CN107124817A - Move up formula paster hot press - Google Patents
Move up formula paster hot press Download PDFInfo
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- CN107124817A CN107124817A CN201710416595.2A CN201710416595A CN107124817A CN 107124817 A CN107124817 A CN 107124817A CN 201710416595 A CN201710416595 A CN 201710416595A CN 107124817 A CN107124817 A CN 107124817A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/028—Bending or folding regions of flexible printed circuits
- H05K1/0281—Reinforcement details thereof
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0058—Laminating printed circuit boards onto other substrates, e.g. metallic substrates
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/06—Lamination
- H05K2203/068—Features of the lamination press or of the lamination process, e.g. using special separator sheets
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
一种充分利用贴片机内部空间且可对贴附在FPC电路板上的加强钢片进行有效热压合的上移式贴片热压机。其应用于全自动贴片、热压一体机中,其由固定安装在一体机的热压位的升降供压机构和位于该升降供压机构上方的压机承接平板构成。升降供压机构与可以平移至热压位的机械手装置中的压机承接平板共同组合成一台上移式压合机。该压合机可对移位至热压位的承台装置上的吸附有加强钢片的FPC电路板进行压合。其巧妙地将该一体机内的机械手装置、承台装置和升降供压机构之间运动至特定位置后的状态组合构成上移式压合机,既可使各单个装置完成各自的功能,又可使各装置在一体机内空间有限的情况下,在设定位置组合完成热压合机的功能。
The utility model relates to an upward-moving chip hot press machine which makes full use of the internal space of the chip mounter and can effectively heat-press the reinforcing steel sheet attached to the FPC circuit board. It is used in a fully automatic patch and hot-press integrated machine. It consists of a lifting pressure supply mechanism fixedly installed on the hot-pressing position of the integrated machine and a press receiving plate located above the lifting pressure supply mechanism. The lifting pressure supply mechanism and the press receiving plate in the manipulator device that can translate to the hot pressing position are combined to form an upward moving pressing machine. The pressing machine can press the FPC circuit board with the reinforced steel sheet adsorbed on the platform device shifted to the hot pressing position. It ingeniously combines the manipulator device, platform device and lifting pressure supply mechanism in the all-in-one machine after moving to a specific position to form an upward-moving pressing machine, which can not only make each single device complete its own function, but also Under the condition of limited space in the integrated machine, each device can be combined at the set position to complete the function of the heat pressing machine.
Description
技术领域technical field
本发明涉及一种将加强钢片贴装在柔性电路板上的全自动贴片、热压一体机,特别涉及其中的对粘贴于柔性电路板上的加强钢片进行热压合的装置。The invention relates to a fully automatic patching and hot-pressing integrated machine for pasting reinforcing steel sheets on flexible circuit boards, in particular to a device for hot-pressing the reinforcing steel sheets pasted on flexible circuit boards.
背景技术Background technique
在科技日益发展的今天,随着数码产品的普及,对电路板的要求越来越高,采用可挠性覆铜板制作的柔性线路板具有配线密度高、重量轻、厚度薄、弯折性好的特点,因此其被应用到电子产品领域,随着技术的进步,人们对其的要求也逐渐提高,如,为了确保贴装在柔性线路板上的贴片器件的稳定性和平整度,需要在与该类贴片器件相对的柔性线路板的另一面贴装可提高局部刚度的加强钢片。Today, with the increasing development of science and technology, with the popularization of digital products, the requirements for circuit boards are getting higher and higher. Flexible circuit boards made of flexible copper clad laminates have high wiring density, light weight, thin thickness, and bendability. Good characteristics, so it is applied to the field of electronic products. With the advancement of technology, people's requirements for it are gradually increasing. For example, in order to ensure the stability and flatness of the patch devices mounted on the flexible circuit board, It is necessary to install a reinforcing steel sheet that can improve local rigidity on the other side of the flexible circuit board opposite to this type of patch device.
但在实际生产中,将加强钢片贴装并固定在柔性线路板上是采用分离的加工设备来完成的,工艺流程大致如下:However, in actual production, the mounting and fixing of the reinforced steel sheet on the flexible circuit board is completed by separate processing equipment, and the process flow is roughly as follows:
1、先将待贴装加强钢片的柔性线路板平铺在平面承台上。1. Lay the flexible circuit board to be mounted with reinforced steel sheet on the flat bearing platform first.
2、人工或采用独立设置的贴片机将加强钢片从粘贴膜上剥离下来贴放在该柔性线路板上设定的位置。2. Manually or using an independently installed placement machine, the reinforcing steel sheet is peeled off from the adhesive film and placed on the set position on the flexible circuit board.
3、再将粘贴有加强钢片的柔性线路板转放在加热设备的载具上并送入加热通道加热。3. Then transfer the flexible circuit board pasted with the reinforced steel sheet on the carrier of the heating equipment and send it into the heating channel for heating.
4、待贴附有加强钢片的柔性线路板被加热至设计温度后,将其再转送入压机中,经热压合,最终使加强钢片固定在该柔性线路板上。4. After the flexible circuit board attached with the reinforcing steel sheet is heated to the design temperature, it is then transferred to the press, and after hot pressing, the reinforcing steel sheet is finally fixed on the flexible circuit board.
上述方法存在的缺点为:The shortcoming that above-mentioned method exists is:
1、手动放料、取料、压合导致生产效率低。1. Manual feeding, retrieving and pressing lead to low production efficiency.
2、用工多,造成人工成本高。2. A lot of labor is required, resulting in high labor costs.
3、人工贴放加强钢片,易产生较大的贴放位置误差,导致贴装质量低。3. Manual placement of reinforced steel sheets is prone to large placement position errors, resulting in low placement quality.
4、贴放加强钢片的承台与压机为分离装置,占地面积大,设备投资大。4. The bearing platform and the press machine on which the reinforced steel sheet is pasted are separate devices, which occupy a large area and require a large investment in equipment.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种充分利用贴片机内部空间且可对贴附在FPC电路板上的加强钢片进行有效热压合的上移式贴片热压机。The technical problem to be solved by the present invention is to provide an upward-moving chip mounter hot press that makes full use of the internal space of the chip mounter and can effectively heat-press the reinforcing steel sheet attached to the FPC circuit board.
为了解决上述技术问题,本发明采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
本发明的上移式贴片热压机,其应用于全自动贴片、热压一体机中,其特征在于:其由固定安装在所述一体机的热压位的升降供压机构和位于该升降供压机构上方的压机承接平板构成,其中,The upward-moving hot-pressing machine for patching of the present invention is applied to a fully automatic patching and hot-pressing integrated machine, and is characterized in that it consists of a lifting and lowering pressure supply mechanism fixedly installed at the hot-pressing position of the integrated machine and a The press above the lifting pressure supply mechanism is composed of a flat plate, wherein,
升降供压机构可对移转至所述热压位的承载贴附有加强钢片的FPC电路板的承台装置施以向上举力并上移至设定高度;The lifting pressure supply mechanism can apply upward lifting force to the platform device carrying the FPC circuit board attached with the reinforced steel sheet transferred to the hot pressing position and move up to the set height;
压机承接平板为刚性材质所制,其内设有加热部件,其安装在所述一体机的机械手装置中的机座板的下表面上,当机械手装置由所述一体机的机械手操控位平移至所述热压位时,所述升降供压机构将位于该热压位的所述承台装置携所述FPC电路板上举至该FPC电路板触及所述的压机承接平板并施以设定的压力。The press plate is made of rigid material, and there is a heating part inside, which is installed on the lower surface of the base plate in the manipulator device of the all-in-one machine. When reaching the hot-pressing position, the lifting pressure supply mechanism lifts the platform device at the hot-pressing position with the FPC circuit board until the FPC circuit board touches the press receiving plate and applies set pressure.
所述升降供压机构由四个贯穿并固接在所述一体机的基准台板上的直线轴承、穿置在每个直线轴承中的承台顶柱、安装在承台顶柱顶端的承台顶板、固定安装在承台顶柱下端部的升降板和竖向设置的第二气缸构成,所述升降板底面固定在第二气缸的活塞杆的外端,第二气缸通过至少二根托缸柱固定在所述基准台板的下方,当第二气缸工作时,其活塞杆推动升降板带动承台顶柱携承台顶板向上移动。The lifting pressure supply mechanism consists of four linear bearings that penetrate and are fixed on the reference platform of the all-in-one machine; The top plate of the platform, the lifting plate fixedly installed on the lower end of the top column of the platform, and the second cylinder installed vertically, the bottom surface of the lifting plate is fixed on the outer end of the piston rod of the second cylinder, and the second cylinder passes through at least two brackets. The cylinder column is fixed below the reference platform, and when the second cylinder works, its piston rod pushes the lifting plate to drive the platform top column and the platform top plate to move upward.
所述的承台顶板是分别固接在对应承台顶柱上的平板或凹形板,或者是连接在相邻两个承台顶柱上且为一体的平板或凹形板,或者是连接在四个承台顶柱上且为一体的平板或凹形板。The platform cap top plate is a flat plate or a concave plate that is respectively fixed on the corresponding platform top columns, or a flat or concave plate that is connected to two adjacent platform cap columns and is integrated, or is connected A flat or concave plate that is integrated on the four pillars of the platform.
所述机械手装置包括安装在所述基准台板上的互为平行的两条机架导轨、可沿机架导轨向所述热压位方向移动的竖向设置的两个座支架板和固定在座支架板顶部且跨接在两个座支架板上的所述机座板构成,所述机架导轨采用V型导轨,在该机架导轨上卡接有滑块,所述座支架板的下端通过滑块联接板固接在滑块上。The manipulator device includes two rack guide rails parallel to each other installed on the reference platform, two vertically arranged seat bracket plates that can move along the rack guide rails to the direction of the hot pressing position and fixed on the seat. The top of the support plate and the base plate bridged on the two seat support plates are formed. The frame guide rail adopts a V-shaped guide rail, and a slider is clamped on the frame guide rail. The lower end of the seat support plate It is fixed on the slider through the slider connecting plate.
在至少一个所述座支架板下端的外侧设有水平安装的第三气缸,该第三气缸的缸体固定在气缸固定件上,气缸固定件固接在所述基准台板上,该第三气缸的活塞杆外端穿过气缸固定件与固接在所述座支架板外侧的气缸连接件固接。A third air cylinder installed horizontally is arranged outside the lower end of at least one of the seat bracket plates, the cylinder block of the third air cylinder is fixed on the cylinder fixing member, and the cylinder fixing member is fixed on the said reference platform, the third cylinder The outer end of the piston rod of the cylinder passes through the cylinder fixing part and is fixedly connected with the cylinder connecting part fixed on the outside of the seat bracket plate.
所述承台装置由可将FPC电路板放置其顶面上的吸贴承接板和可携该吸贴承接板移动且叠置连接在该吸贴承接板底面上的移动板构成,所述移动板滑动卡装在所述一体机的旋转机的耳板的第一纵向导轨上,在吸贴承接板的底面上固接有四个向下延伸的导柱,对应的,在所述移动板上设有四个贯穿该移动板且可使所述导柱插入的直线轴承,所述导柱的下端可在所述升降供压机构上升时对应触及所述的承台顶板。The platform device is composed of a suction receiving plate that can place the FPC circuit board on its top surface and a mobile plate that can carry the suction receiving plate to move and be stacked and connected to the bottom surface of the suction receiving plate. The plate is slidingly clamped on the first longitudinal guide rail of the lug plate of the rotating machine of the all-in-one machine, and four guide posts extending downward are fixed on the bottom surface of the suction-stick receiving plate. Correspondingly, on the moving plate There are four linear bearings that pass through the moving plate and allow the guide posts to be inserted, and the lower ends of the guide posts can correspondingly touch the top plate of the bearing platform when the lifting pressure supply mechanism rises.
在所述吸贴承接板中内置有加热部件。A heating component is built in the sticker receiving plate.
本发明在全自动贴片、热压一体机的热压位设置升降供压机构,该升降供压机构与可以平移至热压位的机械手装置中的压机承接平板共同组合成一台上移式压合机。该压合机可对移位至热压位的承台装置上的吸附有加强钢片的FPC电路板进行压合,即将加强钢片固接在该FPC电路板上。In the present invention, a lifting pressure supply mechanism is provided at the hot-pressing position of the automatic patch and hot-pressing machine, and the lifting and pressure supply mechanism is combined with the press receiving plate in the manipulator device that can translate to the hot-pressing position to form an upward-moving Laminating machine. The pressing machine can press the FPC circuit board with the reinforced steel sheet adsorbed on the support platform device shifted to the hot pressing position, that is, the reinforced steel sheet is fixed on the FPC circuit board.
本发明巧妙地将该一体机内的机械手装置、承台装置和升降供压机构之间运动至特定位置后的状态组合构成上移式压合机,其既可使各单个装置完成各自的功能,又可使各装置在一体机内空间有限的情况下,在设定位置组合完成热压合机的功能。其使全自动贴片、热压一体机进一步小型化得以实现。The present invention cleverly combines the manipulator device, platform device and lifting pressure supply mechanism in the integrated machine to a specific position to form an upward-moving pressing machine, which can make each single device complete its own function , In addition, each device can be combined at the set position to complete the function of the heat-pressing machine under the condition of limited space in the all-in-one machine. It enables the further miniaturization of the fully automatic patch and heat press integrated machine.
附图说明Description of drawings
图1为采用本发明热压机的全自动贴片、热压一体机的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a fully automatic patch and hot-press integrated machine adopting the hot press of the present invention.
图2为图1中的机械手操控位各部件示意图。FIG. 2 is a schematic diagram of components of the manipulator control position in FIG. 1 .
图3为旋转送料位的放大示意图。Fig. 3 is an enlarged schematic view of the rotary feeding position.
图4为图3的爆炸示意图。FIG. 4 is an exploded schematic diagram of FIG. 3 .
图5为图4中移动板51的示意图。FIG. 5 is a schematic diagram of the moving plate 51 in FIG. 4 .
图6为图5的仰视示意图。FIG. 6 is a schematic bottom view of FIG. 5 .
图7为图4中单个吸贴承接板54的示意图。FIG. 7 is a schematic diagram of a single sticker receiving plate 54 in FIG. 4 .
图8为图7的仰视示意图。FIG. 8 is a schematic bottom view of FIG. 7 .
图9为图7的爆炸示意图。FIG. 9 is an exploded schematic diagram of FIG. 7 .
图10为图7的A-A向局剖示意图。FIG. 10 is a partial cross-sectional view along the line A-A of FIG. 7 .
图11为图1中的机械手操控位4部分架板的放大示意图。FIG. 11 is an enlarged schematic view of part 4 of the shelf of the manipulator control position in FIG. 1 .
图12为图1中贴片位1的定位装置12的示意图。FIG. 12 is a schematic diagram of the positioning device 12 for patch position 1 in FIG. 1 .
图13为图12的爆炸示意图。FIG. 13 is a schematic exploded view of FIG. 12 .
图14为本发明的升降供压机构31的结构示意图。FIG. 14 is a schematic structural view of the lift pressure supply mechanism 31 of the present invention.
图15为图1中的入料台44(包括出料台45、隔板台46)结构示意图。FIG. 15 is a schematic structural view of the feeding platform 44 (including the discharging platform 45 and the partition platform 46 ) in FIG. 1 .
附图标记如下:The reference signs are as follows:
贴片位1、贴装机11、定位装置12、安装底板121、上限位杆122、前限位柱123、推升板124、第四气缸125、撑柱126、把手127、旋转送料位2、旋转机21、转机211、转机顶板212、转机座板213、耳板22、第一纵向导轨221、固缸板222、第一气缸223、纵向凹槽224、限位块23、缓冲器24、热压位3、升降供压机构31、承台顶柱311、承台顶板312、升降板313、第二气缸314、托缸柱315、机械手操控位4、机械手装置41、机架导轨411、滑块412、滑块联接板413、座支架板414、机座板415、第三气缸416、气缸固定件417、机械抓手42、压机承接平板43、入料台44、料台座板441、料台板442、条形孔4421、圆孔4422、料台柱443、滑条444、固针块445、滑针块446、定位针447、伺服模组448、出料台45、隔板台46、承台装置5、移动板51、滑道 511、管线收集框512、连接块52、导柱53、吸贴承接板54、吸孔541、真空吸板542、加热棒543、内腔544、真空封板545、盖线板546、通气管547、隔热层板548、机座6、基准台板7、直线轴承8。Patch position 1, placement machine 11, positioning device 12, installation base plate 121, upper limit rod 122, front limit column 123, push plate 124, fourth cylinder 125, support column 126, handle 127, rotary feeding position 2, Rotary machine 21, rotary machine 211, rotary machine top plate 212, rotary machine seat plate 213, ear plate 22, first longitudinal guide rail 221, solid cylinder plate 222, first cylinder 223, longitudinal groove 224, limit block 23, buffer 24, Hot pressing position 3, lifting pressure supply mechanism 31, platform top column 311, platform top plate 312, lifting plate 313, second cylinder 314, supporting cylinder column 315, manipulator control position 4, manipulator device 41, frame guide rail 411, Slider 412, slider connecting plate 413, seat bracket plate 414, machine base plate 415, third cylinder 416, cylinder fixing part 417, mechanical gripper 42, press receiving plate 43, feeding platform 44, material platform seat plate 441 , material platen 442, strip hole 4421, round hole 4422, material column 443, sliding bar 444, fixing needle block 445, sliding needle block 446, positioning pin 447, servo module 448, discharging table 45, partition table 46. Platform device 5, moving plate 51, slideway 511, pipeline collection frame 512, connecting block 52, guide post 53, suction stick receiving plate 54, suction hole 541, vacuum suction plate 542, heating rod 543, inner cavity 544 , Vacuum sealing plate 545, cover line plate 546, ventilation pipe 547, heat insulation layer plate 548, machine base 6, reference platen 7, linear bearing 8.
具体实施方式detailed description
本发明的上移式贴片热压机应用于全自动贴片、热压一体机中(参见图1所示)。The up-moving patch heat press machine of the present invention is applied to a fully automatic patch and heat press machine (see FIG. 1 ).
全自动贴片、热压一体机包括机座、动力装置、主控电路(也称控制器)和设置在机座上受主控电路控制并由动力装置驱动的执行贴片、热压任务的工艺设备构成。The fully automatic patch and heat press integrated machine includes a machine base, a power unit, a main control circuit (also called a controller) and a machine set on the machine base that is controlled by the main control circuit and driven by the power unit to perform placement and heat pressing tasks. Process equipment composition.
按工艺设备执行任务的流程由前至后(以图1纸面为参考,左为前,右为后),依次分为如下工位:贴片位、称旋转送料位、热压位和机械手操控位,为了便于理解本发明,现依次对其它工位的装置和本发明的热压机作以下说明:The process of performing tasks according to the process equipment is from front to back (with reference to the paper in Figure 1, the left is the front, and the right is the back), and it is divided into the following stations in turn: patch position, rotary feeding position, hot pressing position and manipulator Control position, in order to facilitate understanding of the present invention, the following descriptions are made to the devices of other stations and the hot press of the present invention in turn:
一、贴片位11. Patch position 1
该工位主要作用是将加强钢片粘附在原料柔性线路板上设定的位置构成半成品柔性线路板(原料柔性线路板是指未粘贴加强钢片的柔性线路板,半成品柔性线路板是指粘贴有加强钢片后的柔性线路板,成品柔性线路板是指半成品柔性线路板上加强钢片经热压合固定后的柔性线路板,下同),其工艺设备设置如下:The main function of this station is to adhere the reinforced steel sheet to the set position on the raw material flexible circuit board to form a semi-finished flexible circuit board (the raw material flexible circuit board refers to the flexible circuit board without the reinforced steel sheet, and the semi-finished flexible circuit board refers to the The flexible circuit board pasted with the reinforced steel sheet, the finished flexible circuit board refers to the flexible circuit board on the semi-finished flexible circuit board after the reinforced steel sheet is fixed by heat pressing, the same below), and its process equipment is set as follows:
1)自动剥片机(又称供料飞达,图中未示出),其悬挂在机座6的前端,其作用是将加强钢片由载料带上剥离下来并摆放在黑色特费龙(中文名:聚四氟乙烯,英文全称为Polytetrafl uoroetylene,简称Teflon、PTFE、F4等)材料制作的分离板上。1) Automatic stripping machine (also known as feeding feeder, not shown in the figure), which is suspended on the front end of the frame 6, and its function is to strip the reinforcing steel sheet from the carrier belt and place it on the black special Long (Chinese name: polytetrafluoroethylene, English full name is Polytetrafluoroethylene, referred to as Teflon, PTFE, F4, etc.)
2)承台装置5(具体结构后叙,参见图7、8、9、10),作用是承接原料柔性线路板,该原料柔性线路板以平整吸贴方式精准定置在该承台装置5顶表面上。2) The platform device 5 (the specific structure will be described later, see Figures 7, 8, 9, and 10), which is used to receive the raw material flexible circuit board, and the raw material flexible circuit board is precisely positioned on the top of the platform device 5 in a flat suction method. On the surface.
3)贴装机11(参见图1),安装在机座6上方,其为常规的自动贴片设备,其主要是将备料板上的加强钢片吸附并粘贴在原料柔性线路板上设定的位置。3) Placement machine 11 (see Fig. 1), installed on the top of machine base 6, is a conventional automatic placement equipment, which is mainly designed to absorb and paste the reinforced steel sheet on the material preparation board on the raw material flexible circuit board Location.
将加强钢片粘贴在原料柔性线路板上的操作完成后,所述承台装置5将被旋转转换至热压位3。After the operation of pasting the reinforcing steel sheet on the raw material flexible circuit board is completed, the platform device 5 will be rotated and transferred to the hot pressing position 3 .
在该承台装置5中设有加热部件,其作用是对放置其上的原料柔性线路板预加热,以使单面敷有粘膜的加强钢片粘贴在原料柔性线路板上。A heating component is provided in the platform device 5, and its function is to preheat the raw flexible circuit board placed on it, so that the reinforced steel sheet coated with adhesive film on one side is pasted on the raw flexible circuit board.
二、旋转送料位2(该工位的装置即为本发明的贴片、热压互换平台装置)2. Rotary feeding position 2 (the device of this station is the patch and hot pressing interchangeable platform device of the present invention)
该工位主要作用是将位于贴片位1的载有半成品柔性线路板的承台装置5通过旋转机21转换到热压位3,同时,将热压位3的载有原料柔性线路板的另一部承台装置5也通过该旋转机21转换到贴片位1,承台装置5的数量视该一体机的安装方位(分直线式流水线和非直线式流水线,直线式是指流水线中各部分设备的布局基本上为直流型,而非直线式是指流水线中有部分设备的布局为转角型)及所需的生产能力而定,可以为2-4组,若由贴片位1至热压位3为直线时,可设置2组,这样,2组承台装置5需旋转180度即可互换位置;若由贴片位1与热压位3间夹角在120度时,需3组,此时由热压位3转换至贴片位1若需旋转120度,则由贴片位1转换至热压位3需旋转240度(按相同方向旋转),中间设一个空闲位(可在该空闲位开发其它工艺操作,如贴装其它部件等)。The main function of this station is to transfer the platform device 5 carrying the semi-finished flexible circuit board at the placement position 1 to the hot-pressing position 3 through the rotary machine 21, and at the same time, transfer the raw material flexible circuit board at the hot-pressing position 3 Another platform device 5 is also switched to the patch position 1 through the rotary machine 21. The number of platform devices 5 depends on the installation orientation of the all-in-one machine (divided into linear assembly line and non-linear assembly line, and the linear type refers to the assembly line in the assembly line. The layout of each part of the equipment is basically a DC type, rather than a straight line (it means that some of the equipment in the assembly line has a corner layout) and the required production capacity. It can be 2-4 groups. When the hot-pressing position 3 is a straight line, two sets can be set, so that the two sets of platform devices 5 need to be rotated 180 degrees to exchange positions; if the angle between the patch position 1 and the hot-pressing position 3 is 120 degrees, , 3 groups are required, at this time, if you need to rotate 120 degrees from hot pressing position 3 to patch position 1, you need to rotate 240 degrees (rotate in the same direction) from patch position 1 to hot pressing position 3, and set one in the middle Free position (other process operations can be developed in this free position, such as mounting other components, etc.).
本发明优选为两组承台装置5(以下各工位均以两组承台装置5及直线式流水线为例予以说明),该工位的具体设备如下:The present invention is preferably two sets of bearing devices 5 (the following stations are all described by taking two sets of bearing devices 5 and a linear assembly line as examples), and the specific equipment of this station is as follows:
如图3、4、5、6所示,旋转机21由转机211、转机顶板212、转机座板213构成,转机座板213固定在机座6上,转机座板213与设置在热压位3和机械手操作位且同样安装在机座6上的基准台板7厚度一样(当然,基准台板7也可通过其它支撑结构来安装),即两者的上表面在同一水平面内,以此确定各设备在垂直方向的基准平面,以利于本发明一体机各种设备动作的精准度。As shown in Figures 3, 4, 5, and 6, the rotating machine 21 is composed of a rotating machine 211, a rotating machine top plate 212, and a rotating machine seat plate 213. 3 is the same as the thickness of the reference platen 7 installed on the machine base 6 at the operating position of the manipulator (of course, the reference platen 7 can also be installed through other supporting structures), that is, the upper surfaces of the two are in the same horizontal plane, so that Determine the reference plane of each device in the vertical direction to facilitate the accuracy of the actions of various devices in the all-in-one machine of the present invention.
转机211安装在转机座板213上。转机顶板212安装在转机211的顶部且可随所述转机211的旋转而转动,转机顶板212为矩形,其上设有中央孔和环绕该中央孔设置的管线收集框512,中央孔套接在转机211顶部通过螺栓将转机顶板212固接在转机的输出部件上,管线收集框512用来将承台装置5配用的气管、电源线和控制线由此管线收集框穿过,以此,在转机211旋转时避免所述的管线产生扭曲。The turntable 211 is installed on the turntable base plate 213 . The top plate 212 of the turntable is installed on the top of the turntable 211 and can rotate with the rotation of the turntable 211. The top plate 212 of the turntable is rectangular and is provided with a central hole and a pipeline collection frame 512 arranged around the central hole. The central hole is sleeved on the The top plate 212 of the rotary machine 211 is fixed on the output part of the rotary machine through bolts, and the pipeline collection frame 512 is used to pass the air pipe, power line and control line used for the platform device 5 through this pipeline collection frame, so that, When the turntable 211 rotates, the pipelines are prevented from twisting.
在转机顶板212上的前后两侧分别设有两个耳板22,耳板22的内侧(与转机顶板212相接的一侧为内,远离转机顶板的另一侧为外)与转机顶板212固定(也可以为一体),其外侧向外延伸,每个耳板22上设有两条互相平行且沿内外方向走向的第一纵向导轨221。Two lug plates 22 are respectively arranged on the front and rear sides on the turn top plate 212. It is fixed (or integrated), and its outer side extends outwards. Each ear plate 22 is provided with two first longitudinal guide rails 221 parallel to each other and running along the inner and outer directions.
在两根第一纵向导轨221之间固接有一个固缸板222,固缸板222上设有第一气缸223,在每个耳板22上各安装一组所述的承台装置5,所述第一气缸223可使对应的承台装置5沿第一纵向导轨221往复移动,即通过第一气缸223的动作可使设置在转机顶板212两侧的两组承台装置5相向或相背移动,其带来的优点是,当转机211准备旋转时,使两组承台装置5相向移动以缩小两组承台装置5最外端之间的直线距离,这样,旋转直径缩小,以利于在窄小空间内实现换位功能(即将贴片位1和热压位3的两组承台装置5互相转换位置),继而实现一体机的进一步小型化。同理,当换位功能完成后,再使两组承台装置5相背移动并进入设定的位置(即旋转至贴片位1的承台装置进入设定的贴片位置,旋转至热压位3的承台装置进入设定的热压位置,后叙)完成相应的工艺操作。Between the two first longitudinal guide rails 221 is fixed a fixed cylinder plate 222, on which a first cylinder 223 is arranged, and a set of the above-mentioned bearing platform devices 5 is respectively installed on each ear plate 22, The first cylinder 223 can make the corresponding platform device 5 reciprocate along the first longitudinal guide rail 221, that is, through the action of the first cylinder 223, the two groups of platform devices 5 arranged on both sides of the top plate 212 of the turning machine can face or face each other. Backward movement, the advantage that it brings is, when turning machine 211 prepares to rotate, make two sets of bearing platform devices 5 move towards each other to reduce the linear distance between the outermost ends of two sets of bearing platform devices 5, like this, the rotation diameter dwindles, with It is beneficial to realize the transposition function in a narrow space (that is, to switch the positions of the two sets of platform devices 5 of the placement position 1 and the heat pressing position 3), and then realize the further miniaturization of the all-in-one machine. In the same way, after the transposition function is completed, the two sets of platform devices 5 are moved opposite to each other and enter the set position (that is, the platform device rotated to the placement position 1 enters the set placement position, rotates to the hot The platform device at pressing position 3 enters the set hot pressing position, which will be described later) to complete the corresponding process operations.
为了限制两组承台装置相向移动处于所控状态,在转机顶板212上临近其纵向中线位置设置限位块23,为了在其相向移动时避免出现冲力过大造成承台装置5损坏,在限位块23上设置缓冲器24。In order to limit the relative movement of the two groups of bearing platform devices in a controlled state, a limit block 23 is provided on the top plate 212 of the turning machine near its longitudinal centerline position. A buffer 24 is provided on the bit block 23 .
三、热压位33. Hot pressing position 3
该工位具有以下几个作用:This station has the following functions:
1)当停留在该工位的承台装置5为空载(即该承台装置5上既无原料柔性线路板,也无半成品柔性线路板)时,由机械手操作位的机械手将原料柔性线路板抓取并放置在该空载的承台装置5上,即起承接原料柔性线路板的作用。1) When the platform device 5 staying at this station is unloaded (that is, there is neither a raw material flexible circuit board nor a semi-finished flexible circuit board on the platform device 5), the manipulator at the manipulator operating position will move the raw material flexible circuit board The board is grasped and placed on the unloaded platform device 5, which plays a role of receiving the raw material flexible circuit board.
2)当停留在该工位的承台装置5为由贴片位1转换过来的有载状态(有载状态是指该承台装置5上载有半成品柔性线路板)时,主控电路启动上压合机构对该承台装置5上的半成品柔性线路板进行热压接操作,即起将加强钢片经热压固接在柔性线路板上的作用。2) When the platform device 5 staying at this station is in the loaded state (the loaded state means that the platform device 5 is loaded with a semi-finished flexible circuit board) from the placement position 1, the main control circuit starts up The pressing mechanism performs thermocompression bonding operation on the semi-finished flexible circuit board on the platform device 5, that is to play the role of bonding the reinforcing steel sheet to the flexible circuit board through thermocompression.
3)当热压合操作完成后,主控电路启动所述的机械手将该承台装置5上的成品柔性线路板抓取送出。3) After the thermocompression operation is completed, the main control circuit activates the manipulator to grab and send out the finished flexible circuit board on the platform device 5 .
该工位的设备主要为可以垂直向上顶起的升降供压机构31。The equipment of this station is mainly the lifting pressure supply mechanism 31 that can jack up vertically.
该升降供压机构31、停留在该工位的承台装置5和可向该工位移动的机械手装置41共同构成所述的上压合式热压机,其中,升降供压机构31和承台装置5的具体结构和配合过程分述如下:The lifting pressure supply mechanism 31, the platform device 5 staying at the station, and the manipulator device 41 that can move to the station jointly constitute the above-mentioned upper pressing type hot press, wherein the lifting pressure supply mechanism 31 and the platform The concrete structure of device 5 and the matching process are described as follows:
1)如图1、14所示,升降供压机构31,位于停留在该工位的承台装置5的下方,其由四个直线轴承8、穿置在每个直线轴承8中的承台顶柱311、安装在承台顶柱311顶端的承台顶板312、固定安装在承台顶柱311下端部的升降板313和竖向设置的第二气缸314构成,其中,四个直线轴承8以布设在一个矩形的四个边角的方式贯穿并固定在所述基准台板7上,所述升降板313底面固定在第二气缸314的活塞杆的外端,第二气缸314通过至少二根托缸柱315固定在基准台板7的下方(托缸柱315的上端穿过升降板313固接在基准台板7上,其下端固接在第二气缸314的缸体上),当第二气缸314工作时,其活塞杆推动升降板313带动承台顶柱311携承台顶板312向上移动。1) As shown in Figures 1 and 14, the lifting pressure supply mechanism 31 is located below the platform device 5 staying at the station, which consists of four linear bearings 8 and a platform inserted in each linear bearing 8. The top column 311, the platform top plate 312 installed on the top of the platform top column 311, the lifting plate 313 fixedly installed on the lower end of the platform top column 311 and the second cylinder 314 arranged vertically are composed of four linear bearings 8 Penetrating and fixed on the reference table 7 in a manner of being arranged on four corners of a rectangle, the bottom surface of the lifting plate 313 is fixed on the outer end of the piston rod of the second cylinder 314, and the second cylinder 314 passes through at least two The root support cylinder column 315 is fixed below the base plate 7 (the upper end of the support cylinder column 315 passes through the lifting plate 313 and is affixed on the reference platform 7, and its lower end is affixed to the cylinder body of the second cylinder 314), when When the second cylinder 314 is working, its piston rod pushes the lifting plate 313 to drive the bearing platform top column 311 and the bearing platform top plate 312 to move upward.
所述的承台顶板312可以是分别固接在对应承台顶柱311上的平板或凹形板,也可以是连接在相邻两个承台顶柱311上且为一体的平板或凹形板,还可以是连接在四个承台顶柱311上且为一体的平板或凹形板,采用何种结构以能有效、精准且平稳地将承台装置5顶起至设定位置而定。The platform top plate 312 can be a flat plate or a concave plate that is respectively fixed on the corresponding platform top columns 311, or can be a flat or concave plate that is connected to two adjacent platform top columns 311 and is integrated. The plate can also be a flat plate or a concave plate that is connected to the four platform top columns 311 and is integrated. It depends on which structure is used to effectively, accurately and smoothly lift the platform device 5 to the set position. .
2)如图3-10所示,两组承台装置5结构相同,其由可滑动安装在所述旋转机21上的所述第一纵向导轨221上且为长方形的移动板51、固接在移动板51的长边外侧中央位置的连接块52、位于移动板51沿短边方向的两侧且贯穿该移动板51并固接其上的四个直线轴承8、穿入每个直线轴承8的导柱53和置于移动板51上的也呈长方形的吸贴承接板54构成,在移动板51的下表面上设有可卡置在所述第一纵向导轨221上的滑道511,其中,每根导柱53位于第一纵向导轨221的外侧,每根导柱53的上端固接在吸贴承接板54上,其下端为悬空的自由端。所述的柔性线路板吸附定置在吸贴承接板54上。2) As shown in Figure 3-10, the two sets of platform devices 5 have the same structure, which are fixed on the first longitudinal guide rail 221 on the rotating machine 21 and are fixed by a rectangular moving plate 51. The connecting block 52 at the central position outside the long side of the moving plate 51, the four linear bearings 8 that are positioned on both sides of the moving plate 51 along the short side direction and penetrate the moving plate 51 and are fixedly connected thereto, penetrate each linear bearing 8 guide post 53 and a rectangular suction receiving plate 54 placed on the moving plate 51, the lower surface of the moving plate 51 is provided with a slideway 511 that can be clamped on the first longitudinal guide rail 221 , wherein, each guide post 53 is located outside the first longitudinal guide rail 221, the upper end of each guide post 53 is affixed to the suction plate receiving plate 54, and the lower end is a free end suspended in the air. The flexible printed circuit board is adsorbed and fixed on the suction-attach receiving plate 54 .
旋转机21上的第一气缸223的缸体暗藏于开设在所述耳板22上的纵向凹槽224中,第一气缸223的活塞杆的外端与所述连接块52固定连接,当第一气缸223活塞杆向外伸出时,即可推动连接块52带动移动板51沿第一纵向导轨221向外移动(针对两组承台装置5而言,即出现前述的相背移动),同理,当第一气缸223的活塞杆收回至原位时,移动板51则沿第一纵向导轨221向内移动(即前述的两组承台装置5相向移动)。The cylinder body of the first cylinder 223 on the rotary machine 21 is hidden in the longitudinal groove 224 provided on the ear plate 22, and the outer end of the piston rod of the first cylinder 223 is fixedly connected with the connecting block 52. When the piston rod of a cylinder 223 is stretched out, the connecting block 52 can be pushed to drive the moving plate 51 to move outwards along the first longitudinal guide rail 221 (for the two sets of platform devices 5, the aforesaid movement away from each other occurs), Similarly, when the piston rod of the first cylinder 223 is retracted to the original position, the moving plate 51 moves inward along the first longitudinal guide rail 221 (that is, the aforementioned two sets of platform devices 5 move toward each other).
当两组承台装置5相背移动(即两组承台装置5中的移动板51相背移动)至设定位置时,停留在热压位3的承台装置5中的移动板51正好处于所述升降供压机构31中的正上方(即前述第“二”点中的“设定的热压位置”),此时,承台装置5中的四个导柱53的下端在垂直方向上分别落入升降供压机构31中四个承台顶板312所占的水平空间范围内,此时,若启动第二气缸314,上移的承台顶板312由触及所述导柱53至将该导柱53顶起并将所述吸贴承接板54顶起,通过设定第二气缸314活塞杆的行程来控制吸贴承接板54被顶起的高度。When the two sets of platform devices 5 move away from each other (that is, the moving plates 51 in the two groups of platform devices 5 move away from each other) to the set position, the moving plate 51 in the platform device 5 staying at the hot pressing position 3 just It is directly above the lifting pressure supply mechanism 31 (that is, the "set hot pressing position" in the aforementioned "second" point), at this time, the lower ends of the four guide columns 53 in the platform device 5 are vertically respectively fall into the horizontal space occupied by the four platform top plates 312 in the lifting pressure supply mechanism 31. At this time, if the second cylinder 314 is activated, the moving platform top plate 312 touches the guide post 53 to The guide post 53 is lifted up and the sticker receiving plate 54 is lifted up, and the raised height of the sticker receiving plate 54 is controlled by setting the stroke of the piston rod of the second cylinder 314 .
四、机械手操控位44. Manipulator control position 4
该工位具有以下几个作用:This station has the following functions:
1)通过机械手将原料柔性线路板抓取并放置在停留在热压位3的空载状态的承台装置5上。1) Grab and place the raw material flexible circuit board on the platform device 5 in the unloaded state of the hot pressing position 3 by the manipulator.
2)将停留在热压位3的有载状态的承台装置5上的成品柔性线路板抓取并送出。2) Grab and send out the finished flexible circuit board on the platform device 5 in the loaded state of the hot pressing position 3 .
3)通过向热压位3方向移动至设定位置与所述的升降供压机构31一同构成上压合式热压机。3) By moving to the set position in the direction of the hot pressing position 3, together with the lifting and lowering pressure supply mechanism 31, an upper pressing type hot pressing machine is formed.
具体设备如下:The specific equipment is as follows:
如图1、2、11所示,主要为机械手装置41,其由安装在基准台板7上的互为平行的两条机架导轨411、可沿机架导轨411向热压位3方向移动的竖向设置的两个座支架板414、固定在座支架板414顶部且跨接在两个座支架板414上的机座板415和安装在机座板415上且可在三维坐标内旋转升降的机械抓手42构成。As shown in Figures 1, 2, and 11, it is mainly a manipulator device 41, which is composed of two rack guide rails 411 that are parallel to each other and can move along the rack guide rails 411 to the hot pressing position 3. The two seat bracket plates 414 vertically arranged, the base plate 415 fixed on the top of the seat bracket plate 414 and spanning the two seat bracket plates 414, and the base plate 415 installed on the base plate 415 and can be rotated and lifted in three-dimensional coordinates The mechanical gripper 42 constitutes.
所述机架导轨411采用V型导轨,在该机架导轨411上卡接有滑块412,所述座支架板414的下端通过滑块联接板413固接在滑块412上。The frame guide rail 411 adopts a V-shaped guide rail, and a slide block 412 is clamped on the frame guide rail 411 , and the lower end of the seat bracket plate 414 is fixedly connected to the slide block 412 through a slide block connecting plate 413 .
在至少一个所述座支架板414下端的外侧设有水平安装的第三气缸416,该第三气缸416的缸体固定在气缸固定件417上,气缸固定件417固接在所述基准台板7上,该第三气缸416的活塞杆外端穿过气缸固定件417与固接在所述座支架板414外侧的气缸连接件固接。启动第三气缸416,其活塞杆向热压位3方向伸出,由此,使座支架板414携机座板415向热压位3方向移动,当座支架板414移动并停留在热压位3设定的热压位置时停止(在机架导轨411的前端设有限位块23),此时,机座板415正好在位于该位置的承台装置5的吸贴承接板54的正上方,主控电路启动所述的升降供压机构31,载有半成品柔性线路板的吸贴承接板54即刻上升。A third air cylinder 416 installed horizontally is arranged outside at least one of the lower ends of the seat support plate 414, and the cylinder block of the third air cylinder 416 is fixed on the cylinder fixture 417, and the cylinder fixture 417 is fixed on the reference platen 7, the outer end of the piston rod of the third cylinder 416 passes through the cylinder fixing piece 417 and is fixedly connected to the cylinder connecting piece fixed on the outside of the seat bracket plate 414. Start the third cylinder 416, and its piston rod stretches out toward the hot-pressing position 3, thereby making the seat support plate 414 move with the machine seat plate 415 to the hot-pressing position 3, when the seat support plate 414 moves and stays at the hot-pressing position 3 Stop at the set hot pressing position (the front end of the frame guide rail 411 is provided with a limit block 23), at this time, the base plate 415 is just above the suction receiving plate 54 of the platform device 5 at this position , the main control circuit activates the lifting pressure supply mechanism 31, and the suction and sticker receiving plate 54 carrying the semi-finished flexible circuit board rises immediately.
在所述机座板415的下表面固接有一个具有加热功能(内装有加热部件)的压机承接平板43,随吸贴承接板54的上升,其上的半成品柔性线路板被紧压在吸贴承接板54与所述的压机承接平板43之间,合理设置第二气缸314活塞杆的行程即可控制由吸贴承接板54与压机承接平板43构成的热压机对半成品柔性线路板的压合压力。On the lower surface of the base plate 415, there is fixedly connected a press receiving flat plate 43 with a heating function (heating components are installed inside), and as the sucking and attaching receiving plate 54 rises, the semi-finished flexible circuit board on it is tightly pressed against Between the suction and paste receiving plate 54 and the press receiving plate 43, the stroke of the second cylinder 314 piston rod can be reasonably set to control the flexibility of the semi-finished hot press machine composed of the suction and pasting receiving plate 54 and the press receiving plate 43. Pressing pressure of the circuit board.
完成对半成品柔性线路板的热压接操作后,升降供压机构31中的承台顶板312下降并携吸贴承接板54回至原位,此时,第三气缸416活塞杆收回并带动整个机械手装置41移动恢复到原位,之后,机械抓手42将热压位3吸贴承接板54上的成品柔性线路板抓取并送出,接着再将原料柔性线路板抓取放置在空载的该吸贴承接板54上。After the thermocompression bonding operation of the semi-finished flexible circuit board is completed, the platform top plate 312 in the lifting pressure supply mechanism 31 descends and returns to the original position with the suction attachment receiving plate 54. At this time, the piston rod of the third cylinder 416 retracts and drives the entire The manipulator device 41 moves back to its original position, and then the mechanical gripper 42 grabs and sends out the finished flexible circuit board on the heat-pressing position 3 suction-attached receiving plate 54, and then grabs and places the raw material flexible circuit board on the unloaded The suction sticks on the receiving plate 54 .
与此同时,位于贴片位1的贴装机11也完成对停留在该工位的承台装置5上的原料柔性线路板的贴装操作,两组承台装置5相向移动到位后,启动旋转机21旋转180度使该两组承台装置5互换位置,即将贴片位1的载有半成品柔性线路板的承台装置5转至热压位3,将热压位3的载有原料柔性线路板的承台装置5转至贴片位1,至此,该一体机进入下一个工艺周期。At the same time, the placement machine 11 located at the placement position 1 also completes the placement operation of the raw material flexible circuit board on the platform device 5 of this station, and after the two groups of platform devices 5 move toward each other, they start to rotate The machine 21 rotates 180 degrees to make the two sets of platform devices 5 exchange positions, that is, the platform device 5 carrying the semi-finished flexible circuit board at the placement position 1 is transferred to the hot pressing position 3, and the raw material loaded at the hot pressing position 3 is transferred to the hot pressing position 3. The supporting platform device 5 of the flexible circuit board is transferred to the placement position 1, so far, the all-in-one machine enters the next process cycle.
五、本发明的进一步改进是在所述机械手装置41的外侧环绕其依次相邻设有出料台45、隔板台46和入料台44,其中,出料台45存放由热压位3送出的成品柔性线路板,隔板台46存放用于将出料台45上的相邻两张成品柔性线路板隔开的隔片,入料台44存放待加工的原料柔性线路板,出料台45、隔板台46和入料台44的结构基本相同,以图1纸面为参考方向,入料台44、隔板台46和出料台45按逆时针依次环绕机械手装置41布设,其具体结构如下(以入料台44为例):5. A further improvement of the present invention is that a discharge table 45, a partition table 46 and a feed table 44 are adjacently arranged around the outer side of the manipulator device 41, wherein the discharge table 45 is stored by the hot pressing position 3 The finished product flexible circuit board that sends out, and partition table 46 deposits the spacer that is used to separate two adjacent finished flexible circuit boards on the discharge platform 45, and feed platform 44 stores the raw material flexible circuit board to be processed, and the output The structures of the table 45, the partition table 46 and the feeding table 44 are basically the same. Taking the paper surface of FIG. Its concrete structure is as follows (taking the feeding platform 44 as example):
如图2、15所示,其由料台座板441、可升降的料台板442、料台柱443、直线轴承8、水平设置的滑条444、固针块445、滑针块446、定位针447和伺服模组448。As shown in Figures 2 and 15, it consists of a material table seat plate 441, a liftable material table plate 442, a material table column 443, a linear bearing 8, a horizontally arranged slide bar 444, a needle fixing block 445, a needle sliding block 446, and a positioning needle. 447 and servo module 448.
所述料台座板441固定在所述基准台板7上。The material platform seat plate 441 is fixed on the reference platform 7 .
所述料台板442和伺服模组448分别位于料台座板441的上方和下方,伺服模组448固定在料台座板441上,其通过螺旋传动机构驱使料台板442上下移动,所述螺旋传动机构采用丝杆传动,即丝杆的上端与料台板442固接,其下端与伺服模组448的输出端相接。由于放置在料台板442上的柔性线路板数量(即张数)是个变量,为了确保摆放在最上层的柔性线路板处于设定的高度,以利于机械手装置41能准确将其抓取,故将料台板442设置为可上下移动结构。The material table 442 and the servo module 448 are located above and below the material table seat 441 respectively, the servo module 448 is fixed on the material table seat 441, and it drives the material table 442 to move up and down through a screw transmission mechanism, and the spiral The transmission mechanism adopts screw drive, that is, the upper end of the screw rod is fixedly connected with the material table 442 , and the lower end thereof is connected with the output end of the servo module 448 . Since the number of flexible circuit boards placed on the material table 442 (that is, the number of sheets) is a variable, in order to ensure that the flexible circuit boards placed on the uppermost layer are at a set height, so that the manipulator device 41 can accurately grasp them, Therefore, the material table 442 is configured as a structure that can move up and down.
在料台座板441上设有四个所述的直线轴承8,直线轴承8贯穿料台座板441并固定其上,每个直线轴承8中穿置一根料台柱443,四根料台柱443用以保持料台板442的水平度,每根料台柱443的上端固接在料台板442上。Four said linear bearings 8 are arranged on the material platform seat plate 441, and the linear bearings 8 penetrate the material platform seat plate 441 and are fixed on it. A material platform column 443 is inserted in each linear bearing 8, and four material platform columns 443 are used To maintain the levelness of the material platform 442 , the upper end of each material platform column 443 is fixedly connected to the material platform 442 .
在料台板442上边侧位置和边角分别设有条形孔4421和圆孔4422,在料台座板441上与所述条形孔4421和圆孔4422对应的位置设有所述的滑条444、滑针块446和固针块445,固针块445固定在边角处,滑针块446可在滑条444上滑动,在每个滑针块446和固针块445上均设有一根定位针447,定位针447的上端穿过所述条形孔4421或圆孔4422向上延伸。定位针447的上端可穿插于设置在柔性线路板上的定位孔中,其主要用于对柔性线路板放置位置进行精确定位,以利机械手装置41定置抓取、定置投放。A strip hole 4421 and a round hole 4422 are respectively provided at the side positions and corners of the material platform 442, and the slide bar is provided at a position corresponding to the strip hole 4421 and the round hole 4422 on the material platform seat plate 441. 444, the sliding needle block 446 and the fixed needle block 445, the fixed needle block 445 is fixed at the corner, the sliding needle block 446 can slide on the slide bar 444, and each sliding needle block 446 and the fixed needle block 445 are provided with a A positioning pin 447, the upper end of the positioning pin 447 extends upward through the strip hole 4421 or the round hole 4422. The upper end of the positioning pin 447 can be inserted into the positioning hole provided on the flexible circuit board, which is mainly used for precise positioning of the placement position of the flexible circuit board, so as to facilitate the positioning of the manipulator 41 for grasping and positioning.
六、本发明的又一改进是针对所述吸贴承接板54进行的改进,如图9、10所示,所述吸贴承接板54由顶层的真空吸板542、底层的真空封板545和形成于真空吸板542与真空封板545之间的内腔544构成。6. Another improvement of the present invention is an improvement directed at the suction sticker receiving plate 54. As shown in FIGS. and an inner cavity 544 formed between the vacuum suction plate 542 and the vacuum sealing plate 545 .
真空吸板542为金属制作的平板,其厚度在15mm-20mm,其上设有若干个与所述内腔544相通且直径在1.0mm-2.0mm的吸孔541,相邻两个吸孔541之间的距离在5mm-15mm。The vacuum suction plate 542 is a flat plate made of metal with a thickness of 15mm-20mm. It is provided with several suction holes 541 communicating with the inner cavity 544 and having a diameter of 1.0mm-2.0mm. Two adjacent suction holes 541 The distance between them is 5mm-15mm.
在真空吸板542上避开所述吸孔541的部分内置有若干个可插入长杆形的加热棒543的加热通道,吸孔541与加热棒543在水平且垂直于加热棒543的方向上错位设置。On the part of the vacuum suction plate 542 that avoids the suction hole 541, there are several heating channels that can be inserted into the long rod-shaped heating rod 543. The suction hole 541 and the heating rod 543 are horizontal and perpendicular to the direction of the heating rod 543. Misplaced settings.
所有加热通道平行于真空吸板542的短边且其间均匀间隔设置,每条加热通道的开口设于该真空吸板542长边的侧面,加热通道可以是贯穿该真空吸板542的通道,也可以是一端为封闭结构的盲道,置于加热通道中的加热棒543将真空吸板542加热,热量由真空吸板542的顶面向上散发。该结构既可使加热棒543临近真空吸板542的顶面设置,以使加热棒543产生的热量均匀且集中分布在真空吸板542的表面,又可避免因加热棒543与所述吸孔541在空间上交叉(即指加热棒543上的一部分穿过吸孔541),导致热量分布不均匀。All heating channels are parallel to the short sides of the vacuum suction plate 542 and evenly spaced therebetween. The opening of each heating channel is located on the side of the long side of the vacuum suction plate 542. The heating channel can be a passage through the vacuum suction plate 542, or It can be a blind channel with a closed structure at one end, and the heating rod 543 placed in the heating channel heats the vacuum suction plate 542, and the heat is dissipated upwards from the top surface of the vacuum suction plate 542. This structure can make the heating rod 543 close to the top surface of the vacuum suction plate 542, so that the heat generated by the heating rod 543 can be evenly and concentratedly distributed on the surface of the vacuum suction plate 542, and can avoid the heat caused by the heating rod 543 and the suction hole. 541 intersect in space (that is, a part of the heating rod 543 passes through the suction hole 541), resulting in uneven heat distribution.
为了使加热棒543产生的热能集中向真空吸板542表面辐射,在真空封板545的底面和边侧设有隔热层板548,同时,在加热棒543的导线引出端边侧设有起绝缘隔离和隔热作用的盖线板546,安装时,盖线板546侧邻接所述的转机211,该设置不会影响转机211的旋转。In order to radiate the heat energy generated by the heating rod 543 to the surface of the vacuum suction plate 542, a heat insulating layer 548 is provided on the bottom surface and the sides of the vacuum sealing plate 545, and at the same time, a heat-insulating layer 548 is provided on the side of the lead-out end of the heating rod 543. The wire cover plate 546 for insulation isolation and heat insulation function, when installed, the side of the cover wire plate 546 is adjacent to the rotating machine 211, and this setting will not affect the rotation of the rotating machine 211.
所述真空封板545由耐高温的隔热材料制作,其厚度在15mm-20mm,其中央为凹入的腔体,在真空封板545的短边侧设有通气孔,该通气孔通过通气管547与外设的抽气系统相连。The vacuum sealing plate 545 is made of heat-resistant heat-insulating material, its thickness is 15mm-20mm, its center is a concave cavity, and a vent hole is provided on the short side of the vacuum sealing plate 545, and the vent hole passes through the The air pipe 547 is connected with the suction system of the peripheral equipment.
针对外设的抽气系统,本发明优选采用大抽力且耐高温的抽气泵,其理由如下:For the air extraction system of peripheral equipment, the present invention preferably adopts an air extraction pump with large suction force and high temperature resistance, and the reasons are as follows:
1)其可产生足够大的负压气流,通过合理设计抽气口截面面积与所有吸孔541的总面积之比,即可在真空吸板542表面获得足以将柔性线路板吸附在其上负压。1) It can generate a sufficiently large negative pressure airflow, and by reasonably designing the ratio of the cross-sectional area of the suction port to the total area of all suction holes 541, a negative pressure sufficient to adsorb the flexible circuit board on the surface of the vacuum suction plate 542 can be obtained .
由于柔性线路板上设有一些定位小孔(在柔性线路板的制作过程中需要在其上设置多个定位孔),若抽气系统采用机械真空泵抽气,则会由于定位小孔的漏气导致抽气效果差,因此,本发明采用大抽力且耐高温的抽气设备,如鼓风机等。Since there are some positioning holes on the flexible circuit board (multiple positioning holes need to be set on it during the production process of the flexible circuit board), if the air extraction system adopts a mechanical vacuum pump to pump air, it will cause air leakage from the positioning holes. As a result, the air extraction effect is poor. Therefore, the present invention adopts air extraction equipment with large suction force and high temperature resistance, such as a blower.
2)可连续工作,由于承台装置5为两个,在整个工艺过程中,总有一个承台装置5上的吸贴承接板54需要吸附柔性线路板,因此,抽气系统需要始终处于工作状态,本发明是在接至两个吸贴承接板54的抽气管路上设置电磁阀开关。当放置在某个吸贴承接板54上的半成品柔性线路板完成热压合操作需要送出时,断开与该吸贴承接板54连接的气路,以使机械手很轻松的将成品柔性线路板抓取并送出。而与另一个吸贴承接板54连接的气路仍保持在接通状态。2) It can work continuously. Since there are two platform devices 5, during the whole process, there is always a suction plate 54 on the platform device 5 that needs to absorb the flexible circuit board. Therefore, the air extraction system needs to be in operation all the time. State, the present invention is to be connected to the suction pipeline of two suction stick receiving plates 54 and electromagnetic valve switch is set. When the semi-finished flexible circuit board placed on a certain suction receiving plate 54 needs to be sent out after completing the thermal pressing operation, the air path connected to the suction receiving plate 54 is disconnected, so that the manipulator can easily place the finished flexible circuit board Grab and send. And the air path connected with another suction sticker receiving plate 54 remains in the connected state.
3)设备投资小,采用大抽力的鼓风机,价格便宜,安装方便。3) The equipment investment is small, and the blower with large suction force is used, which is cheap and easy to install.
七、为了适用于对不同厚度的柔性线路板进行加强钢片贴装,如图1、12、13所示,在贴片位1还设置可使位于该工位的承台装置5升降的定位装置12,该定位装置12包括安装底板121、上限位杆122、前限位柱123、推升板124、第四气缸125、直线轴承8、撑柱126和把手127。7. In order to be suitable for the mounting of reinforced steel sheets for flexible circuit boards of different thicknesses, as shown in Figures 1, 12, and 13, a positioning device that can lift and lower the platform device 5 located at this station is also provided at the placement position 1. Device 12, the positioning device 12 includes a mounting base plate 121, an upper limit rod 122, a front limit post 123, a push-up plate 124, a fourth cylinder 125, a linear bearing 8, a support column 126 and a handle 127.
所述安装底板121固定在机座6上。所述上限位杆122水平设置并固定在前限位柱123上,限制承台装置5上升的高度。所述前限位柱123竖直设置并固定在安装底板121上,限制承台装置5向前移动的距离。所述第四气缸125竖向设置,其缸体固定在安装底板121上,其活塞杆的前端与推升板124固接,直线轴承8固接在安装底板121上。所述撑柱126套接在直线轴承8内,其上端与推升板124固定连接。把手127固定在安装底板121上,用于方便拆装该定位装置12。The installation bottom plate 121 is fixed on the base 6 . The upper limit rod 122 is horizontally arranged and fixed on the front limit post 123 to limit the rising height of the platform device 5 . The front limit column 123 is vertically arranged and fixed on the installation base plate 121 to limit the distance of the platform device 5 moving forward. The fourth cylinder 125 is arranged vertically, its cylinder body is fixed on the installation base plate 121 , the front end of its piston rod is fixedly connected with the push-up plate 124 , and the linear bearing 8 is fixedly connected on the installation base plate 121 . The support column 126 is sleeved in the linear bearing 8 , and its upper end is fixedly connected with the push-up plate 124 . The handle 127 is fixed on the installation base plate 121 for convenient disassembly and assembly of the positioning device 12 .
当旋转至贴片位1的承台装置5准备进入贴装加强钢片的工艺操作时,该承台装置5向前移动设定距离(即前述第“二”点中的“设定的贴片位置”),该承台装置5上的四个导柱53的下端在垂直方向上分别落入推升板124所占的平面空间范围内,此时,启动第四气缸125,上移的推升板124由触及所述导柱53至将该导柱53顶起并将所述吸贴承接板54顶起至限定的高度,以利于贴装机11能够将加强钢片精准贴装在原料柔性线路板上设定的位置。When the bearing platform device 5 rotated to the mounting position 1 is ready to enter the process operation of mounting the reinforcing steel sheet, the bearing platform device 5 moves forward a set distance (that is, the "set sticker" in the aforementioned "second" point) piece position"), the lower ends of the four guide posts 53 on the platform device 5 respectively fall into the plane space occupied by the push-up plate 124 in the vertical direction, at this time, start the fourth cylinder 125, and the upward moving The push-up plate 124 touches the guide post 53 to lift up the guide post 53 and lifts the suction-attach receiving plate 54 to a limited height, so that the placement machine 11 can accurately mount the reinforcing steel sheet on the raw material. The position set on the flexible circuit board.
本发明的一体机的工作流程如下:The workflow of the all-in-one machine of the present invention is as follows:
步骤一:将原料柔性线路板和隔片分别放置在入料台44和隔板台46上。Step 1: Place the raw material flexible circuit board and spacer on the feeding platform 44 and the spacer platform 46 respectively.
步骤二:开启控制器,控制器控制进行回零操作,包括:机械手装置41、入料台44、隔板台46和出料台45回零,同时启动承台装置5和压机承接平板43中的加热部件,加热至指定温度。Step 2: Turn on the controller, and the controller controls the zero return operation, including: the manipulator device 41, the feeding table 44, the partition table 46 and the material discharging table 45 to return to zero, and simultaneously start the platform device 5 and the press receiving plate 43 The heating part in the machine is heated to the specified temperature.
步骤三:机械手装置41从放料台上抓取原料柔性线路板并放置在停留在热压位3的一组承台装置5上,旋转机21正向旋转180度,将该承台装置5旋转到贴片位1,同时,将原来停留在贴片位1的另一组空载状态的承台装置5旋转到热压位3。Step 3: The manipulator device 41 grabs the raw material flexible circuit board from the discharge table and places it on a group of platform devices 5 staying at the hot pressing position 3, and the rotating machine 21 rotates 180 degrees in the forward direction, and the platform device 5 Rotate to the mounting position 1, and at the same time, rotate another set of platform devices 5 in the unloaded state that originally stayed at the mounting position 1 to the hot pressing position 3.
步骤四:贴片位1的贴装机11对停留在该工位的一组承台装置5上的原料柔性线路板进行贴装加强钢片,同时,机械手装置41将入料台44上的原料柔性线路板抓取放置在停留在热压位3的另一组承台装置5上。Step 4: The placement machine 11 at the placement position 1 mounts the reinforcing steel sheet on the raw material flexible circuit board on a group of platform devices 5 staying at this position, and at the same time, the manipulator device 41 will place the raw material on the feeding platform 44 The flexible circuit board is grasped and placed on another set of platform devices 5 staying at the hot pressing position 3 .
步骤五:旋转机21反向旋转180度,将载有半成品柔性线路板的一组承台装置5旋转到热压位3,同时,将载有原料柔性线路板的另一组的承台装置5旋转到贴片位1进行贴装。停留在热压位3的一组承台装置5进入由该工位的升降供压机构31与机械手装置41共同构成的上压合式热压机中进行热压操作,至此,半成品柔性线路板上的加强钢片被紧紧压接在该柔性线路板上以成为成品柔性线路板。Step 5: Rotating machine 21 reversely rotates 180 degrees, and rotates a group of platform devices 5 carrying semi-finished flexible circuit boards to the hot pressing position 3, and at the same time, transfers another group of platform devices carrying raw flexible circuit boards 5 Rotate to placement position 1 for placement. A set of support platform devices 5 staying at the hot pressing position 3 enters the upper pressing type hot pressing machine composed of the lifting and lowering pressure supply mechanism 31 and the manipulator device 41 of the station for hot pressing operation. So far, the semi-finished flexible circuit board The reinforced steel sheet is tightly crimped on the flexible circuit board to become a finished flexible circuit board.
步骤六:热压操作完成后,机械手装置41将所述一组承台装置5上的成品柔性线路板抓取并放置在出料台45上,随后,再从入料台44上抓取一张原料柔性线路板放置在该一组承台装置5上,与此同时,旋转机21正向旋转180度将该一组承台装置5旋转到贴片位1,同时,将原来停留在贴片位1的载有半成品的另一组承台装置5旋转到热压位3,由此,自动进入下一个操作周期。Step 6: After the hot pressing operation is completed, the manipulator device 41 grabs and places the finished flexible circuit boards on the set of platform devices 5 on the discharge platform 45, and then grabs a piece of flexible circuit board from the input platform 44. A piece of raw material flexible circuit board is placed on the set of platform devices 5. At the same time, the rotating machine 21 rotates forward 180 degrees to rotate the group of platform devices 5 to the placement position 1. Another set of platform devices 5 loaded with semi-finished products in the film position 1 rotates to the hot pressing position 3, thereby automatically entering the next operation cycle.
完成将原料柔性线路板抓取任务后,机械手装置41在隔板台46上抓取一张隔片放置在出料台45上的成品柔性线路板之上。After completing the task of grabbing the raw material flexible circuit board, the manipulator device 41 grabs a spacer on the partition table 46 and places it on the finished flexible circuit board on the discharge table 45 .
发明将现有技术中的独立的入料、出料、贴片、热压有机的整合在一起,组装成集供料、贴片、压合于一体的全自动一体机,以实现将加强钢片连续、全自动、高速精准的固定在柔性线路板上。The invention organically integrates the independent feeding, discharging, patching, and hot pressing in the prior art, and assembles it into a fully automatic all-in-one machine integrating feeding, patching, and pressing, so as to realize the reinforced steel Continuous, fully automatic, high-speed and precise fixation on flexible circuit boards.
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