One kind is plucked eyebrows corrugated blade automatic assembling production equipment and its method
Technical field
The invention belongs to machinery automation processing fields, and in particular to one kind pluck eyebrows ripple knife automatic assembling production equipment and
Its method.
Background technique
Profession pluck eyebrows pluck eyebrows in industry ripple knife usually by corrugated blade, corrugated blade folder, pluralities of wrappers at.It is existing at present
Installation method be by by hand press corrugated blade folder and the Manual Packaging scraps of paper complete ripple knife production.
It is existing in following three deficiencies due to being to use hand assembled:
1, homogeneity of product is poor: elasticity, corrugated blade and the ripple knife of ripple knife and the corrugated blade folder of hand assembled
The relative position consistency of piece folder cannot be guaranteed;It is elastic that different people or the same person assembles ripple knife under different physical states
Degree and homogeneity of product have differences;
2, person works' intensity is big, injury: hand assembled great work intensity, and corrugated blade ratio are also easy to produce to operator
It is sharp that actual bodily harm is generated to operator;
3, production efficiency is low: since hand assembled production efficiency is low, cost of labor burden is big, it is difficult to realize that high-volume is raw
It produces.
Summary of the invention
The present invention provides a kind of structure novels, pluck eyebrows corrugated blade automatic assembling production equipment and its side of highly effective
Method.
The technical solution of offer of the present invention is: one kind is plucked eyebrows corrugated blade automatic assembling production equipment, including control
Unit, wrapping paper cutting mechanism, corrugated blade clamp feeding mechanism, corrugated blade feeding mechanism, corrugated blade folder engaging support mechanism, folder
Tight transport establishment, dispenser and package mechanism;
The wrapping paper cutting mechanism includes material-feeding rolling wheels, the first cylinder fixed seat, shearing die and motor fixing seat,
Corresponding first cylinder and motor are separately installed in first cylinder fixed seat, motor fixing seat;
Corrugated blade clamp feeding mechanism, including guide bar, the second cylinder fixed seat, the first expeller and with it is described
The first guide rail that first expeller matches, is equipped with corresponding second cylinder in second cylinder fixed seat, and described second
Cylinder connects first expeller, and the first pusher groove, the guide bar are provided on the first expeller pusher path
The top that first pusher groove feeds one end is set;
The corrugated blade feeding mechanism includes ripple knife deflector chute, horizontal air cylinder fixed plate, vertical cylinder fixed plate, send
Expect air cylinder fixed plate, material taking piece, the second expeller and with matching used second guide rail of second expeller;In the water
Corresponding horizontal movement cylinder is respectively set in flat air cylinder fixed plate, vertical cylinder fixed plate and feeding cylinder fixed plate, hangs down
Straight movement cylinder and feeding cylinder, the horizontal movement cylinder and vertical movement cylinder are all connected with the material taking piece, take described
It is provided with the second pusher groove below material block, second expeller is set in one end of second pusher groove;
The ripple cutter holder engaging support mechanism includes the 4th cylinder fixed seat, compact heap and buckling groove, in the 4th gas
Corresponding 4th cylinder is installed, the 4th cylinder connects the compact heap, described in the compact heap connection in cylinder fixing seat
Buckling groove, one end of the buckling groove are connected to first pusher groove, the corresponding other end connection described second of the buckling groove
Pusher groove;
The clamping transport establishment includes the pneumatic hand folder of ripple knife and ripple knife transport establishment, the pneumatic hand folder of ripple knife
Including hand folder clamping cylinder, hand folder vertical movement cylinder, hand folder collet and setting presss from both sides clamping cylinder in the hand and hand folder hangs down
Fixed plate between straight movement cylinder;The hand folder vertical movement cylinder connects the hand and presss from both sides clamping cylinder, and the hand folder clamps
Cylinder connects the hand and presss from both sides collet;Ripple knife transport establishment includes third guide rail and the 7th cylinder fixed seat, the ripple
The pneumatic hand folder of knife is mounted on the third guide rail;The top of the buckling groove is arranged in one end of the third guide rail, described
The top of the package mechanism is arranged in the corresponding other end of third guide rail;It is equipped in the 7th cylinder fixed seat corresponding
The 7th cylinder, the 7th cylinder connects the pneumatic hand folder of the ripple knife;
The package mechanism includes third cylinder fixed seat, the 5th cylinder fixed seat, the 6th cylinder fixed seat, rotary pneumatic
Cylinder, rotary chuck, clamping cylinder, the first side pushing block, the first packaging bar, package post, second side pushing block and the second packaging bar;?
The third cylinder fixed seat installs the rotary cylinder, divides in the 5th cylinder fixed seat and the 6th cylinder fixed seat
Corresponding 5th cylinder and the 6th cylinder are not installed;The rotary cylinder connects the clamping cylinder, and the clamping cylinder connects
Connect the rotary chuck;5th cylinder connects first side pushing block, first side pushing block connection, first packaging
Bar;6th cylinder connects second side pushing block, second side pushing block connection the second packaging bar;Described first
The package post is set between packaging bar and the second packaging bar, and the wrapping paper cutting mechanism is arranged in the top of the package post.
The control route of described control unit be separately connected the wrapping paper cutting mechanism, corrugated blade clamp feeding mechanism,
Corrugated blade feeding mechanism, clamps transport establishment, dispenser and the corresponding cylinder of package mechanism at corrugated blade folder engaging support mechanism
And motor.
As an improvement of the present invention, the rotation of the package mechanism is arranged in the corresponding other end of the third guide rail
Above collet, the initial position of the corresponding rotary chuck rotation;The side of the rotary chuck is arranged in the package post, right
Answer the final position of the rotary chuck rotation.
The control route of described control unit be separately connected the wrapping paper cutting mechanism, corrugated blade clamp feeding mechanism,
Corrugated blade feeding mechanism, clamps transport establishment, dispenser and the corresponding cylinder of package mechanism at corrugated blade folder engaging support mechanism
And motor;
As an improvement of the present invention, the feeding block of material uses magnetic material, contacts materials and parts in the material taking piece
One side on be additionally provided with strip notch.
As an improvement of the present invention, described control unit includes PLC controller and the cylinder gas circuit control to match
Solenoid valve processed.
As an improvement of the present invention, the material taking piece uses alnico alloy magnetic steel material.
As an improvement of the present invention, the width of the strip notch is 40 millimeters to 45 millimeters, is highly 25 millimeters
To 80 millimeters, 6 millimeters to 20 millimeters of depth.
As an improvement of the present invention, the size of the strip notch are as follows: 40 millimeters of width, 40 millimeters of height, depth 8
Millimeter.
The present invention also provides a kind of methods of corrugated blade automatic assembling of plucking eyebrows, and are filled automatically using the corrugated blade of plucking eyebrows
With production equipment, following production stage is controlled by described control unit:
A) the wrapping paper cutting mechanism cuts off wrapping paper, and dispenser completes dispensing;Meanwhile corrugated blade clamp feeding mechanism
Complete feeding;
B) corrugated blade feeding mechanism completes feeding;
C) ripple cutter holder engaging support mechanism completes squeeze buckle closing operation;
D) the pneumatic hand of ripple knife clamped in transport establishment picks up plucking eyebrows of having fastened and corrugated blade and passes through wave
Wen Dao transport establishment transports the rotary chuck into the package mechanism;
E) the rotary chuck rotation transmits material to the package post;
F) package mechanism carries out paper wrapper.
The utility model has the advantages that
Structure of the invention novelty, practical function replace manual operations using automation equipment, substantially increase ripple of plucking eyebrows
The production efficiency of knife mainly has following characteristics using automation equipment and manual operations comparison according to data statistics:
1, homogeneity of product is high, qualification rate is high: counting according to creation data, fastens packaging using automated production equipment and pluck eyebrows
The primary production qualification rate of ripple knife reaches 99.99%, and much qualification rates than before manually operated 99.0% are high;
And equipment operation is used, the fastening tightness and sheet package dimensional uniformity of product are high;
2, high production efficiency: automation equipment is used, every can produce 2000 in equipment one hour, and equipment is small according to 8
When/day calculates, every equipment can produce 1.6 ten thousand daily.As long as producers are responsible for checking equipment operation condition and charging,
The charging and production operation of 4 equipment can be completed in one producers of our company, a production can be calculated from above data
Personnel can be with 64000/day of output, and a manually operated producers produce 3000/day before being far longer than;
3, producers' working strength reduces: producers are only responsible for folding up corrugated blade and corrugated blade into guide Cao
It is interior, it is calculated by single device, charging in average 25/ minute is primary, calculates by everyone charging work for being responsible for 4 equipment, produces people
Averagely 6.25 minutes/charging of member is primary, greatly reduces employee work strong team, acts one within average 5 seconds than manual operations before
It is secondary to improve 75 times fully.
In addition, corrugated blade folder carries out material correcting to cutting blade clip by guide bar, lower pusher, cylinder are carried out using gravity
Corrugated blade pinch to the closed position in buckling groove, the first guide rail can be carried out correcting to the running track of cylinder by expeller,
It avoids cylinder by shearing force, guarantees the accuracy and service life of cylinder operation, improve production precision;
Material taking piece uses band magnetic material to process, while being provided with strip notch, and material taking piece is enabled to take from blade heap
The operation for walking blade is more smooth, improves equipment dependability;By strip notch be sized to 40 millimeters to 45 millimeters of width,
Highly 25 millimeters to 80 millimeters, 6 millimeters to 20 millimeters of depth, can either meet the size need of a variety of corrugated blades to greatest extent
It asks, and the efficiency of feeding can be effectively improved.
Detailed description of the invention
Fig. 1 is the equipment general structure schematic diagram in the present invention;
Fig. 2 is the equipment positive structure schematic in the present invention;
Fig. 3 is the equipment side partial schematic diagram in the present invention;
Fig. 4 is the wrapping paper cutting mechanism positive structure schematic in present device;
Fig. 5 is the wrapping paper cutting mechanism structure schematic diagram in present device;
Fig. 6 is the corrugated blade clamp feeding structural scheme of mechanism in present device;
Fig. 7 is the ripple knife feeding mechanism schematic diagram in present device;
Fig. 8 is the material taking piece structural schematic diagram in present device;
Fig. 8 is the ripple cutter holder engaging support mechanism schematic diagram in present device;
Fig. 9 is the clamping transport establishment schematic diagram in present device;
Figure 10 is the package mechanism schematic diagram in present device;
Figure 11 is the automatic assembling flow diagram of the method for the present invention.
In figure, 1 is control unit, and 2 be wrapping paper cutting mechanism, and 3 be corrugated blade clamp feeding mechanism;4 be corrugated blade
Feeding mechanism;5 be ripple cutter holder engaging support mechanism;6 be the pneumatic hand folder of ripple knife;7 be ripple knife transport establishment;8 be package mechanism;
9 be material-feeding rolling wheels;10 be the first cylinder fixed seat;11 be shearing die;12 be motor fixing seat;13 press from both sides guide for corrugated blade
Bar;14 be the second cylinder fixed seat;15 be cylinder expeller;16 be the first guide rail;17 be ripple knife deflector chute;18 be horizontal gas
Cylinder fixed plate;19 be vertical cylinder fixed plate;20 be feeding cylinder fixed plate;21 it is material taking piece, 211 is strip notch;22 are
Third cylinder fixed seat, 221 be rotary cylinder, 222 be rotary chuck, 223 be clamping cylinder;23 be expeller;24 be second
Guide rail;25 be the 4th cylinder fixed seat, 251 be fasten pushing block, 252 be buckling groove;27 be hand folder clamping cylinder, 271 be hand folder
Collet;28 be hand folder vertical movement cylinder;29 be fixed plate;30 be third guide rail;31 be the 5th cylinder fixed seat;32 be the 6th
Cylinder fixed seat;33 be the first side pushing block, 331 be the first packaging bar, 332 is package post;34 it is second side pushing block, 341 is
Two packaging bars;35 be the 7th cylinder fixed seat;36 be wrapping paper suspension mechanism.
Specific embodiment
As shown in attached drawing 1 to attached drawing 11, one of the present embodiment is plucked eyebrows corrugated blade automatic assembling production equipment, including
Control unit 1, wrapping paper cutting mechanism 2, corrugated blade clamp feeding mechanism 3, corrugated blade feeding mechanism 4, corrugated blade clip
It closes mechanism 5, clamp transport establishment, dispenser and package mechanism 8;
The wrapping paper cutting mechanism 2 includes material-feeding rolling wheels 9, the first cylinder fixed seat 10, shearing die 11 and motor
Fixing seat 12 is separately installed with corresponding first cylinder and motor in first cylinder fixed seat 10, motor fixing seat 12;
Corrugated blade clamp feeding mechanism 3, including guide bar 13, the second cylinder fixed seat 14, the first expeller 15 with
And the first guide rail 16 to match with first expeller 15, corresponding second is equipped in second cylinder fixed seat 14
Cylinder, second cylinder connect first expeller 15, are provided with first on the 15 pusher path of the first expeller
The top that first pusher groove feeds one end is arranged in pusher groove, the guide bar 13;
The corrugated blade feeding mechanism 4 is fixed including ripple knife deflector chute 17, horizontal air cylinder fixed plate 18, vertical cylinder
Plate 19, feeding cylinder fixed plate 20, material taking piece 21, the second expeller 23 and with second expeller 23 matching used
Two guide rails 24;It is set respectively in the horizontal air cylinder fixed plate 18, vertical cylinder fixed plate 19 and feeding cylinder fixed plate 20
Corresponding horizontal movement cylinder, vertical movement cylinder and feeding cylinder are set, the horizontal movement cylinder and vertical movement cylinder are equal
The material taking piece 21 is connected, the lower section of the material taking piece 21 is provided with the second pusher groove, in one end of second pusher groove
Second expeller 23 is set;
The ripple cutter holder engaging support mechanism 5 includes the 4th cylinder fixed seat 25, compact heap 251 and buckling groove 252, in institute
It states and corresponding 4th cylinder is installed in the 4th cylinder fixed seat 25, the 4th cylinder connects the compact heap 251, the pressure
Tight block 251 connects the buckling groove 252, and one end of the buckling groove 252 is connected to first pusher groove, the buckling groove 252
The corresponding other end be connected to second pusher groove;
The clamping transport establishment includes the pneumatic hand folder 6 of ripple knife and ripple knife transport establishment 7, the pneumatic hand of ripple knife
Folder 6 includes that hand folder clamping cylinder 27, hand folder vertical movement cylinder 28, hand folder collet 271 and setting press from both sides in the hand and clamp gas
Fixed plate 29 between cylinder 27 and hand folder vertical movement cylinder 28;The hand folder vertical movement cylinder 28 connects the hand folder and clamps
Cylinder 27, the hand folder clamping cylinder 27 connect the hand folder collet 271;Ripple knife transport establishment 7 includes third guide rail
30 and the 7th cylinder fixed seat 35, the pneumatic hand folder 6 of ripple knife be mounted on the third guide rail 30;The third guide rail 30
One end the top of the buckling groove 252 is set, the corresponding other end of the third guide rail 30 is arranged in the package mechanism 8
Top;Corresponding 7th cylinder is installed in the 7th cylinder fixed seat 35, the 7th cylinder connects the ripple
The pneumatic hand folder 6 of knife;
The package mechanism 8 include third cylinder fixed seat 22, the 5th cylinder fixed seat 31, the 6th cylinder fixed seat 32,
Rotary cylinder 221, rotary chuck 222, clamping cylinder 223, the first side pushing block 33, first pack bar 331, package post 332, second
Side pushing block 34 and the second packaging bar 341;The rotary cylinder 221 is installed in the third cylinder fixed seat 22, described
Corresponding 5th cylinder and the 6th cylinder are installed respectively in five cylinder fixed seats 31 and the 6th cylinder fixed seat 32;The rotation
Rotaring cylinder 221 connects the clamping cylinder 223, and the clamping cylinder 223 connects the rotary chuck 222;5th cylinder
First side pushing block 33 is connected, first side pushing block 33 connects the first packaging bar 331;6th cylinder connects institute
Second side pushing block 34 is stated, second side pushing block 34 connects the second packaging bar 341;In the first packaging bar 331 and the
The package post 332 is set between two packaging bars 341, and the wrapping paper cutting mechanism 2 is arranged in the top of the package post 332;
The control route of described control unit 1 is separately connected the wrapping paper cutting mechanism 2, corrugated blade clamp feeding mechanism
3, corrugated blade feeding mechanism 4, corrugated blade folder engaging support mechanism 5, clamping transport establishment, dispenser and package mechanism 8 are corresponding
Cylinder and motor.
In the present embodiment, the rotary chuck of the package mechanism 8 is arranged in the corresponding other end of the third guide rail 30
222 tops, the initial position that the corresponding rotary chuck 222 rotates;The package post 332 is arranged in the rotary chuck 222
Side, the final position that the corresponding rotary chuck 222 rotates;21 material of material taking piece uses alnico alloy magnet steel material
Material is additionally provided with strip notch 211, the size of the strip notch 211 in the one side of the material taking piece 21 contact materials and parts are as follows:
40 millimeters of width, 40 millimeters of height, 8 millimeters of depth, the strip notch 211 of size effect when band takes ripple knife materials and parts
Most preferably, convenient and efficient, it is more accurate to enter groove location.
Described control unit 1 includes PLC controller and the cylinder gas circuit to match control solenoid valve, the PLC control
Existing Omron or domestic HCFA programmable controller and the cylinder gas circuit to match control solenoid valve can be used in device.
As shown in Fig. 12, one of the present embodiment is plucked eyebrows the method for corrugated blade automatic assembling, is plucked eyebrows using described
Corrugated blade automatic assembling production equipment controls following production stage by described control unit 1: firstly, the wrapping paper is cut off
Mechanism 2 cuts off wrapping paper, and dispenser completes dispensing;Meanwhile corrugated blade clamp feeding mechanism 3 completes feeding;Then, corrugated blade
Feeding mechanism 4 completes feeding;Then, ripple cutter holder engaging support mechanism 5 completes squeeze buckle closing operation;Then, the clamping transporter
The pneumatic hand folder 6 of ripple knife in structure picks up plucking eyebrows of having fastened and corrugated blade and passes through ripple knife transport establishment 7 and transport to described
Rotary chuck 222 in package mechanism 8;Then, the rotation of rotary chuck 222 transmits material to the package post 332;Most
Afterwards, the package mechanism 8 carries out paper wrapper;Dispenser in the present invention uses existing equipment, single by control before material packaging
1 control starting of member and dispensing on the wrapper, when packaging, the 5th cylinder drives first to pack bar by first side pushing block 33
The corresponding stroke of 331 startings, so that the wrapping paper of side turns down 180 degree, similarly, the 6th cylinder passes through second side pushing block 34
It drives the second packaging bar 341 to start corresponding stroke, so that the wrapping paper of the other side turns down 180 degree, packaging discharging can be completed.
Specific embodiments of the present invention are described in detail above, but it is merely an example, the present invention is simultaneously unlimited
It is formed on above description specific embodiment.To those skilled in the art, the equivalent modifications and replace that any couple of present invention carries out
In generation, is also all among scope of the invention.Therefore, without departing from the spirit and scope of the invention made by equal transformation and repair
Change, all covers within the scope of the present invention.