CN107114867B - A midsole automatic trimming device - Google Patents
A midsole automatic trimming device Download PDFInfo
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- CN107114867B CN107114867B CN201710407207.4A CN201710407207A CN107114867B CN 107114867 B CN107114867 B CN 107114867B CN 201710407207 A CN201710407207 A CN 201710407207A CN 107114867 B CN107114867 B CN 107114867B
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- midsole
- guide rail
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- cutter
- base
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D8/00—Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
- A43D8/32—Working on edges or margins
- A43D8/36—Working on edges or margins by trimming the margins of sole blanks
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D8/00—Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
- A43D8/32—Working on edges or margins
- A43D8/34—Working on edges or margins by skiving
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种中底自动修边装置,通过设置具有伺服电机带动砂轮对中底修边装置的刀具进行磨削的外侧磨刀机构,伺服电机将刀具磨削的尺寸反馈给控制系统,控制系统自动控制下转轮机构根据刀具磨削后的尺寸进行调节中底与刀具的加工距离和加工角度,实现自动补偿,代替人工调节,省时省力,大大提高了生产效率;机械调节统一标准,大大保证了中底的加工质量;而且控制系统还具有记忆功能,只要输入中底的型号,控制系统自动调取加工数据,自动控制中底的整个加工,大大提高了整个加工的自动化程度。
The invention discloses an automatic trimming device for a midsole. An outer grinding mechanism is provided with a servo motor driving a grinding wheel to grind a tool of the trimming device for the midsole, and the servo motor feeds back the grinding size of the tool to a control system. The control system automatically controls the lower runner mechanism to adjust the processing distance and processing angle between the midsole and the tool according to the size of the tool after grinding, realizing automatic compensation, replacing manual adjustment, saving time and effort, and greatly improving production efficiency; mechanical adjustment unified standard , which greatly ensures the processing quality of the midsole; and the control system also has a memory function, as long as the model of the midsole is input, the control system automatically retrieves the processing data and automatically controls the entire processing of the midsole, which greatly improves the automation of the entire processing.
Description
技术领域technical field
本发明涉及一种制鞋设备,尤其涉及的是一种中底自动修边装置。The invention relates to a shoe-making equipment, in particular to a midsole automatic trimming device.
背景技术Background technique
中底修边机上的刀具在使用一段时间后会变钝,需要用砂轮对刀锋进行磨削,磨削后刀具的尺寸会改变(刀具的直径会变小),同一型号的中底在刀具磨削前和磨削后的加工位置是不同的,磨削后刀具的直径变小,中底必须重新调节与刀具的加工距离和加工角度。现有的中底加工距离和加工角度的调节是通过人工去实现的,人工调节必然存在误差,严重影响中底的加工质量,甚至使中底直接报废,增加生产成本;而且因为中底也有不同型号,不同类型,每次加工都需要人工调节,费时费力,严重影响生产效率的提高。The tool on the midsole trimming machine will become dull after a period of use, and the blade edge needs to be ground with a grinding wheel. After grinding, the size of the tool will change (the diameter of the tool will become smaller). The machining positions before and after grinding are different. After grinding, the diameter of the tool becomes smaller, and the midsole must be re-adjusted to the machining distance and machining angle of the tool. The adjustment of the existing midsole processing distance and processing angle is achieved manually, and there must be errors in manual adjustment, which seriously affects the processing quality of the midsole, and even makes the midsole directly scrapped, increasing the production cost; and because the midsole is also different. Models, different types, each processing requires manual adjustment, time-consuming and laborious, seriously affecting the improvement of production efficiency.
因此,现有技术还有待于改进和发展。Therefore, the existing technology still needs to be improved and developed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种中底自动修边装置,旨在解决现有的中底修边机刀具磨削后需要人工调节中底与刀具的加工距离和加工角度,人工调节存在误差,影响中底加工质量,而且人工调节费时费力的问题。The purpose of the present invention is to provide a midsole automatic trimming device, which aims to solve the need to manually adjust the machining distance and machining angle between the midsole and the cutter after the cutter of the existing midsole trimming machine is ground. The processing quality of the midsole, and manual adjustment is time-consuming and labor-intensive.
本发明的技术方案如下:一种中底自动修边装置,其中,包括:The technical scheme of the present invention is as follows: a midsole automatic trimming device, wherein, comprising:
底座;base;
设置在底座上的、对中底进行自动切削的刀具机构;A tool mechanism arranged on the base to automatically cut the midsole;
设置在底座上的、对刀具机构的刀具外侧进行磨削的外侧磨刀机构;An outer grinding mechanism arranged on the base for grinding the outer side of the cutter of the cutter mechanism;
设置在底座上的、自动调节中底的切削量以及切削角度的下转轮机构;A lower runner mechanism arranged on the base to automatically adjust the cutting amount and cutting angle of the midsole;
控制整个中底自动修边装置自动运行的控制系统;A control system that controls the automatic operation of the entire midsole automatic trimming device;
所述刀具机构、外侧磨刀机构和下转轮机构均与控制系统连接,控制系统根据中底型号和刀具机构的刀具尺寸控制下转轮机构实现自动补偿,调节中底的切削量以及切削角度,控制刀具机构对中底进行自动切削。The cutter mechanism, the outer grinding mechanism and the lower runner mechanism are all connected with the control system, and the control system controls the lower runner mechanism to realize automatic compensation according to the model of the midsole and the tool size of the cutter mechanism, and adjusts the cutting amount and the cutting angle of the midsole. , control the tool mechanism to automatically cut the midsole.
所述的中底自动修边装置,其中,外侧磨刀机构将在对刀具机构的刀具磨削过程中移动的距离反馈给控制系统,控制系统计算出刀具机构刀具磨削后的尺寸,控制下转轮机构实现自动补偿,调节中底的切削量以及切削角度。In the midsole automatic trimming device, the outer grinding mechanism feeds back the distance moved during the tool grinding process of the tool mechanism to the control system, and the control system calculates the size of the tool mechanism after grinding, and controls the downward rotation. The wheel mechanism realizes automatic compensation and adjusts the cutting amount and cutting angle of the midsole.
所述的中底自动修边装置,其中,所述刀具机构包括设置在底座上的刀具座、安装在刀具座上的刀具转轴、安装在刀具转轴上的刀具和带动刀具转轴转动的刀具电机,所述刀具电机与控制系统连接,由控制系统控制刀具电机的启闭,刀具电机带动刀具转轴和刀具转动,对中底进行切削。In the midsole automatic trimming device, wherein the tool mechanism comprises a tool seat arranged on the base, a tool rotating shaft installed on the tool seat, a tool installed on the tool rotating shaft, and a tool motor that drives the tool rotating shaft to rotate, The cutter motor is connected with the control system, and the control system controls the opening and closing of the cutter motor, and the cutter motor drives the cutter shaft and the cutter to rotate to cut the midsole.
所述的中底自动修边装置,其中,所述外侧磨刀机构包括安装在底座上的第一平面座、设置在第一平面座上的第一平面导轨、设置在第一平面导轨上并沿第一平面导轨前后移动的第二平面座、设置在第二平面座上的第二平面导轨、设置在第二平面导轨上并沿第二平面导轨前后移动的第三平面座、设置在第三平面座上的第一线性导轨、设置在第一线性导轨上并沿第一线性导轨前后移动的第四平面座、设置在第四平面座上的第二线性导轨、设置在第二线性导轨上的第五平面座、设置在第五平面座上的外侧电机、与外侧电机连接的外侧砂轮,所述第三平面座通过平面伺服电机和第三滚珠丝杆带动沿第二平面导轨前后移动,所述平面伺服电机和外侧电机均与控制系统连接,平面伺服电机将在对刀具机构的刀具磨削过程中移动的距离反馈给控制系统,控制系统计算出刀具机构刀具磨削后的尺寸,再控制下转轮机构实现自动补偿,自动调节中底的切削量以及切削角度。The midsole automatic trimming device, wherein the outer sharpening mechanism comprises a first plane seat mounted on the base, a first plane guide rail disposed on the first plane seat, a first plane guide rail disposed on the first plane guide rail and The second plane seat that moves back and forth along the first plane guide rail, the second plane guide rail disposed on the second plane seat, the third plane seat that is disposed on the second plane guide rail and moves back and forth along the second plane guide rail, and is disposed on the second plane guide rail. The first linear guide rail on the three-plane seat, the fourth plane seat disposed on the first linear guide rail and moving forward and backward along the first linear guide rail, the second linear guide rail disposed on the fourth plane seat, and the second linear guide rail The fifth plane seat, the outer motor arranged on the fifth plane seat, the outer grinding wheel connected with the outer motor, the third plane seat is driven by the plane servo motor and the third ball screw to move forward and backward along the second plane guide rail , the plane servo motor and the outer motor are both connected to the control system, the plane servo motor feeds back the distance moved during the tool grinding process of the tool mechanism to the control system, and the control system calculates the size of the tool mechanism after grinding, and then The lower runner mechanism is controlled to realize automatic compensation, and automatically adjust the cutting amount and cutting angle of the midsole.
所述的中底自动修边装置,其中,所述下转轮机构包括对中底切削量进行自动调节的切削量调节机构和对中底切削角度进行自动调节的切削角度调节机构,所述切削量调节机构和切削角度调节机构均与控制系统连接,由控制系统控制进行自动调节。The automatic trimming device for midsole, wherein the lower runner mechanism includes a cutting amount adjusting mechanism for automatically adjusting the cutting amount of the midsole and a cutting angle adjusting mechanism for automatically adjusting the cutting angle of the midsole. Both the volume adjustment mechanism and the cutting angle adjustment mechanism are connected with the control system, and are automatically adjusted by the control system.
所述的中底自动修边装置,其中,所述切削量调节机构包括安装在底座上的第一安装座、设置在第一安装座上的第一切削量导轨、设置在第一切削量导轨上并沿第一切削量导轨前后移动的第二安装座、与第二安装座连接并带动第二安装座沿第一切削量导轨前后移动的第一伺服电机,第一伺服电机与控制系统连接,中底放置在第二安装座上,通过第一伺服电机带动第二安装座沿第一切削量导轨前后移动,调节中底的切削量。The midsole automatic trimming device, wherein the cutting amount adjustment mechanism includes a first mounting seat installed on the base, a first cutting amount guide rail disposed on the first mounting seat, and a first cutting amount guide rail disposed on the first mounting seat. A second mounting seat that moves back and forth along the first cutting guide rail, and a first servo motor that is connected to the second mounting seat and drives the second mounting seat to move back and forth along the first cutting guide rail, and the first servo motor is connected to the control system , the midsole is placed on the second mounting seat, and the second mounting seat is driven by the first servo motor to move back and forth along the first cutting amount guide rail to adjust the cutting amount of the midsole.
所述的中底自动修边装置,其中,所述切削角度调节机构包括安装在底座上的第三安装座、安装在第三安装座上的第二伺服电机、与第二伺服电机连接的第一减速机、与第一减速机连接的万向节、与万向节连接的第一滚珠丝杆、设置在第一滚珠丝杆上并沿第一滚珠丝杆上下运动的第一滑块、通过活动套安装在第二安装座上的切削量转轴、一侧安装在切削量转轴上的下转轮安装座、设置在下转轮安装座上的下转轮转轴、安装在下转轮转轴上并沿下转轮转轴转动的下转轮、一侧与第一滑块连接的连接板,连接板的另一侧与下转轮安装座的另一侧连接,中底放置在下转轮上,所述第二伺服电机与控制系统连接,通过第二伺服电机带动改变下转轮安装座与第二安装座之间的角度,以调节放置在下转轮上的中底的切削角度;平面伺服电机将在磨削过程中控制第三平面座移动的距离反馈给控制系统,控制系统计算出刀具机构的刀具磨削后的尺寸,再控制第一伺服电机和第二伺服电机实现自动补偿,自动调节中底的切削量以及切削角度。In the midsole automatic trimming device, the cutting angle adjustment mechanism includes a third mounting seat mounted on the base, a second servo motor mounted on the third mounting seat, and a third mounting seat connected to the second servo motor. a reducer, a universal joint connected with the first reducer, a first ball screw connected with the universal joint, a first slider set on the first ball screw and moving up and down along the first ball screw, The cutting shaft is installed on the second installation seat through the movable sleeve, the lower runner installation seat is installed on the cutting shaft on one side, the lower runner shaft is installed on the lower runner installation seat, and the lower runner shaft is installed on the lower runner shaft. The lower runner rotates along the shaft of the lower runner, one side of the connecting plate is connected with the first slider, the other side of the connecting plate is connected with the other side of the lower runner mounting seat, and the midsole is placed on the lower runner, so The second servo motor is connected with the control system, and the second servo motor drives and changes the angle between the lower runner mounting seat and the second mounting seat, so as to adjust the cutting angle of the midsole placed on the lower runner; During the grinding process, control the moving distance of the third plane seat and feed it back to the control system. The control system calculates the size of the tool after grinding of the tool mechanism, and then controls the first servo motor and the second servo motor to realize automatic compensation. The cutting amount and cutting angle of the bottom.
所述的中底自动修边装置,其中,所述中底自动修边装置还包括用于在加工时把中底压紧并带动中底旋转的中底压紧机构,所述中底压紧机构包括设置在底座上的第三电机、与第三电机连接的第二减速机、与第二减速机连接的第一转轴、设置在第一转轴上的主动轮、与主动轮传动连接的从动轮、与从动轮通过第二转轴同轴连接的压紧轮,第一转轴上套设有轴承,轴承的顶部与弹簧座连接,所述第三电机与控制系统连接,转动压紧轮,弹簧座内的弹簧被压缩,把中底放置在下转轮上,压紧轮复位,中底被压紧在下转轮和压紧轮之间;第三电机带动第一转轴转动,主动轮转动,从动轮随之转动,使压紧轮实现转动,中底在压紧轮的带动下也转动。The midsole automatic trimming device, wherein the midsole automatic trimming device further comprises a midsole pressing mechanism for pressing the midsole and driving the midsole to rotate during processing, and the midsole pressing The mechanism includes a third motor arranged on the base, a second reducer connected with the third motor, a first rotating shaft connected with the second reducer, a driving wheel arranged on the first rotating shaft, and a slave driving connected with the driving wheel. The driving wheel and the pressing wheel are coaxially connected with the driven wheel through the second rotating shaft, the first rotating shaft is sleeved with a bearing, the top of the bearing is connected with the spring seat, the third motor is connected with the control system, and when the pressing wheel is rotated, the spring The spring in the seat is compressed, the midsole is placed on the lower runner, the pressing wheel is reset, and the midsole is pressed between the lower runner and the pressing wheel; the third motor drives the first shaft to rotate, the driving wheel rotates, and the The moving wheel rotates accordingly, so that the pressing wheel rotates, and the midsole also rotates under the driving of the pressing wheel.
所述的中底自动修边装置,其特征在于中,还包括对刀具机构的刀具进行磨削的内侧磨刀机构,所述内侧磨刀机构与控制系统连接。The midsole automatic trimming device is characterized in that it further comprises an inner knife sharpening mechanism for grinding the knives of the knife mechanism, and the inner knife sharpening mechanism is connected with the control system.
所述的中底自动修边装置,其中,所述内侧磨刀机构包括安装在底座上的第一横向导轨座、设置在第一横向导轨座上的第一横向导轨、设置在第一横向导轨上并沿第一横向导轨前后移动的第一横向滑块、设置在第一横向滑块上的第一竖向导轨座、设置在第一竖向导轨座上的第一竖向导轨、设置在第一竖向导轨上并沿第一竖向导轨上下滑动的第一竖向滑块、设置在第一竖向滑块上的内侧安装座、设置在内侧安装座上的内侧电机、与内侧电机连接的内侧砂轮,所述内侧电机与控制系统连接,调节内侧砂轮在水平方向和竖直方向上的位置,通过内侧电机带动内侧砂轮转动,对刀具机构的刀具的内侧刀锋进行磨削。In the midsole automatic trimming device, the inner knife sharpening mechanism includes a first lateral guide rail seat mounted on the base, a first lateral guide rail set on the first lateral guide rail seat, and a first lateral guide rail set on the first lateral guide rail The first transverse slider that moves forward and backward along the first transverse guide rail, the first vertical guide rail seat arranged on the first transverse slider, the first vertical guide rail arranged on the first vertical guide rail seat, and the The first vertical slider on the first vertical guide rail and sliding up and down along the first vertical guide rail, the inner mounting seat arranged on the first vertical slider, the inner motor arranged on the inner mounting seat, and the inner motor The connected inner grinding wheel, the inner motor is connected with the control system to adjust the position of the inner grinding wheel in the horizontal direction and the vertical direction, and the inner grinding wheel is driven to rotate by the inner motor to grind the inner blade edge of the tool of the cutter mechanism.
本发明的有益效果:本发明通过提供一种中底自动修边装置,通过设置具有伺服电机带动砂轮对中底修边装置的刀具进行磨削的外侧磨刀机构,伺服电机将刀具磨削的尺寸反馈给控制系统,控制系统自动控制下转轮机构根据刀具磨削后的尺寸进行调节中底与刀具的加工距离和加工角度,实现自动补偿,代替人工调节,省时省力,大大提高了生产效率;机械调节统一标准,大大保证了中底的加工质量;而且控制系统还具有记忆功能,只要输入中底的型号,控制系统自动调取加工数据,自动控制中底的整个加工,大大提高了整个加工的自动化程度。Beneficial effects of the present invention: The present invention provides an automatic trimming device for the midsole. By setting up an outer grinding mechanism with a servo motor driving the grinding wheel to grind the tool of the trimming device for the midsole, the servo motor grinds the cutting tool. The size is fed back to the control system, and the control system automatically controls the lower runner mechanism to adjust the machining distance and machining angle between the midsole and the tool according to the size of the tool after grinding, realizing automatic compensation, replacing manual adjustment, saving time and effort, and greatly improving production. Efficiency; unified standard for mechanical adjustment, which greatly guarantees the processing quality of the midsole; and the control system also has a memory function, as long as the model of the midsole is input, the control system automatically retrieves the processing data and automatically controls the entire processing of the midsole, which greatly improves the The degree of automation of the entire process.
附图说明Description of drawings
图1是本发明中中底自动修边装置的结构示意图。FIG. 1 is a schematic structural diagram of the midsole automatic trimming device in the present invention.
图2是本发明中下转轮机构的结构示意图一。FIG. 2 is a first structural schematic diagram of the lower runner mechanism in the present invention.
图3是本发明中下转轮机构的结构示意图二。FIG. 3 is a second structural schematic diagram of the lower runner mechanism in the present invention.
图4是本发明中内侧磨刀机构的结构示意图一。FIG. 4 is a first structural schematic diagram of the inner knife sharpening mechanism in the present invention.
图5是本发明中内侧磨刀机构的结构示意图二。FIG. 5 is a second structural schematic diagram of the inner knife sharpening mechanism in the present invention.
图6是本发明中外侧磨刀机构的结构示意图一。FIG. 6 is a first structural schematic diagram of the outer knife sharpening mechanism in the present invention.
图7是本发明中外侧磨刀机构的结构示意图二。FIG. 7 is a second structural schematic diagram of the outer knife sharpening mechanism in the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer and clearer, the present invention will be further described in detail below with reference to the accompanying drawings and examples.
如图1-7所示,设置XYZ三维空间坐标系,一种中底自动修边装置,包括:As shown in Figure 1-7, set the XYZ three-dimensional space coordinate system, an automatic midsole trimming device, including:
底座100;
设置在底座100上的、对中底进行自动切削的刀具机构;a tool mechanism arranged on the
设置在底座100上的、对刀具机构的刀具外侧进行磨削的外侧磨刀机构700;an outer
设置在底座100上的、自动调节中底的切削量以及切削角度的下转轮机构300;a
控制整个中底自动修边装置自动运行的控制系统400;A
所述刀具机构、外侧磨刀机构700和下转轮机构300均与控制系统400连接,控制系统400根据中底型号控制下转轮机构300实现自动补偿,调节中底的切削量以及切削角度;当刀具机构的刀具被磨削后,外侧磨刀机构700将在对刀具机构的刀具磨削过程中移动的距离反馈给控制系统400,控制系统400计算出刀具机构刀具磨削后的尺寸,控制下转轮机构300实现自动补偿,自动调节中底的切削量以及切削角度,控制刀具机构对中底进行自动切削。The cutter mechanism, the
具体地,所述刀具机构包括设置在底座100上的刀具座210、安装在刀具座210上的刀具转轴(刀具转轴沿Y轴方向设置)、安装在刀具转轴上的刀具230和带动刀具转轴转动的刀具电机240,所述刀具电机240与控制系统400连接,由控制系统400控制刀具电机240的启闭,刀具电机240带动刀具转轴和刀具230进行转动,从而对中底进行切削。Specifically, the tool mechanism includes a
优选地,如图6-7所示,所述外侧磨刀机构700包括安装在底座100上的第一平面座701、设置在第一平面座701上的第一平面导轨702(第一平面导轨702沿Y轴方向设置)、设置在第一平面导轨702上并沿第一平面导轨702前后移动的第二平面座703、设置在第二平面座703上的第二平面导轨704(第二平面导轨704沿X轴方向设置)、设置在第二平面导轨704上并沿第二平面导轨704前后移动的第三平面座705、设置在第三平面座705上的第一线性导轨706(第一线性导轨706沿Y轴方向设置)、设置在第一线性导轨706上并沿第一线性导轨706前后移动的第四平面座707、设置在第四平面座707上的第二线性导轨(第二线性导轨沿X轴方向设置)、设置在第二线性导轨上的第五平面座、设置在第五平面座上的外侧电机708、与外侧电机708连接的外侧砂轮709,所述第三平面座705通过平面伺服电机和第三滚珠丝杆带动沿第二平面导轨704前后移动,所述平面伺服电机和外侧电机708均与控制系统400连接:通过调节在第一平面导轨702和第二平面导轨704上的位置,调节外侧砂轮709在X轴和Y轴上的位置,当X轴和Y轴上的位置确定后,再通过调节外侧砂轮709在第一线性导轨706和第二线性导轨上位置,使外侧砂轮709对刀具230实现磨削;平面伺服电机将在磨削过程中控制第三平面座705移动的距离反馈给控制系统400,控制系统400即可计算出刀具磨削后的尺寸,再控制下转轮机构300实现自动补偿,自动调节中底的切削量以及切削角度。Preferably, as shown in FIGS. 6-7 , the
为了方便调节外侧砂轮709在X轴方向和Y轴方向上的位置,所述第二平面座703通过第一平面调节手轮和第二滚珠丝杆带动沿第一平面导轨702前后移动,第四平面座707通过第一调节手柄带动沿第一线性导轨706前后移动,第五平面座通过第二调节手柄带动沿第二线性导轨前后移动。In order to adjust the position of the
为了防止刀具230在磨削过程中发生转动,影响磨削效果,所述中底自动修边装置还包括对刀具230进行定位固定的定位器800,在内侧磨刀机构600和外侧磨刀机构700对刀具230进行磨削时,定位器800使刀具230固定不动,保证磨削质量。In order to prevent the
具体地,如图2-3所示,所述下转轮机构300包括对中底切削量进行自动调节的切削量调节机构和对中底切削角度进行自动调节的切削角度调节机构,所述切削量调节机构和切削角度调节机构均与控制系统400连接,由控制系统400控制进行自动调节。Specifically, as shown in FIGS. 2-3 , the
优选地,所述切削量调节机构包括安装在底座100上的第一安装座311、设置在第一安装座311上的第一切削量导轨(第一切削量导轨沿X轴方向设置)、设置在第一切削量导轨上并沿第一切削量导轨前后移动的第二安装座312、与第二安装座312连接并带动第二安装座312沿第一切削量导轨前后移动的第一伺服电机313,第一伺服电机313与控制系统400连接,中底放置在第二安装座312上,通过第一伺服电机313带动第二安装座312沿第一切削量导轨前后移动,使中底实现前后移动,以调节中底的切削量。Preferably, the cutting amount adjustment mechanism includes a first mounting
优选地,所述切削角度调节机构包括安装在底座100上的第三安装座、安装在第三安装座上的第二伺服电机322、与第二伺服电机322连接的第一减速机、与第一减速机连接的万向节323、与万向节323连接的第一滚珠丝杆324(第一滚珠丝杆324沿Z轴方向设置)、设置在第一滚珠丝杆324上并沿第一滚珠丝杆324上下运动的第一滑块325、通过活动套327安装在第二安装座312上的切削量转轴(切削量转轴沿Y轴方向设置)、一侧安装在切削量转轴上的下转轮安装座328、设置在下转轮安装座328上的下转轮转轴(下转轮转轴沿Z轴方向设置)、安装在下转轮转轴上并沿下转轮转轴转动的下转轮329、一侧与第一滑块325连接的连接板,连接板的另一侧与下转轮安装座328的另一侧连接,中底放置在下转轮329上,所述第二伺服电机322与控制系统400连接:通过第二伺服电机322和第一减速机带动第一滚珠丝杆324转动,第一滑块325沿第一滚珠丝杆324上下滑动,从而带动下转轮安装座328以切削量转轴为旋转中心进行转动,以改变下转轮安装座328与第二安装座312之间的角度,从而调节放置在下转轮329上的中底的切削角度。Preferably, the cutting angle adjustment mechanism includes a third mounting seat mounted on the
为了保证中底在切削过程中不会被甩离下转轮329,所述中底自动修边装置还包括用于在加工时把中底压紧并带动中底旋转的中底压紧机构。优选地,所述中底压紧机构包括设置在底座100上的第三电机、与第三电机连接的第二减速机、与第二减速机连接的第一转轴510(第一转轴510沿X轴方向设置)、设置在第一转轴510上的主动轮、与主动轮传动连接的从动轮、与从动轮通过第二转轴同轴连接的压紧轮520(第二转轴沿X轴方向设置),第一转轴510上套设有轴承530,轴承530的顶部与弹簧座540连接(弹簧座540沿Y轴方向设置),所述第三电机与控制系统400连接:转动压紧轮520,弹簧座540内的弹簧被压缩,把中底放置在下转轮329上,放开压紧轮520使其复位,中底被压紧在下转轮329和压紧轮520之间;第三电机带动第一转轴510转动,主动轮转动,从动轮随之转动,从而使压紧轮520实现转动,中底在压紧轮520的带动下也转动。In order to ensure that the midsole will not be thrown away from the
因为刀具230的内侧也有刀锋,为了对内侧刀锋进行磨削,本中底自动修边装置还包括对刀具230进行磨削的内侧磨刀机构600,所述内侧磨刀机构600与控制系统400连接。Because the inner side of the
优选地,如图4-5所示,所述内侧磨刀机构600包括安装在底座100上的第一横向导轨座610、设置在第一横向导轨座610上的第一横向导轨620(第一横向导轨620沿X轴方向设置)、设置在第一横向导轨620上并沿第一横向导轨620前后移动的第一横向滑块、设置在第一横向滑块上的第一竖向导轨座630、设置在第一竖向导轨座630上的第一竖向导轨640(第一横向导轨620沿Z轴方向设置)、设置在第一竖向导轨640上并沿第一竖向导轨640上下滑动的第一竖向滑块、设置在第一竖向滑块上的内侧安装座650、设置在内侧安装座650上的内侧电机660、与内侧电机连接的内侧砂轮670,所述内侧电机660与控制系统400连接:通过内侧电机660带动内侧砂轮670转动,对刀具230的内侧刀锋进行磨削,还可以调节内侧砂轮670在X轴方向和Z轴方向上的位置,以满足不同位置的磨削。Preferably, as shown in FIGS. 4-5 , the inner knife sharpening mechanism 600 includes a first lateral guide rail seat 610 installed on the base 100 , a first lateral guide rail 620 (the first lateral guide rail seat 620 ) disposed on the first lateral guide rail seat 610 The lateral guide rail 620 is arranged along the X-axis direction), a first lateral slider disposed on the first lateral guide rail 620 and moving back and forth along the first lateral guide rail 620, and a first vertical guide rail seat 630 disposed on the first lateral slider , the first vertical guide rail 640 arranged on the first vertical guide rail seat 630 (the first lateral guide rail 620 is arranged along the Z-axis direction), arranged on the first vertical guide rail 640 and slides up and down along the first vertical guide rail 640 The first vertical slider, the inner mounting seat 650 arranged on the first vertical slider, the inner motor 660 arranged on the inner mounting seat 650, the inner grinding wheel 670 connected with the inner motor, the inner motor 660 is connected with The control system 400 is connected: the inner grinding wheel 670 is driven to rotate by the inner motor 660 to grind the inner blade edge of the tool 230, and the position of the inner grinding wheel 670 in the X-axis direction and the Z-axis direction can also be adjusted to meet different grinding positions. .
为了方便调节内侧砂轮670在X轴方向和Z轴方向上的位置,所述内侧磨刀机构600还包括设置在第一横向导轨座610上的第一手轮座、设置在第一手轮座上的第一调节手轮、与第一调节手轮连接的第一螺纹杆、设置在第一螺纹杆上的第一手轮滑块,第一手轮滑块与第一横向滑块连接;设置在第一竖向导轨座630上的第二手轮座、设置在第二手轮座上的第二调节手轮、与第二调节手轮连接的第二螺纹杆、设置在第二螺纹杆上的第二手轮滑块,第二手轮滑块与第一竖向滑块连接:通过第一调节手轮调节内侧砂轮670在X轴方向上的移动,通过第二调节手轮调节内侧砂轮670在Z轴方向上的移动。In order to conveniently adjust the positions of the
如上所述,不同型号的中底的调节过程如下:当型号A的中底第一次使用本中底自动修边装置进行加工时,通过人工手动调节中底的切削量以及切削角度,控制系统400自动存储型号A的中底的加工数据(包括切削量、切削角度,等)和这时磨削刀具230的尺寸;当下次本中底自动修边装置再次加工型号A的中底时,控制系统400自动调出之前型号A的中底的加工数据,再调出当前磨削刀具230的尺寸数据,控制系统400根据之前型号A的中底的加工数据和当前磨削刀具230的尺寸数据进行计算,控制第一伺服电机313带动第二安装座312沿第一切削量导轨前后移动,使中底实现前后移动,以调节中底的切削量(中底往靠近刀具230方向移动,中底的切削量变大,中底往远离刀具230的方向移动,切削量变小);控制系统400同时控制第二伺服电机322带动下转轮安装座328以切削量转轴为旋转中心进行转动,以改变下转轮安装座328与第二安装座312之间的角度,从而调节放置在下转轮329上的中底的切削角度(下转轮安装座328往靠近刀具230方向旋转,切削角度变大,下转轮安装座328往远离刀具230方向旋转,切削角度小),这样,以实现中底切削的自动补偿。As mentioned above, the adjustment process of different models of midsole is as follows: when the midsole of model A is processed by this midsole automatic trimming device for the first time, the cutting amount and cutting angle of the midsole are manually adjusted manually, and the
当加工同一型号的中底,磨削刀具230被磨削尺寸发生变化时,具体的调节过程如下:把磨削刀具230在磨削前的直径尺寸输入到控制系统400中,平面伺服电机将在磨削刀具230过程中控制第三平面座705移动的距离反馈给控制系统400,控制系统400即可计算出刀具磨削后的直径尺寸(磨削刀具230磨削后的直径尺寸=磨削刀具230磨削前的直径尺寸-移动的距离*2),再控制第一伺服电机313带动第二安装座312沿第一切削量导轨前后移动,使中底实现前后移动,以调节中底的切削量(中底往靠近刀具230方向移动,中底的切削量变大,中底往远离刀具230的方向移动,切削量变小);控制系统400同时控制第二伺服电机322带动下转轮安装座328以切削量转轴为旋转中心进行转动,以改变下转轮安装座328与第二安装座312之间的角度,从而调节放置在下转轮329上的中底的切削角度(下转轮安装座328往靠近刀具230方向旋转,切削角度变大,下转轮安装座328往远离刀具230方向旋转,切削角度小),这样,以实现中底切削的自动补偿。When the same type of midsole is processed and the grinding size of the grinding tool 230 changes, the specific adjustment process is as follows: input the diameter of the grinding tool 230 before grinding into the control system 400, and the plane servo motor will In the process of grinding the tool 230, the distance moved by the control third plane seat 705 is fed back to the control system 400, and the control system 400 can calculate the diameter of the tool after grinding (the diameter of the grinding tool 230 after grinding = the grinding tool 230 diameter size before grinding - moving distance*2), and then control the first servo motor 313 to drive the second mounting seat 312 to move back and forth along the first cutting amount guide rail, so that the midsole can move back and forth to adjust the cutting of the midsole (the midsole moves in the direction close to the cutter 230, the cutting amount of the midsole becomes larger, and the midsole moves away from the cutter 230, and the cutting amount becomes smaller); the control system 400 simultaneously controls the second servo motor 322 to drive the lower runner mounting seat 328 Rotate with the cutting shaft as the rotation center to change the angle between the lower runner mounting seat 328 and the second mounting seat 312, so as to adjust the cutting angle of the midsole placed on the lower runner 329 (the lower runner mounting seat 328 Rotating in the direction close to the tool 230, the cutting angle becomes larger, and the lower runner mounting seat 328 rotates in the direction away from the tool 230, and the cutting angle is small), so as to realize the automatic compensation of the mid-sole cutting.
本中底自动修边装置通过设置具有伺服电机带动砂轮对中底修边装置的刀具进行磨削的外侧磨刀机构700,伺服电机将刀具磨削的尺寸反馈给控制系统400,控制系统400自动控制下转轮机构300根据刀具磨削后的尺寸进行调节中底与刀具的加工距离和加工角度,实现自动补偿,代替人工调节,省时省力,大大提高了生产效率;机械调节统一标准,大大保证了中底的加工质量;而且控制系统400还具有记忆功能,只要输入中底的型号,控制系统自动调取加工数据,自动控制中底的整个加工,大大提高了整个加工的自动化程度。The midsole automatic trimming device is provided with an
应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples. For those of ordinary skill in the art, improvements or transformations can be made according to the above descriptions, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.
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CN104139327A (en) * | 2014-07-27 | 2014-11-12 | 张耀松 | Fully-automatic micro hinge pin flat grinding machine tool |
CN106141868A (en) * | 2016-08-29 | 2016-11-23 | 广东豪特曼智能机器有限公司 | A Double Wheelhead Grinding Machine with Automatic Grinding Function |
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CN104139327A (en) * | 2014-07-27 | 2014-11-12 | 张耀松 | Fully-automatic micro hinge pin flat grinding machine tool |
CN106141868A (en) * | 2016-08-29 | 2016-11-23 | 广东豪特曼智能机器有限公司 | A Double Wheelhead Grinding Machine with Automatic Grinding Function |
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