CN107088936A - A kind of channeling processing method and keyway planer - Google Patents
A kind of channeling processing method and keyway planer Download PDFInfo
- Publication number
- CN107088936A CN107088936A CN201710316727.4A CN201710316727A CN107088936A CN 107088936 A CN107088936 A CN 107088936A CN 201710316727 A CN201710316727 A CN 201710316727A CN 107088936 A CN107088936 A CN 107088936A
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- groove
- cutter mechanism
- slideway
- driven axle
- channeling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F5/00—Slotted or mortised work
- B27F5/02—Slotting or mortising machines tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B43—WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
- B43K—IMPLEMENTS FOR WRITING OR DRAWING
- B43K19/00—Non-propelling pencils; Styles; Crayons; Chalks
- B43K19/16—Making non-propelling pencils
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The present invention relates to channeling manufacture field, more particularly to a kind of channeling processing method and keyway planer.The channeling processing method includes：Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send climb command and obtain the amount of spin of the driven axle being located on slideway of record；The groove knife that the climb command is used for control flume cutter mechanism is moved up along vertical slideway direction；When amount of spin is equal to predetermined threshold value, decline instruction is sent；Described decline instructs the groove knife for being used for control flume cutter mechanism to be moved down along vertical slideway direction.The channeling processing method can dig non-penetrating through hole on pencil board, half can not be produced and have production technology of the lead for retractable pencil groove half without lead for retractable pencil groove in the prior art by solving, and Serve Motor Control groove cutter mechanism is used, production efficiency and product stability is greatly improved.
Description
Technical field
The present invention relates to channeling manufacture field, more particularly to a kind of channeling processing method and keyway planer.
Background technology
Pencil mainly includes penholder and pen core, and penholder is usually wooden, and the centre of penholder, which is provided with one, to be used to deposit pen
The through hole of core, this through hole is slim-lined construction, is extremely difficult by way of punching.Therefore it is to pass through when making penholder
Two pieces of planks are bonded, and a plurality of groove being spaced apart is provided with two pieces of planks, and pen core is put into groove, by two pieces of planks
Groove correspondence composition penholder, and the pencil needed for being cut into the plank being bonded.
Such as the pencil groove planer of Chinese patent (Patent No. 201220561057.5), its structure includes slide rail and slide rail
On planing tool, the structure is adapted to being provided with pencil board into the groove of an insertion, but in order that pen core will not be from upper in penholder
End is skidded off, by the through hole upper end closed on penholder, and lower ending opening, therefore planing tool can not directly run through lead when to pencil board channeling
Plate.Above-mentioned pencil groove planer is difficult to process the pencil board, greatly increases the difficulty of channeling so that production efficiency is reduced,
And there is presently no the equipment of the suitable rapid processing structure pencil board and apparatus control method.
The content of the invention
The technical problems to be solved by the invention are：A kind of channeling for being used to produce the pencil with non-penetrating through hole is provided
Processing method and keyway planer, realize quick channeling, it is ensured that the high-precision requirement of groove.
In order to solve the above-mentioned technical problem, the first technical scheme for using of the present invention for：
A kind of channeling processing method, including：
Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send climb command and obtain record
Be located at slideway on driven axle amount of spin；The climb command is used for the groove knife of control flume cutter mechanism along vertical slideway direction
Move up；
When amount of spin is equal to predetermined threshold value, decline instruction is sent；The groove for declining instruction for control flume cutter mechanism
Knife is moved down along vertical slideway direction.
The second technical scheme that the present invention is used for：
A kind of channeling processing method, including：
Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send decline and instruct and obtain record
Be located at slideway on driven axle amount of spin；Described decline instructs the groove knife for being used for control flume cutter mechanism along vertical slideway direction
Move down；
When amount of spin is equal to predetermined threshold value, climb command is sent；The climb command is used for the groove of control flume cutter mechanism
Knife is moved up along vertical slideway direction.
The 3rd technical scheme that the present invention is used for：
A kind of keyway planer, the keyway planer includes frame, groove cutter mechanism, servomotor, optoelectronic switch, encoder and control
Device；The servomotor, optoelectronic switch and encoder are connected with controller respectively；The frame is provided with what is slided for pencil board
Slideway, the groove cutter mechanism is erected above slideway, and the optoelectronic switch is arranged on slide egress end；
The slideway is provided with driven axle, and the driven axle is located between groove cutter mechanism and optoelectronic switch, and the encoder is set
Put on driven axle, for when driven axle is rotated, encoder to record the amount of spin of driven axle, send to controller；
The servomotor is electrically connected with groove cutter mechanism, and the groove knife for control flume cutter mechanism is along above and below vertical slideway direction
It is mobile.
The beneficial effects of the present invention are：
The channeling processing method and keyway planer that the present invention is provided are by setting optoelectronic switch and encoder to be used as on groove knife
The triggering equipment of lower moving operation, and with two kinds of mode of operations, the first is to trigger Serve Motor Control by optoelectronic switch
The groove knife of groove cutter mechanism is moved up, when the displacement that encoder records pencil board movement is equal to predetermined threshold value, servomotor control
The groove knife of groove cutter mechanism processed is moved down carries out channeling to next pencil board so that groove knife is according to optoelectronic switch and encoder
Detection is moved up and down, and forms great-jump-forward keyway planer, wherein predetermined threshold value is for controlling non-channeling between two neighboring channeling
Distance；Second is that the groove knife for triggering Serve Motor Control groove cutter mechanism by optoelectronic switch is moved down to next pencil board
Channeling is carried out, when the displacement that encoder records pencil board movement is equal to predetermined threshold value, the groove of Serve Motor Control groove cutter mechanism
Knife is moved up, and the difference with the first is that by predetermined threshold value to control the length of groove, according to present invention offer
Channeling processing method non-penetrating through hole can be dug on pencil board.
Brief description of the drawings
Fig. 1 is the channeling process steps flow chart of the embodiment of the present invention one；
Fig. 2 is the channeling process steps flow chart of the embodiment of the present invention two；
Fig. 3 is the schematic diagram of the keyway planer of the present invention；
Label declaration：
1st, keyway planer；11st, frame；111st, slideway；112nd, the port of export；12nd, groove cutter mechanism；13rd, servomotor；14th, photoelectricity
Switch；15th, encoder；16th, controller；17th, input unit.
Embodiment
To describe technology contents, the objects and the effects of the present invention in detail, below in conjunction with embodiment and coordinate attached
Figure is explained.
The design of most critical of the present invention is：Operation is moved up and down by setting optoelectronic switch and encoder as groove knife
Trigger equipment so that groove cutter mechanism can be moved up and down according to the detection of optoelectronic switch and encoder, form the channeling of great-jump-forward
Machine, so as to dig non-penetrating through hole on pencil board.
It refer to Fig. 1-3, a kind of channeling processing method that the present invention is provided, including：
Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send climb command and obtain record
Be located at slideway on driven axle amount of spin；The climb command is used for the groove knife of control flume cutter mechanism along vertical slideway direction
Move up；
When amount of spin is equal to predetermined threshold value, decline instruction is sent；The groove for declining instruction for control flume cutter mechanism
Knife is moved down along vertical slideway direction.
It refer to Fig. 1-3, a kind of channeling processing method that the present invention is provided, including：
Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send decline and instruct and obtain record
Be located at slideway on driven axle amount of spin；Described decline instructs the groove knife for being used for control flume cutter mechanism along vertical slideway direction
Move down；
When amount of spin is equal to predetermined threshold value, climb command is sent；The climb command is used for the groove of control flume cutter mechanism
Knife is moved up along vertical slideway direction.
It was found from foregoing description, the beneficial effects of the present invention are：The channeling processing method that the present invention is provided is by setting
The triggering equipment that optoelectronic switch and encoder move up and down operation as groove knife is put, and with two kinds of mode of operations, the first is
The groove knife for triggering Serve Motor Control groove cutter mechanism by optoelectronic switch is moved up, when encoder records the position of pencil board movement
When moving equal to predetermined threshold value, the groove knife of Serve Motor Control groove cutter mechanism is moved down carries out channeling to next pencil board, makes
Groove knife moved up and down according to the detection of optoelectronic switch and encoder, formed great-jump-forward keyway planer, wherein predetermined threshold value be for
Control the distance of non-channeling between two neighboring channeling；Second is to trigger Serve Motor Control groove cutter mechanism by optoelectronic switch
Groove knife move down to next pencil board carry out channeling, when encoder record pencil board movement displacement be equal to predetermined threshold value
When, the groove knife of Serve Motor Control groove cutter mechanism is moved up, and the difference with the first is that by predetermined threshold value to control
The length of groove, non-penetrating through hole can be dug according to the channeling processing method that the present invention is provided on pencil board.
The channeling processing method that the present invention is provided can dig non-penetrating through hole on pencil board, solve prior art
In can not produce half and have production technology of the lead for retractable pencil groove half without lead for retractable pencil groove, and the keyway planer of conventionally employed cylinder driver slot knife
Act rigidity not enough, cause unstable product quality, production efficiency is also low.The present invention uses Serve Motor Control groove cutter mechanism,
It is swift in motion and stablizes, rigidity is stronger, greatly improve production efficiency and product stability, production capacity can reaches 70 pieces/minute, phase
Production capacity (30 piece/minute) than traditional air-cylinder type keyway planer has greatly improved.
Further, in addition to：Receive the keyway planer control parameter of user's input.
Seen from the above description, operator need to only input the keyway planer control parameter for needing to change, you can the board is given birth to
Production. art is adjusted, and greatlys save board adjustment time, is realized full-automatic.Specifically can be by setting in liquid crystal touch screen
Parameter it is fine-tuning planing lead for retractable pencil groove length, depth and slotting position.
Further, in addition to：
If being not detected by preset duration on slideway has pencil board, reset instruction is sent；The reset instruction is used to control
The groove knife of groove cutter mechanism processed moves up rear out of service along vertical slideway direction.
Seen from the above description, in a specific embodiment, can be by installing infrared ray sensor additional on slideway, for examining
Whether survey has pencil board to be processed to pass through on slideway, if in a period of time, that is, timing duration exceeds preset duration, now
Controller sends reset instruction to servomotor, and the groove knife of the Serve Motor Control groove cutter mechanism is upward along vertical slideway direction
It is out of service after movement, because equipment has been turned on, there is not pencil board process, explanation is probably that equipment breaks down, or pan feeding
In the presence of exception, it is now the safety of confirmation operator, then lifts groove knife rear out of service.
Further, in addition to：If being not detected by preset duration on slideway has pencil board, warning information is sent.
Seen from the above description, when controller sends reset instruction, explanation is probably that equipment breaks down or pan feeding
In the presence of exception, now equipment can send warning information automatically to the mobile terminal of peripheral hardware, and operator can be learnt by mobile terminal
The running situation of equipment, and measure is adjusted early, it is to avoid influence production.
Further, receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send climb command
And the amount of spin for the driven axle being located on slideway is recorded, it is specially：
Receive be arranged on induced signal that the optoelectronic switch at slide egress end sends and detect driven axle rotate and
During the pressure value changes on driven axle surface, send climb command and obtain the amount of spin of the driven axle being located on slideway of record.
Seen from the above description, it is the accuracy for the shift value for further ensuring that calculating pencil board movement, in driven axle
The pressure sensor being connected with controller is set up on outer surface, for having detected whether pencil board.Only driven axle is rotated and pressed
When force snesor has detected pressure value changes, encoder can just record the amount of spin of driven axle, send to controller.
Refering to Fig. 1-3, a kind of keyway planer that the present invention is also provided, the keyway planer 1 include frame 11, groove cutter mechanism 12,
Servomotor 13, optoelectronic switch 14, encoder 15 and controller 16；The servomotor 13, optoelectronic switch 14 and encoder 15
It is connected respectively with controller 16；The frame 11 is provided with the slideway 111 slided for pencil board, and the groove cutter mechanism 12 is erected at
The top of slideway 111, the optoelectronic switch 14 is arranged on slide egress end 112；
The slideway 111 is provided with driven axle, and the driven axle is located between groove cutter mechanism 12 and optoelectronic switch 14, described to compile
Code device 15 is set on driven axle, for when driven axle is rotated, encoder to record the amount of spin of driven axle, is sent to controller；
The servomotor 13 is electrically connected with groove cutter mechanism 12, and the groove knife for control flume cutter mechanism is along vertical slideway direction
Move up and down.
It was found from foregoing description, the beneficial effects of the present invention are：The keyway planer that the present invention is provided is by setting photoelectricity
Switch and encoder move up and down the triggering equipment of operation as groove knife, and with two kinds of mode of operations, the first is by light
The groove knife of electric switch triggering Serve Motor Control groove cutter mechanism is moved up, when the displacement that encoder records pencil board movement is equal to
During predetermined threshold value, the groove knife of Serve Motor Control groove cutter mechanism is moved down carries out channeling to next pencil board so that groove knife
Moved up and down according to the detection of optoelectronic switch and encoder, form great-jump-forward keyway planer, wherein predetermined threshold value is for controlling phase
The distance of non-channeling between adjacent two channelings；Second is the groove knife for being triggered by optoelectronic switch Serve Motor Control groove cutter mechanism
Move down and channeling is carried out to next pencil board, when the displacement that encoder records pencil board movement is equal to predetermined threshold value, watch
The groove knife for taking motor control groove cutter mechanism is moved up, and the difference with the first is that by predetermined threshold value to control groove
Length, non-penetrating through hole can be dug on pencil board according to the channeling processing method that provides of the present invention.
The operation principle for the keyway planer that the present invention is provided is：
During init state, the groove knife of the groove cutter mechanism of keyway planer is to be in decline state, and groove knife is rotated always, now
When pencil board is moved at groove cutter mechanism by slideway, channeling is carried out to pencil board in the groove knife for declining state；
The pencil board for being in channeling state is continued to move along, when pencil board is moved to slide egress end, pencil board
Can block or reflection photoelectric switch light beam, now optoelectronic switch can produce an induced signal, and the induced signal is sent
To controller；
Controller, which is received, sends climb command to servomotor after induced signal, the servomotor receives controller
The induced signal sent, the groove knife of control flume cutter mechanism is moved up along vertical slideway direction, that is, groove knife is lifted, this
When not to pencil board channeling；
While pencil board is moved, the driven axle on slideway can be rotated, and now encoder records the rotation of driven axle
Amount, sends to controller, controller can calculate the displacement of the displacement of pencil board, as pencil board according to amount of spin
Value；
When the amount of spin of driven axle is equal to predetermined threshold value, (wherein predetermined threshold value is for controlling between former and later two channelings not
The distance of channeling) when, controller, which is sent, declines instruction to servomotor, and the groove knife edge of the Serve Motor Control groove cutter mechanism is hung down
Straight slideway direction is moved down carries out channeling to next pencil board.
It is another to be with above-mentioned difference：Original state is different, the groove knife of the groove cutter mechanism of keyway planer when initial
It is to be in propradation, first piece of pencil board is not do channeling, only does trigger action, first piece of pencil board is directly over coding
Device is moved to slide egress end, although encoder has record data (can also set not record data), but is not connect by setting
When receiving the induced signal of optoelectronic switch, the data invalid of encoder record can be automatically deleted.
When first piece of pencil board is moved to slide egress end, optoelectronic switch produces induced signal, sends to controller；Control
Device processed, which is sent, declines instruction to servomotor, and the groove knife of the Serve Motor Control groove cutter mechanism is along vertical slideway direction to moving down
It is dynamic that channeling is carried out to next piece of pencil board；
When the amount of spin of driven axle is equal to predetermined threshold value (wherein predetermined threshold value is the length for controlling groove), control
Device processed sends climb command to servomotor, and the groove knife of the Serve Motor Control groove cutter mechanism is along vertical slideway direction to moving up
It is dynamic.
Further, above-mentioned keyway planer, in addition to the input unit 17 being connected with controller 16, it is defeated for receiving user
The keyway planer control parameter entered.
Seen from the above description, above-mentioned input unit can be liquid crystal touch screen, and controller is PLC, by above-mentioned
Structure, operator only need to be in liquid crystal touch screen arrange parameter, you can the board production technology is adjusted, machine is greatlyd save
Platform adjustment time, is realized full-automatic.By the length, the depth that set the fine-tuning planing lead for retractable pencil groove of the parameter in liquid crystal touch screen
And slotting position.
Further, above-mentioned keyway planer, in addition to the timer being connected with controller；It is additionally provided with and controls on the slideway
The infrared ray sensor of device connection processed.
Seen from the above description, by installing infrared ray sensor additional on slideway, for detecting on slideway whether there is to be added
The pencil board of work passes through, if in a period of time, that is, timing duration exceeds preset duration, and now controller sends reset instruction
To servomotor, the groove knife of the Serve Motor Control groove cutter mechanism moved up along vertical slideway direction it is rear out of service, by
Had been turned in equipment, do not have pencil board process, explanation is probably that equipment breaks down, or pan feeding has exception, now to be true
Recognize the safety of operator, then lift groove knife rear out of service.
The keyway planer also includes communication device, when sending reset instruction for controller, sends pre- by communication device
Information is warned to the mobile terminal of peripheral hardware.
Seen from the above description, when controller sends reset instruction, explanation is probably that equipment breaks down, or pan feeding
In the presence of exception, now equipment can send warning information automatically to the mobile terminal of peripheral hardware, and operator can be learnt by mobile terminal
The running situation of equipment, and measure is adjusted early, it is to avoid influence production.
Further, the outer surface of the driven axle on above-mentioned keyway planer is provided with the pressure sensing being connected with controller
Device.
Seen from the above description, it is the accuracy for the shift value for further ensuring that calculating pencil board movement, in driven axle
The pressure sensor being connected with controller is set up on outer surface, for having detected whether pencil board.Only driven axle is rotated and pressed
When force snesor detects pressure value, encoder records the amount of spin of driven axle, sends to controller.
Refering to Fig. 1 and Fig. 3, the embodiment of the present invention one is：A kind of channeling processing method, including：
Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send climb command and obtain record
Be located at slideway on driven axle amount of spin；The climb command is used for the groove knife of control flume cutter mechanism along vertical slideway direction
Move up；
When amount of spin is equal to predetermined threshold value, decline instruction is sent；The groove for declining instruction for control flume cutter mechanism
Knife is moved down along vertical slideway direction.
Further, channeling processing method also includes：Receive the keyway planer control parameter of user's input.Operator only needs defeated
Enter to need the keyway planer control parameter changed, you can be adjusted the board production technology, when greatling save board adjustment
Between, realize full-automatic.Specifically can by set the fine-tuning planing length of lead for retractable pencil groove of the parameter in liquid crystal touch screen, depth with
And slotting position.
Further, channeling processing method also includes：If being not detected by preset duration on slideway has pencil board, send
Reset instruction；The reset instruction moves up rear out of service for the groove knife of control flume cutter mechanism along vertical slideway direction.
Can by installing infrared ray sensor additional on slideway, for detecting whether there is pencil board to be processed to pass through on slideway, if one section
In time, that is, timing duration exceeds preset duration, and now controller sends reset instruction to servomotor, the servo electricity
The groove knife of machine control flume cutter mechanism moves up rear out of service along vertical slideway direction, because equipment has been turned on, does not there is pencil
Plate passes through, and explanation is probably that equipment breaks down, or pan feeding has exception, is now the safety for confirming operator, then by groove
Knife lifts rear out of service.
Further, channeling processing method also includes：If being not detected by preset duration on slideway has pencil board, send
Warning information.When controller sends reset instruction, explanation is probably that equipment failure or pan feeding have exception, is now set
Standby to send warning information automatically to the mobile terminal of peripheral hardware, operator can learn the running situation of equipment by mobile terminal,
And measure is adjusted early, it is to avoid influence production.
Further, receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send climb command
And the amount of spin for the driven axle being located on slideway is recorded, it is specially：Receive and be arranged on the optoelectronic switch at slide egress end and send
Induced signal and detect driven axle rotate and driven axle surface pressure value changes when, send climb command and obtain note
The amount of spin of the driven axle being located on slideway of record.
To further ensure that the accuracy for the shift value for calculating pencil board movement, set up and control on the outer surface of driven axle
The pressure sensor of device connection processed, for having detected whether pencil board.Only driven axle is rotated and pressure sensor has been detected
During pressure value changes, encoder can just record the amount of spin of driven axle, send to controller.
Refering to Fig. 2 and Fig. 3, the embodiment of the present invention two is：A kind of channeling processing method, including：
Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send decline and instruct and obtain record
Be located at slideway on driven axle amount of spin；Described decline instructs the groove knife for being used for control flume cutter mechanism along vertical slideway direction
Move down；
When amount of spin is equal to predetermined threshold value, climb command is sent；The climb command is used for the groove of control flume cutter mechanism
Knife is moved up along vertical slideway direction.
Further, channeling processing method also includes：Receive the keyway planer control parameter of user's input.Operator only needs defeated
Enter to need the keyway planer control parameter changed, you can be adjusted the board production technology, when greatling save board adjustment
Between, realize full-automatic.Specifically can by set the fine-tuning planing length of lead for retractable pencil groove of the parameter in liquid crystal touch screen, depth with
And slotting position.
Further, channeling processing method also includes：If being not detected by preset duration on slideway has pencil board, send
Reset instruction；The reset instruction moves up rear out of service for the groove knife of control flume cutter mechanism along vertical slideway direction.
Can by installing infrared ray sensor additional on slideway, for detecting whether there is pencil board to be processed to pass through on slideway, if one section
In time, that is, timing duration exceeds preset duration, and now controller sends reset instruction to servomotor, the servo electricity
The groove knife of machine control flume cutter mechanism moves up rear out of service along vertical slideway direction, because equipment has been turned on, does not there is pencil
Plate passes through, and explanation is probably that equipment breaks down, or pan feeding has exception, is now the safety for confirming operator, then by groove
Knife lifts rear out of service.
Further, channeling processing method also includes：If being not detected by preset duration on slideway has pencil board, send
Warning information.When controller sends reset instruction, explanation is probably that equipment failure or pan feeding have exception, is now set
Standby to send warning information automatically to the mobile terminal of peripheral hardware, operator can learn the running situation of equipment by mobile terminal,
And measure is adjusted early, it is to avoid influence production.
Further, receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send climb command
And the amount of spin for the driven axle being located on slideway is recorded, it is specially：Receive and be arranged on the optoelectronic switch at slide egress end and send
Induced signal and detect driven axle rotate and driven axle surface pressure value changes when, send climb command and obtain note
The amount of spin of the driven axle being located on slideway of record.
To further ensure that the accuracy for the shift value for calculating pencil board movement, set up and control on the outer surface of driven axle
The pressure sensor of device connection processed, for having detected whether pencil board.Only driven axle is rotated and pressure sensor has been detected
During pressure value changes, encoder can just record the amount of spin of driven axle, send to controller.
Refering to Fig. 1-3, the embodiment of the present invention three is：A kind of keyway planer, the keyway planer includes frame, groove cutter mechanism, watched
Take motor, optoelectronic switch, encoder and controller；The servomotor, optoelectronic switch and encoder are connected with controller respectively；
The frame is provided with the slideway slided for pencil board, and the groove cutter mechanism is erected above slideway, and the optoelectronic switch is set
At slide egress end；
The slideway is provided with driven axle, and the driven axle is located between groove cutter mechanism and optoelectronic switch, and the encoder is set
Put on driven axle, for when driven axle is rotated, encoder to record the amount of spin of driven axle, send to controller；
The servomotor is electrically connected with groove cutter mechanism, and the groove knife for control flume cutter mechanism is along above and below vertical slideway direction
It is mobile.
The operation principle for the keyway planer that the present invention is provided is：
During init state, the groove knife of the groove cutter mechanism of keyway planer is to be in decline state, and groove knife is rotated always, now
When pencil board is moved at groove cutter mechanism by slideway, channeling is carried out to pencil board in the groove knife for declining state；
The pencil board for being in channeling state is continued to move along, when pencil board is moved to slide egress end, pencil board
Can block or reflection photoelectric switch light beam, now optoelectronic switch can produce an induced signal, and the induced signal is sent
To controller；
Controller, which is received, sends climb command to servomotor after induced signal, the servomotor receives controller
The induced signal sent, the groove knife of control flume cutter mechanism is moved up along vertical slideway direction, that is, groove knife is lifted, this
When not to pencil board channeling；
While pencil board is moved, the driven axle on slideway can be rotated, and now encoder records the rotation of driven axle
Amount, sends to controller, controller can calculate the displacement of the displacement of pencil board, as pencil board according to amount of spin
Value；
When the amount of spin of driven axle is equal to predetermined threshold value, (wherein predetermined threshold value is for controlling between former and later two channelings not
The distance of channeling) when, controller, which is sent, declines instruction to servomotor, and the groove knife edge of the Serve Motor Control groove cutter mechanism is hung down
Straight slideway direction is moved down carries out channeling to next pencil board.
It is another to be with above-mentioned difference：Original state is different, the groove knife of the groove cutter mechanism of keyway planer when initial
It is to be in propradation, first piece of pencil board is not do channeling, only does trigger action, first piece of pencil board is directly over coding
Device is moved to slide egress end, although encoder has record data (can also set not record data), but is not connect by setting
When receiving the induced signal of optoelectronic switch, the data invalid of encoder record can be automatically deleted.
When first piece of pencil board is moved to slide egress end, optoelectronic switch produces induced signal, sends to controller；Control
Device processed, which is sent, declines instruction to servomotor, and the groove knife of the Serve Motor Control groove cutter mechanism is along vertical slideway direction to moving down
It is dynamic that channeling is carried out to next piece of pencil board；
When the amount of spin of driven axle is equal to predetermined threshold value (wherein predetermined threshold value is the length for controlling groove), control
Device processed sends climb command to servomotor, and the groove knife of the Serve Motor Control groove cutter mechanism is along vertical slideway direction to moving up
It is dynamic.
Above-mentioned keyway planer, in addition to the input unit being connected with controller, the keyway planer control for receiving user's input
Parameter processed.Above-mentioned input unit can be liquid crystal touch screen, and controller is PLC, by above-mentioned structure, and operator only need to be
Liquid crystal touch screen arrange parameter, you can be adjusted to the board production technology, greatlys save board adjustment time, realizes complete
Automation.By the length, depth and the slotting position that set the fine-tuning planing lead for retractable pencil groove of the parameter in liquid crystal touch screen.
Above-mentioned keyway planer, in addition to the timer being connected with controller；It is additionally provided with and is connected with controller on the slideway
Infrared ray sensor.By installing infrared ray sensor additional on slideway, for detecting whether there is pencil to be processed on slideway
Plate passes through, if in a period of time, that is, timing duration exceeds preset duration, and now controller sends reset instruction to servo electricity
Machine, the groove knife of the Serve Motor Control groove cutter mechanism moved up along vertical slideway direction it is rear out of service, due to equipment
Start, do not have pencil board process, explanation is probably that equipment breaks down, or pan feeding has exception, is now to confirm operator
Safety, then groove knife is lifted rear out of service.
The keyway planer also includes communication device, when sending reset instruction for controller, sends pre- by communication device
Information is warned to the mobile terminal of peripheral hardware.When controller sends reset instruction, explanation is probably that equipment breaks down, or pan feeding
In the presence of exception, now equipment can send warning information automatically to the mobile terminal of peripheral hardware, and operator can be learnt by mobile terminal
The running situation of equipment, and measure is adjusted early, it is to avoid influence production.
The outer surface of driven axle on above-mentioned keyway planer is provided with the pressure sensor being connected with controller.To be further
Ensure the accuracy of the shift value of calculating pencil board movement, the pressure being connected with controller is set up on the outer surface of driven axle and is passed
Sensor, for having detected whether pencil board.Only driven axle is rotated and pressure sensor is when detecting pressure value, encoder record
The amount of spin of driven axle, sends to controller.
In summary, the channeling processing method and keyway planer that the present invention is provided are by setting optoelectronic switch and encoder to make
The triggering equipment of operation is moved up and down for groove knife, and with two kinds of mode of operations, the first is to trigger servo by optoelectronic switch
The groove knife of motor control groove cutter mechanism is moved up, and when the displacement that encoder records pencil board movement is equal to predetermined threshold value, is watched
The groove knife for taking motor control groove cutter mechanism moves down and carries out channeling to next pencil board so that groove knife according to optoelectronic switch and
The detection of encoder is moved up and down, and forms great-jump-forward keyway planer, wherein predetermined threshold value is for controlling between two neighboring channeling
The distance of non-channeling；Second is that the groove knife for triggering Serve Motor Control groove cutter mechanism by optoelectronic switch is moved down to next
Individual pencil board carries out channeling, when the displacement that encoder records pencil board movement is equal to predetermined threshold value, Serve Motor Control groove knife
The groove knife of mechanism is moved up, and the difference with the first is that by predetermined threshold value to control the length of groove, according to this
The channeling processing method that invention is provided can dig non-penetrating through hole on pencil board, and solving can not produce in the prior art
Half has production technology of the lead for retractable pencil groove half without lead for retractable pencil groove, and the keyway planer of conventionally employed cylinder driver slot knife acts rigidity not
It is enough, unstable product quality is caused, production efficiency is also low.The present invention use Serve Motor Control groove cutter mechanism, be swift in motion and
Stable, rigidity is stronger, greatly improves production efficiency and product stability, production capacity can reach 70 pieces/minute, compared to traditional gas
The production capacity (30 piece/minute) of cylinder formula keyway planer has greatly improved.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
The equivalents that bright specification and accompanying drawing content are made, or the technical field of correlation is directly or indirectly used in, similarly include
In the scope of patent protection of the present invention.
Claims (10)
1. a kind of channeling processing method, it is characterised in that including：
Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send climb command and obtain the position of record
In the amount of spin of the driven axle on slideway；The groove knife that the climb command is used for control flume cutter mechanism is upward along vertical slideway direction
It is mobile；
When amount of spin is equal to predetermined threshold value, decline instruction is sent；The groove knife edge for declining instruction for control flume cutter mechanism
Vertical slideway direction is moved down.
2. a kind of channeling processing method, it is characterised in that including：
Receive and be arranged on the induced signal that the optoelectronic switch at slide egress end is sent, send the position for declining and instructing and obtain record
In the amount of spin of the driven axle on slideway；Described decline instructs the groove knife for being used for control flume cutter mechanism downward along vertical slideway direction
It is mobile；
When amount of spin is equal to predetermined threshold value, climb command is sent；The climb command is used for the groove knife edge of control flume cutter mechanism
Vertical slideway direction is moved up.
3. channeling processing method according to claim 1 or 2, it is characterised in that also include：Receive the channeling of user's input
Machine control parameter.
4. channeling processing method according to claim 1 or 2, it is characterised in that also include：
If being not detected by preset duration on slideway has pencil board, reset instruction is sent；The reset instruction is used for control flume
The groove knife of cutter mechanism moves up rear out of service along vertical slideway direction.
5. channeling processing method according to claim 4, it is characterised in that also include：If being not detected by preset duration
There is pencil board on slideway, then send warning information.
6. channeling processing method according to claim 1 or 2, it is characterised in that receive and be arranged on slide egress end
The induced signal that optoelectronic switch is sent, sends climb command and records the amount of spin for the driven axle being located on slideway, be specially：
Receive to be arranged on induced signal that the optoelectronic switch at slide egress end sends and detect driven axle and rotate and passive
During the pressure value changes on axle surface, send climb command and obtain the amount of spin of the driven axle being located on slideway of record.
7. a kind of keyway planer, it is characterised in that the keyway planer includes frame, groove cutter mechanism, servomotor, optoelectronic switch, volume
Code device and controller；The servomotor, optoelectronic switch and encoder are connected with controller respectively；The frame is provided with and supplies lead
The slideway that plate is slided, the groove cutter mechanism is erected above slideway, and the optoelectronic switch is arranged on slide egress end；
The slideway is provided with driven axle, and the driven axle is located between groove cutter mechanism and optoelectronic switch, and the encoder sets quilt
On moving axis, for when driven axle is rotated, encoder to record the amount of spin of driven axle, send to controller；
The servomotor is electrically connected with groove cutter mechanism, and the groove knife for control flume cutter mechanism is moved down along along vertical slideway direction
It is dynamic.
8. keyway planer according to claim 7, it is characterised in that also including the input unit being connected with controller, be used for
Receive the keyway planer control parameter of user's input.
9. keyway planer according to claim 7, it is characterised in that the also timer including being connected with controller；The cunning
The infrared ray sensor being connected with controller is additionally provided with road.
10. keyway planer according to claim 7, it is characterised in that the outer surface of the driven axle is provided with and controller
The pressure sensor of connection.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710316727.4A CN107088936A (en) | 2017-05-08 | 2017-05-08 | A kind of channeling processing method and keyway planer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710316727.4A CN107088936A (en) | 2017-05-08 | 2017-05-08 | A kind of channeling processing method and keyway planer |
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| CN107088936A true CN107088936A (en) | 2017-08-25 |
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| CN201710316727.4A Pending CN107088936A (en) | 2017-05-08 | 2017-05-08 | A kind of channeling processing method and keyway planer |
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| JPH07506547A (en) * | 1992-09-15 | 1995-07-20 | クルップ・ベラフォーム・マシーネンバウ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング | Pencil manufacturing method and device |
| JPH10180707A (en) * | 1996-12-26 | 1998-07-07 | Tamotsu Ueno | Cutter for forming groove of lead of pencil |
| CN202137811U (en) * | 2011-07-06 | 2012-02-08 | 福州普洛机械制造有限公司 | Cutter shaft regulating device, groove planing machine and rod planing machine |
| CN202169621U (en) * | 2011-07-06 | 2012-03-21 | 福州普洛机械制造有限公司 | Pencil-holder planing machine |
| CN103586941A (en) * | 2013-10-29 | 2014-02-19 | 浙江庆元欧迪实业有限公司 | Pencil grooving machine |
| CN205969332U (en) * | 2016-08-17 | 2017-02-22 | 吴维飞 | Pencil plate gauge limit machine |
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2017
- 2017-05-08 CN CN201710316727.4A patent/CN107088936A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07506547A (en) * | 1992-09-15 | 1995-07-20 | クルップ・ベラフォーム・マシーネンバウ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング | Pencil manufacturing method and device |
| JPH10180707A (en) * | 1996-12-26 | 1998-07-07 | Tamotsu Ueno | Cutter for forming groove of lead of pencil |
| CN202137811U (en) * | 2011-07-06 | 2012-02-08 | 福州普洛机械制造有限公司 | Cutter shaft regulating device, groove planing machine and rod planing machine |
| CN202169621U (en) * | 2011-07-06 | 2012-03-21 | 福州普洛机械制造有限公司 | Pencil-holder planing machine |
| CN103586941A (en) * | 2013-10-29 | 2014-02-19 | 浙江庆元欧迪实业有限公司 | Pencil grooving machine |
| CN205969332U (en) * | 2016-08-17 | 2017-02-22 | 吴维飞 | Pencil plate gauge limit machine |
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Application publication date: 20170825 |