A method of steel member camber is adjusted using adjustable drawbar
Technical field
The present invention relates to a kind of methods for adjusting steel structure girder camber using adjustable drawbar.
Background technique
With the progress of Building technology, more and more super high-rise buildings or public building are in order to realize construction style and function
The diversification of energy is provided with more large span or super large cantilevered structure.The application of large span or long cantilever construction, can be more effective
Utilize space resource, more lower spaces are provided, avoid column net from causing to build the missing of aesthetic feeling, and by building
Large-scale overhanging steel structure after building design minute design can more give strong artistic feeling.Such large span or large cantilever knot
The general present position of component is higher, component is heavier, needs the higher pre- arch camber of precision.It is such using traditional construction method construction
Often there are the following problems for component: the set-up time is more, construction cost is high, the precision of large cantilever component installation is low, while installing outstanding
Choosing component during steel construction, to be located at the security risk generated when installation on the outside of structure big.
Summary of the invention
The object of the present invention is to provide a kind of methods for adjusting steel structure girder camber using adjustable drawbar, to solve tradition
Construction method installation large span or long cantilever construction part time it is long, construction cost is high, installation accuracy is low and to being located at structure
Security risk big technical problem when the component in outside is installed.
To achieve the above object, the present invention adopts the following technical scheme that.
A method of steel construction camber being adjusted using adjustable drawbar, including steps are as follows.
Step 1, technique preparation;Obtain the pre- springing height value in the crucial section of steel member to be installed, and comprehensive welding shadow
Deflection value c is rung, determines the final theoretical absolute altitude in steel member key section.
Step 2 is checked in installation process and the crucial section of steel member is pulled to step by designed elevation using adjustable drawbar
In one when final theory absolute altitude, whether adjustable drawbar tensile capacity is enough.
Step 3 checks the absolute altitude to connect the connector of adjustable drawbar inbuilt on the body construction in advance before installing
And plan-position.
Steel member is hung at designed elevation by step 4, with pre-plugged on the body construction, to connect steel member
Built-in fitting is tentatively connected.
Adjustable drawbar is hung to above steel member by step 5, and the connector on one end and main structure of adjustable drawbar can
Dismantling connection, the other end are fixedly connected with steel member.
Step 6 measures steel member key section actual elevation and root actual elevation, and show that steel member key is cut
The actual elevation in face and theoretical absolute altitude deviation.
Step 7 adjusts adjustable drawbar, gradually applies tension load to steel member, by the sectional position initial adjustment of steel member key
At the final theoretical elevation location in the whole steel member key section determined into step 1.
Step 8, check steel member key section actual elevation, and continue adjust adjustable drawbar until actual elevation with
Final theory absolute altitude zero deflection, finally fixes overhanging steel member.
Step 9 adjusts adjustable drawbar, gradually unloads to overhanging steel member, while monitoring measurement overhanging steel member
Downwarp size, is equal to steel member to be installed self weight to downwarp height value and uniformly distributed mobile load of constructing causes deflection value a and welding influence
After the sum of deflection value c, i.e. a+c, continuation gradually carries out unloading mount components, unloads completely after no longer downwarp to be monitored.
Preferably, steel member described in step 1 is cantilever steel girder or the steel to be successively spliced by one group of girder steel unit
Beam;When the steel member is cantilever steel girder, crucial section is overhanging end face;When the steel member be by one group of girder steel unit according to
When the secondary girder steel being spliced, crucial section is girder steel spaning middle section.
Preferably, in step 1 the crucial section of steel member pre- springing height value dead load as suffered by steel member and 1/2
Obtained by mobile load superposition calculation, this pre- springing height value is equal to the crucial section of steel member during the installation process due to being self-possessed and constructing
Uniformly distributed mobile load causes deflection value a and the summation for being installed deflection value b caused by rear floow load, i.e. a+b;Comprehensive welding influences
After deflection value c, the final theoretical absolute altitude in crucial section are as follows: the designed elevation in a+b+c+ key section.
Preferably, adjustable drawbar described in step 2 includes a sleeve sections and two linkage sections;The sleeve sections
Both ends are equipped with internal screw thread, and wherein one end is levogyrate inner thread, and the other end is dextrorotation internal screw thread;One end of the linkage section
Equipped with connection otic placode, the other end is equipped with external screw thread corresponding with internal screw thread on sleeve sections;Between the linkage section and sleeve sections
Pass through the adjustable connection of screw thread.
Preferably, the steel pole to turnbarrel section is equipped on the sleeve sections of the adjustable drawbar, close to middle position.
Preferably, connector described in step 3 includes connecting plate and lifting lug one;The connecting plate is fixedly connected on main body
On texture edge;The lifting lug one is connected on connecting plate;Built-in fitting in the step 4 is to be welded to connect in main structure
On bracket.
Preferably, adjustable drawbar and connector are detachably connected the connection specifically, adjustable drawbar one end in step 5
It is connected between otic placode and lifting lug one by pin shaft;Adjustable drawbar is fixedly connected with the company of the specially adjustable drawbar other end with steel member
It is welded to connect between ear connecting plate and lifting lug two.
Preferably, the specific method of adjustment adjustable drawbar described in step 7 is the sleeve sections for rotating adjustable drawbar, makes to cover
It is gradually tightened between cylinder section and linkage section, adjusts the reality in crucial section by increasing the pulling force that adjustable drawbar generates steel member
Border springing height value.
Preferably, carrying out final fixing means to overhanging steel member described in step 8 is to cooperate to weld using high-strength bolt
It connects and is connected and fixed.
Preferably, the specific method of adjustment adjustable drawbar described in step 9 is the sleeve sections for reversely rotating adjustable drawbar,
Make gradually to unscrew between sleeve sections and linkage section, adjusts crucial section by reducing the pulling force that adjustable drawbar generates steel member
Practical downwarp value.
Beneficial effects of the present invention are as follows.
1, present invention installation requires execution conditions low, and installation component is not limited by construction site condition;Compare traditional approach
It avoids and sets up a large amount of frame bodies, save money and manpower and material resources.
2, the present invention directly adjusts the springing height in steel member key section with adjustable drawbar, can greatly improve construction effect
Rate shortens the construction period of cantilever steel girder installation.
It 3, is pivot pin connection between adjustable drawbar and main structure or steel member in the present invention, working measure is simply easy
It tears open, construction efficiency can be greatly improved, shorten the construction period of cantilever steel girder installation;And due to adjustable drawbar and main structure it
Between it is detachable, component used in compensation linkage installation system can all realize turnover, it can be achieved that zero loss.
4, the present invention in method to the actual elevation in steel member key section be repeated adjusting meet, it is compound, thus
Keep cantilever steel girder installation accuracy higher.
5, the method adjusting steel member camber in the present invention is safe and reliable, so that the safe of cantilever steel girder installation personnel obtains
To guarantee;
6, the method in the present invention is suitable for the large span or large cantilever steel knot that required precision is higher and execution conditions are limited
The installation of structure.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the front schematic view of adjustable drawbar in the present invention.
Fig. 2 is the side schematic view of adjustable drawbar in the present invention.
Fig. 3 is a kind of embodiment schematic diagram that steel member is connect with main structure in the present invention.
A kind of embodiment schematic diagram when Fig. 4 is the actual elevation in the crucial section of adjustable drawbar adjustment in the present invention.
Appended drawing reference: 1- steel member, 2- main structure, 3- adjustable drawbar, 31- sleeve sections, 32- linkage section, 33-
Steel pole, 4- connecting plate, 5- lifting lug one, 6- lifting lug two.
Specific embodiment
As shown in Figs 1-4, this method for adjusting steel construction camber using adjustable drawbar, including steps are as follows.
Step 1, technique preparation;Obtain the pre- springing height value in the crucial section of steel member 1 to be installed, and comprehensive welding
Deflection value c is influenced, determines the final theoretical absolute altitude in the crucial section of steel member 1.
Step 2 is checked in installation process and the crucial section of steel member 1 is pulled to step by designed elevation using adjustable drawbar 3
In rapid one when final theory absolute altitude, whether 3 tensile capacity of adjustable drawbar is enough;3 tensile capacity of adjustable drawbar is checked to calculate:
Load is girder steel self weight+construction live load, calculates 3 limit tensile capacity of adjustable drawbar, compares the size of the two.
Step 3 checks the inbuilt mark to connect the connector of adjustable drawbar 3 in main structure 2 in advance before installing
High and plan-position.
Steel member 1 is hung at designed elevation, with pre-plugged in main structure by step 4 using lifting machine cooperation jack
The upper, built-in fitting to connect steel member 1 is tentatively connected, and is temporarily connected by 1 end of steel member and is calculated requirement, calculates and wear
The bearing capacity for entering corresponding connection bolt or welded steel beam installation locating clamp plate temporarily install to steel member 1 and be fixed.
Adjustable drawbar 3 is hung to 1 top of steel member, one end of adjustable drawbar 3 and the connection in main structure 2 by step 5
Part is detachably connected, and the other end is fixedly connected with steel member 1.
Step 6 measures the crucial section actual elevation of steel member 1 and root actual elevation, and show that steel member 1 is crucial
The actual elevation in section and theoretical absolute altitude deviation.
Step 7 adjusts adjustable drawbar 3, inclined by the actual elevation and theoretical absolute altitude in the crucial section of the steel member 1 obtained
Difference, determining that adjustable drawbar 3 rotates a circle according to setting angle can make both ends absolute altitude promote numerical value, by adjustable drawbar 3 to steel structure
Part 1 gradually applies tension load, and the crucial sectional position of steel member 1 is just adjusted into step 1 to crucial section of steel member 1 determined
At the final theoretical elevation location in face, angle of the setting angle between adjustable drawbar 3 and steel member 1, in the range of
30 °~60 °.
Step 8, the actual elevation in the crucial section of review steel member 1, and continue to adjust adjustable drawbar 3 until actual elevation
With final theoretical absolute altitude zero deflection, overhanging steel member 1 is finally fixed.
Step 9 adjusts adjustable drawbar 3, gradually unloads to overhanging steel member 1, while monitoring measurement overhanging steel member
1 downwarp size, is equal to steel member 1 to be installed self weight to downwarp height value and uniformly distributed mobile load of constructing causes deflection value a and welding
The sum of deflection value c is influenced, i.e. after a+c, continuation gradually carries out unloading mount components, unloads completely after no longer downwarp to be monitored, at this time.
In the present embodiment, steel member 1 described in step 1 be cantilever steel girder or successively to be spliced by one group of girder steel unit and
At girder steel;When the steel member 1 is cantilever steel girder, crucial section is overhanging end face;When the steel member 1 is by one group of steel
When the girder steel that beam element is successively spliced, crucial section is girder steel spaning middle section.
In the present embodiment, pre- springing height value dead load as suffered by steel member 1 in the crucial section of steel member 1 in step 1
(being generally self-possessed) (generally construction live load takes 2.5KN/m with 1/2 mobile load2) superposition calculation gained, this pre- springing height value
Equal to steel member 1 crucial section during the installation process since uniformly distributed mobile load of being self-possessed and construct causes deflection value a and is installed
The summation of deflection value b caused by floow load afterwards;The calculating load of deflection value b caused by floow load after being installed are as follows:
There is girder steel self weight+slab thickness self weight+flooring dead load+floor live load in 1/2(overhanging place);Consider to pacify girder steel in site operation
The smallest welding sequence progress 1:1 welding scene Welding experiment of dress influence obtains the influence to welding deflection value c.Therefore, if with
Main structure and the horizontal plane where steel member tie point are benchmark face, and the crucial sectional position of steel member 1 is most before welding
Eventually theory absolute altitude be a+b+c and designed elevation and;It is b and design that the crucial sectional position of steel member 1, which is theoretical absolute altitude, after welding
The sum of absolute altitude.
In the present embodiment, adjustable drawbar 3 described in step 2 includes a sleeve sections 31 and two linkage sections 32;Institute
It states 31 both ends of sleeve sections and is equipped with internal screw thread, and wherein one end is levogyrate inner thread, the other end is dextrorotation internal screw thread;The company
The one end for connecing section 32 is equipped with connection otic placode, and the other end is equipped with external screw thread corresponding with internal screw thread on sleeve sections;The linkage section
Pass through the adjustable connection of screw thread between 32 and sleeve sections 31.
In the present embodiment, it is equipped on the sleeve sections 31 of the adjustable drawbar 3, close to middle position to turnbarrel section
31 steel pole 33 rotates steel pole 33 using spanner, so that sleeve sections 31 be driven to rotate.
In the present embodiment, connector described in step 3 includes connecting plate 4 and lifting lug one;The connecting plate 4 is fixedly connected
On 2 side of main structure;The lifting lug one is connected on connecting plate 4;Built-in fitting in the step 4 is to be welded to connect
Bracket in main structure 2.
In the present embodiment, adjustable drawbar 3 and connector is detachably connected specifically, 3 one end of adjustable drawbar in step 5
Connection otic placode and lifting lug one between pass through pin shaft connect;Adjustable drawbar 3 is fixedly connected with specially adjustable drawbar 3 with steel member 1
It is welded to connect between the connection otic placode and lifting lug 26 of the other end.
In the present embodiment, 3 specific method of adjustment adjustable drawbar described in step 7 is to rotate the sleeve of adjustable drawbar 3
Section 31, makes gradually to tighten between sleeve sections 31 and linkage section 32, by increase the pulling force that steel member 1 is generated of adjustable drawbar 3 come
Adjust the practical springing height value in crucial section.
In the present embodiment, carrying out final fixing means to overhanging steel member 1 described in step 8 is using high-strength bolt
Cooperation, which is welded to connect, to be fixed.
In the present embodiment, 3 specific method of adjustment adjustable drawbar described in step 9 is to reversely rotate adjustable drawbar 3
Sleeve sections 31 make gradually to unscrew between sleeve sections 31 and linkage section 32, the drawing generated by reducing adjustable drawbar 3 to steel member 1
Power adjusts the practical downwarp value in crucial section.
In other embodiments, adjustable drawbar 3 can also use continuous steel beam, Simply-supported Steel Beams or semi-girder girder steel.
It is as follows: using tool used in compensation linkage installation system installation girder steel process
Using construction personnel during compensation linkage installation system installation girder steel are as follows: 3 people of installation personnel, survey crew 2
3 people of personnel is linked up on people, ground, and 1 people of welding personnel sees fiery 1 people of personnel.
Performance analysis: installation cantilever steel girder is carried out using compensation linkage or greatly across girder steel, is saved greatly than traditional approach
Amount sets up the expense of frame body, calculates according to 23 yuan of every square meter frame body, and the girder steel that installation weighs about 6 tons about needs to set up 50 square meter of frame body,
23*50*2*2*40=184000 yuan are about saved money for the engineering of 40 layers of bilateral setting overhanging of this project.Adjustable drawbar investment
Expense is about 10000 yuan, saves about 174000 yuan or so than traditional approach.