CN107107284B - Production system and its component - Google Patents

Production system and its component Download PDF

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Publication number
CN107107284B
CN107107284B CN201580053959.4A CN201580053959A CN107107284B CN 107107284 B CN107107284 B CN 107107284B CN 201580053959 A CN201580053959 A CN 201580053959A CN 107107284 B CN107107284 B CN 107107284B
Authority
CN
China
Prior art keywords
production system
work holder
components
work
coiling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201580053959.4A
Other languages
Chinese (zh)
Other versions
CN107107284A (en
Inventor
约根·硕劳
马克·莱韦伯
米歇尔·本德
塞巴斯蒂安·海赞
施特芬·施毕斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thomas Magnete GmbH
Original Assignee
Thomas Magnete GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thomas Magnete GmbH filed Critical Thomas Magnete GmbH
Priority to CN201910897849.6A priority Critical patent/CN110549167A/en
Publication of CN107107284A publication Critical patent/CN107107284A/en
Application granted granted Critical
Publication of CN107107284B publication Critical patent/CN107107284B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q37/00Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
    • B23Q37/005Modular base frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q37/00Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
    • B23Q37/007Modular machining stations designed to be linked to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • B62B3/10Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by supports specially adapted to objects of definite shape
    • B62B3/104Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by supports specially adapted to objects of definite shape the object being of cylindrical shape, e.g. barrels, buckets, dustbins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/18Methods or apparatus in which packages rotate
    • B65H49/20Package-supporting devices
    • B65H49/24Rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/18Guides for filamentary materials; Supports therefor mounted to facilitate unwinding of material from packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/08Kinds or types of circular or polygonal cross-section
    • B65H75/14Kinds or types of circular or polygonal cross-section with two end flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/40Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable
    • B65H75/42Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable attached to, or forming part of, mobile tools, machines or vehicles
    • B65H75/425Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable attached to, or forming part of, mobile tools, machines or vehicles attached to, or forming part of a vehicle, e.g. truck, trailer, vessel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/33Hollow or hose-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/50Storage means for webs, tapes, or filamentary material
    • B65H2701/51Cores or reels characterised by the material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Automatic Assembly (AREA)

Abstract

The coiling group that the present invention relates to a kind of in production system or production line, including one for keeping multiple brackets (51) for coiling (52), multiple coilings (52) are disposed adjacent one another, each components in blister strips for rolling supply, wherein the reel (52) is respectively provided with two round side panels (52a), defines a pipe cored portion (52b) in its end face.At least one coils the support shaft (53) of (52) to the bracket (51) tool of the invention there are two radial support, which is rotatably mounted on the bracket (51), obtains great flexibility by the above structure reel group.

Description

Production system and its component
Technical field
The present invention relates to a kind of production systems, including rack and the rectangular vertical stabilizer blade being made of four right angles.This Invention further relates to a work station, is especially used for production system or production line.Moreover, it relates to a kind of coiling group, It is mainly used for work station, especially for being used to place the branch of multiple coilings including one in production system or production line Frame, coiling are set side by side for rolling the single components being placed in blister strips.Moreover, it relates to using multiple only Method and its made build-up member of the vertical components production at least close to the combiner of rotational symmetry.
Background technique
197 41 671 B4 of DE describes the production system being made of multiple work stations, and the work station With a cabinet, the latter can transport on transport vehicle, while multiple work stations can be in production system along one A conveyer belt arrangement.The shortcomings that existing production system or work on hand station, is that they must be always along a conveyer belt point Group arrangement, thus work station constitutes a part of production system or production line, therefore when replacing work station, corresponding production system System must be out of service.In each repacking, need all to reinstall production line or production system, and work station is producing Module is constituted in line, and can be recycled in a different order later.Conveyer belt a further disadvantage is that, round zero Part can collide with each other, in some instances it may even be possible to be damaged since vibration and/or inertia cannot be static.
It is attested practice have shown that, work on hand station be mounted in production system be used for circuit board production, wherein working Station is connected to a coiling group, and the latter is furnished with multiple coilings placed side by side in a bracket, mentions respectively in these coils It is used for the blister strips of components supplying for one, mainly needs that Electrical and Electronic component on circuit boards is installed.Here, it leads Body circuit is arranged along transport path, such as is installed on the conveyor belt, and no end face large circuit board, while one are usually designed to Provided components will be loaded for circuit board by operating equipment.Its shortcoming is that the production system is necessary for Continuous maching Large circuit board and individually small circuit board offer conveying device, and only in the case where normal transporting circuit board, production is It can be normally carried out.
Summary of the invention
Task of the invention is that, develops a kind of production system with high flexibility or work station or coiling Group or a kind of method for making the build-up member at least close to rotational symmetry using multiple independent components.
Further, the present invention should be able to also reduce production line and establish until the time enabled, and reduction produce and process Time and assembly time.Occupied area should also be reduced as far as possible simultaneously, and solve cleaning and quality problems as far as possible.
According to the feature of independent claims, the production system or work station or coiling group or use established according to the present invention This task is realized at least close to the method for the build-up member of rotational symmetry in production.
A production system is created according to an aspect of the present invention, is constituted including a band there are four right angle The vertical leg of rectangle or the rack of column, four stabilizer blades are divided into two pairs, hold the crossbeam with a top horizontal on it It is connected to each other, these two pair stabilizer blade is spaced apart also at the crossbeam of top horizontal, while the lower end of stabilizer blade and bottom level Crossbeam is connected to each other, and the two crossbeams pass through two respectively and are parallel to each other and connect each other perpendicular to the stringer of horizontal gird It connects.The advantages of this design is formed by production system is that surrounding in four vertical legs has two in the region formed A inverted groove can be used for installment work station, and facilitate the replacement of work station.In this way, two stringers can pass through one respectively A cover board is connected to each other according to the form of workbench, energy resource supply device can also be arranged in top cross-bar or stringer, such as press Contracting air or power supply device or cooling unit.They are typically connected to the machine connecting with top longitudinal beam or processing unit. In addition, being also equipped with an energy resource supply device from below base longerons, i.e., at least supplied with standby electricity and/or compressed air Device, for feeding the energy to station.
It is needed according to purposes, the rack is steel structure, and with stringer, crossbeam and with rectangular configuration or pros The stabilizer blade of shape cross section, to make rack that there is high degree of rigidity and stability as a whole.It is needed according to purposes, in stabilizer blade Lower end is also equipped with height-adjustable spiral spacer bracket, which may also be ensured that rack accurate degree is aligned and compensates ground What may be had is uneven.It is needed according to purposes, it can an at least plug-in work at least one of two base longerons It stands.Under normal conditions, two work stations at least can be tangled or linked on the two sides of base longerons, so that production system be made to link Multiple work stations, work station here can refer to loading or unloading station or the proper work station of term, also It is to say molding or processing that workpiece can be carried out by machine, or tested by test equipment.
It is needed according to purposes, the machine or device for selecting work station or wherein installing, optional object includes: that components supply To device, die mould station, laser welding station, optical cycle stir station, sealing ring bonding station, sealing propertytest station, Functional test station and ultrasonic bonding station.It should be noted that can connect multiple above-mentioned work in the production system It stands, for example, when production system is not intended to single operation, but run for hybrid manipulation.
The stringer of preferred two crossbeams parallel to each other is mounted in a common horizontal plane.Alternatively, the two Stringer also may be mounted on different horizontal planes, such as placement superposed on one another.Preferably, two stringers can be by between one Gap is separated from each other, and stringer each in this way can be added part encirclement.In addition to gap, other openings also can be set, such as Hole or groove body.
Preferably, a processing unit can at least be connected at least one of two top longitudinal beams.Herein, described Processing unit may be coupled in two top longitudinal beams, especially be fixed in the gap between two top longitudinal beams, usually Processing unit or processing system are connected to the side of top longitudinal beam faced out.This processing unit is used to receive zero from work station Component, intermediate products or final products, or work station is assigned them to, wherein the work station also can be used as caching or temporary Area is arranged separately in production system.Processing unit can also be used for the conveying of intermediate products or final products, to be omitted defeated Send band, and the latter is often easy to produce highly polluted, and influences production system assembling and shaping work due to its vibration Precision.Therefore, can by production system production and transmission process be integrated into identical motion process.
It is needed according to purposes, the extension on production system stringer direction is greater than the extension on crossbeam direction.Such shape Profile is overlooked at a rectangle, therefore is provided with two in the central area of the stringer provisioned in production system and can be used for installing The groove position of work station.
Preferably, a work holder is connected on base longerons, and multiple individual components, example can be used in this way It is such as extracted from coiling group, manufactures combiner, these components are fixed without processing unit.
It is needed according to purposes, an energy resource supply device is provided with below the stringer of bottom and/or above top longitudinal beam An and/or system controller.The system controller is connected on the station controller of work station, and is loaded there Work station instruction to be treated.
Here it is possible to the multiple production systems being arranged successively on stringer direction are combined into a production line, still, along it Direction does not run conveyer belt or similar device, but basically constitutes a route, automatic complete in order along this route , up to each process such as the processing of final products and product inspection, while the period is reduced at from single components to intermediate products Working hour.The production line is very flexible because its production system is sequentially connected in series arrangement, even production line need safeguard or It reequips in the case where other productions.When simply being produced, or even unnecessary work station can be directly skipped, Without being removed.A production line is thus established, without operation conveyer belt on its stringer direction, and is being reequiped Without resetting and being carried out an acceptance inspection by client every time when for processing other final products.Thus establish an optimization Production line, for the production of various products, and different products can be produced along production line according to the load of machinery systems, without Production line is reset, calibrates and checked and accepted when changing product.Needed according to purposes, can along stringer direction shift product without Use conveyer belt;It means that products or components either directly still connect at least one work holder, substantially only need It is transferred to another processing unit from a processing unit,.The continuous flowing of product is realized in this way, this is not depended on It in conveyer belt, that is, had not both needed setting and speed is continuously conveyed, and started and brake without permanent.Here it is possible to will conveying Band is merely transversely arranged in stringer.
A production system is created according to an aspect of the present invention, can be used for producing different components comprising At least one processing unit with grasping system, wherein each component be at least assigned with a special work holder and/or One special mold, and the work holder of several different components lines up a column, and the column can move, to incite somebody to action The selected corresponding work holder of component is moved to the corresponding position for implementing operation.The advantages of this design, is, same Multiple product can be produced on one production line, and if production line obtains client and permits confirmation, when in the production line When upper other products of production, without being dismantled.On the contrary, work holder is placed on processing unit or its grasping system It on optimum position, may also placed on work station, and according to the component type that will be produced, by corresponding work holder Or corresponding mold takes on selected operating position.In this way, just without removing each die device before commissioning test, and It is that production line permanently permit for each individual component by confirmation.Further, it is also possible to particularly simple repacking is carried out, because The movement that can be arranged automatically according to the corresponding order of controller for processing unit or its grasping system.It can thus transport New component is reequiped during row and in the very short time, without replacing the components of production line manually.
It is needed according to purposes, the column may be mounted on a shared support, in this way in mobile support, just All work holder seats can be moved simultaneously.Mobile support is smaller relative to a mobile loose column risk, because of branch Holding frame can only integrally move in one direction or on another direction.Therefore, support is furnished with a longitudinal rail, simultaneously Also all work holder seats are supported.
A kind of evolutionary approach according to the present invention, through the mobile column of processing unit, in this way in mobile column or support Without individual driver.But the column should be preferably provided with an individual driver, and be arranged by its movement.This is individually Driver can start when replacing production, change so that being listed on its position, in order to provide matched and homologization workpiece Clamper seat.It can monitor correct position by sensor.
It is needed according to purposes, is equipped with system controller, it can adjust automatically workpiece clamp when repacking is for other products Holder.It the advantage is that, the input column of system controller have caused the repacking of production line.In addition, restarting or cold opening When dynamic, by this adjust automatically, avoidable accident produces the component of mistake or has used the work holder of mistake.
It is needed according to purposes, work holder can be mounted on to a prepackage station, a machine or two processing dresses In delivery stops between setting, and receive the components being staggeredly stacked.By being placed in delivery stops, processing unit or its clamping System can with rapid operation, because they are not necessarily to for single components being fixed in its grasping system for a long time, so as to shorten Working hour in period.
Alternatively, work holder can also be inserted into using semi-finished product as in the stamping die of workpiece, and formed It processes or continues to process.Then, system controller will ensure that mold, such as stamping die, use punching corresponding with corresponding assembly Pressure carries out plastotype.Under normal conditions, single operation is carried out in a production system, that is to say, that always only produce simultaneously A kind of component, thus be also only components corresponding with the component are provided by coiling group, and it is pre-assembled, molding and always After the completion of the processes such as dress, the component processed is stored in finished product output end (such as so-called pallet).But it may also be simultaneously At least two different components or more components are produced, especially when production system or production line long enough.For example, one A production line may include multiple production systems and multiple input terminals, can be produced twice to identical component at it, or logical It crosses two coiling groups and different components produces two different final products.
It is needed according to purposes, in the coiling group for corresponding to components for providing component, blister strips are inserted into charging dress In setting, the cover film of the liftable blister strips of the latter cuts off the sky of blister strips then after taking out components in corresponding cavity Not busy protrusion simultaneously crushes, to recycle.Feeding device can ensure that blister strips are initially inserted properly, and zero included in it Component correctly conveys.First visual quality examination can be first carried out in feeding device region.
A work station is created according to an aspect of the present invention, is mainly used in above-mentioned production system or production line, Including a cabinet with prominent lug area, and the lug area is to the installation in production system.It is described convex Edge region allow work station execute maintenance or when maintenance work with separated in production system, or also may be coupled to life In production system.Its connection type is: work station is stored on height-adjustable transport vehicle or lift truck, so as to by work station band Onto raising position, on this position lug area outstanding above production system base longerons, and by falling fortune Defeated vehicle is connected on the base longerons of production system.In this way, work station no longer contacts ground, to also realize life on a workstation The planar registration of production system, without particularly adjusting work.Pass through the overlap joint of lug area and stringer, it is established that stable and small The connection of type, to realize the work station of compact design.
It being needed according to purposes, there are two downward centring pins for the lug area tool, it can be plugged into the corresponding drilling of stringer, And lug area and other drillings on stringer can be used for both parts bolt connects.
Preferably, one can be installed perpendicular to lug area for limiting the vertical end wall of lug area, it is simultaneously Yet form a support.If lug area is completely against on stringer, end wall is needed also against according to purposes equipped with square On the stringer of shape cross section, to prevent work station from abnormal curvatures occur.But end wall can also be spaced apart with stringer, for example, If equipped with flat interface.
If work station is connected in the production system, transport vehicle or lift truck can continue to decline, and from work It is pulled out below standing, so that operator accesses work station when producing final products.
It is needed according to purposes, the end wall is equipped with an opening, is used for energy supply, such as electric power and compressed air supply It gives, to be transmitted electric power by the opening for the control cabinet of work station.Thus without being individually for work station supply energy source, and And the trip hazards warning of corresponding energy supply route should be provided to operator.
It is needed according to purposes, the cabinet has a side wall, is connected to a switch by guiding device in the position Cabinet.Side wall usually and end wall and lug area it is vertical, and at least parallel to the workbench of the lug area.If producing Multiple work stations are successively equipped on line, then the side wall of adjoining workstation closes the channel of switchgear, therefore switchgear can Be connected by guiding device with side wall, the advantage is that, switchgear can execute check etc. work when pull out, without from Work station is removed in production system.
The guiding device should be preferably designed for the scalable rolling guide of two guide rails of band, and the two guide rails are upper It is lower to be superimposed and be arranged in parallel.It the advantage is that, can switchgear be pulled out and be pushed back from pull-out location like a dream.In this way Adjoining workstation can also be with close apposition, and the holding of each switchgear can facilitate access.It needs according to purposes, is arranged on end wall Furthermore emergency switch is also provided with handle for pulling out switchgear on end wall.It is completely pulled out in switchgear and/or pushes away completely On the position returned, can be furnished with guide-rail locking device, to avoid accidental movement.
Switchgear access path should be set preferably on the side opposite with guide rail, (used when switchgear is completely pulled out Sufficiently long Telescopic rolling guide rail, for example, used in dish-washing machine or furniture drawer that, can be easily achieved), lead to Road can fully open, rather than only open a gap.
It is needed according to purposes, cabinet can have a working surface, can install a machine in the position, such as rush Press or laser-beam welding machine.Corresponding controller is mounted in above-mentioned switchgear, wherein the mold of each mold or machine Group is also mountable in working surface or lug area.
In a top view, the cabinet can have a rectangular basic shape, and the lug area is located at the square The narrow side of shape.This set especially saves space, and is enough to realize stable and anti-torsion between work station and production system Connection.But it is also possible to which work station is connected to production system, lug area is located at the wide side of rectangular shape.In this feelings It under condition, is not strictly required and switchgear is connected to cabinet by rolling guide, because the wide side of switchgear with channel can also be with It is designed as oriented manipulation personnel.
It is needed according to purposes, cabinet is made of multiple steel plates being connected to each other, and usually can be bolted or be welded Together, therefore the cabinet has high degree of rigidity, will not cause shadow when suspension is mounted on the stringer of production system Ring the vibration or torsion of product tolerance.
A coiling group is created according to an aspect of the present invention, is mainly used for above-mentioned work station, or be used for In above-mentioned production system or production line, including one for placing the bracket of multiple coilings, coiling is set side by side for rolling up The single components being placed in blister strips are acted, and the coiling is respectively provided with two circular side panels, they constitute end face Tubular core, and bracket tool at least supports in the position there are two the support shaft of at least radial support one coiling One coiling.Which forms a coiling groups, the advantage is that, even relatively heavy components can also pass through bubble-cap Item supply, each coiling or its weight for winding blister strips will not influence and is unfolded from bracket.According to the prior art, coil usual In stand base, the support of two support shafts ensures the safety and reliable radial control of coiling, so that avoiding may hair Raw stick-slip effect, and bracket will not due to coiling relative motion and be damaged.Coiling is mostly installed in two support shafts, Wherein and the gravity of coiling also substantially vertically conducts.
It is needed according to purposes, not only radial support one coiling of two support shafts also supports more coilings, therefore propping up Multiple coilings can be mounted adjacent one another on frame.In the prior art, by coiling the gasket between disk relative to each other It realizes reliability service, is different from, in the present invention, radial control causes each coil can be according to the speed of their own It is mobile.
It is needed according to purposes, the support shaft at least has a radial protrusion, prolonging on support shaft axis direction Extending portion point should be designed as, and be adjusted between two side panels that coil it can at least at one.As a result, these protrusion also against It on the inside of the side panel of lateral coil, and carries out axially directed, therefore does not need to provide separate layer.Preferably, these support shafts have Multiple radial protrusions, such as the coiling that can be arranged in bracket, coilings all so both can be radial in two support shafts, It can also axially support.
Radial protrusion will not have identical extension or width, same on support shaft axis direction It can be equipped with the coiling of different in width on one bracket, and needed according to purposes, support shaft can be designed as by individually supporting The modular construction of joint section composition, is adapted to the specific requirement of bracket coiling.
It is needed according to purposes, radial protrusion has radial chamfers in its end, and such protrusion would not constitute the ladder of sharp edge Grade, but the center for coiling disk is determined by the slope of phase locator qualification.
Preferably, support shaft should be preferably designed for ducted body, to make it have less high quality.Support shaft is usually It is fixedly mounted, that is to say, that be not rotary part.But the rotary motion if necessary to support to coil, it is also possible to be equipped with rotation Support shaft.
It is needed according to purposes, support shaft should be steel structure, to be equipped with bubble-cap under relatively high loading condition Slight bending can only occur for the coiling of components.
Support shaft should be preferably mounted at the bottom of bracket, and have a certain distance each other, at least should be to coil side The half of disk diameter.To realize to the particularly reliable support of coiling.
The bracket of coiling group should be preferably mounted on idler wheel, so as to quick-replaceable coiling group.For this purpose, can also be in coiling group One guide handle of upper connection.It is finished if the components in corresponding blister strips are all consumed, causes at least one to coil for sky When, it needs more to be changed jobs.In order to avoid being left the blister strips with components of different length in each coiling, should design To be placed on the components of a coiling group or a batch on a bracket, being basically used for identical flow time.Or Person can replace each coiling in the process of running, and in this case, two coiling groups can be connected in production system, and Alternately ensure the supplies of components by them, or ensuring in the same coiling group can redundant supplied components, that is to say, that Two coilings with identical components are respectively included in the same coiling group.In order to reduce assembly time as far as possible, preferably design For production line can be loaded in single operation by multiple coiling groups.
According to an aspect of the present invention, it has developed using multiple independent components production at least close to rotational symmetry The method of combiner, especially magnet assembly are conveyed to coiling winding blister strips including by components, by sequentially mentioning The component for installing the combiner is taken, and passes through the works such as at least one processing unit grafting components equipped with grasping system Sequence.This method can automatically produce the combiner for producing rotational symmetry at low cost, without manual step.
The grafting of components carries out preferably in work holder, and the latter matches the component components for constituting shell.It is described Package shell is also fed to blister strips, and there is no need to individually convey case member, also there is no need to the independent of conveyer belt etc Supply unit.Processing unit grabbing assembly components equipped with grasping system, and workpiece is placed it according to reasonable sequence In clamper, to constitute a primary composition or intermediate products, then it is combined into again by processing and forming, such as punching press For a unit.
Therefore, after the completion of installation steps, combiner should at least partly modification, especially die mould in work station. In this way, the components of grafting will not be lost in work holder.
Its special advantage is that the displacement of component or combiner is only carried out by processing equipment, therefore is no longer needed attached The transportation system added, such as conveyer belt.In this way, the problems such as avoiding vibration relevant to conveyer belt, dust and noise.Rotation Symmetrical parts are difficult to convey by conveyer belt, but can be by various processing equipments, by mutually delivering or by being delivered to work Part clamper is easily transmitted, because angle orientation is nearly or completely nonsensical herein.
It is needed according to purposes, combiner can be designed as the component comprising calutron, especially electromagnet, electromagnetism Actuator, electromagnetic control valve electromagnetic drive metering pump, electromagnetism regulating system, the combiners such as electric motor and said combination The component and magnet assembly of component.Said combination component is substantially rotational symmetry, subcylindrical, and is elongated shape certainly Design, therefore can be fitted together with identical processing unit or grasping system, or be conveyed to each work station.Work station Processing step it is generally also similar.In addition, may make up a common product line, wherein further comprising other with class As structure design electromagnetic drive, a portion use identical element and production technology.Due to these combination sections The general character of part, such as these components respectively include a calutron, this series of various Related product can be same It is produced on production line.
The grasping system of the processing unit should preferably have at least two handgrips, and more suitably there are three handgrips for tool Grasping system, can be arranged rotationally about axis according to the star-shaped type of handgrip.Angle when two gripping structures, between handgrip Degree is 180 °, when three gripping structures, and the angle between handgrip is 120 °.Also provided with more than three handgrips, such as four, five It is a or six.But three handgrips are sufficient under normal conditions, or even often two just it is much of that.
Preferably, all processing units or processing system are all identical, and/or are at least furnished with the handgrip of identical quantity, So that production system easily matches various parts.Preferably, processing unit should be designed as robot system and/or shafting System, and be preferably attached in the top longitudinal beam of production system.In this way, grasping system can enter the region of work station, and It is needed according to purposes, processing unit should be suitably separated from each other, and make it can be directly or by as work holder in this way Delivery stops transfer member or pre-assembled component.
It preferably, is case member by one of part that blister strips convey, such case member just need not be independent It is transported in production procedure.
It is needed according to purposes, the processing unit is connected in production system, has been also connected at least one work thereon It stands.To realize the special section space-efficient arrangement of component.
Build-up member test should be carried out, to ensure to count in process of production preferably after at least one processing step Process control.
Preferably, build-up member refers to magnet assembly, wherein at least includes two, preferably includes three or four following zero Component a: sleeve, an anchor bolt, a pole core and an anchor pole.Such magnet assembly is many final products Component part, and the size of each components is different.On rare occasion, identical components can be used for different magnetic groups In part, such as the same anchor pole.
It is needed according to purposes, for example, firstly, remove the cover film of the preceding compartment of first bubble-cap, and pass through processing unit It is taken out sleeve, is then placed it in the corresponding cavity of work holder.Then, the preceding compartment of second bubble-cap is removed Cover film is taken out anchor bolt, and is inserted into the sleeve being placed in work holder, and sleeve is due to its rotational symmetry Inner circumferential length has exceeded the rotational symmetry peripheral length of anchor bolt, therefore can accommodate the anchor bolt, without applied force or in advance Rotate some components;In fact, anchor bolt is since its self weight is easily slid into sleeve, and processing unit need not apply it is any Power.Accordingly it is also possible to using the processing unit for allowing certain interval, such as in order to not damaged when operator contacts. Then, the cover film of the preceding compartment of third bubble-cap is removed, and an anchor pole is taken out by processing unit, is then inserted Enter and is loosely located in the anchor bolt coaxial aperture in sleeve.Then, the cover film of the preceding compartment of third bubble-cap is removed, and passes through place Reason device is taken out a pole core, then places it in the top of the anchor bolt in sleeve, wherein pole core Centre bore is passed through by anchor pole.The inner circumferential of sleeve can have annular step, to make between rotational symmetry pole core and anchor bolt Every arrangement.
Since processing unit has multiple handgrips, such as three, therefore, the preferable part parallel of these processes is carried out: the One processing unit successively uses first and second handgrip crawl sleeve and anchor bolt, and inserts it into work holder. Almost grab simultaneously.Second processing unit grabs pole core and anchor pole with first and second handgrip, and is inserted Enter in the sleeve equipped with anchor bolt.Then the third handgrip of second processing unit taken out from work holder equipped with anchor bolt, The sleeve of pole core and anchor pole, and put it into next work station, without falling components.During this period, next A sleeve has been loaded into work holder again.Each step can easily be assigned to handgrip and processing unit, therefore first A and second handgrip can hold one or two empty sleeve always, while the third handgrip of same processing unit then takes It walks to have been filled with the sleeve finished.Then, another processing unit grabs the other three components by three of them handgrip.Production system System can also only be worked with a processing unit.
Pre-assembled magnet assembly carries out die mould in die mould station after mounting, and pole core is pressed on sleeve.This Sample anchor bolt cannot deviate from from the sleeve that pole core opposite has closed bottom.In the process of thickness, in magnet assembly Other components, such as coil, case member, power supply and electric leakage pipeline etc. are installed.
More advantages, feature and improved form for the present invention see below explanation and correlation in preferred embodiment Claim.
Detailed description of the invention
In the following, the present invention is discussed in detail by a preferred embodiment and in conjunction with figure.
It is the top view of the production line equipped with multiple production systems shown in Fig. 1.
It is the perspective view of the rack of production system shown in Fig. 1 shown in Fig. 2.
It is the side view of production system shown in Fig. 1 shown in Fig. 3.
It is the perspective view of production system shown in Fig. 3 shown in Fig. 4.
It is the side view that production system shown in Fig. 1 carries out 90 ° of rotations relative to Fig. 3 shown in Fig. 5.
It is the top view of production system one shown in Fig. 1 work station shown in Fig. 6.
It is the top view of production system one shown in Fig. 1 coiling group shown in Fig. 7.
It is the front view of coiling group shown in Fig. 7 shown in Fig. 8.
It is cross section of coiling group shown in Fig. 7 along IX-IX line shown in Fig. 9.
It is the side view of a part of coiling group support shaft shown in Fig. 7 to 9 shown in Figure 10.
It is the longitudinal section of a part of support shaft shown in Figure 10 shown in Figure 11.
It is production system combination section shown in the schematic diagram and Fig. 1 of production system work holder shown in Fig. 1 shown in Figure 12 The detail view of part manufacturing process.
It is the amplification detail view of work holder shown in Figure 12 shown in Figure 12 A-12C.
It is a work station of the production system with multiple work holders and mold shown in Fig. 1 shown in Figure 13.
Specific embodiment
It is the sectional top view that the production line 1 of multiple production systems 10 is successively arranged along its narrow side shown in Fig. 1.In each life It is connected to multiple work stations 30 in production system 10, further includes the work station that one or two is designed to coiling group 50.These works Make station and be furnished with different equipment, such as press machine, laser-beam welding machine, roundness tester etc., therefore is used in Fig. 1 30 as attached drawing mark The work station 30 of note is simultaneously not all identical, but executes specific production stage on each work station 30.
It is seen also in fig. l that each production system 10 is made of individual rack 11, can be discussed in detail further below.This Outside, the processing unit 20 for being furnished with grasping system 20a is at least connected in rack 11, radius of turn is in Fig. 1 with circle Circle indicates.
It is the production system 10 that Fig. 1 is furnished with exposed rack 11 shown in Fig. 2, that is to say, that filled without work station, energy resource supply The add-on parts such as set.There it can be seen that there are four composition rectangles for rack tool, and it is designed as the cross section with basic squarely Vertical pillars stabilizer blade 13, and be located at the height-adjustable end block 13a for being fixed on bottom surface on, the latter is tightened in branch by bolt On foot 13.Four stabilizer blades 13 be divided into two pairs on it end and the crossbeam 14 of a top horizontal be connected to each other, and these two pair branch Foot 13 at the crossbeam 14 of top horizontal and a stabilizer blade lower end, i.e. bottom surface be spaced apart, be mounted on the bottom surface height it is adjustable End block 13a, and be connected to each other with the crossbeam 15 of a bottom level.Connection is realized by forms such as screw thread, welding, in this reality A middle cross beam 14,15 is applied to be welded on stabilizer blade 13.There it can be seen that crossbeam 14,15 is also with the cross of basic squarely Section.
Two crossbeams 14,15 are parallel to each other and are connected to each other perpendicular to the stringer of horizontal gird 16 by two respectively, and And it is located at the parallel stringer 16 in common horizontal plane and is separated from each other by a gap 17.Stringer 16 also has side Shape, and be the cross section of rectangle certainly, and be connected on crossbeam 14,15 by forms such as welding, screw threads.It can therefrom see Out, the stringer 16 at top and top cross-bar 14 are located in the same horizontal plane, and the crossbeam 15 of the stringer 16 of bottom and bottom With above-mentioned interplanar every and parallel another horizontal plane in.Stabilizer blade 13 and crossbeam 14,15 and stringer 16 are all steel Structure, and there is enough thickness, to guarantee to have complete anti-twist deformation performance.There it can be seen that by stringer 16 In region between stabilizer blade 13 spaced apart, an expansive space is provided, it wherein can be with installment work station 30 and other lifes Produce required component.In addition it can find out, other components can also be installed in the top of top longitudinal beam 16 and crossbeam 14.Finally It can also be seen that being also the energy due to the stringer 16 of bottom and the distance between the crossbeam 15 of bottom and 13 bottom section of stabilizer blade Feedway wiring and installation provide space.
The production system 10 shown in Fig. 3 to 5 matches organic frame 11 and coupled work station 30 and coiling group 50, One of work station 30 is mounted on the stringer 16 of one of bottom, can also be specifically about we below the work station It is bright.In addition it can find out, a working plate 16a is connected on the stringer 16 of bottom, it protrudes from the crossbeam 15 of bottom On.In addition it can find out, another work station 30 is hung on the base longerons 16 on 30 opposite of work station, it is designed For blister strips conveyer and cutting machine, below we be also discussed in greater detail.
From figure 3, it can be seen that being connected to two processing units 20 on the stringer 16 at top, they have respectively on end There is a grasping system 20a.Grasping system 20a has in total there are three handgrip, for grabbing components.In 16 gap of stringer, 17th area It is furnished with a work holder 60 on the center in domain, so that processing unit 20 places zero by the handgrip of grasping system 20a Component.
Be mounted with a frame 18 above top longitudinal beam, be provided with an energy resource supply device, including electric power and Compressed air feedway, there are one hydraulic fluid feedway and various cooling units when necessary.For example, supply line Road can be fallen from top plate, so that these pipelines will not counteract the operation of production system.
From figure 3, it can be seen that work station 30 is not located on the ground for being used to support rack 11, but have centainly Distance.The cabinet 31 of work station 30 is furnished with a lug area 32, it is from top layout and the stringer 16 for being fixed on the lower right Fig. 3 On.End wall 33 perpendicular to the lug area 32, and in Fig. 3 towards left side leans against on the stringer 16 of bottom, therefore flange The angle that the end wall 33 of region 32 and cabinet 31 is constituted keeps stablizing with the stringer 16 for equally constituting angle.Lug area 32 extends To a working surface 34, a machine 40 is secured thereon, is a press machine in this example.Press machine 40 is designed as generally General electric pressing machine, and there is a formed punch 41, it and work holder 61 are coaxially disposed, and the latter constitutes a bottom Stamping die.
From fig. 3 it can also be seen that (work below the workbench for being designed to blister strips conveyer and cutting machine 30' Platform also passes through a lug area 32 ' and is connected on base longerons 16), be mounted with one can be by the movable coiling of idler wheel 51a Group 50, is discussed in greater detail further below about it.
More details in relation to production system 10 are shown in the perspective view of Fig. 4 and the side view of Fig. 5.It can be with especially in Fig. 4 Find out, system controller a 18a, an energy resource supply device 18b and a cooling unit 18c are secured in frame 18.
It is the top view without the work station 30 of 40 upper component of press machine shown in Fig. 6.It should be noted that work station 30 On also mountable other machine, such as laser-beam welding machine, concentricity detection machine, sealing propertytest machine or other connections and Molding machine.Work station 30 includes a cabinet 31, wherein having a lug area 32 outstanding, and usually level is prolonged It stretches.The lug area is for work station 30 to be installed in production system 10 according to shown in upper figure.For this purpose, the lug area 32 has There are two the centring pin 32a extended downwardly, in addition there are four hole 32b are used to that work station 30 to be fixed on stringer 16 or consolidated It is scheduled on the working plate 16a being mounted on stringer 16.It is mounted in stringer 16 by hook, work station 30 is not only secured to produce It in the rack 11 of system 10, but also keeps at a distance, therefore will not be caused between rack 11 and work station due to vibration with ground Relative motion.In addition, work station 30 is accurately positioned also relative to the processing unit 20 being connected in top longitudinal beam 16, therefore can So that tolerance minimizes.As a result, production line 1 or production system 10 are at runtime without being equipped with Systems for optical inspection to determine Work station 30 or the machine 40 installed in the position or place work holder 60,61 whether in correct position on. It should be noted that Systems for optical inspection also can be used.
Lug area 32 is mounted in the elongated area of horizontal work surface 34, equipped with drilling 34a, 34b on the surface, is used Machines are waited in connection press machine 40.In addition it can find out, end wall 33 is located at perpendicular to lug area 32 and working surface 34 In plane, and extend to the narrow side of cabinet 31.It is equipped with drilling 34a shown in Fig. 4 on end wall 31, can be set by it Energy resource supply device, such as the cable 35 by being coupled in diagram with switchgear 36.Hole 34a shown in fig. 6 is only represented by dashed line.
From Fig. 6 it can also be seen that switchgear 36 includes the electric controller 45 of a machine 40, which is connected to electricity Cable 35.This electric controller 45 further includes the software control instruction of machine 40, and passes through cable 35 and a (not shown) system Controller of uniting is connected, therefore carries out energy resource supply not only by cable 35, and be also connected in system controller plane.
Switchgear 36 is equipped with a cabinet door 36a, the access path as controller 45 in its longitudinal side.In addition, Switchgear 36 also has an emergency stop switch 36b, is mounted on switchgear 36 as on the narrow side of operator's access path.? A handle 36c is also installed on the narrow side of switchgear 36 will be explained in further below for pulling out switchgear 36.
One side wall 37 is connected on working surface 34 and end wall 33 with the plane vertical with end wall 33 and working surface 34, The working surface 34 and end wall 33 in it and flanged pin region 32 are all designed using steel plate structure.On the opposite side of side wall 37, one A breadth extension 38 is parallel to the bottom surface that side wall 37 is set to working surface 34, and extends to the height of switchgear 36.
Switchgear 36 is located at substantially in the cabinet of cuboid 31, and can pull out from cabinet 31.For this purpose, will guiding Device 38 is fixed on one side on side wall 37, and another side is connect with the back side of the switchgear backwards to cabinet door 36a.Guide design is Rolling guide with two guide rails, and the two guide rails are to be superposed up and down, therefore the two guide rails are connected respectively to case On the switchgear 36 of body 31, and switchgear 36 is not in contact with the ground as cabinet 31.Switchgear 36 can be like a dream in this way It is pulled out from cabinet 31, and its cabinet door 36 can be opened after pull-out, so as to access controller 45.Work station 30 can be adopted in this way With the configuration design being rather narrow, therefore multiple work stations 30 can be mounted on side by side in production system 10, while also facilitate access Workstation controller, without switchgear to be placed on outside work station.
It is obvious that lug area 32 is designed to the extension for the working surface 34 being in the same plane, this can be with Particularly simple mode realizes, but lug area can also be located at on the vertically opposite position answered of working surface 34, example Such as by providing a step.Similar, blister strips conveyer and cutting machine 30 ' are also equipped with a lug area 32 ', therefore The high flexibility of 30,30 ' connection type of work station can be achieved, they can also be connected to production system 10 in a different order Rack 11 on.Replacement work station is easy to, then will with lift truck because the bolt for only needing to pass through aperture 32b unclamps Entire work station is removed from rack 11.In this way, the work station 30 and machine of damage can also quickly and easily be replaced 40.Therefore, also easily the entire production line 1 can be reequiped to be suitable for other products, advantageously by displacement work station 30 , work station 30 is mounted in this way on production line 1, different components can be produced, without replace entire work station 30 or Person is mounted on the machine 40 on work station 30.
In the region of work station 30, a work holder 61 is housed preferably on working surface 34, further below will It is described in detail in conjunction with work holder 60.
The details of coiling group 50 is shown in Fig. 7 to 11.Coiling group 50 has a bracket 51, and shown in Fig. 7 bows In view, multiple coilings 52 arranged side by side can be placed or fixed.52 are coiled to be used to roll the single components being placed in blister strips, It is wherein each to coil side panel 52a there are two 52 tools, and constitute the tubular core 52b of end face.The screw winding on core 52b One blister strips, to provide a components respectively in each bubble-cap seat.Blister strips are defeated from blister strips by rotation coiling 52 It send and is removed on machine and cutting machine 30 ', and in 30 ' region of blister strips conveyer and cutting machine, covering is inhaled to the film of bubble-cap It is removed from blister strips seat, so that grasping system 20a grabs components.Blister strips conveyer and cutting machine 30 ' ensure components It is always positioned at the region of bubble-cap, so that the handgrip of grasping system 20a grabs.
These components are all slender types, at least substantially or it is most of be rotational symmetry component, they are transverse to rotation The form of shaft is supplied to, therefore handgrip can always find in a specified direction and grab these components.
Since these component weights are larger, a separate spacers are inserted into bracket 51 between adjacent convolutions, To prevent adjacent convolutions 52 from interfering with each other, such as when being bent or there is other defect.Further, since components are with non- Often high quality, the coiling 52 of the rotary motion usually above blister strips should be as far as possible without rubbing and are reliably mounted on blister strips On the axis of conveyer and cutting machine 30 ', to avoid the damage or extension of blister strips.For this purpose, bracket should have, there are two radial supports The support shaft 53 for coiling 52, is used to support coiling 52.Two support shafts 53 are positioned in parallel in a horizontal plane simultaneously And be spaced from each other in the horizontal plane, they, which are radially abutted against, in this way coils on 52 side panels 52 with circular circumference, together When support shaft 53 axis 53a centre be equipped with coil 52 tubular core 52b.52 are coiled so is firmly placed on support shaft On 53, and adjustment friction is the friction between support shaft 53 when rotation coils 52.
If each coiling 52 is designed with an independent support shaft 53, it can be further reduced friction, so that branch Holding axis 53 itself can rotate, and support shaft 53 is to be in reverse to coiling 52 to rotate together.Preferably it is arranged on an axis multiple Independently rotary support shaft 53 is simultaneously respectively used to one coiling 52 of support, or they are installed to axis by rolling bearing On, to support each support shaft 53 for coiling 52 that can individually rotate together.Shown in Fig. 8 is the front of coiling group 20 View, 51 front panel of belt supporting frame, does not continue to upwardly extend in vertical direction, and prominent there it can be seen that coiling 52 On bracket 51.It should be noted that coil 52 rotation speed can be according to blister strips far from tubular core 52b or with Its is adjacent and changes.
It is schematic cross-section of the bracket 51 shown in Fig. 7 along IX-IX line shown in Fig. 9.There it can be seen that dotted line indicated It is the tubular core 52b for coiling 52 and the circular circumference for coiling 52 side panel 52a.Further, it can be seen that support shaft 53 is to coil 52 provide radial support.The idler wheel 51a(of the bracket 51 of coiling group 50 is referring to Fig. 3) it is not indicated in Fig. 9, the class for transport The arch folding handle 54 of stroller design is also without mark (but visible in Fig. 3).
From Fig. 7 and 8 as can be seen that two support shafts 53 can coil 52 so that radial support is multiple, that is, in each radial direction Respectively there is one in raised 530 regions.Along the direction of 53 axis 53a of support shaft, the extending design form of radial protrusion 530 are as follows: diameter It can be assembled to protrusion 530 between two side panel 52a of a coiling 52.From figure 7 it can be seen that protrusion 530 can also be set Be calculated as than coil 52 two side panel 52a spacing it is more narrower, to be inserted into intermediate region.Support shaft 53 has multiple diameters It can arrange that eight are coiled 52 in total to protrusion 530, therefore in bracket 51.In figures 7 and 8, radial protrusion 530 is respectively provided with It is identical axially extending.But the radial protrusion 530 of the same support shaft 53 can also have it is different axially extending, i.e., it is different Width, so as in bracket 51 install different in width coiling 52.
It is the enlarged side view and longitudinal section for forming the support shaft segment 53 ' of support shaft 53 shown in Figure 10 and 11.At this In, support shaft segment 53 ' is plugged in together on the direction of axis 53a by interconnecting piece (not shown) respectively, such as institute in Figure 11 Show.Hollow cylinder can be used in these interconnecting pieces, and internal diameter is about as much as the internal diameter 531 of support shaft segment 53 '.These connections The positive annular extension 532 of portion support shaft segment 53 ' is surrounded, to form the connection of shape cooperation.It can from Figure 10 and 11 To find out, on radial protrusion 530 there is a radial direction to fall in the chamfering in positive 532 level of annular extension outward respectively 534, it is realized between the outside of the annular extension 532 with smaller outer diameter and the radial protrusion 530 with larger outer diameter Continuous transition.Chamfering 534 determines the center of support shaft segment 53 ' in the region between the side panel 52a for coiling 52, to keep away Exempt to coil 52 displacement on the direction axis 52a.Therefore, support shaft 53 also constitutes the axial of coiling 52 by its profile and props up Support.
It can thus be seen that the support shaft 53 being made of support shaft segment 53 ' is designed to ducted body.Therefore, axis or bar Body may pass through the centre bore 531, and support shaft 53 is fixed on bracket 51 whereby.Support shaft 53 is steel structure, therefore It is used for a long time and is hardly damaged in the relative motion with heavy coiling 52.These support shafts 53 are disposed in bracket 51 Bottom, and there is a certain distance, diameter of the distance less than side panel 52a, preferably at least the one of side panel 52a diameter Half, and it is preferably bigger, 52 are coiled steadily to fix.As can be seen from Figure 9, it due to being equipped with support shaft 53, coils 52 will not contact with other wall surfaces of frame bottom 51 or bracket 51, therefore can freely roll.
It is the detail view that can be used for producing a production system 10 of different components shown in Figure 12.There is shown Fig. 1 works The enlarged drawing of part clamper 60.Work holder 60 has a support 63, passes through the guide rail 63a being fixed on support 63 It is movably arranged on the direction of double-head arrow 64 on stringer 16.On support 63 along the direction of double-head arrow 64, it is arranged in juxtaposition Four different work holder seats 601,602,603 and 604, and work holder seat 601-604 matches the life respectively 10 produced components of production system.The special duty of these work holder seats 601-604 is to be fixed for placing it The maximum components of the component of his component, i.e. shell.For ease of description, it is shown that the piece-holder of work holder seat 601 Device cavity cross section figure.Wherein there is the sleeve A of a restriction shell, this also will be explained in below.
Support 63, which is designed as entirety, to be moved, and thus a column work holder seat 601-604 can also be in double-head arrow It is moved on 64 directions along stringer 16.If production system will repack other assemblies into from a specific components, need to move Support 63.In most cases it is necessary to different components be provided, to replace with coiling group 50 with other zero Other coiling groups 50 of part.In order not to must readjust the entire production line 1 or production system 10 and with by production component phase Corresponding work holder seat is moved on the operating position specified by production component just enough by the work holder 60 matched ?.It the advantage is that, production system does not need new single unit system, and only need to disposably ratify by the way that support 63 is mobile Amount production, even in the case where temporarily production other assemblies.Therefore production system 10 have high flexibility, and from One component is adapted as another component without manual operation.
Processing unit 20 and its grasping system 20a can push up the work of bracket 63 and its installation in the side of double-head arrow 64 Part clamper seat 601-604, and the protrusion 63a of support 63 is fixedly clamped in the region of stringer 16, therefore vibrating will not It causes to generate displacement on 64 direction of double-head arrow.In this example, support 63 has independent driver (not shown), and The work holder seat 601-604 to be assembled respectively is moved on the optimum position of processing unit 20.Thus, it may be preferable to respectively The specific workpiece clamper seat 601-604 and its axis of matching component are fixed in correct position.Therefore, work holder 61 Work holder seat can also change its position in the region of machine 40, if to produce other groups in production system 10 Part.When repacking is to be suitable for other products or other assemblies, system controller promotes driver to automatically move support 63, Therefore here without providing individual handle for operator.Sensor can be provided for the support, to check whether just True work holder seat 601-604 is located on operating position.
In addition to work holder seat 601-604 on a support, can also be respectively provided at individual branch It holds on frame, and can be mobile with permutation by mobile each support 63 adjacent to each other.It is arranged in a support 63 the advantages of, is mainly, if not having to installation specific components, when taking out work holder seat without interrupting current operation.
Work holder 60 is mounted in a delivery stops between two processing units 20 of production system 10, referring to figure 1, therefore the components that the grasping system 20a of processing unit 20 is grabbed can be placed on corresponding work holder seat 601- In 604 work holder 60.If there are three handgrips for the grasping system 20a tool of processing unit 20, can be first from bubble-cap Item 80 grabs three components, and splicing that it is staggeredly stacked in work holder 60 in the correct order, to reduce The times of exercise of processing unit 20, and according to knife tower or star type, grasping system 20a usually can be rapidly by components It is connected to each other in work holder 60.It herein, can there are two connect each other in work holder 60 to eight components It connects, preferably three to six components.
If two different components can also be produced simultaneously it is obvious that production system 10 is furnished with multiple coiling groups 50.It presses It is needed according to purposes, specific work holder can be equipped in production system 10, but may be designed in, support 63 exists Move back and forth on the direction of double-head arrow 64 in operational process.
Figure 12 shows that is run in production system 10 is made using multiple independent components at least close to rotational symmetry Combiner method:
As shown, four blister strips 80 are respectively provided with a cover film (not shown) and have continuously arranged Cavity 81, front end is as shown in figure 12.In the cavity 81 of blister strips 80, it is respectively arranged a rotational symmetry components A, B, C, D, they have an axis, and the axis extends substantially transversely to the extension of conveying direction 83 of blister strips 80.
Amounting to band, there are three the grasping system 20a of the handgrip each handgrips for passing through grasping system 20a first to grab three portions Part A, B, C.Components A is the sleeve for constituting shell, and part B is a cylindrical anchor bolt, and component C is the magnetic pole iron of a perforation The heart, component D are anchor poles, also referred to as piston rod.The assembling of these components and die mould one core component of formation or magnet assembly, They can be used as electromagnetic pump or electricity
Then the component of valve is assembled and is combined by subsequent handling in production system.
Maximum components A is inserted into the workpiece by work holder 60 at work position first by grasping system 20a In clamper 601 (sectional view in Figure 12), then part B, component D and component C are inserted into components A, and extremely advantageous , components A, B, C, D is essentially all elongated rotational symmetry component, and axis is set transverse to the conveying direction of blister strips 80 It sets, therefore the handgrip of grasping system 20a can be grabbed quickly, be placed in work holder then along axis direction.
In fact, being sleeve A to be inserted into work holder seat 601 by a handgrip, and its tolerance should first Design, which makes sleeve A under its own weight, may slide into work holder seat 601 (referring to Figure 12).Then, by another Anchor bolt B is inserted into sleeve A (referring to Figure 12 A) by handgrip, the handgrip of the preferably same processing unit 20.Anchor bolt B can also be not necessarily to External force slides into sleeve A.Then by another handgrip, it may be possible to which anchor pole D is inserted by the handgrip of another processing unit 20 (referring to Figure 12 B) in the centre bore of sleeve A.Here it does not need to apply any active force yet, because the hole of anchor bolt A and anchor pole D Cooperation provides space enough.Finally, pole core C is inserted into sleeve A by another handgrip, and at pole core C weeks The annular step formed on edge can avoid pole core C from being pressed on anchor bolt B.It should be noted that in work holder seat 601 In can also be inserted into other components, such as spring, such as helical spring or disk spring, case member, metering cylinder, valve etc..
It can be recognized from fig. 12 that the top-side in support 63 parks and is respectively provided with optical monitoring dress on point 63a 70 are set, so that a grating be collectively formed or be designed to CCD row or matrix camera.Optical monitoring device 70 can check these Whether components have all successfully been installed.In particular, if the optical monitoring device 70 has the function of monitoring grasping system 20a, Then when some part is not executed by regulation, such as inserting error or it is not aligned with supply, which can be with Stop erection schedule.Optical monitoring device 70 is furnished with a radio communication antenna 71, but can also be arrived by cable connection Controller.
In this way, using components A, B, C, the intermediate products that D is constituted will be handled the folder that set device 20 by another System 20a crawl is held, the press machine 40 in work station 30 is then delivered this to by work holder 61, in following Figure 13 In also will be explained in.Components A, B, C, the magnet assembly that D is constituted are taken out from work holder seat 601 by handgrip 20a, so It is conveyed to the work holder 61 of press machine 30 afterwards.
The press machine 40 being mounted in shown in Figure 13 on workbench 30, wherein workbench 30 in production system 10 relative to The coiling group 50 for conveying blister strips 80 is arranged.In press machine 30, work holder 61 is also matched with the component of required production, It is composite magnetic component in this example.
Work holder seat 601-604 will also at least be equipped with an individual sensor respectively, should at least identify in work Whether a component, such as shell or sleeve A are had been loaded in part clamper seat.The sensor can be designed as it is pneumatic, electronic or It is capacitive.If a sensor senses that there is no sleeve A on the correct position of work holder seat 601, then controller will It prevents to continue placing component B, C or D.In addition anchor bolt B is also detected before being inserted into anchor pole D whether in sleeve, in insertion magnetic It is checked whether before the iron core C of pole and has been inserted into anchor pole.The monitoring work is realized or assists to realize by optical monitoring device 70.It is steeping In cover item 80 there is bigger risk for rotational symmetry component in component setup error.Therefore it is required that each components answer mutual Match, and in setup error, can show the optically detectable profile different from when correctly installing.For the realization shape of sleeve A Formula is, bottom surface one end be it is closed, the other end is open.Way of realization for anchor bolt B is, for installing the brill of anchor pole Hole only provides on side, or cone by only providing on one face is installed.For the way of realization of anchor pole C It is to have used eccentric radially collar.Way of realization for pole core C is the radial step or phase used towards anchor bolt B To cone.
When pre-assembled intermediate products are completely behind work holder 60, the grasping system 20a of adjacent processing unit 20 will It is grabbed, and is conveyed to the work holder 61 of machine (being press machine 40 here), and then the work holder 61 constitutes two Divide the lower die of stamping die, and formed punch 41 then constitutes the upper mold of the stamping die.In most preferred cases, upper mold 41 is suitable for All work holder seats of work holder 61, there is no need to reequip;Alternatively, upper mold can also carry out cloth according to turntable type It sets, the latter adapts to the component to be processed respectively.
As can be seen from Figure 13, four lower dies of work holder 61 are installed in the removable branch transverse to pressing direction On frame 65, and it can be moved by an individual (not shown) driver or under the action of processing unit 20.It is logical It crosses the drive belt 66 for engaging and being clipped in bracket 65 between end block 67 and completes movement for transmission on bracket 65.Support 63 is also A driver can be equipped with.
From Figure 13 it can also be seen that work holder 61 shown in right side and the upper mold 41 being connected on press machine 40 are right Together, and to be not yet inserted into the die mould of the magnet assembly A, B, C, D of work holder 61 it is ready.In addition it can find out, The upper mold 41 of adjacent workpieces clamper 61 rests in work holder 61 when producing other component, and there is no need to individual knives Group.The top half of upper mold 41 is designed to taper die guide rail, it can be fixed on the pressure that press machine 30 can move down In machine component.
In work holder 61, pressure-type process is continued to execute, the upper mold 41 by being designed to chisel makes pole core C It keeps being spaced with anchor bolt B, and is riveted together with the sleeve A being mounted in work holder 61.
After the completion of die mould, the same handgrip 20a grabs the component that die mould is good or has riveted, and hands over other intermediate products It changes, to continue die mould.The product of die mould is clamped system 20a and is moved to next work station 30 or next work Part clamper 60 or next processing unit 20 place it on corresponding pallet if it its be finished product.On Production of the manufacturing method especially suitable for combiner, especially electromagnet, electromagnetic actuators, electromagnetic control valve are stated, electromagnetism drives Dynamic metering pump, electromagnetism regulating system, the component and magnet assembly of the combiners such as electric motor and said combination component.This Combiners are characterized in that being typically rotated symmetric shape a bit, this is also applied for sightless component.In addition, in same machine Various procedure of processings can be performed on device, such as assemble, punching press, laser welding and testing procedure, for example (,) optical measurement, sealing Property measurement, functional measurement, a therefore production system is applicable to the production of various combiners.Only need minimum be assembled into This, can produce the various products of a product line in a production system 10.
It is obvious that the advantages of this method also resides in the conveyer belt for not needing to move upwards in 16 side of stringer, and it is used for zero The processing unit of component crawl and machine assembly can also be used in the output of component end item.The period work extremely optimized has been achieved When, to substantially reduce the production time of product.In addition, assembly time only accounts for the sub-fraction of other times.In addition, production System 10 or production line 1 only need the space of very little, therefore the structure of production line 1 or production system 10 is very compact.Due to exempting Driving conveyer belt so that production system 10 is very clean, therefore can also use under clean-room condition.The production system is real The full-automatic assembling for having showed product, to reduce repacking cost, and optimizes scalability.The production system 10 can be real Existing very high efficiency, is particularly suitable for the complete continuous production of the said goods.
It is obvious that above-mentioned production system can provide very high working efficiency, the more of small lot can also be reliably produced A product.Because reducing repacking cost, above-mentioned production system 10 is conducive to either carry out large batch of production also It is the production of small lot.
Here the present invention is described by one embodiment, wherein only by illustrating individual production procedures.It needs Illustrate, other molding processes or testing process can also carry out in the production system 10 or production line 1.
Here the present invention is described by one embodiment, wherein press machine 40 realizes upper mold under by column guide rail The alignment of the high precision of mould.It should be noted that other machines and/or mold can also be used here.
Here the present invention is described by one embodiment, wherein realizing supply by the independent packaging in blister strips The cleaning of components.Cleaning can also be realized by the outer cover of set station.It should be noted that in addition to using blister strips to convey Supply also may be selected other feedways, such as components be placed in pallet.

Claims (9)

  1. It is at least close to rotational symmetry and made of multiple components (A, B, C, D) for producing 1. a kind of production system Build-up member comprising:
    At least one has the processing unit (20) of grasping system (20a),
    Wherein each component at least distributes a dedicated work holder (60,61) and/or at least one dedicated mold, It is characterized in that,
    The work holder (60,61) of several difference components lines up a column (63), and the column are to move column (64), to incite somebody to action The selected corresponding work holder of component (60,61) is moved on the corresponding position for implementing operation.
  2. 2. production system according to claim 1, which is characterized in that the column are arranged in a shared support (63) On, and this shared support moves all work holder seats (601-604) of the column.
  3. 3. production system according to claim 1, which is characterized in that the column (63) are furnished with individual driver, to move Move the column (63).
  4. 4. production system according to claim 1, which is characterized in that be equipped with system controller, be used for other in repacking It can adjust automatically work holder (60,61) when product.
  5. 5. production system according to claim 1, which is characterized in that work holder (60,61) is arranged in two processing In a pre-assembly station or a delivery stops between device (20).
  6. 6. production system according to claim 1, which is characterized in that the work holder (60,61) is arranged in one On machine (40).
  7. 7. production system according to claim 1, which is characterized in that at least arrange that a band is more on a rack (11) A coiling group (50) arranged side by side for coiling (52), and the components (A, B, C, D) provided by blister strips.
  8. 8. production system according to claim 1, which is characterized in that it is furnished with a work station, including a case Body (31) and a lug area (32) outstanding, and the lug area (32) is used for the installation in production system (10), And the end wall (33) for limiting the lug area is equipped with perpendicular to the lug area (32).
  9. 9. according to claim 1 to 8 described in any item production systems, which is characterized in that its rack (11) band matched There are four right angle constitute rectangle vertical leg (13),
    And four stabilizer blades (13) are divided into two pairs, and the crossbeam (14) of end and a top horizontal is connected to each other on it, and institute State two pairs of stabilizer blades (13) cross spaced apart and stabilizer blade (13) lower end and a bottom level at the crossbeam (14) of top horizontal Beam (15) is connected to each other, and the two crossbeams (14,15) respectively by two be parallel to each other and perpendicular to horizontal gird (14, 15) stringer (16) is connected to each other.
CN201580053959.4A 2014-10-05 2015-10-05 Production system and its component Expired - Fee Related CN107107284B (en)

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CN107107284A (en) 2017-08-29
CN110549167A (en) 2019-12-10
EP3204317A1 (en) 2017-08-16
DE202015000787U1 (en) 2016-01-07
WO2016055041A1 (en) 2016-04-14

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