CN107127802B - Quantitative full-automatic rope cutting machine and cutting method thereof - Google Patents
Quantitative full-automatic rope cutting machine and cutting method thereof Download PDFInfo
- Publication number
- CN107127802B CN107127802B CN201710447207.7A CN201710447207A CN107127802B CN 107127802 B CN107127802 B CN 107127802B CN 201710447207 A CN201710447207 A CN 201710447207A CN 107127802 B CN107127802 B CN 107127802B
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- rope
- cutting device
- cutting
- guide wheel
- guide
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- 238000005520 cutting process Methods 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000006698 induction Effects 0.000 claims abstract description 4
- 230000001939 inductive effect Effects 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
Abstract
The invention provides a quantitative full-automatic rope cutting machine and a cutting method thereof, wherein the quantitative full-automatic rope cutting machine comprises a main body frame, a guide wheel, a movable cutting device and a length counting device, wherein a rope is fixed on the movable cutting device after passing through the guide wheel device, the movable cutting device comprises a fixing device for fixing the rope and a cutter for cutting the rope, the fixing device is arranged on one side of the cutter facing the guide wheel, and the length counting device is an induction counter for inducing the sliding distance and the sliding times of the movable cutting device on the main body frame. The quantitative measuring of the rope is realized by moving the cutting device, and meanwhile, the quantitative cutting is realized by the reciprocating motion of the cutting device, so that the quantitative mechanical cutting of the rope is realized. Through the briquetting design at the front end of cutter, just so can realize its full automatization operation of cutting off and getting, also realize its circulation automatic ration cutting off operation in a drum, it has improved the precision and the efficiency of cutting off with cutting off the process relatively traditional getting.
Description
Technical Field
The invention belongs to the field of rope cutting machinery, and particularly relates to a quantitative full-automatic rope cutting machine for a rope and a cutting method thereof.
Background
The current rope is cut manually, the cutting efficiency is low, the current rope is cut quantitatively, the rope is cut to a certain length according to the requirement of a user, the quantitative cutting is conventionally performed manually, the rope is cut after the quantitative cutting is measured, the operation procedure is troublesome, the measuring error is large, meanwhile, the quantitative automatic cutting device needs to be completed, the problems 1 which need to be solved are generally that the automatic cutting device is bundled or disc-shaped before the cutting, the traction is needed during working, but if the traction is at two ends, the traction is difficult to continuously perform if the traction is difficult to continuously perform after the cutting, the continuous automatic cutting is not performed, the 2 and the rope are soft, and the automatic cutting device needs to be measured in a tight state during the measuring, and otherwise has large error. 3. Both the feeding and the delivery of the rope are automated.
Disclosure of Invention
The invention provides a quantitative full-automatic rope cutting machine and a cutting method thereof, which have the advantages of high bundling efficiency and high quantitative precision.
Specifically, the invention is realized by the following technical scheme:
the utility model provides a full-automatic rope line cutter of ration, its characterized in that includes main part frame (200), leading wheel, removes cutting device (100) and length counting assembly, remove cutting device (100) and main part frame (200) slidable be connected, rope line (601) pass through leading wheel device after-fixing on removing cutting device (100), remove cutting device (100) including fixing device and cutter (104) of cutting off rope line (601) of fixing rope line (601), and fixing device arranges cutter (104) towards one side of leading wheel in, length counting assembly be response and remove distance and the response counter (201) of number of times that cutting device (100) slided on main part frame (200).
The technical scheme is further designed as follows: the main body frame (200) comprises a sliding section and a guiding section, a moving device is arranged between the sliding section and the moving cutting device (100), and a conveying belt (400) is arranged on the sliding section.
The technical scheme is further designed as follows: the movable cutting device (100) is provided with a guide through groove (101) and the conveyor belt (400) penetrates through the guide through groove (101), the rope line (601) is arranged on the outer wall of the top end of the guide through groove (101), and the movable cutting device (100) further comprises a guide rail (1011) which is in sliding connection with the sliding section of the main body frame (200).
The technical scheme is further designed as follows: the guide wheel device comprises a first guide wheel (501) and a second guide wheel (502) which respectively press the rope (601), and the first guide wheel (501) is close to the mobile cutting device (100) relative to the second guide wheel (502).
The technical scheme is further designed as follows: the first guide wheel (501) is connected with a guide wheel motor for driving the first guide wheel (501) to rotate, and the rotation speed of the first guide wheel (501) is consistent with the movement speed of the movable cutting device (100).
The technical scheme is further designed as follows: the fixing device comprises a pressing block (102) and a pressing block cylinder (103), wherein the pressing block (102) is arranged right behind the cutter (104), and the cutter (104) is connected with a cutter cylinder (105).
The technical scheme is further designed as follows: the first guide wheel (501) is provided with a guide device.
The cutting method applicable to the quantitative full-automatic rope (601) cutting machine is characterized by comprising the following specific steps:
1) And (5) line feeding: the thread ends subjected to pre-cutting pass through the first guide wheel (501) and the second guide wheel (502) to be guided into the through groove (101) respectively, and are pressed by the pressing block (102);
2) Quantitative stay wire: according to the programming requirement, the rope (601) is driven to move by moving the cutting device (100) until the length requirement is met;
3) Resetting: the pressing block (102) loosens the thread end, the movable cutting device (100) returns to the original position, and the thread (601) is pressed by the pressing block (102);
4) Tangent line: cutting off the rope (601) and ensuring that the pressing block (102) presses the thread end of the rope (601) to be cut off;
5) And (3) wire feeding: bringing the quantitatively cut rope (601) into a collection box (700) by a conveyor belt (400);
6) And (3) completion: at this point a cycle is completed.
In step 2, when the required length is greater than the maximum moving distance of the moving cutting device (100), the moving cutting device (100) moves back and forth until the sensing counter (201) reaches the length requirement, then stops and resets, and the circumferential line speed of the movement of the first guide wheel (501) is consistent with the moving speed of the moving cutting device (100).
The beneficial effects of the invention are as follows: quantitative measurement of the rope (601) is realized by moving the cutting device (100), and quantitative cutting is realized by reciprocating movement of the cutting device, so that quantitative mechanical cutting of the rope (601) is realized; meanwhile, the aim of blanking and collecting is fulfilled by the conveyor belt (400). The invention is designed at the front end of the cutter (104) through the pressing block (102), thus realizing full-automatic cutting and measuring operation, and also realizing cyclic automatic quantitative cutting operation in a wire coil, and improving cutting precision and efficiency compared with the traditional measuring and cutting procedures.
Drawings
Fig. 1 is a schematic diagram of the structure of the automatic quantitative winding machine of the present invention during pulling.
Fig. 2 is a schematic diagram of a quantitative automatic winding machine in reset structure according to the present invention.
Fig. 3 is a schematic front view of the mobile cutting device of the present invention.
Fig. 4 is a partial enlarged view at a in fig. 1.
The accompanying drawings annotate: 100-moving cutting device, 101-guiding through groove, 1011-guide rail, 102-briquetting, 103-briquetting cylinder, 104-cutter, 105-cutter cylinder, 200-main body frame, 201-induction counter, 400-conveyor belt, 501-first guiding wheel, 502-second guiding wheel, 600-rope reel, 601-rope and 700-collecting box.
Detailed Description
Reference will now be made in detail to exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated. The present invention will be described in detail by examples.
Referring to fig. 1-2, a quantitative full-automatic rope 601 cutting machine comprises a main body frame 200, a guide wheel, a movable cutting device 100 and a length counting device, wherein the movable cutting device 100 is slidably connected with the main body frame 200, the rope 601 is fixed on the movable cutting device 100 after passing through the guide wheel, the movable cutting device 100 comprises a fixing device for fixing the rope 601 and a cutter 104 for cutting the rope 601, and in order to ensure that the equipment can continuously and automatically measure and cut. The fixing device is disposed on the side of the cutter 104 facing the guide wheel, so that quantitative wire drawing can be continued after cutting, the design is naturally performed according to the designed length parameter, and the length counting device is an induction counter 201 for inducing the sliding distance and the sliding times of the mobile cutting device 100 on the main body frame 200. The quantitative measurement of the thread 601 is realized by moving the cutting device 100, and the quantitative cutting is realized by the reciprocating motion of the thread, so that the quantitative mechanical cutting of the thread 601 is realized. The rope 601 to be cut and measured is in the shape of a rope reel 600 in a bundling mode, at the moment, if the rope reel 600 needs to be driven to move, a certain pulling force is needed, and the fixing device of the cutting device is used for fixing and then pulling the rope reel 600 to operate for conveying materials.
The main body frame 200 comprises a sliding section and a guiding section, a moving device is arranged between the sliding section and the moving cutting device 100, a conveyor belt 400 is arranged on the sliding section, and the cut rope 601 is conveyed into the collection box 700 through the conveyor belt 400.
Referring to fig. 3, the mobile cutting device 100 is provided with a guiding slot 101, the conveyor belt 400 penetrates through the guiding slot 101, the rope 601 is disposed on the outer wall of the top end of the guiding slot 101, and the mobile cutting device 100 further includes a guide track 1011 slidably connected with the sliding section of the main body frame 200.
The guide wheel device comprises a first guide wheel 501 and a second guide wheel 502 which respectively press the rope 601, the first guide wheel 501 is close to the cutting device 100 relative to the second guide wheel 502, and the first guide wheel 501 and the second guide wheel 502 are respectively arranged on the guide section of the main body frame 200. In operation, the sensing counter 201 can sense the rotation angle and number of turns of the guide wheel to count the length of the rope 601, and can also measure the passing length of the rope 601.
The first guiding wheel 501 is connected with a guiding wheel motor for driving the first guiding wheel 501 to rotate, and the rotation speed of the first guiding wheel 501 is consistent with the movement speed of the moving cutting device 100.
Referring to fig. 4, the fixing device includes a pressing block 102 and a pressing block cylinder 103, the pressing block 102 is disposed right behind the cutter 104, and the cutter 104 is connected with a cutter cylinder 105. The first guiding wheel 501 is provided with a guiding device. The guiding means may be a guiding groove on the first guiding wheel 501 and the second guiding wheel 502, respectively, starting with a guiding groove adapted to the thread 601, the thread 601 being placed in the guiding groove. The conveyance of the thread 601 is further guided by the guide groove.
In the above-mentioned structure, the function of the conveyor belt 400 is an important structure for ensuring accuracy, since the rope 601 is soft, no matter what the product is, the rope 601 is carried to rebound during the resetting process of the mobile cutting device 100, at this time, the rope 601 can be kept straight continuously and not rebound by the conveying force of the conveyor belt 400, and meanwhile, the conveying friction force of the conveyor belt 400 cannot be larger than the guide wheel and the pressure, so that the conveyor belt 400 cannot drive the rope 601 to stretch the rope 601 again before cutting, which leads to errors.
The cutting method suitable for the quantitative full-automatic rope line 601 cutting machine comprises the following specific steps:
1) And (5) line feeding: the thread ends subjected to pre-cutting pass through the first guide wheel 501 and the second guide wheel 502 respectively to be guided into the through groove 101, and the thread ends are pressed by the pressing block 102;
2) Quantitative stay wire: according to the programming requirement, the cutting device 100 is moved to drive the rope 601 to move until the length requirement is met;
3) Resetting: the pressing block 102 releases the thread end, and enables the movable cutting device 100 to return to the original position, and then the pressing block 102 presses the thread 601;
4) Tangent line: cutting is carried out to cut the rope 601, and meanwhile, the pressing block 102 is ensured to press the thread end of the rope 601 to be cut;
5) And (3) wire feeding: the rope 601 which has been quantitatively cut is brought into the collection box 700 by the conveyor 400;
6) And (3) completion: at this point a cycle is completed.
In step 2, when the required length is greater than the maximum moving distance of the moving cutting device 100, the moving cutting device 100 is moved back and forth until the sensing counter 201 reaches the length requirement, and then the moving cutting device is stopped and reset, and the circumferential line speed of the movement of the first guiding wheel 501 is consistent with the moving speed of the moving cutting device 100.
In order to ensure the automatic continuous operation, the position of the fixing device and the corresponding pressing and releasing work are controlled uniformly by editing the data and parameters in the control cabinet.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather to enable any modification, equivalent replacement, improvement or the like to be made within the spirit and principles of the invention.
Claims (2)
1. The quantitative full-automatic rope cutting machine is characterized by comprising a main body frame (200), guide wheels, a movable cutting device (100) and a length counting device, wherein the movable cutting device (100) is slidably connected with the main body frame (200), a rope (601) is fixed on the movable cutting device (100) after passing through the guide wheels, the movable cutting device (100) comprises a fixing device for fixing the rope (601) and a cutter (104) for cutting the rope (601), the fixing device is arranged on one side of the cutter (104) facing the guide wheels, and the length counting device is an induction counter (201) for inducing the sliding distance and the sliding times of the movable cutting device (100) on the main body frame (200);
wherein the main body frame (200) comprises a sliding section and a guiding section, a moving device is arranged between the sliding section and the moving cutting device (100), and a conveyor belt (400) is arranged on the sliding section;
the guiding wheel device comprises a first guiding wheel (501) and a second guiding wheel (502) which respectively press a rope (601), the first guiding wheel (501) is close to the mobile cutting device (100) relative to the second guiding wheel (502), the first guiding wheel (501) is provided with a guiding device, the first guiding wheel (501) and the second guiding wheel (502) are respectively provided with guiding grooves matched with the rope (601), and the rope (601) is arranged in the guiding grooves;
the fixing device comprises a pressing block (102) and a pressing block cylinder (103), wherein the pressing block (102) is arranged right behind the cutter (104), and the cutter (104) is connected with a cutter cylinder (105);
the movable cutting device (100) is provided with a guide through groove (101) and the conveyor belt (400) penetrates through the guide through groove (101), a rope (601) is arranged on the outer wall of the top end of the guide through groove (101), and the movable cutting device (100) further comprises a guide rail (1011) which is in sliding connection with the sliding section of the main body frame (200);
wherein the transmission friction force of the transmission belt (400) to the rope (601) is not greater than the friction force generated by the pressure of the first guide wheel (501) and the second guide wheel (502) to the rope (601);
the cutting method of the quantitative full-automatic rope line cutting machine comprises the following steps of:
1) And (5) line feeding: the thread ends subjected to pre-cutting pass through the first guide wheel (501) and the second guide wheel (502) to be guided into the through groove (101) respectively, and are pressed by the pressing block (102);
2) Quantitative stay wire: according to the programming requirement, the rope (601) is driven to move by moving the cutting device (100) until the length requirement is met;
3) Resetting: the pressing block (102) loosens the thread end, the movable cutting device (100) returns to the original position, and the thread (601) is pressed by the pressing block (102);
4) Tangent line: cutting off the rope (601) and ensuring that the pressing block (102) presses the thread end of the rope (601) to be cut off;
5) And (3) wire feeding: bringing the quantitatively cut rope (601) into a collection box (700) by a conveyor belt (400);
6) And (3) completion: at this time, one cycle is completed;
in step 2, the movement is performed according to the length requirement, when the required length is greater than the maximum movement distance of the movable cutting device (100), the movable cutting device (100) moves back and forth until the induction counter (201) reaches the length requirement, then the movable cutting device stops and resets, and the circumferential line speed of the movement of the first guide wheel (501) is consistent with the movement speed of the movable cutting device (100).
2. The quantitative full-automatic rope cutting machine according to claim 1, wherein the first guide wheel (501) is connected with a guide wheel motor for driving the first guide wheel (501) to rotate, and the rotation speed of the first guide wheel (501) is consistent with the movement speed of the movable cutting device (100).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710447207.7A CN107127802B (en) | 2017-06-14 | 2017-06-14 | Quantitative full-automatic rope cutting machine and cutting method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710447207.7A CN107127802B (en) | 2017-06-14 | 2017-06-14 | Quantitative full-automatic rope cutting machine and cutting method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107127802A CN107127802A (en) | 2017-09-05 |
| CN107127802B true CN107127802B (en) | 2024-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710447207.7A Active CN107127802B (en) | 2017-06-14 | 2017-06-14 | Quantitative full-automatic rope cutting machine and cutting method thereof |
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| Country | Link |
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| CN (1) | CN107127802B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108555980A (en) * | 2018-02-06 | 2018-09-21 | 芜湖市皖南造船有限公司 | A kind of device for intercepting cargo ship hawser |
| CN108994892A (en) * | 2018-07-02 | 2018-12-14 | 安徽轩扬包装科技有限公司 | A kind of cutter device for printing packaging |
| CN109049851B (en) * | 2018-09-06 | 2020-02-18 | 武汉华茂自动化股份有限公司 | Motion control method and system for bag making machine |
| CN114232318B (en) * | 2021-12-28 | 2023-04-28 | 广东康派环创科技有限公司 | Weaving and cutting synchronization method and device |
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| SU1653882A1 (en) * | 1989-06-20 | 1991-06-07 | Предприятие П/Я В-8843 | Machine for severing elongated materials to measure |
| JP2003311677A (en) * | 2002-04-25 | 2003-11-05 | Nichimo Co Ltd | Cutting apparatus |
| CN101036990A (en) * | 2007-04-17 | 2007-09-19 | 杨世均 | Plastic profile and pipe cutting machine |
| CN205438675U (en) * | 2015-12-25 | 2016-08-10 | 杜崇铭 | Single line material plastifying precision cutting device |
| CN205519383U (en) * | 2016-04-06 | 2016-08-31 | 漳浦盛新彩钢结构有限公司 | Reinforcing bar fixed length cutting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5170983U (en) * | 1974-11-30 | 1976-06-04 | ||
| CN103624822A (en) * | 2012-08-21 | 2014-03-12 | 宁波康润机械科技有限公司 | Cutting device for plastic tube |
| CN203853486U (en) * | 2014-04-29 | 2014-10-01 | 吉林大学 | Automatic steel wire rope cutting device |
| CN104525792A (en) * | 2014-12-12 | 2015-04-22 | 曹年军 | Steel bar cutting machine allowing automatic measurement, feeding and discharging |
| CN205165671U (en) * | 2015-08-07 | 2016-04-20 | 天津欧琳电子有限公司 | Novel cable automatically cropped device |
| CN206937410U (en) * | 2017-06-14 | 2018-01-30 | 台州威旗塑胶机械科技有限公司 | Quantitative full-automatic rope yarn cutting machine |
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2017
- 2017-06-14 CN CN201710447207.7A patent/CN107127802B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1653882A1 (en) * | 1989-06-20 | 1991-06-07 | Предприятие П/Я В-8843 | Machine for severing elongated materials to measure |
| JP2003311677A (en) * | 2002-04-25 | 2003-11-05 | Nichimo Co Ltd | Cutting apparatus |
| CN101036990A (en) * | 2007-04-17 | 2007-09-19 | 杨世均 | Plastic profile and pipe cutting machine |
| CN205438675U (en) * | 2015-12-25 | 2016-08-10 | 杜崇铭 | Single line material plastifying precision cutting device |
| CN205519383U (en) * | 2016-04-06 | 2016-08-31 | 漳浦盛新彩钢结构有限公司 | Reinforcing bar fixed length cutting device |
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| Publication number | Publication date |
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| CN107127802A (en) | 2017-09-05 |
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