A kind of safety jaw stake device and pile hanging method
Technical field
The present invention relates to construction of prefabricated piles technical field, especially a kind of safety jaw stake device and pile hanging method.
Background technology
When prefabricated concrete pipe pile is constructed, need to connect prefabricated pile one successively, and be welded and fixed in junction
And form a whole stake.It in work progress, needs prefabricated pile bundled fixed with steel wire rope, then completes to hang with crane cooperation
Stake, to a series of actions such as stake, pile extensions.
Prefabricated concrete pipe pile construction site hangs the generally all steel wire rope bindings of the method for stake and hangs stake, this pile hanging method at present
There is problems with:Wirerope diameter is thicker, and quality is larger, generally requires more people and coordinates completion, constructing operation is inconvenient;
Bundle steel wire rope loss greatly, cost is higher, and pile body easily slides during lifting, and there are larger security risks.
In addition, steel wire rope, during stake is tied, two fag ends are difficult symmetrical, and eccentric force causes the pile pile sling to tilt,
Larger difficulty is increased to stake, pile extension for next step;In pile extension welding and weld seam cooling procedure, occupy and hang there is long-time
Vehicle will such as break off relations using crane, and artificial high-altitude be needed to break off relations, hook, cause that labor intensity is big, working efficiency is low in this way, and
And there are significant security risks;It needs to disassemble heavy steel wire rope after the completion of construction, increases labor intensity.
Invention content
The technical problem to be solved by the invention for the present situation of prior art is to provide a kind of safety jaw stake device and
Pile hanging method, it is simple in structure, it is easy to use, working at height can be avoided, operation intensity is reduced, eliminates safe hidden trouble, is improved
Synthetic operation efficiency.
Technical solution is used by the present invention solves above-mentioned technical problem:
A kind of safety jaw stake device, including the limit for covering the slide cartridge device assigned in prefabricated stake body periphery and being fixed on end plate
Position device, slide cartridge device include slide cartridge, are symmetrically arranged in the main lifting lug of a pair on slide cartridge and a pair of of secondary suspension ring and diameter
To the idler wheel being set on slide cartridge, the outer wall of idler wheel and the prefabricated stake body, which rolls, to be coordinated;Limiting device includes at least three pieces
With the mutually fixed stress gusset in tensioning hole of end plate, the top of the slide cartridge, the setting of stress gusset are stretched into the interior edge of stress gusset
There is anticollision round, anticollision bolt is provided in anticollision round, the lower end of anticollision bolt is less than the upper edge of the end plate.
To optimize above-mentioned technical proposal, the concrete measure taken further includes:
Above-mentioned slide cartridge periphery is arranged at intervals with lateral gilled rings.
Above-mentioned slide cartridge upper edge radial direction is provided with vertical floor.
Straight line where above-mentioned main lifting lug and straight line where the secondary suspension ring are perpendicular.
The section of above-mentioned stress gusset is in " II " character form structure.
Above-mentioned stress gusset is mutually fixed by the tensioning hole of high-strength bolt and the end plate.
The both sides of the mounting hole of above-mentioned stress gusset are respectively arranged with deep floor.
The number of above-mentioned stress gusset is three pieces, and three pieces of stress gussets are uniformly distributed on periphery.
A kind of hanging method of safety jaw stake device, includes the following steps:
Step 1: the installation of slide cartridge device:Slide cartridge is sling using secondary suspension ring, and slide cartridge is inserted in using the hook of loop wheel machine
In prefabricated stake body, slide cartridge device unclamps the suspension hook in secondary suspension ring after installation is complete;
Step 2: the installation of limiting device:Stress gusset is fixed on the tensioning hole of end plate, and is filled on anticollision round
Upper anticollision bolt;
Step 3: hang stake, pile extension:Crane is hung over can carry out hanging stake on the main lifting lug of a pair of slide cartridge, will be prefabricated
After stake is hung to designated position, pile extension can be carried out;
Step 4: upright stake is broken off relations:A upper section stake carries out quadrangle electric welding with next section stake and fixes, and then slowly land loop wheel machine
Suspension hook, slide cartridge device can glide therewith under the action of dead weight, and slide cartridge device is slipped to workbench by prefabricated pile upper end
On, prefabricated pile is clamped with clip pile device, completes decoupling device and pile extension welding on workbench by worker;
Step 5: secondary hook hangs stake:After the completion of pile extension welding, loop wheel machine is transferred by principal arm by suberect prefabricated pile, is hung
Slide cartridge of the hook on prefabricated pile manually completes hook on workbench, slide cartridge device is risen to and limited along prefabricated pile
Device offsets, and unclamps clip pile device, carries out plant stake, and when prefabricated pile sinks to predetermined altitude, clip pile device clamps prefabricated pile solid
It is fixed, after removing limiting device, hung out with loop wheel machine by slide cartridge is installed from the upper end of prefabricated pile.
Above-mentioned anticollision bolt is installed in anticollision round in a mounting hole of prefabricated stake body inner wall.
Compared with prior art, a kind of safety jaw stake device of the present invention, including slide cartridge device and limiting device, slide cartridge dress
It puts and can be slided up and down using the idler wheel radially set in slide cartridge along prefabricated stake body, and hung with the fixed limiting device of end plate
Limitation slide cartridge device is detached from prefabricated pile during stake, and it is simple originally to hang an apparatus structure, easy to use, safe;By being symmetrical arranged
Main lifting lug lifting prefabricated pile, pile body keeps vertical during can ensureing to hang stake, makes plant stake, the work of pile extension is more easy to carry out.
Safety hangs the hanging method of a device, and first slide cartridge device is placed on prefabricated pile, and limiting device is fixed on end
It on plate, carries out hanging stake using main lifting lug, during hanging stake, prefabricated pile keeps vertical, after hanging stake in place, carries out on workbench
Break off relations, pile extension operation, secondary hook, which is hung, carries out plant stake after stake, and after the completion of planting stake, limiting device is removed, and by slide cartridge device from
It takes out prefabricated pile upper end;Whole operation process avoids working at height, reduces operation intensity, eliminates safe hidden trouble, and improves synthesis
Working efficiency.
Description of the drawings
Fig. 1 is the structure diagram of the present invention;
Fig. 2 is A portions enlarged drawing in Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the structure diagram of stress gusset in Fig. 1;
Fig. 5 is the schematic cross-sectional view of stress gusset in Fig. 1.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing embodiment.
Embodiment as shown in Figures 1 to 5,
Figure grade explanation:Prefabricated stake body 1, end plate 2, tensioning hole 2a, slide cartridge 31, main lifting lug 32, secondary suspension ring 33, idler wheel
34th, lateral gilled rings 35, vertical floor 36, stress gusset 41, anticollision round 41a, anticollision bolt 42, high-strength bolt 43, ribs
Plate 44.
As shown in Figures 1 to 5,
A kind of safety jaw stake device, including covering the slide cartridge device assigned in prefabricated 1 periphery of stake body and being fixed on end plate 2
Limiting device, slide cartridge device include slide cartridge 31, are symmetrically arranged and are hung in the main lifting lug 32 of a pair on slide cartridge 31 and a pair of of pair
The outer wall of ring 33 and the idler wheel 34 being radially disposed on slide cartridge 31, idler wheel 34 and the prefabricated stake body 1, which rolls, to be coordinated;Limiting
Device includes at least three pieces and the fixed stress gussets 41 of tensioning hole 2a phases of end plate 2, described in the interior edge of stress gusset 41 is stretched into
The top of slide cartridge 31, stress gusset 41 are provided with anticollision round 41a, anticollision bolt 42, anticollision spiral shell are provided in anticollision round 41a
The lower end of bolt 42 is less than the upper edge of the end plate 2.
In embodiment, 31 periphery of slide cartridge is arranged at intervals with lateral gilled rings 35.
In embodiment, 31 upper edge radial direction of slide cartridge is provided with vertical floor 36.
The lateral gilled rings 35 of setting and vertical floor 36 can increase the overall stiffness of slide cartridge 31, and slide cartridge 31 is made to hang a process
In have preferably withstand forces.
In embodiment, main 32 place straight line of lifting lug and the 33 place straight line of secondary suspension ring are perpendicular.
Symmetrically arranged main lifting lug 32 makes during hanging stake, and prefabricated pile can keep vertical state;And symmetrically arranged pair
Hanging ring 33 when lifting by crane slide cartridge device using two secondary suspension rings 33, can ensure the balance of slide cartridge device.
In embodiment, the section of stress gusset 41 is in " II " character form structure.Such structure can improve stress gusset 41
Rigidity and bending resistance, shearing strength, while again can alleviator dead weight.
In embodiment, stress gusset 41 is fixed by high-strength bolt 43 and the tensioning hole 2a phases of the end plate 2.
Anticollision round 41a is set, limiting device is enable to be suitable for the prefabricated pile of different wall thickness;When stress gusset 41 passes through
High-strength bolt 43 is fixed on the tensioning hole 2a of end plate 2, and (anticollision bolt 42 is located at pre- in the suitable holes of anticollision round 41a
Within the inner wall of stake processed) install anticollision bolt 42 after, when stress gusset 41 receives shock, anticollision bolt 42 can limit stress
The rotation of gusset 41 so as to which the top of slide cartridge 31 is stretched on the interior edge for ensureing stress gusset 41, and then ensures during hanging stake, slide cartridge
Device will not be detached from from prefabricated pile.
In embodiment, the both sides of the mounting hole of stress gusset 41 are respectively arranged with deep floor 44.Deep floor 44 is set,
The intensity of stress gusset 41 can be further improved.
In embodiment, the number of stress gusset 41 is three pieces, and three pieces of stress gussets 41 are uniformly distributed on periphery.
4 idler wheels 34 on slide cartridge 31 are also uniformly distributed on periphery.
A kind of hanging method of safety jaw stake device, includes the following steps:
Step 1: the installation of slide cartridge device:Slide cartridge 31 is sling using secondary suspension ring 33 using the hook of loop wheel machine, and by slide cartridge
31 are inserted in prefabricated stake body 1, and slide cartridge device unclamps the suspension hook in secondary suspension ring 33 after installation is complete;
When slide cartridge device is installed, the use of secondary suspension ring 33 is selected according to the placement state of prefabricated pile to be hung:When prefabricated pile is put down
When lying, a secondary suspension ring 33 only is caught on hook, and when prefabricated pile is upright, corresponding pair need to be caught on respectively with two hooks hang
Ring 33, so as to enable worker that slide cartridge 31 easily is inserted in prefabricated pile.
Step 2: the installation of limiting device:Stress gusset 41 is fixed on the tensioning hole 2a of end plate 2, and is arranged in anticollision
Anticollision bolt 42 is loaded onto on the 41a of hole;Anticollision bolt 42 is installed in anticollision round 41a near the one of prefabricated 1 inner wall of stake body
In a mounting hole;
The installation number of stress gusset 41 is depending on the factors such as diameter, the dead weight of prefabricated pile, installation process, stress gusset
41 are uniformly arranged the evenness to ensure stress.
Step 3: hang stake, pile extension:Crane is hung over can carry out hanging stake on the main lifting lug 32 of a pair of slide cartridge 31, will
After prefabricated pile is hung to designated position, pile extension can be carried out;Since main lifting lug 32 is symmetrical arranged, during hanging stake, both sides
Main 32 uniform stressed of lifting lug, to ensure that prefabricated pile in vertical state, is conducive to follow-up pile extension, the progress for planting stake operation, hangs in this way
During stake, slide cartridge device moves to the upper end of prefabricated pile along pile body, and offsets with limiting device.
Step 4: upright stake is broken off relations:A upper section stake carries out quadrangle electric welding with next section stake and fixes, by loop wheel machine slightly way roller
Side oscillation, suspension hook plumb line are placed on the outside of prefabricated pile, and the suspension hook for the loop wheel machine that then slowly lands, slide cartridge device is under the action of dead weight
It can glide therewith, slide cartridge device is slipped to by prefabricated pile upper end on workbench, prefabricated pile is clamped with clip pile device, by worker
Decoupling device and pile extension welding are completed on workbench;When slide cartridge device moves, the outer wall of idler wheel 34 and prefabricated pile, which rolls, to be coordinated, both
The abrasion of device is reduced, slide cartridge 31 is also avoided and tilts and block.
Step 5: secondary hook hangs stake:After the completion of pile extension welding, loop wheel machine is transferred by principal arm by suberect prefabricated pile, is hung
Slide cartridge 31 (when at this time suspension hook orientation should with break off relations consistent) of the hook on prefabricated pile, manually completes hook on workbench,
Slide cartridge device along prefabricated pile is risen to and is offseted stress with limiting device, clip pile device is unclamped, plant stake is carried out, when prefabricated pile is sunk to
During predetermined altitude, prefabricated pile is clamped fixation by clip pile device, after removing limiting device using portable impact gun electric drill, will be pacified with loop wheel machine
Dress slide cartridge is hung out from the upper end of prefabricated pile.
It once hangs an operation change in this way to complete, the slide cartridge device and limiting device of dismounting are transferred to Material Staging Area, carry out down
Once hang stake;During the entire process of above-mentioned, working at height is avoided, operation intensity is reduced, eliminates safe hidden trouble, improves comprehensive work
Make efficiency;Equipment attrition also greatly reduces, and can effectively reduce construction cost.
Highly preferred embodiment of the present invention has been elucidated with, and the various change or remodeling made by those of ordinary skill in the art are all
It is without departing from the scope of the invention.