through a first fabric layer, and the upper part of the transition layer is tightly connected with the lower part of the soft improvement layer through a second fabric layer.

Description

Foam with ventilation holes for automobile seat
Technical Field
The invention relates to the technical field of automobile seat cushions, in particular to foam for an automobile seat with ventilation holes.
Background
At present, a vehicle seat mainly comprises a supporting framework, foam and a face cover, wherein the foam is mainly used for enabling passengers to sit in the most safe possible position in the vehicle seat, and is also used for improving the comfort of the seat, relieving collision impact force, protecting the human body and tools from being damaged, and the foam is the seat cushion foam of various vehicles such as automobiles with the largest consumption. In general, a seat cushion is comfortable to sit on, can reduce fatigue, is softer, is better in general, but is too soft to cause a sticky feeling in the seat, is inconvenient to move the body to change the posture, is too hard, and is reduced in comfort, so that various manufacturers improve on adjusting the softness thereof to obtain an optimal effect. At present, production factories respectively related to foam cushion materials in China all adopt cushion materials with the same density and the same rebound rate, but the foam cannot well solve the problems, and ventilation holes formed in the traditional seat foam after deformation are very easy to be blocked, and the ventilation property is poor.
Disclosure of Invention
In order to solve the technical problems, the invention provides foam with ventilation holes for an automobile seat.
The technical proposal is as follows: the foam for the automobile seat with the ventilation holes is characterized in that: the soft bearing layer is arranged in a layered manner from bottom to top, the upper part of the hard bearing layer is tightly connected with the lower part of the transition layer through a first fabric layer, and the upper part of the transition layer is tightly connected with the lower part of the soft improvement layer through a second fabric layer;
the soft improvement layer comprises N soft supporting blocks which are arranged in a rectangular array shape, the lower parts of the soft supporting blocks penetrate through the second fabric layer to be tightly connected with the transition layer, each soft supporting block comprises X supporting triangular prisms which are vertically arranged, the X supporting triangular prisms are arranged in an annular array shape to form the soft supporting blocks, the X annular array centers of the supporting triangular prisms form ventilation channels, ventilation holes are formed in the hard bearing layer and correspond to the ventilation channels, and the ventilation holes upwards penetrate through the transition layer and then are communicated with the corresponding ventilation channels.
The hard bearing layer with the harder bottom layer mainly plays a role in supporting and bearing, the soft improvement layer with the softer upper layer is directly contacted with passengers, the touch feeling is softer and more comfortable, the riding feeling is better, and the soft improvement layer with the softer lower layer can play a certain role in protecting the passengers in the riding process, especially in accidents, so that the passengers are prevented from being injured; in addition, the soft supporting blocks are arranged in an annular array shape, so that the ventilation channel in the center of the soft supporting blocks is not blocked after being compressed and deformed, ventilation effect of the ventilation holes can be ensured to be always exerted, ventilation of the seat foam is greatly improved, and particularly, the seat is fresh and cool in body feeling and ventilation in hot summer.
As preferable: and all the supporting triangular prisms of the same soft supporting block are provided with a side edge opposite to the center of the annular array. By adopting the design, the support triangular prism is opposite to the center of the array through the side edges, and the deformation of the side edges is far greater than that of the side edges when the support triangular prism is deformed, so that the ventilation channel in the center of the support triangular prism can be prevented from being blocked all the time even if the support triangular prism is greatly deformed.
And the X is four, and the four supporting triangular prisms are in a ring array shape and enclose a tetrahedron shape to form the soft supporting block. By adopting the scheme, the appearance is attractive, and the distance between adjacent soft supporting blocks is controlled during processing conveniently.
The distance between the adjacent soft supporting blocks is equal to the distance between the adjacent supporting triangular columns of the same soft supporting block. By adopting the design, deformation yielding channel widths between adjacent soft supporting blocks and between adjacent supporting triangular columns are always ensured, each soft supporting block is uniformly stressed when in riding, passengers cannot generate a suspension fall feel, and the supporting effect is better.
The hardness of the transition layer is between the hardness of the hard bearing layer and the hardness of the soft improving layer. By adopting the scheme, the transition layer plays a role in transition connection between the hard bearing layer and the soft improvement layer, the bonding between the adjacent layers is firmer, the stripping is not easy, and the processing difficulty can be reduced.
The first and second fabric layers are made of non-woven fabrics with gram weight of 35-45g/m 2
The thickness of the front part of the hard bearing layer is smaller than that of the rear part of the hard bearing layer, the thickness of the thinnest part of the hard bearing layer is larger than 20mm, the thickness of the transition layer is larger than 10mm, and the thickness of the soft supporting blocks is larger than 30mm. The thickness of the hard bearing layer is thicker, which is favorable for improving the strength of the whole seat foam, and the thickness of the soft supporting block is thicker than the thickness of the hard bearing layer, which is favorable for improving the riding comfort.
The middle part and the rear portion of the hard bearing layer are provided with the soft supporting blocks, the front portion of the hard bearing layer is provided with the leg supporting blocks, and the upper surfaces of the leg supporting blocks incline from front to back gradually towards the soft supporting blocks. By adopting the scheme, the leg supporting part slightly lifts the legs of the passenger upwards, and the uncomfortable feeling of sedentary sitting is relieved.
The beneficial effects are that: the invention has the beneficial effects that the hard bearing layer with the harder bottom layer mainly plays a role in supporting and bearing, the soft improvement layer with the softer upper layer is directly contacted with passengers, the touch feeling is softer and more comfortable, the riding feeling is better, and the soft improvement layer with the softer bottom layer can play a certain role in protecting passengers in the riding process, especially in accidents, so as to prevent the passengers from being injured; in addition, the soft supporting blocks are arranged in an annular array shape, so that the ventilation channel in the center of the soft supporting blocks is not blocked after being compressed and deformed, ventilation effect of the ventilation holes can be ensured to be always exerted, ventilation of the seat foam is greatly improved, and particularly, the seat is fresh and cool in body feeling and ventilation in hot summer.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a cross-sectional view A-A' of fig. 1.
Detailed Description
The invention is further described below with reference to examples and figures.
As shown in fig. 1 and 2, the foam for the automobile seat with the air holes comprises a hard bearing layer 1, a transition layer 9 and a soft improvement layer which are sequentially arranged in a layer shape from bottom to top, wherein the upper part of the hard bearing layer 1 and the lower part of the transition layer 9 are tightly connected through a first fabric layer 7, and the upper part of the transition layer 9 and the lower part of the soft improvement layer are tightly connected through a second fabric layer 2;
the soft improvement layer includes that N is rectangle array form and sets up soft supporting shoe, soft supporting shoe's lower part is sees through second fabric layer 2 with transition layer 9 zonulae occludens, every soft supporting shoe includes X vertical setting's support triangular prism 3, X support triangular prism 3 is the annular array form and sets up and form soft supporting shoe, X support triangular prism 3's annular array center forms ventilation channel 8, correspond in the stereoplasm spandrel 1 ventilation channel 8 is equipped with bleeder vent 4 respectively, bleeder vent 4 upwards runs through behind the transition layer 9 with ventilation channel 8 that corresponds.
All support triangular columns 3 of the same soft support block are provided with a side edge opposite to the center of the annular array, X is four, the four support triangular columns 3 are in an annular array shape and enclose into a tetrahedron-shaped soft support block, the distance between adjacent soft support blocks is equal to the distance between adjacent support triangular columns of the same soft support block, and N is any integer larger than 1.
It can also be seen from the figure that the hardness of the transition layer 9 is between the hardness of the hard bearing layer 1 and the hardness of the soft improvement layer, the thickness of the front part of the hard bearing layer 1 is smaller than the thickness of the rear part thereof, the thinnest part of the hard bearing layer 1 is larger than 20mm, the thickness of the transition layer 9 is larger than 10mm and the thickness of the transition layer 9 is smaller than the thickness of the hard bearing layer 1, the thickness of the soft supporting block is larger than 30mm, the middle part and the rear part of the hard bearing layer 1 are provided with the soft supporting blocks, the front part of the hard bearing layer 1 is provided with leg supporting blocks 5, the upper surfaces of the leg supporting blocks 5 are gradually inclined towards the soft supporting blocks from front to rear, the materials of the first fabric layer 7 and the second fabric layer 2 are all nonwoven fabrics, and the gram weight of the nonwoven fabrics is 35-45g/m 2 The transition layer 9 is also provided with two side support blocks 6 in a right opposite way, the transition layer 9 between the two side support blocks 6 is provided with a soft support block, the hardness of the side support block 6 is between the hardness of the hard bearing layer 1 and the hardness of the soft support block, and the thickness of the side support block 6 is larger than that of the soft support block.
Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and that many similar changes can be made by those skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (7)

1. The utility model provides a foam for car seat with bleeder vent which characterized in that: the soft bearing layer comprises a hard bearing layer (1), a transition layer (9) and a soft improvement layer which are sequentially arranged in a layered manner from bottom to top, wherein the upper part of the hard bearing layer (1) is tightly connected with the lower part of the transition layer (9) through a first fabric layer (7), and the upper part of the transition layer (9) is tightly connected with the lower part of the soft improvement layer through a second fabric layer (2);
the soft improvement layer comprises N soft support blocks arranged in a rectangular array shape, the lower part of each soft support block is tightly connected with the transition layer (9) through the second fabric layer (2), each soft support block comprises X support triangular columns (3) vertically arranged, the X support triangular columns (3) are arranged in an annular array shape to form the soft support block, the centers of the annular arrays of the X support triangular columns (3) form ventilation channels (8), ventilation holes (4) are formed in the hard bearing layer (1) corresponding to the ventilation channels (8), and the ventilation holes (4) upwards penetrate through the transition layer (9) and then are communicated with the corresponding ventilation channels (8);
all supporting triangular prisms (3) of the same soft supporting block are provided with a side edge opposite to the center of the annular array;
the transition layer (9) is also just opposite to two side support blocks (6), the soft support blocks are arranged on the transition layer (9) between the two side support blocks (6), the hardness of the side support blocks (6) is between the hardness of the hard bearing layer (1) and the hardness of the soft support blocks, and the thickness of the side support blocks (6) is larger than that of the soft support blocks.
2. The foam for a car seat with ventilation holes according to claim 1, wherein: the X is four, and the four supporting triangular prisms (3) are in a ring array shape to form a tetrahedron-shaped soft supporting block.
3. The foam for a car seat with ventilation holes according to claim 2, wherein: the distance between the adjacent soft supporting blocks is equal to the distance between the adjacent supporting triangular columns (3) of the same soft supporting block.
4. The foam for a car seat with ventilation holes according to claim 1, wherein: the hardness of the transition layer (9) is between the hardness of the hard bearing layer (1) and the soft improving layer.
5. A foam for a car seat with ventilation holes according to claim 1 or 4, characterized in that: the first fabric layer (7) and the second fabric layer (2) are made of non-woven fabrics, and the gram weight of the non-woven fabrics is 35-45g/m 2
6. The foam for a car seat with ventilation holes according to claim 5, wherein: the thickness of the front part of the hard bearing layer (1) is smaller than that of the rear part of the hard bearing layer, the thickness of the thinnest part of the hard bearing layer (1) is larger than 20mm, the thickness of the transition layer (9) is larger than 10mm, and the thickness of the soft supporting blocks is larger than 30mm.
7. The foam for a car seat with ventilation holes according to claim 1, wherein: the middle part and the rear portion of transition layer (9) are equipped with soft supporting shoe, the front portion of transition layer (9) is equipped with shank supporting shoe (5), and the upper surface of shank supporting shoe (5) is from front to back gradually to soft supporting shoe slope.
CN201710385071.1A 2017-05-26 2017-05-26 Foam with ventilation holes for automobile seat Active CN107139790B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710385071.1A CN107139790B (en) 2017-05-26 2017-05-26 Foam with ventilation holes for automobile seat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710385071.1A CN107139790B (en) 2017-05-26 2017-05-26 Foam with ventilation holes for automobile seat

Publications (2)

Publication Number Publication Date
CN107139790A CN107139790A (en) 2017-09-08
CN107139790B true CN107139790B (en) 2023-07-21

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4135364A1 (en) * 1991-10-26 1993-04-29 Bayerische Motoren Werke Ag Vehicle seat with foam upholstery - has ventilated intermediate layer under cover, consisting of cylindrical protuberances spaced apart on support mat
US6481801B1 (en) * 1999-09-21 2002-11-19 Johnson Controls Technology Company Seat paddings for vehicle seats
TWM253273U (en) * 2001-10-03 2004-12-21 Jin-Cheng Shiu Improved structure of seat cushion
TWM317343U (en) * 2006-12-08 2007-08-21 Sz-Chuan Chen Air permeable composite-material
JP2016107815A (en) * 2014-12-05 2016-06-20 株式会社東洋シート Vehicular seat cushion

Family Cites Families (13)

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Publication number Priority date Publication date Assignee Title
US5294181A (en) * 1992-01-07 1994-03-15 E. R. Carpenter Company, Inc. Seat cushion
CN2226415Y (en) * 1992-12-08 1996-05-08 陶加林 Air conditioning type shock-reducing comfortable health-care massage cushion
CN2312628Y (en) * 1997-09-10 1999-04-07 李长青 Ventilative massage seat and cushion
JP2001204590A (en) * 2000-01-25 2001-07-31 Kariya Mokuzai Kogyo Kk Cushion material for mattress
US6553994B2 (en) * 2001-06-21 2003-04-29 Iwi Ltd. Orthopaedic support
DE20112473U1 (en) * 2001-07-28 2002-12-19 Johnson Controls Gmbh Air-conditioned upholstery part for a vehicle seat
JP4496059B2 (en) * 2004-10-29 2010-07-07 株式会社イノアックコーポレーション Seat pad
NO324518B1 (en) * 2005-10-31 2007-11-05 Ekornes Asa Upholstery for mobile
JP5242088B2 (en) * 2007-06-27 2013-07-24 株式会社イノアックコーポレーション Automotive seat cushion
TWM367654U (en) * 2009-06-02 2009-11-01 Zong-Yong Xu Structure of seat cushion
TW201117753A (en) * 2009-10-08 2011-06-01 Paul Anton Goldberg Seat cushion structure
JP2017056078A (en) * 2015-09-18 2017-03-23 株式会社ブリヂストン Vehicular seat pad
CN206938525U (en) * 2017-05-26 2018-01-30 重庆延锋安道拓汽车部件系统有限公司 Multilayer seat foam with air-vent

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4135364A1 (en) * 1991-10-26 1993-04-29 Bayerische Motoren Werke Ag Vehicle seat with foam upholstery - has ventilated intermediate layer under cover, consisting of cylindrical protuberances spaced apart on support mat
US6481801B1 (en) * 1999-09-21 2002-11-19 Johnson Controls Technology Company Seat paddings for vehicle seats
TWM253273U (en) * 2001-10-03 2004-12-21 Jin-Cheng Shiu Improved structure of seat cushion
TWM317343U (en) * 2006-12-08 2007-08-21 Sz-Chuan Chen Air permeable composite-material
JP2016107815A (en) * 2014-12-05 2016-06-20 株式会社東洋シート Vehicular seat cushion

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Address after: 401122 No. 4, Changfu West Road, North District, Chongqing Economic and Technological Development Zone

Applicant after: Chongqing andotuo Auto Parts System Co.,Ltd.

Address before: 401122 No. 4, Changfu West Road, North District, Chongqing Economic and Technological Development Zone

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Address after: 401122 No. 4, Changfu West Road, North District, Chongqing Economic and Technological Development Zone

Applicant after: Anduto (Chongqing) Automotive Parts Co.,Ltd.

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Applicant before: Chongqing andotuo Auto Parts System Co.,Ltd.

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