CN107114726A - Apple flakes producing device - Google Patents
Apple flakes producing device Download PDFInfo
- Publication number
- CN107114726A CN107114726A CN201710337226.4A CN201710337226A CN107114726A CN 107114726 A CN107114726 A CN 107114726A CN 201710337226 A CN201710337226 A CN 201710337226A CN 107114726 A CN107114726 A CN 107114726A
- Authority
- CN
- China
- Prior art keywords
- baking vessel
- apple flakes
- communicated
- producing device
- threshold values
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 86
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 37
- 239000002893 slag Substances 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000004140 cleaning Methods 0.000 claims abstract description 31
- 239000007789 gas Substances 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 14
- 235000021452 apple slice Nutrition 0.000 claims description 9
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 11
- 230000000711 cancerogenic effect Effects 0.000 description 9
- 231100000315 carcinogenic Toxicity 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000000050 nutritive effect Effects 0.000 description 4
- 231100000357 carcinogen Toxicity 0.000 description 3
- 239000003183 carcinogenic agent Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/03—Products from fruits or vegetables; Preparation or treatment thereof consisting of whole pieces or fragments without mashing the original pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/40—Colouring or decolouring of foods
- A23L5/41—Retaining or modifying natural colour by use of additives, e.g. optical brighteners
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/083—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting with stirring, vibrating or grinding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B21/00—Nitrogen; Compounds thereof
- C01B21/04—Purification or separation of nitrogen
- C01B21/0405—Purification or separation processes
- C01B21/0433—Physical processing only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Nutrition Science (AREA)
- Health & Medical Sciences (AREA)
- Analytical Chemistry (AREA)
- Organic Chemistry (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Baking, Grill, Roasting (AREA)
Abstract
The invention discloses a kind of apple flakes producing device, including baking vessel, the roaster with hole is provided with baking vessel, baking vessel is divided into upper baking vessel and lower baking vessel by roaster, the top of upper baking vessel is communicated with the gas outlet of nitrogen pot, it is additionally provided with fan and heating tube, the side wall of upper baking vessel is communicated with slicer, the bottom of lower baking vessel has opening to be communicated with cleaning case, cleaning case is tilted provided with collection slag net, cleaning case is divided into slag trapping cavity and cleaning chamber, clean intracavitary and be provided with water dumping wheel, and water tank is communicated with by water inlet pipe, water inlet pipe is provided with the first suction pump, the bottom of cleaning chamber is communicated with separator box, the side of separator box is communicated with muffler, muffler is communicated to nitrogen pot, muffler is provided with blower fan, the opposite side of separator box is connected by outlet pipe with water tank, outlet pipe is provided with the second suction pump, the connectivity part of separator box and outlet pipe is provided with screen pack.The present invention can automated production apple flakes, the making quality of apple flakes is can ensure that again.
Description
Technical field
The present invention relates to apple flakes manufacture technology field, it is more particularly related to a kind of apple flakes producing device.
Background technology
Apple is one of containing the more rich fruit of zinc, also containing multivitamin, crude fibre, carbohydrate, lipid and substantial amounts of
The trace elements such as magnesium, sulphur, iron, copper, iodine, manganese, nutritive value is high, therefore is often fabricated to apple flakes, and instant edible is existing
Apple flakes be typically made by the following method：Firstth, apple is cleaned, peeled, be cut into thin slice by knife, second, steamer put fire
On, pour into suitable quantity of water and boil, be put into apple flakes water proof and cook.This method is no doubt simple, but is due to that apple is exposed to
Easily aoxidized under air, during apple flakes are made, inevitably, apple flakes are already oxidized, i.e., not only lose
Nutritive value, it also occur that canceration, therefore, the structure of existing apple flakes producing device are urgently improved.
The content of the invention
The technical problems to be solved by the invention are that there is provided a kind of apple flakes system for there is drawbacks described above in the prior art
Make device.
It is provided with according to the present invention there is provided a kind of apple flakes producing device, including baking vessel, in the baking vessel and carries hole
The baking vessel is divided into upper baking vessel and lower baking vessel, the upper baking vessel by the roaster of gap, the roaster from top to bottom
Top be communicated with the gas outlet of nitrogen pot, the top of the upper baking vessel is additionally provided with fan and heating tube, and the fan is used for
By the upper baking vessel of nitrogen suction in nitrogen pot, the heating tube is used to heated nitrogen form flow of warm nitrogen gas, the upper baking
The side wall of room is communicated with slicer, and apple flakes by apple slice and are delivered to upper baking vessel, the lower baking by the slicer
The bottom of room has opening, and the open communication has a cleaning case, and the cleaning case is tilted provided with collection slag net, and the collection slag net is by institute
State cleaning case and be divided into slag trapping cavity and cleaning chamber, the slag trapping cavity and the open communication, the cleaning intracavitary is provided with water dumping wheel, and
Water tank is communicated with by water inlet pipe, the water inlet pipe is provided with the first suction pump, and the bottom of the cleaning chamber is communicated with separator box,
The side of the separator box is communicated with muffler, and the muffler is communicated to the nitrogen pot, and the muffler is provided with blower fan,
The opposite side of the separator box is connected by outlet pipe with the water tank, and the outlet pipe is provided with the second suction pump, described point
Connectivity part from case and the outlet pipe is provided with screen pack.
Wherein, in above-mentioned apple flakes producing device, the slicer includes hopper, cutting box and feed box, described
Hopper is connected with cutting box, and the hopper is provided with closure, and the apple cleaned in it is sent into the cutting box, institute by the hopper
State and rotary shaft is transversely provided with cutting box, the rotary shaft is provided with blank disk, and the edge of the blank disk is evenly equipped with many places
Some blades are provided with breach, the cutting box, some blades are staggered, and the equal direction of cutting edge of some blades
The rotary shaft, the bottom of the feed box is provided with discharging opening, and one end of the feed box is connected with the discharging opening, the other end
Connected with the upper baking vessel.
Wherein, in above-mentioned apple flakes producing device, the connectivity part of the hopper and the cutting box is provided with hopper.
Wherein, in above-mentioned apple flakes producing device, the feed box includes storage cavity and discharging inclined tube, the storing
Chamber is connected with the discharging opening, and the bottom angled of the storage cavity is set, one end of the discharging inclined tube and the storage cavity
Bottom is connected, and the other end is connected with the upper baking vessel, and the apple flakes entered in the storage cavity are automatically fed into the upper baking
Roasted room.
Wherein, in above-mentioned apple flakes producing device, the volume of the lower baking vessel and the volume of the upper baking vessel
The ratio between be A, 0.2≤A≤0.3.
Wherein, in above-mentioned apple flakes producing device, the bottom of the lower baking vessel is provided with some projections, for guiding
Nitrogen stream backflow is toasted with the bottom to roaster.
Wherein, in above-mentioned apple flakes producing device, temperature sensor and controller, institute are provided with the upper baking vessel
Stating controller is used to obtain Current Temperatures in the upper baking vessel in real time by the temperature sensor, and in the current temperature
Degree is reached after the first threshold values for the first time, and the Current Temperatures compare with the first threshold values, the second threshold values in real time, and described current
Temperature closes the fan and heating tube when being and rise higher than the temperature rise trend in the first threshold values and the upper baking vessel, and in institute
State when Current Temperatures are and declined less than the temperature rise trend in the second threshold values and the upper baking vessel and open the fan and heating tube.
Wherein, in above-mentioned apple flakes producing device, first threshold values is set to 170-175 degree, and the second threshold values is set to
140-150 degree.
Wherein, in above-mentioned apple flakes producing device, left end of the right-hand member higher than the collection slag net of the collection slag net, institute
The left side for stating slag trapping cavity is movable provided with plug.
Wherein, in above-mentioned apple flakes producing device, the muffler is provided with heater, and the heater includes heating
Chamber and the heater strip set around the heating chamber.
The apple flakes producing device of the present invention, section and baking is integrated in one, producing efficiency is high, and is being cut into slices and dried
It is roasting to carry out in a nitrogen environment, will not occur oxidation and canceration, it is ensured that the nutritive value of apple flakes, and occur with apple flakes
The nitrogen of heat exchange can first enter cleaning case cleaning, enter back into nitrogen pot and enter thermal cycle, so improve the baking of dried apple slices
Quality.And temperature sensor is internally provided with baking vessel, controller is real-time by temperature sensor in baking process
Obtain the Current Temperatures of baking vessel, and after Current Temperatures reach the first threshold values for the first time, in real time by Current Temperatures and the first threshold values,
Second threshold values is compared, and fan and heating are closed when temperature rise trend of the Current Temperatures higher than the first threshold values and baking vessel is rises
Pipe, and fan and heating tube are opened when temperature rise trend of the Current Temperatures less than the second threshold values and baking vessel is declines, so will
Baking room temperature is accurately controlled between the first threshold values and the second threshold values, and the first threshold values is less than carcinogenic temperature spot, so that
Carcinogen will not be produced by obtaining the dried apple slices in baking process, therefore the apple flakes producing device of the present invention can automated production
Apple flakes, can ensure that the making quality of apple flakes again.
Brief description of the drawings
With reference to accompanying drawing, and by reference to following detailed description, it will more easily have more complete understanding to the present invention
And its adjoint advantages and features is more easily understood, wherein：
Fig. 1 is the structural representation of the apple flakes producing device of the present invention；
Fig. 2 is the flow chart of the apple flakes preparation method of the present invention；
It should be noted that accompanying drawing is used to illustrate the present invention, it is not intended to limit the present invention.Note, represent that the accompanying drawing of structure can
It can be not necessarily drawn to scale.Also, in accompanying drawing, same or similar element indicates same or similar label.
Embodiment
In order that present disclosure is more clear and understandable, with reference to specific embodiments and the drawings in the present invention
Appearance is described in detail.
As shown in figure 1, the structure of the apple flakes producing device of the present invention includes：It is provided with and carries in baking vessel 1, baking vessel 1
Baking vessel 1 is divided into upper baking vessel 3 and lower baking vessel 4, the top of upper baking vessel 2 by the roaster 2 of hole, roaster 2 from top to bottom
End is communicated with the gas outlet 6 of nitrogen pot 5, and the top of upper baking vessel 2 is additionally provided with fan 7 and heating tube 8, and fan 7 is aerofoil fan,
By the upper baking vessel 3 of nitrogen suction in nitrogen pot 5, heating tube 8 is ring-type, positioned at the lower section of fan 7, the heating tube 8 heating nitrogen
Gas is to form flow of warm nitrogen gas.The side wall of upper baking vessel 2 is communicated with slicer, and apple flakes by apple slice and are delivered to by slicer
Upper baking vessel 2.
So, after the effect of passing through fan 7 and heating tube 8, flow of warm nitrogen gas blows to the roaster 2 of underface, to roaster 2
On apple flakes toasted, flow of warm nitrogen gas and apple flakes occur after heat exchange to flow into lower baking vessel 4 from the hole of roaster 2.
The bottom of lower baking vessel 4 has opening, and the open communication has a cleaning case 9, and cleaning case 9 includes the first swash plate 10, the
Two swash plates 11 and U-shaped frame 12, the first swash plate 10 and the second swash plate 11 are symmetrically located at the U-shaped opening two ends of U-shaped frame 12, cleaning case
9 is tilted provided with collection slag net 13, left ends of the right-hand member higher than collection slag net 13 of collection slag net 13, the right-hand member of the collection slag net 13 and second oblique
Plate 11 is connected, and the left end of the collection slag net 13 is connected with the U-shaped seat openend of U-shaped frame 12, collection slag net 13 will by cleaning case 9 points be collection
Slag chamber 14 and cleaning chamber 15, slag trapping cavity 14 and above-mentioned open communication, the left side of slag trapping cavity 14 is movable to be provided with plug 16, cleans chamber
Water dumping wheel 17 is provided with 15, and water tank 19 is communicated with by water inlet pipe 18, water inlet pipe 18 is provided with the first suction pump 20, cleans chamber
15 bottom is communicated with separator box 21, and the side of separator box 21 is communicated with muffler 22, and muffler 22 is communicated to nitrogen pot 5, returns
Tracheae 21 is provided with blower fan 23, and the opposite side of separator box 21 connected by outlet pipe 24 with water tank 19, and outlet pipe 24 is provided with the
Two suction pumps 25, the connectivity part of separator box 21 and outlet pipe 25 is provided with screen pack.
So, the flow of warm nitrogen gas into lower baking vessel 4 can enter cleaning case 9 from the opening of bottom, and cleaned case 9 is cleaned,
Nitrogen after cleaning is again introduced into nitrogen pot 5, recycles, and can both increase operation rate, and baking quality can be improved again.It is specific next
Say, flow of warm nitrogen gas is introduced into slag trapping cavity 14, the bits being mingled with can be intercepted on collection slag net 13, and collection slag net 13 can be flowed to automatically
Left end, in order to avoid influence nitrogen stream pass through, through collection slag net 13 nitrogen stream by water dumping wheel 17 fully clean, the water dumping wheel 17
Edge has some flow-disturbing blocks 26, can uniformly throw away the water from water inlet pipe 18, and the nitrogen stream and water after over cleaning can be entered
Enter separator box 21, blower fan 23 sends the nitrogen in separator box 21 back to nitrogen pot 5, and the second suction pump 25 will be separated by outlet pipe 24
Water in case 21 is pumped into water tank.
In order to prevent the nitrogen entered in nitrogen pot 5 to be mingled with moisture, heater 27, the heater are provided with muffler 22
27 include heating chamber 28 and the heater strips 29 set around the heating chamber 28, are mingled with the nitrogen of moisture and can be heated silk 29 and dry.
Water inlet pipe 18 is arranged at the second swash plate 11 and connected by the present invention, and water dumping wheel 17 is arranged at into the cleaning centre bit of chamber 15
Put, the set location of such set of matches slag net 13, left end of the right-hand member higher than collection slag net 13 of the collection slag net 13, the collection slag net 13
Right-hand member is connected with the second swash plate 11, and the left end of the collection slag net 13 is connected with the U-shaped seat openend of U-shaped frame 12.So allow the water to
It is enough fully to be contacted with entering the nitrogen in cleaning chamber 15, it is easy to nitrogen purge.
The bottom of lower baking vessel 4 is provided with some raised 30, and nitrogen stream backflow can be guided to carry out the bottom of roaster 2
Baking, to improve baking efficiency, and the ratio between the volume of lower baking vessel 4 and the volume of upper baking vessel 3 are A, 0.2≤A≤0.3, example
Such as A is 0.2,0.23,0.26,0.28 or 0.3, to ensure the baking to the bottom of roaster 2, if A is less than 0.2, then lower to toast
The volume of room 4 is too small, it is impossible to which the bottom of roaster 2 is toasted, if the volume that A is more than 0.3, Ze Xia baking vessel 4 is excessive,
Waste spatially can be caused, and causes the reduction of the thermal efficiency.
Temperature sensor and controller are provided with upper baking vessel 3, controller is used to obtain in real time by temperature sensor
Current Temperatures in baking vessel 2, and after Current Temperatures reach the first threshold values for the first time, in real time by Current Temperatures and the first threshold values,
Second threshold values compares, and closes wind when Current Temperatures are and risen higher than the temperature rise trend in the first threshold values and upper baking vessel 3
Fan 7 and heating tube 8, and open fan 7 when it is to decline that Current Temperatures are less than the temperature rise trend in the second threshold values and upper baking vessel 3
With heating tube 8.So the upper temperature of baking vessel 3 is accurately controlled between the first threshold values and the second threshold values, and the first threshold values is low
In carcinogenic 200 degree of temperature spot, so that apple flakes will not produce carcinogen in baking process.Here, will by research
First threshold values is set between 170-175 degree, such as 170 degree, 172 degree, 174 degree or 175 degree, to ensure that Current Temperatures are higher than first
Closed when the temperature rise trend of threshold values and upper baking vessel 3 is rises after fan 7 and heating tube 8, the temperature in upper baking vessel 3 will not be certainly
It is dynamic to rise to carcinogenic 200 degree of temperature spot, baking quality is greatly ensure that, and the second threshold values is set to 140-150 degree, to protect
In the case that temperature is accurately controlled in rational baking temperature in Zheng Shang baking vessel 3, fan 7 and heating tube 8 can be also prevented to be opened and closed
Frequency, drastically increase the service life of fan 7 and heating tube 8.This is because, generally baking temperature is by controller control
System, when temperature reaches higher limit, controller is shut off fan 7 and heating tube 8, and when temperature reaches lower limit, controller is just opened
Fan 7 and heating tube 8 are opened, by the temperature control in baking vessel between higher limit and lower limit, to prevent temperature excessively superb
Cross higher limit and produce carcinogenic position, but be due to toast chamber temperature reach higher limit when controller pull up a horse closing the He of fan 7
After heating tube 8, the temperature in baking vessel also may proceed to rise i.e. overshoot, cause baking dried apple slices very likely generate it is carcinogenic
Material.
The present invention is also provided with agitating device (not shown) in upper baking vessel 3, and the agitating device is used in baking vessel 3
Apple flakes are stirred, and improve cured effect.And when toasting beginning, in order to carry out lock shape to apple flakes, prevent that it from being stirred
Mix device to blend, be provided with timer, Current Temperatures reach after the first threshold values, in real time by current temperature for the first time in upper baking vessel 3
Spend compared with the first threshold values, the second threshold values and be in Current Temperatures higher than the temperature rise trend in the first threshold values and upper baking vessel 3
During rising, controller starts timer, and timer starts timing, and the timer is preset with time threshold, when timer constantly
Between when being higher than the time threshold, timer transmits shutdown signal to controller, and controller just closes fan 7 and heating tube 8, afterwards
Return normally, i.e., close fan 7 when Current Temperatures are higher than the temperature rise trend in the first threshold values and upper baking vessel 3 to rise and add
Heat pipe 8, and open fan 7 and heating when it is to decline that Current Temperatures are less than the temperature rise trend in the second threshold values and upper baking vessel 3
Pipe 8.So set and be advantageous in that, at the initial stage of baking, it is allowed to which baking temperature has certain overshoot, fully to be carried out to apple flakes
Lock shape.
The slicer of the present invention includes hopper 31, cutting box 32 and feed box 33, and hopper 31 is connected with cutting box 32, hopper
31 are provided with hopper 34 with the connectivity part of cutting box 32, and hopper 31 is provided with closure 35, prevents nitrogen from overflowing, and hopper 31 is by its wash-in
Rotary shaft 36 is transversely provided with net apple feeding cutting box 32, cutting box 32, rotary shaft 36 is provided with blank disk 37, blank disk
37 edge, which is evenly equipped with many places breach 38, cutting box 32, is provided with some blade (not shown), and some blades are staggered, and
The cutting edge of some blades is towards rotary shaft 36, and the bottom of feed box 33 is provided with discharging opening 39, one end of feed box 33 and discharging
Mouth 39 is connected, and the other end is connected with upper baking vessel 3, and feed box 33 includes storage cavity 40 and discharging inclined tube 41, and storage cavity 40 is with going out
Material mouth 38 is connected, and the bottom angled of storage cavity 40 is set, and one end of discharging inclined tube 41 is connected with the bottom of storage cavity 40, the other end
Connected with upper baking vessel 3, the apple flakes entered in storage cavity 40 are automatically fed into upper baking vessel 3.The slicer is in nitrogen environment
Lower section so that apple flakes will not be aoxidized.
Apple flakes producing device discharges air for convenience so that it works in a nitrogen environment, and the present invention is in muffler
21 are provided with air bleeding valve 42 and blast pipe 43.
The present invention gives the application method using above-mentioned apple flakes producing device, and the application method namely apple flakes make
Method comprises the following steps as shown in Figure 2：
Step 1, fan, heating tube and air bleeding valve are started, while preheating whole apple flakes producing device so that nitrogen fills
Full apple flakes producing device.
Step 2, start slicer, be delivered to upper baking vessel to apple slice and by apple flakes, slicer is closed afterwards.
Step 3, temperature control；In baking process, controller obtains working as in upper baking by temperature sensor in real time
Preceding temperature, and after Current Temperatures reach the first threshold values for the first time, in real time by Current Temperatures compared with the first threshold values, the second threshold values
Compared with, and closing fan and heating tube when it is to rise that Current Temperatures are higher than the temperature rise trend in the first threshold values and upper baking, and
Current Temperatures are to open fan and heating tube when declining less than the temperature rise trend in the second threshold values and upper baking.Here, the first valve
Value is set to 170-175 degree, and the second threshold values is set to 140-150 degree.
Thus, apple flakes producing device of the invention, section and baking is integrated in one, producing efficiency is high, and is cutting
Piece and baking are carried out in a nitrogen environment, will not occur oxidation and canceration, it is ensured that the nutritive value of apple flakes, and and apple
The nitrogen that heat exchange occurs for piece can first enter cleaning case cleaning, enter back into nitrogen pot and enter thermal cycle, so improve dried apple slices
Baking quality.And temperature sensor is internally provided with baking vessel, controller passes through TEMP in baking process
Device obtains the Current Temperatures of baking vessel in real time, and after Current Temperatures reach the first threshold values for the first time, in real time by Current Temperatures and
One threshold values, the second threshold values are compared, and wind is closed when temperature rise trend of the Current Temperatures higher than the first threshold values and baking vessel is rising
Fan and heating tube, and open fan and heating when temperature rise trend of the Current Temperatures less than the second threshold values and baking vessel is declines
Pipe, so accurately controls baking room temperature between the first threshold values and the second threshold values, and the first threshold values is less than carcinogenic temperature
Point, so that dried apple slices will not produce carcinogen in baking process, therefore the apple flakes producing device of the present invention can
Automated production apple flakes, can ensure that the making quality of apple flakes again.
Although it is understood that the present invention is disclosed as above with preferred embodiment, but above-described embodiment and being not used to
Limit the present invention.For any those skilled in the art, without departing from the scope of the technical proposal of the invention,
Many possible variations and modification are all made to technical solution of the present invention using the technology contents of the disclosure above, or are revised as
With the equivalent embodiment of change.Therefore, every content without departing from technical solution of the present invention, the technical spirit pair according to the present invention
Any simple modifications, equivalents, and modifications made for any of the above embodiments, still fall within the scope of technical solution of the present invention protection
It is interior.
Claims (10)
1. a kind of apple flakes producing device, it is characterised in that including baking vessel, the baking with hole is provided with the baking vessel
The baking vessel is divided into upper baking vessel and lower baking vessel by device, the roaster from top to bottom, and the top of the upper baking vessel connects
The gas outlet of nitrogen pot is connected with, the top of the upper baking vessel is additionally provided with fan and heating tube, and the fan is used for nitrogen pot
The interior upper baking vessel of nitrogen suction, the heating tube is used to heated nitrogen form flow of warm nitrogen gas, the side wall of the upper baking vessel
Slicer is communicated with, apple flakes by apple slice and are delivered to upper baking chamber, the bottom of the lower baking vessel by the slicer
With opening, the open communication has a cleaning case, and the cleaning case is tilted provided with collection slag net, and the collection slag net is by the cleaning case
It is divided into slag trapping cavity and cleaning chamber, the slag trapping cavity and the open communication, the cleaning intracavitary is provided with water dumping wheel, and passes through water inlet
Pipe is communicated with water tank, and the water inlet pipe is provided with the first suction pump, and the bottom of the cleaning chamber is communicated with separator box, the separation
The side of case is communicated with muffler, and the muffler is communicated to the nitrogen pot, and the muffler is provided with blower fan, the separation
The opposite side of case is connected by outlet pipe with the water tank, and the outlet pipe is provided with the second suction pump, the separator box and institute
The connectivity part for stating outlet pipe is provided with screen pack.
2. apple flakes producing device according to claim 1, it is characterised in that the slicer includes hopper, cutting box
And feed box, the hopper connects with cutting box, and the hopper is provided with closure, and the hopper is by the apple cleaned it in feeding
Rotary shaft is transversely provided with the cutting box, the cutting box, the rotary shaft is provided with blank disk, the edge of the blank disk
Place, which is evenly equipped with many places breach, the cutting box, is provided with some blades, and some blades are staggered, and some blades
Cutting edge towards the rotary shaft, the bottom of the feed box is provided with discharging opening, one end of the feed box and the discharging
Mouth connection, the other end is connected with the upper baking chamber.
3. apple flakes producing device according to claim 2, it is characterised in that the connection of the hopper and the cutting box
Place is provided with hopper.
4. apple flakes producing device according to claim 2, it is characterised in that the feed box includes storage cavity and discharging
Inclined tube, the storage cavity is connected with the discharging opening, and the bottom angled of the storage cavity is set, one end of the discharging inclined tube with
The bottom connection of the storage cavity, the other end is connected with the upper baking vessel, and the apple flakes entered in the storage cavity are automatic
Send into the upper baking vessel.
5. apple flakes producing device according to claim 1, it is characterised in that the volume of the lower baking vessel with it is described on
It is A, 0.2≤A≤0.3 to toast the ratio between volume of chamber.
6. apple flakes producing device according to claim 1, it is characterised in that the bottom of the lower baking vessel is provided with some
Projection, for guiding nitrogen stream backflow to be toasted with the bottom to roaster.
7. apple flakes producing device according to claim 1, it is characterised in that TEMP is provided with the upper baking vessel
Device and controller, the controller are used to obtain the Current Temperatures in the upper baking vessel in real time by the temperature sensor,
And after the Current Temperatures reach the first threshold values for the first time, in real time by the Current Temperatures compared with the first threshold values, the second threshold values
Compared with, and the Current Temperatures higher than the first threshold values and it is described on temperature rise trend in baking vessel to close the fan when rising
And heating tube, and the Current Temperatures less than the second threshold values and it is described on temperature rise trend in baking vessel for decline when open institute
State fan and heating tube.
8. apple flakes producing device according to claim 7, it is characterised in that first threshold values is set to 170-175 degree,
Second threshold values is set to 140-150 degree..
9. apple flakes producing device according to claim 1, it is characterised in that the right-hand member of the collection slag net is higher than the collection
The left end of slag net, the left side of the slag trapping cavity is movable to be provided with plug.
10. apple flakes producing device according to claim 1, it is characterised in that the muffler is provided with heater, should
Heater includes heating chamber and the heater strip set around the heating chamber.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710337226.4A CN107114726B (en) | 2017-05-14 | 2017-05-14 | Apple slice manufacturing device |
| CN202010068076.3A CN111227204A (en) | 2017-05-14 | 2017-05-14 | Apple piece making devices's washing case |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710337226.4A CN107114726B (en) | 2017-05-14 | 2017-05-14 | Apple slice manufacturing device |
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| CN202010068076.3A Division CN111227204A (en) | 2017-05-14 | 2017-05-14 | Apple piece making devices's washing case |
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| CN107114726A true CN107114726A (en) | 2017-09-01 |
| CN107114726B CN107114726B (en) | 2020-04-24 |
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| CN202010068076.3A Pending CN111227204A (en) | 2017-05-14 | 2017-05-14 | Apple piece making devices's washing case |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010068076.3A Pending CN111227204A (en) | 2017-05-14 | 2017-05-14 | Apple piece making devices's washing case |
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| CN112471545A (en) * | 2020-11-26 | 2021-03-12 | 王炳叙 | Apple processingequipment |
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Also Published As
| Publication number | Publication date |
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| CN111227204A (en) | 2020-06-05 |
| CN107114726B (en) | 2020-04-24 |
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