CN107088949A - A kind of production technology of integrated wall plate - Google Patents
A kind of production technology of integrated wall plate Download PDFInfo
- Publication number
- CN107088949A CN107088949A CN201710291447.2A CN201710291447A CN107088949A CN 107088949 A CN107088949 A CN 107088949A CN 201710291447 A CN201710291447 A CN 201710291447A CN 107088949 A CN107088949 A CN 107088949A
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- CN
- China
- Prior art keywords
- bamboo
- parts
- wood
- thin bar
- powders
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/28—Moulding or pressing characterised by using extrusion presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/34—Organic impregnating agents
- B27K3/50—Mixtures of different organic impregnating agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/007—Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2200/00—Wooden materials to be treated
- B27K2200/15—Pretreated particles or fibres
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The present invention proposes a kind of production technology of integrated wall plate, comprises the following steps：First by bamboo and wood waste material powdered rice hulls, powder of straw pre-treatment, it is uniform through mixed at high speed by a certain percentage, and feed granulation in parallel double-screw extruder, material after granulation obtains internal layer and outermost layer substrate through conical double screw extruder connecting mold extrusion molding, then two outer layers plate is coated on two layers up and down of inner plating, composite plate is hot pressed into by hot pressing gemel connection, mechanical carving or embossed are carried out by composite plate excision forming, by modular substrate, then routing bar frame after plastics sucking moulding, cooling and shaping；Mixed by a certain percentage using wood-fibred, bamboo fibre, rice husk, stalk etc., the density of sheet material can be mitigated, while improving the internal structure of product, make full use of environment friendly biological fiber, by wallboard integral cutting into modularization plate body, install more convenient, fabricated structure, mitigation installation period.
Description
【Technical field】
The present invention relates to wallboard production technical field, particularly a kind of production technology of integrated wall plate.
【Background technology】
At present, in fitting-up field, outdoor wall surface ornament materials is generally various facing tiles and ceramic mosaic tile, this
A little texture materials are more solid, and intensity is high, but is easily influenceed by ambient atmosphere or wind and rain, and face brick easily comes off, and influence attractive in appearance,
And these materials all give people a kind of ice-cold sensation.Another is exactly to paint exterior coating, and exterior coating is to building beyond the region of objective existence
Wall surface and structure, which are played, contains many chemical substances in certain attractive in appearance and protective effect, but exterior coating, to human body and ring
All it is harmful for border.Wood plastic wall board is a kind of main fine using the plant such as recycled plastic and branch, shell, rice chaff, stalk
Dimension material is extruded to be molded a kind of innovative panellised wall produced, and it can overcome face brick by the caducous problem of ectocine, right
It is environment-friendly, without any harmful substance, and fire prevention, waterproof, insect prevention, sun-proof, ageing-resistant, corrosion-resistant, zero formaldehyde, sound-absorbing effect
It is really good, 100% can reclaim, traditional bamboo particle board and particieboard use homogenous material, due to its raw material form, size and
The reason in terms of material, its performance is set to receive a definite limitation.Wood-fibred specific surface area is big, and pliability is good, with good
Being woven property.Wood-fibred is mixed with bamboo particle by a certain percentage, can be effectively improved the internal structure of product, is increased broken with bamboo
The combination that is woven of material, is conducive to further improving the performance of wood-based plate therefore proposes a kind of production technology of integrated wall plate.
【The content of the invention】
The purpose of the present invention is exactly to solve the problems of the prior art, proposes a kind of production technology of integrated wall plate, is used
Wood-fibred, bamboo fibre, rice husk, stalk etc. are mixed by a certain percentage, can mitigate the density of sheet material, while improving the internal junction of product
Structure, makes full use of environment friendly biological fiber, by wallboard integral cutting into modularization plate body, installs more convenient, fabricated structure, subtracts
Light installation period.
To achieve the above object, the present invention proposes a kind of production technology of integrated wall plate, specifically includes following steps：
Step 1：Bamboo and wood waste material pre-treatment：Bamboo waste and wood waste are chipped respectively using wood chipping equipment, using defeated
Bamboo and wood piece after sending machine and chipping is transported to silt, small crushed stone and metal material for being removed in cleaning equipment in wood chip etc., so
After be dried, dried bamboo and wood waste material is processed into the thin bar of bamboo and the thin bar of wood respectively using disintegrating machine, and to thin rod
Material carries out classification processing；
Step 2：Powdered rice hulls, powder of straw pre-treatment：Powdered rice hulls, powder of straw are put into processing agent solution and soaked 2~5 hours
After pull out and drain, then dry for standby, controls moisture content 11%；
Step 3：Interior formable layer：By the thin bar of bamboo, wood thin bar, powdered rice hulls, powder of straw, calcium carbonate, coupling agent, lubrication
Agent, age resister, antiseptic feedstock transportation carry out that high speed is blended into homogenizer, then feed well mixed material
Enter in parallel double-screw extruder and granulate, the material after granulation is through conical double screw extruder connecting mold extrusion molding, cooling
After obtain internal substrate；
Step 4：Outer formable layer：By the thin bar of bamboo, wood thin bar, calcium carbonate, coupling agent, lubricant, age resister, antibacterial
Agent feedstock transportation carries out that high speed is blended into homogenizer, then by well mixed material feeding parallel double-screw extrusion
Granulated in machine, the material after granulation obtains outermost layer substrate through conical double screw extruder connecting mold extrusion molding after cooling；
Step 5：Composite molding：Internal substrate and outermost layer substrate are delivered to hot press and carry out hot pressing, inner plating is coated
Between two lamina rara externas up and down, pass through hot pressing gemel connection formation composite plate between internal substrate and outermost layer substrate；
Step 6：Excision forming：Composite plate is transported in cutting machine and cuts into modular substrate；
Step 7：Carving, plastics sucking moulding：Modular substrate is subjected to mechanical carving or embossed, then plastics sucking moulding,
Routing bar frame after cooling and shaping.
Preferably, dried bamboo and wood waste material is processed using hammer mill in the step 1, and by bamboo
The thin thin bar screening of bar and wood is below 1mm, 1-3mm, 3-8mm, 4 grades of more than 8mm.
Preferably, the inorganic agent in the step 2 is made up of the raw material of following mass component：1 part of pectase, 0.2 part
Liquid renin, 1 part of cellulase, 100 parts of pure water；
Preferably, the quality group of the feed components in the step 3 turns into：50-80 parts of thin bars of bamboo, 50-80 parts
Wooden thin bar, 10-20 parts of powdered rice hulls, 10-20 parts of powder of straw, 5-10 parts of calcium carbonate, 5-10 parts of coupling agents, 5-15 parts of lubricants,
2-4 parts of age resisters, 4-6 parts of antiseptics.
Preferably, the thin bar of bamboo is made up of the component of level below and each component ratio is：Below 1mm bamboo powders：
1-3mm bamboo powders：3-8mm bamboo powders are 2：2~5:1~2, the component of the thin bar level below of wood is constituted and each component ratio
For：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are 2：2~5:1~2.
Preferably, the quality group of the feed components in the step 4 turns into：50-80 parts of thin bars of bamboo, 50-120 parts
Wooden thin bar, 5-10 parts of calcium carbonate, 5-10 parts of coupling agents, 5-15 parts of lubricants, 2-4 parts of age resisters, 4-6 parts of antiseptics.
Preferably, the thin bar of bamboo is made up of the component of level below and each component ratio is：Below 1mm bamboo powders：
1-3mm bamboo powders：3-8mm bamboo powders are 3：1~3:1~2, the thin bar of wood is made up of and each component ratio the component of level below
For：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are 3：1~3:1~2.
Beneficial effects of the present invention：The present invention is passed through by a certain percentage by using wood-fibred, bamboo fibre, rice husk, stalk etc.
Mixed at high speed is uniform, and feeds granulation in parallel double-screw extruder, and the material after granulation is connected through conical double screw extruder
Mould extrusion molding obtains internal layer and outermost layer substrate, and it is composite board then to pass through hot-forming, can mitigate the density of sheet material, together
The internal structure of Shi Gaishan products, makes full use of environment friendly biological fiber, by wallboard integral cutting into modularization plate body, installs more
It is convenient, fabricated structure, mitigation installation period.
【Embodiment】
A kind of production technology of integrated wall plate of the present invention, specifically includes following steps：
Step 1：Bamboo and wood waste material pre-treatment：Bamboo waste and wood waste are chipped respectively using wood chipping equipment, using defeated
Bamboo and wood piece after sending machine and chipping is transported to silt, small crushed stone and metal material for being removed in cleaning equipment in wood chip etc., so
After be dried, dried bamboo and wood waste material is processed using hammer mill, and the thin bar of bamboo and the thin bar of wood are sieved
It is divided into below 1mm, 1-3mm, 3-8mm, 4 grades of more than 8mm；
Step 2：Powdered rice hulls, powder of straw pre-treatment：Powdered rice hulls, powder of straw are put into after being soaked 4 hours in processing agent solution
Pull out and drain, then dry for standby, control moisture content 11%, the inorganic agent is made up of the raw material of following mass component：1 portion of fruit
Glue enzyme, 0.2 part of liquid renin, 1 part of cellulase, 100 parts of pure water；
Step 3：Interior formable layer：By 50 parts of thin bars of bamboo, 50 parts of thin bars of wood, 10 parts of powdered rice hulls, 15 parts of powder of straw, 6 parts
Calcium carbonate, 6 parts of coupling agents, 5 parts of lubricants, 2 parts of age resisters, 4 parts of antiseptics are transported to progress high speed warp in homogenizer
Mixing, then well mixed material is fed in parallel double-screw extruder and granulated, the material after granulation is through conical double-screw
Extruder connecting mold extrusion molding, obtains internal substrate after cooling, the thin bar of bamboo be made up of the component of level below and
Each component ratio is：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are 2：3:1, the group of the thin bar level below of wood
Divide composition and each component ratio is：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are 2：4:1；
Step 4：Outer formable layer：By 50 parts of thin bars of bamboo of bamboo, 90 parts of thin bars of wood, 8 parts of calcium carbonate, 5 parts of coupling agents, 7 parts
Lubricant, 2 parts of age resisters, 4 parts of antiseptics, which are transported in homogenizer, carries out that high speed is blended, then will be well mixed
Granulated in material feeding parallel double-screw extruder, the material after granulation is extruded into through conical double screw extruder connecting mold
Outermost layer substrate is obtained after type, cooling, the thin bar of bamboo is made up of the component of level below and each component ratio is：Below 1mm
Bamboo powder：1-3mm bamboo powders：3-8mm bamboo powders are 3：1:1.5, the thin bar of wood is made up of and each component ratio the component of level below
Example be：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are 3：2:2；
Step 5：Composite molding：Internal substrate and outermost layer substrate are delivered to hot press and carry out hot pressing, inner plating is coated
Between two lamina rara externas up and down, pass through hot pressing gemel connection formation composite plate between internal substrate and outermost layer substrate；
Step 6：Excision forming：Composite plate is transported in cutting machine and cuts into modular substrate；
Step 7：Carving, plastics sucking moulding：Modular substrate is subjected to mechanical carving or embossed, then plastics sucking moulding,
Routing bar frame after cooling and shaping.
Above-described embodiment is the description of the invention, is not limitation of the invention, it is any to simple transformation of the present invention after
Scheme belong to protection scope of the present invention.
Claims (7)
1. a kind of production technology of integrated wall plate, it is characterised in that：Specifically include following steps：
Step 1：Bamboo and wood waste material pre-treatment：Bamboo waste and wood waste are chipped respectively using wood chipping equipment, using conveyer
Bamboo and wood piece after chipping is transported to silt, small crushed stone and metal material in removal wood chip etc., Ran Houjin in cleaning equipment
Row drying, is processed into the thin bar of bamboo and the thin bar of wood, and thin bar is entered respectively by dried bamboo and wood waste material using disintegrating machine
Row classification is handled；
Step 2：Powdered rice hulls, powder of straw pre-treatment：Powdered rice hulls, powder of straw are put into immersion in processing agent solution to drag for after 2~5 hours
Go out to drain, then dry for standby, control moisture content 11%；
Step 3：Interior formable layer：By the thin bar of bamboo, the thin bar of wood, powdered rice hulls, powder of straw, calcium carbonate, coupling agent, lubricant, anti-
Aging agent, antiseptic feedstock transportation carry out mixed at high speed into homogenizer, then feed well mixed material parallel
Granulated in double screw extruder, the material after granulation is obtained through conical double screw extruder connecting mold extrusion molding after cooling
Internal substrate；
Step 4：Outer formable layer：The thin bar of bamboo, the thin bar of wood, calcium carbonate, coupling agent, lubricant, age resister, antiseptic is former
Material, which is transported in homogenizer, carries out mixed at high speed, then feeds in parallel double-screw extruder well mixed material and makes
Grain, the material after granulation obtains outermost layer substrate through conical double screw extruder connecting mold extrusion molding after cooling；
Step 5：Composite molding：Internal substrate and outermost layer substrate are delivered to hot press and carry out hot pressing, inner plating is coated on
Between lower two lamina rara externas, pass through hot pressing gemel connection formation composite plate between internal substrate and outermost layer substrate；
Step 6：Excision forming：Composite plate is transported in cutting machine and cuts into modular substrate；
Step 7：Carving, plastics sucking moulding：Modular substrate is subjected to mechanical carving or embossed, then plastics sucking moulding, cooling
Routing bar frame after sizing.
2. a kind of production technology of integrated wall plate as claimed in claim 1, it is characterised in that：Hammer is used in the step 1
Dried bamboo and wood waste material is processed by disintegrating machine, and by the thin bar of bamboo and the thin bar screening of wood be below 1mm, 1-3mm,
4 grades of 3-8mm, more than 8mm.
3. a kind of production technology of integrated wall plate as claimed in claim 1, it is characterised in that：Inorganic agent in the step 2
It is made up of the raw material of following mass component：1 part of pectase, 0.2 part of liquid renin, 1 part of cellulase, 100 parts of pure water.
4. a kind of production technology of integrated wall plate as claimed in claim 1, it is characterised in that：Raw material in the step 3 is each
The quality group of component turns into：50-80 parts of thin bars of bamboo, the thin bar of 50-80 parts of wood, 10-20 parts of powdered rice hulls, 10-20 parts of powder of straw,
5-10 parts of calcium carbonate, 5-10 parts of coupling agents, 5-15 parts of lubricants, 2-4 parts of age resisters, 4-6 parts of antiseptics.
5. a kind of production technology of integrated wall plate as claimed in claim 4, it is characterised in that：The thin bar of bamboo is by such as the following
The component of level is constituted and each component ratio is：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are 2：2~5:1~2, it is described
The component of wooden thin bar level below is constituted and each component ratio is：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are 2：2
~5:1~2.
6. a kind of production technology of integrated wall plate as claimed in claim 1, it is characterised in that：Raw material in the step 4 is each
The quality group of component turns into：50-80 parts of thin bars of bamboo, the thin bar of 50-120 parts of wood, 5-10 parts of calcium carbonate, 5-10 parts of coupling agents,
5-15 parts of lubricants, 2-4 parts of age resisters, 4-6 parts of antiseptics.
7. a kind of production technology of integrated wall plate as claimed in claim 6, it is characterised in that：The thin bar of bamboo is by such as the following
The component of level is constituted and each component ratio is：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are 3：1~3:1~2, it is described
Wooden thin bar is made up of the component of level below and each component ratio is：Below 1mm bamboo powders：1-3mm bamboo powders：3-8mm bamboo powders are
3：1~3:1~2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710291447.2A CN107088949B (en) | 2017-04-28 | 2017-04-28 | Production process of integrated wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710291447.2A CN107088949B (en) | 2017-04-28 | 2017-04-28 | Production process of integrated wallboard |
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| Publication Number | Publication Date |
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| CN107088949A true CN107088949A (en) | 2017-08-25 |
| CN107088949B CN107088949B (en) | 2020-04-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710291447.2A Active CN107088949B (en) | 2017-04-28 | 2017-04-28 | Production process of integrated wallboard |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941789A (en) * | 2020-07-28 | 2020-11-17 | 湖南恒信新型建材有限公司 | Method for preparing integrated wall by recycling construction waste |
| CN112549573A (en) * | 2020-11-24 | 2021-03-26 | 上海涂固安高科技有限公司 | Preparation and application of integrated wallboard with heat insulation, heat preservation and infrared physiotherapy sterilization functions |
| CN113211835A (en) * | 2021-04-07 | 2021-08-06 | 韶关市盛益塑胶制品有限公司 | Automatic production process of blister packaging film |
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| CN111941789A (en) * | 2020-07-28 | 2020-11-17 | 湖南恒信新型建材有限公司 | Method for preparing integrated wall by recycling construction waste |
| CN112549573A (en) * | 2020-11-24 | 2021-03-26 | 上海涂固安高科技有限公司 | Preparation and application of integrated wallboard with heat insulation, heat preservation and infrared physiotherapy sterilization functions |
| CN113211835A (en) * | 2021-04-07 | 2021-08-06 | 韶关市盛益塑胶制品有限公司 | Automatic production process of blister packaging film |
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| Publication number | Publication date |
|---|---|
| CN107088949B (en) | 2020-04-14 |
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Effective date of registration: 20210326 Address after: 314300 1st floor, building 1, Lianpu brick and tile factory, Wufeng village, Baibu Town, Haiyan County, Jiaxing City, Zhejiang Province Patentee after: Zhejiang fapeng Integrated Home Technology Co.,Ltd. Address before: 314300 Building 2, Lianpu brick and tile factory plot, Wufeng village, Baibu Town, Haiyan County, Jiaxing City, Zhejiang Province Patentee before: Jiaxing Sany Sunshine Home Technology Co.,Ltd. |
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Effective date of registration: 20230821 Address after: No. 88, Shishangbang Road, Baibu Town, Haiyan County, Jiaxing City, Zhejiang Province, 314300 Patentee after: Zhejiang Jia'en New Material Technology Co.,Ltd. Address before: 314300 1st floor, building 1, Lianpu brick and tile factory, Wufeng village, Baibu Town, Haiyan County, Jiaxing City, Zhejiang Province Patentee before: Zhejiang fapeng Integrated Home Technology Co.,Ltd. |
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