CN205043556U - High precision centerless grinder - Google Patents

High precision centerless grinder Download PDF

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Publication number
CN205043556U
CN205043556U CN201520809937.3U CN201520809937U CN205043556U CN 205043556 U CN205043556 U CN 205043556U CN 201520809937 U CN201520809937 U CN 201520809937U CN 205043556 U CN205043556 U CN 205043556U
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guide wheel
grinding
grinding wheel
wheel assembly
adjustment guide
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曾垂坤
曾俊
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Guangdong Hotman Machine Tool Co ltd
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Guangdong Haoteman Intelligent Machine Co ltd
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Abstract

本实用新型公开了高精密无心磨床,包括机床本体、砂轮组件、调整导轮组件和工件支架,砂轮组件固定于机床本体,调整导轮组件与机床本体滑动配合,工件支架固定于调整导轮组件靠近砂轮组件的一端,工件支架包括刀架、刀板、夹块和调节螺钉,刀架上开有供刀板穿入的劈槽,刀架的顶部两侧分设两个所述夹块,夹块通过调节螺钉锁紧于刀架顶部,刀板位于两夹块之间的下端,两夹块之间的上端形成用于夹装工件的V形料槽。本实用新型装夹精细丝状的工件容易,不易断料,效率高。

The utility model discloses a high-precision centerless grinder, comprising a machine tool body, a grinding wheel assembly, an adjustment guide wheel assembly and a workpiece support, wherein the grinding wheel assembly is fixed to the machine tool body, the adjustment guide wheel assembly is slidably matched with the machine tool body, the workpiece support is fixed to one end of the adjustment guide wheel assembly close to the grinding wheel assembly, the workpiece support comprises a tool holder, a knife plate, a clamping block and an adjusting screw, a splitting groove for the knife plate to penetrate is opened on the tool holder, two clamping blocks are arranged on both sides of the top of the tool holder, the clamping blocks are locked to the top of the tool holder by adjusting screws, the knife plate is located at the lower end between the two clamping blocks, and the upper end between the two clamping blocks forms a V-shaped material groove for clamping the workpiece. The utility model is easy to clamp fine filamentary workpieces, is not easy to break, and has high efficiency.

Description

高精密无心磨床High precision centerless grinder

技术领域 technical field

本实用新型涉及无心磨床,具体来说涉及高精密无心磨床。 The utility model relates to a centerless grinder, in particular to a high-precision centerless grinder.

背景技术 Background technique

无心磨床,是不需要采用工件的轴心定位而进行磨削的一类磨床,主要包括砂轮、调整导轮和工件支架,其中砂轮担任磨削的工作,调整导轮控制工件的旋转,并控制工件的进刀速度,工件支架则在磨削时支撑工件。 Centerless grinding machine is a type of grinding machine that does not need to use the axis positioning of the workpiece for grinding. It mainly includes grinding wheels, adjusting guide wheels and workpiece supports. The grinding wheel is responsible for grinding, and the adjusting guide wheels control the rotation of the workpiece and control The feed rate of the workpiece is controlled, and the workpiece support supports the workpiece while grinding.

然而,现有的无心磨床在装夹精细丝状的工件时,易断料,装夹困难。 However, when the existing centerless grinding machine is clamping fine filamentary workpieces, it is easy to break the material and difficult to clamp.

实用新型内容 Utility model content

为了克服现有技术的不足,本实用新型的目的在于提供高精密无心磨床,其装夹精细丝状的工件容易,不易断料,效率高。 In order to overcome the deficiencies of the prior art, the purpose of this utility model is to provide a high-precision centerless grinding machine, which is easy to clamp fine filamentary workpieces, is not easy to break materials, and has high efficiency.

本实用新型的目的通过以下技术方案实现: The purpose of this utility model is achieved through the following technical solutions:

高精密无心磨床,包括机床本体、砂轮组件、调整导轮组件和工件支架,砂轮组件固定于机床本体,调整导轮组件与机床本体滑动配合,工件支架固定于调整导轮组件靠近砂轮组件的一端,工件支架包括刀架、刀板、夹块和调节螺钉,刀架上开有供刀板穿入的劈槽,刀架的顶部两侧分设两个所述夹块,夹块通过调节螺钉锁紧于刀架顶部,刀板位于两夹块之间的下端,两夹块之间的上端形成用于夹装工件的V形料槽。 High-precision centerless grinding machine, including machine tool body, grinding wheel assembly, adjusting guide wheel assembly and workpiece support, the grinding wheel assembly is fixed on the machine tool body, the adjusting guide wheel assembly is slidingly fitted with the machine body, and the workpiece support is fixed on the end of the adjusting guide wheel assembly close to the grinding wheel assembly , the workpiece support includes a knife rest, a knife plate, a clamp block and an adjusting screw. There is a splitting groove for the knife plate to penetrate on the knife rest. Two clamping blocks are set on both sides of the top of the knife rest. Close to the top of the tool holder, the knife plate is located at the lower end between the two clamping blocks, and the upper end between the two clamping blocks forms a V-shaped material trough for clamping the workpiece.

优选地,两夹块的下端还穿接有调节板。 Preferably, the lower ends of the two clamping blocks are also pierced with adjustment plates.

优选地,砂轮组件包括砂轮、第一旋转驱动机构、砂轮座、砂轮修刀装置,砂轮枢接于砂轮座,第一旋转驱动机构安装于砂轮座并与砂轮驱动连接,砂轮修刀装置安装于远离砂轮的砂轮座一端。 Preferably, the grinding wheel assembly includes a grinding wheel, a first rotary drive mechanism, a grinding wheel seat, and a grinding wheel knife repairing device. The end of the wheelholder away from the wheel.

优选地,调整导轮组件包括调整导轮、第二旋转驱动机构、导轮座和调整导轮修刀装置,调整导轮枢接于导轮座,第二旋转驱动机构安装于导轮座并与调整导轮驱动连接,调整导轮修刀装置安装于远离调整导轮的导轮座一端,调整导轮与砂轮相对。 Preferably, the adjustment guide wheel assembly includes an adjustment guide wheel, a second rotary drive mechanism, a guide wheel base and an adjustment guide wheel trimming device, the adjustment guide wheel is pivotally connected to the guide wheel base, the second rotation drive mechanism is installed on the guide wheel base and It is driven and connected with the adjustment guide wheel, and the adjustment guide wheel knife trimming device is installed at one end of the guide wheel seat away from the adjustment guide wheel, and the adjustment guide wheel is opposite to the grinding wheel.

优选地,机床本体还安装有手轮进刀调节机构,该手轮进刀调节机构与调整导轮组件驱动相连。 Preferably, the machine tool body is also equipped with a handwheel feed adjustment mechanism, and the handwheel feed adjustment mechanism is drivingly connected with the adjustment guide wheel assembly.

与现有技术相比,本实用新型具有如下有益效果: Compared with the prior art, the utility model has the following beneficial effects:

本实用新型除了可以磨削常规产品外,还可磨削精细丝状工件,使得磨削工件的尺寸范围越精细化,结构简单、装夹方便,不易断料也无需退刀,工作效率高。 The utility model not only can grind conventional products, but also can grind fine silk workpieces, so that the size range of the grinding workpieces is more refined, the structure is simple, the clamping is convenient, the material is not easy to break and the tool does not need to be retracted, and the work efficiency is high.

附图说明 Description of drawings

图1为本实用新型高精密无心磨床的主视图; Fig. 1 is the front view of the utility model high-precision centerless grinding machine;

图2为本实用新型砂轮组件、工件支架、调整导轮组件的位置关系示意图; Fig. 2 is a schematic diagram of the positional relationship between the grinding wheel assembly, the workpiece support, and the adjustment guide wheel assembly of the present invention;

图3为本实用新型工件支架的结构示意图。 Fig. 3 is a structural schematic diagram of the workpiece support of the present invention.

图中:1、机床本体;2、砂轮修刀装置;3、砂轮组件;31、砂轮;32、砂轮座;4、工件支架;41、刀架;42、夹块;43、刀板;44、调节螺钉;45、调节板;5、调整导轮组件;51、调整导轮;52、导轮座;6、调整导轮修刀组件;7、第二旋转驱动机构;8、手轮进刀调节机构。 In the figure: 1. Machine tool body; 2. Grinding wheel repairing device; 3. Grinding wheel assembly; 31. Grinding wheel; 32. Grinding wheel seat; 4. Workpiece support; 41. Tool rest; , adjusting screw; 45, adjusting plate; 5, adjusting guide wheel assembly; 51, adjusting guide wheel; 52, guide wheel seat; Knife adjustment mechanism.

具体实施方式 detailed description

下面结合附图和具体实施例对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

如图1-3所示的高精密无心磨床,包括机床本体1、砂轮组件3、调整导轮组件5和工件支架4,砂轮组件3固定于机床本体1,调整导轮组件5与机床本体1滑动配合,工件支架4固定于调整导轮组件5靠近砂轮组件3的一端,工件支架4包括刀架41、刀板43、夹块42和调节螺钉44,刀架41上开有供刀板43穿入的劈槽,刀架41的顶部两侧分设两个所述夹块42,夹块42通过调节螺钉44锁紧于刀架41顶部,刀板43位于两夹块42之间的下端,两夹块42之间的上端形成用于夹装工件的V形料槽。 The high-precision centerless grinding machine shown in Figure 1-3 includes a machine body 1, a grinding wheel assembly 3, an adjustment guide wheel assembly 5 and a workpiece support 4, the grinding wheel assembly 3 is fixed on the machine body 1, and the adjustment guide wheel assembly 5 is connected to the machine body 1 Sliding fit, the workpiece support 4 is fixed on the end of the adjustment guide wheel assembly 5 close to the grinding wheel assembly 3, the workpiece support 4 includes a knife rest 41, a knife plate 43, a clamp block 42 and an adjustment screw 44, and the knife rest 41 is provided with a knife plate 43 The splitting groove that penetrates, the top two sides of knife rest 41 are separately provided with two described clamping blocks 42, and clamping block 42 is locked on the top of knife rest 41 by adjusting screw 44, and knife plate 43 is positioned at the lower end between two clamping blocks 42, The upper end between the two clamping blocks 42 forms a V-shaped material groove for clamping workpieces.

作为一个优选的实施方式,两夹块42的下端还穿接有调节板45。 As a preferred embodiment, the lower ends of the two clamping blocks 42 are also pierced with an adjusting plate 45 .

作为一个优选的实施方式,砂轮组件3包括砂轮31、第一旋转驱动机构、砂轮座32、砂轮修刀装置2,砂轮31枢接于砂轮座32,第一旋转驱动机构安装于砂轮座32并与砂轮31驱动连接,砂轮修刀装置2安装于远离砂轮31的砂轮座32一端。 As a preferred embodiment, the grinding wheel assembly 3 includes a grinding wheel 31, a first rotating drive mechanism, a grinding wheel seat 32, and a grinding wheel knife repairing device 2, the grinding wheel 31 is pivotally connected to the grinding wheel seat 32, the first rotating drive mechanism is installed on the grinding wheel seat 32 and Driven and connected with the grinding wheel 31 , the grinding wheel trimming device 2 is installed at one end of the grinding wheel seat 32 away from the grinding wheel 31 .

作为一个优选的实施方式,调整导轮组件5包括调整导轮51、第二旋转驱动机构7、导轮座52和调整导轮51修刀装置,调整导轮51枢接于导轮座52,第二旋转驱动机构7安装于导轮座52并与调整导轮51驱动连接,调整导轮51修刀装置安装于远离调整导轮51的导轮座52一端,调整导轮51与砂轮31相对。 As a preferred embodiment, the adjustment guide wheel assembly 5 includes an adjustment guide wheel 51, a second rotary drive mechanism 7, a guide wheel seat 52 and a knife repairing device for the adjustment guide wheel 51, and the adjustment guide wheel 51 is pivotally connected to the guide wheel seat 52, The second rotary drive mechanism 7 is installed on the guide wheel seat 52 and is drivenly connected with the adjustment guide wheel 51. The adjustment guide wheel 51 knife trimming device is installed on one end of the guide wheel seat 52 away from the adjustment guide wheel 51. The adjustment guide wheel 51 is opposite to the grinding wheel 31. .

作为一个优选的实施方式,机床本体1还安装有手轮进刀调节机构8,该手轮进刀调节机构8与调整导轮组件5驱动相连。 As a preferred embodiment, the machine tool body 1 is also equipped with a handwheel feed adjustment mechanism 8 , and the handwheel feed adjustment mechanism 8 is drivingly connected with the adjustment guide wheel assembly 5 .

调节螺钉44,可使两夹块42张开或夹紧,以适合不同的厚度的刀板43。导轮座52底部安设滑板,从而与机床本体1滑动配合。第二旋转驱动机构7包括伺服电机、滚珠丝杆,工作时,砂轮组件3固定,工件支架4置于调整导轮组件5的滑板上,磨削工作前,砂轮组件3与调整导轮组件5都起动旋转,调整导轮组件5由伺服电机驱动滚珠丝杆带动滑板向砂轮组件3靠拢,调节好间隙,精细工件通过V形料槽进入工件支架4上被砂轮31磨削,由调整导轮51与刀板43微倾角的作用可牵引工件从刀板43的后端下料,从而进行下一段加工,加工过程可以是连续性磨削的,无需退刀。 The adjustment screw 44 can make the two clamping blocks 42 open or clamp, so as to be suitable for the blades 43 of different thicknesses. A slide plate is installed at the bottom of the guide wheel seat 52 so as to slide and fit with the machine tool body 1 . The second rotary drive mechanism 7 includes a servo motor and a ball screw. During work, the grinding wheel assembly 3 is fixed, and the workpiece support 4 is placed on the slide plate of the adjustment guide wheel assembly 5. Before the grinding work, the grinding wheel assembly 3 and the adjustment guide wheel assembly 5 Both start to rotate, and the adjustment guide wheel assembly 5 is driven by the servo motor to drive the ball screw to drive the slide plate to move closer to the grinding wheel assembly 3, and the gap is adjusted. Fine workpieces enter the workpiece support 4 through the V-shaped chute and are ground by the grinding wheel 31. The effect of 51 and knife plate 43 micro-inclinations can pull workpiece from the rear end blanking of knife plate 43, thereby carry out next section processing, and machining process can be continuous grinding, need not withdraw a knife.

具体地,在砂轮座32后侧装有砂轮修刀装置2,磨削一定时间后对砂轮31进行修砂,保证砂轮31磨削面平稳。伺服电机的转速控制在0-300rpm,无段位设定,可调整到最佳的线速度,伺服电机位于调整导轮51上方,安装方便,采用同步带传动,可用张紧装置张紧,确保调整导轮51不震动,提高稳定性。调整导轮51上方安装调整导轮51修刀装置,磨削一定时间后进行修砂,保调整导轮51磨削面平稳。工件支架4置于砂轮31与调整导轮51之间,并安装在滑板上,与调整导轮51之间的距离可以调节,磨削工件时起稳定工件的作用,对于不同的工件,刀板43的厚度也就不一样,经过设计,刀板43的厚度可以做得越来越薄,而且稳定性好,不易变形,从而可以磨削更精细的工件。 Specifically, a grinding wheel repairing device 2 is installed on the rear side of the grinding wheel seat 32, and after a certain period of grinding, the grinding wheel 31 is repaired to ensure that the grinding surface of the grinding wheel 31 is stable. The speed of the servo motor is controlled at 0-300rpm, without segment setting, and can be adjusted to the best linear speed. The servo motor is located above the adjustment guide wheel 51, which is easy to install. It is driven by a synchronous belt and can be tensioned by a tensioning device to ensure adjustment. Guide wheel 51 does not vibrate, improves stability. Adjust guide wheel 51 tops and adjust guide wheel 51 trimmer device, carry out sand repair after grinding certain hour, guarantee to adjust guide wheel 51 grinding surfaces stable. The workpiece support 4 is placed between the emery wheel 31 and the adjustment guide wheel 51, and is installed on the slide plate. The distance between the adjustment guide wheel 51 and the adjustment guide wheel 51 can be adjusted to stabilize the workpiece when grinding the workpiece. For different workpieces, the knife plate The thickness of 43 is also different, through design, the thickness of cutter plate 43 can be made thinner and thinner, and stability is good, not easily deformed, thereby can grind finer workpiece.

磨削方式要分为两种:通过式研磨与压磨式研磨。 Grinding methods can be divided into two types: through-grinding and press-grinding.

压磨时:根据工件的直径大小,调整好刀板43与砂轮31的间隙,刀板43固定不动,放工件在V形料槽上,缓慢推入刀板43上,这时通过调节手轮进刀调节机构8来调节进刀量,推动调整导轮51往前移动,挤压工件与砂轮31接触,进行磨削。 When pressing and grinding: adjust the gap between the knife plate 43 and the grinding wheel 31 according to the diameter of the workpiece. The wheel feed adjustment mechanism 8 is used to adjust the feed amount, and the adjustment guide wheel 51 is promoted to move forward, extruding the workpiece to contact with the emery wheel 31 for grinding.

通过式研磨:根据工件的直径大小,分别调整好刀板43与调整导轮51、刀板43与砂轮31的间隙,调节调整导轮51与刀板43的微小倾角,实现工件轴向进给,放工件在V形料槽上,缓慢推入刀板43上,工件会自动沿轴向进给进行磨削。 Through-type grinding: according to the diameter of the workpiece, adjust the gap between the knife plate 43 and the adjustment guide wheel 51, the knife plate 43 and the grinding wheel 31, adjust the small inclination angle between the adjustment guide wheel 51 and the knife plate 43, and realize the axial feed of the workpiece , put the workpiece on the V-shaped trough, slowly push it into the knife plate 43, and the workpiece will be automatically fed along the axial direction for grinding.

本实用新型的实施方式不限于此,按照本实用新型的上述内容,利用本领域的普通技术知识和惯用手段,在不脱离本实用新型上述基本技术思想前提下,本实用新型还可以做出其它多种形式的修改、替换或变更,均落在本实用新型权利保护范围之内。 The implementation of the utility model is not limited thereto. According to the above content of the utility model, the utility model can also make other Various forms of modification, replacement or change all fall within the protection scope of the utility model.

Claims (5)

1.高精密无心磨床,其特征在于,包括机床本体、砂轮组件、调整导轮组件和工件支架,砂轮组件固定于机床本体,调整导轮组件与机床本体滑动配合,工件支架固定于调整导轮组件靠近砂轮组件的一端,工件支架包括刀架、刀板、夹块和调节螺钉,刀架上开有供刀板穿入的劈槽,刀架的顶部两侧分设两个所述夹块,夹块通过调节螺钉锁紧于刀架顶部,刀板位于两夹块之间的下端,两夹块之间的上端形成用于夹装工件的V形料槽。 1. A high-precision centerless grinding machine, characterized in that it includes a machine tool body, a grinding wheel assembly, an adjusting guide wheel assembly, and a workpiece support, the grinding wheel assembly is fixed on the machine tool body, the adjusting guide wheel assembly is slidingly fitted with the machine tool body, and the workpiece support is fixed on the adjusting guide wheel The assembly is close to one end of the grinding wheel assembly. The workpiece support includes a knife holder, a knife board, a clamp block and an adjusting screw. The clamping block is locked on the top of the tool holder through the adjusting screw, the knife plate is located at the lower end between the two clamping blocks, and the upper end between the two clamping blocks forms a V-shaped trough for clamping the workpiece. 2.根据权利要求1所述的高精密无心磨床,其特征在于,两夹块的下端还穿接有调节板。 2. The high-precision centerless grinding machine according to claim 1, characterized in that, the lower ends of the two clamping blocks are also pierced with adjusting plates. 3.根据权利要求1所述的高精密无心磨床,其特征在于,砂轮组件包括砂轮、第一旋转驱动机构、砂轮座、砂轮修刀装置,砂轮枢接于砂轮座,第一旋转驱动机构安装于砂轮座并与砂轮驱动连接,砂轮修刀装置安装于远离砂轮的砂轮座一端。 3. The high-precision centerless grinding machine according to claim 1, wherein the grinding wheel assembly comprises a grinding wheel, a first rotating drive mechanism, a grinding wheel seat, and a grinding wheel knife repairing device, the grinding wheel is pivotally connected to the grinding wheel seat, and the first rotating drive mechanism is installed On the grinding wheel base and connected with the grinding wheel drive, the grinding wheel trimming device is installed at one end of the grinding wheel base away from the grinding wheel. 4.根据权利要求3所述的高精密无心磨床,其特征在于,调整导轮组件包括调整导轮、第二旋转驱动机构、导轮座和调整导轮修刀装置,调整导轮枢接于导轮座,第二旋转驱动机构安装于导轮座并与调整导轮驱动连接,调整导轮修刀装置安装于远离调整导轮的导轮座一端,调整导轮与砂轮相对。 4. The high-precision centerless grinding machine according to claim 3, wherein the adjustment guide wheel assembly comprises an adjustment guide wheel, a second rotary drive mechanism, a guide wheel seat and an adjustment guide wheel knife repairing device, and the adjustment guide wheel is pivotally connected to The guide wheel seat, the second rotation drive mechanism is installed on the guide wheel seat and is connected with the adjustment guide wheel drive, the adjustment guide wheel knife trimming device is installed on one end of the guide wheel seat away from the adjustment guide wheel, and the adjustment guide wheel is opposite to the grinding wheel. 5.根据权利要求1-4任一项所述的高精密无心磨床,其特征在于,机床本体还安装有手轮进刀调节机构,该手轮进刀调节机构与调整导轮组件驱动相连。 5. The high-precision centerless grinding machine according to any one of claims 1-4, characterized in that the machine body is also equipped with a handwheel feed adjustment mechanism, which is drivingly connected with the adjustment guide wheel assembly.
CN201520809937.3U 2015-10-20 2015-10-20 High precision centerless grinder Active CN205043556U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112757066A (en) * 2021-01-26 2021-05-07 豪特曼智能装备信阳有限公司 Forming centerless cylindrical grinding machine
CN113500407A (en) * 2021-08-17 2021-10-15 广东豪特曼智能机器有限公司 Cell-phone center mills and grinds all-in-one with automatic positioning function

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112757066A (en) * 2021-01-26 2021-05-07 豪特曼智能装备信阳有限公司 Forming centerless cylindrical grinding machine
CN113500407A (en) * 2021-08-17 2021-10-15 广东豪特曼智能机器有限公司 Cell-phone center mills and grinds all-in-one with automatic positioning function

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Address after: No. 210, Yilong Road, Jinxia Administrative District, Chang'an Town, Dongguan, Guangdong 523843

Patentee after: Guangdong Hotman Machine Tool Co.,Ltd.

Address before: No. 210, Yilong Road, Jinxia Administrative District, Chang'an Town, Dongguan, Guangdong 523843

Patentee before: GUANGDONG HAOTEMAN INTELLIGENT MACHINE Co.,Ltd.

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