CN107085416A - The feedback and system of a kind of station flame - Google Patents
The feedback and system of a kind of station flame Download PDFInfo
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- CN107085416A CN107085416A CN201710135876.0A CN201710135876A CN107085416A CN 107085416 A CN107085416 A CN 107085416A CN 201710135876 A CN201710135876 A CN 201710135876A CN 107085416 A CN107085416 A CN 107085416A
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- station
- bad
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- sales
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of feedback of station flame and system, belong to production safety control technology field.Feedback includes：The flame of station is obtained, flame at least includes bad type, bad number of times and undesirable level；According to bad type, the station bad condition of correspondence flame species is extracted from database, station bad condition at least includes bad frequency threshold value, one or more of undesirable level situations；It is less than bad frequency threshold value in bad number of times, and when the one of which or several undesirable level situations of undesirable level matching station bad condition, calls the bad processing scheme of preset station.The feedback of the present invention has the advantages that judgement is accurate, it is efficient to handle, has greatly ensured the orderly progress of production and sales process compared to the mode of conventional artificial judgment processing.
Description
Technical field
The present invention relates to production safety control technology field, more particularly to a kind of feedback control side of station flame
Method and system.
Background technology
During the production and sales of modern industry pattern, it is necessary to by processing, fortune since raw material enters production scene
A series of flows such as send, assemble, examining, selling, each process step of the above be both needed to by one or several station personnel come
Complete, after the station personnel of a certain flow complete corresponding operation, it is follow-up to continue with that product can be transferred to next station
Operation, therefore, each station whether the normal progress situation that will directly influence production and sales line of operation.Existing production and sales
In line, special patrol officer is equipped with mostly, and station is searched by way of manually patrolling and whether there is bad problem, its
Inspection process wastes time and energy, and easily careless mistake and mistake occurs, have impact on production and sales efficiency.
The content of the invention
The invention provides a kind of feedback of station flame and system, it is intended to can timely find simultaneously
Bad problem on process for producing sale line.There is a basic understanding for some aspects of the embodiment to disclosure, below
Give simple summary.The summarized section is not extensive overview, nor to determine key/critical component or describe this
The protection domain of a little embodiments.Its sole purpose is that some concepts are presented with simple form, in this, as below specifically
Bright preamble.
According to the first aspect of the invention there is provided a kind of feedback of station flame, including：Obtain
The flame of station, flame at least includes bad type, bad number of times and undesirable level；According to bad type, from number
The station bad condition of correspondence flame species is extracted according to storehouse, station bad condition at least includes bad frequency threshold value, one kind
Or several undesirable level situations；It is less than bad frequency threshold value in bad number of times, and undesirable level matches its of station bad condition
During middle one or more of undesirable level situations, the bad processing scheme of preset station is called.
Further, feedback also includes：When bad number of times is more than bad frequency threshold value, preset work is called
The bad processing scheme in position.
Further, the bad processing scheme of preset station is called, including：Determine one or more productions where station
Sell line；Determine on each production and sales line of one or more production and sales lines, associate other works of the flame of station
Position；Other stations on control station and each production and sales line stop line.
Further, the bad processing scheme of preset station is called, including：Determine one or more productions where station
Sell line；Determine on each production and sales line of one or more production and sales lines, associate other works of the flame of station
Position；The bad handling process of station of station and each other stations is determined, the bad handling process of station is pushed to corresponding work
Position and other stations.
Further, station is following kind of one or more：Produce station, station of examining goods, inspection station, live work
Position and market station；The flame of station is obtained, including：Obtain the bad image information and bad word letter of station typing
Breath.
According to the second aspect of the invention, a kind of feedback control system of station flame is additionally provided, including：Obtain
Unit is taken, the flame for obtaining station, flame at least includes bad type, bad number of times and undesirable level；Carry
Unit is taken, for according to bad type, the station bad condition of correspondence flame species, the bad bar of station to be extracted from database
Part at least includes bad frequency threshold value, one or more of undesirable level situations；Call unit, it is bad for being less than in bad number of times
Frequency threshold value, and when the one of which or several undesirable level situations of undesirable level matching station bad condition, call preset
The bad processing scheme of station.
Further, call unit is additionally operable to：When bad number of times is more than bad frequency threshold value, preset station is called not
Good processing scheme.
Further, call unit is used for：Determine one or more production and sales lines where station；Determine one or many
On each production and sales line of individual production and sales line, other stations of the flame of station are associated；Control station and per all one's life
Other stations that production and marketing is sold on line stop line.
Further, call unit is used for：Determine one or more production and sales lines where station；Determine one or many
On each production and sales line of individual production and sales line, other stations of the flame of station are associated；Determine station and it is each its
The bad handling process of station of its station, corresponding station and other stations are pushed to by the bad handling process of station.
Further, station is following kind of one or more：Produce station, station of examining goods, inspection station, live work
Position and market station；The flame of station is obtained, including：Obtain the bad image information and bad word letter of station typing
Breath.
The feedback of the present invention can judge whether to occur that station is bad to ask according to the particular content of flame
Topic, and the processing scheme of correlation can be called in time, compared to the mode of conventional artificial judgment processing, the feedback
Have the advantages that to judge that accurate, processing is efficient, greatly ensured the orderly progress of production and sales process.
It should be appreciated that the general description of the above and detailed description hereinafter are only exemplary and explanatory, not
Can the limitation present invention.
Brief description of the drawings
Accompanying drawing herein is merged in specification and constitutes the part of this specification, shows the implementation for meeting the present invention
Example, and for explaining principle of the invention together with specification.
Fig. 1 is the flow chart of the feedback of the present invention according to shown by an exemplary embodiment；
Fig. 2 is that feedback of the present invention according to shown by an exemplary embodiment calls preset station bad
The flow chart one of processing scheme；
Fig. 3 is that feedback of the present invention according to shown by an exemplary embodiment calls preset station bad
The flowchart 2 of processing scheme.
Embodiment
The following description and drawings fully show specific embodiments of the present invention, to enable those skilled in the art to
Put into practice them.Other embodiments can include structure, logic, electric, process and other changes.Embodiment
Only represent possible change.Unless explicitly requested, otherwise single components and functionality is optional, and the order operated can be with
Change.The part of some embodiments and feature can be included in or replace part and the feature of other embodiments.This hair
The scope of bright embodiment includes the gamut of claims, and claims is all obtainable equivalent
Thing.Herein, each embodiment individually or can be represented generally with term " invention ", and it is convenient that this is used for the purpose of,
And if in fact disclosing the invention more than one, the scope for being not meant to automatically limit the application is any single invention
Or inventive concept.Herein, such as first and second or the like relational terms be used only for by an entity or operation with
Another entity or operation make a distinction, without requiring or implying between these entities or operation there is any actual relation
Or order.Moreover, term " comprising ", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that
So that process, method or equipment including a series of key elements not only include those key elements, but also including being not expressly set out
Other key elements, or also include for this process, method or the intrinsic key element of equipment.In the feelings of not more limitations
Under condition, the key element limited by sentence "including a ...", it is not excluded that in the process including the key element, method or equipment
In also there is other identical element.Each embodiment herein is described by the way of progressive, and each embodiment is stressed
Be all between difference with other embodiment, each embodiment identical similar portion mutually referring to.For implementing
For example disclosed method, product etc., because it is corresponding with method part disclosed in embodiment, so the comparison of description is simple
Single, related part is referring to method part illustration.
As shown in figure 1, the invention provides a kind of feedback of station flame, key step includes：
S101, the flame for obtaining station, flame at least include bad type, bad number of times and undesirable level；S102, basis
Bad type, the station bad condition of correspondence flame species is extracted from database, and station bad condition at least includes bad
Frequency threshold value, one or more of undesirable level situations；S103, in bad number of times it is less than bad frequency threshold value, and undesirable level
During one of which or several undesirable level situations with station bad condition, the bad processing scheme of preset station is called.This hair
Bright feedback can according to the actual bad problem occurred of station, with reference to the preset bad Rule of judgment of station,
Corresponding processing scheme is timely and effectively called, compared to the mode of conventional manual's inspection, control method of the invention can
The handling process of the bad problem of station is automatically performed, the production and sales delay influence caused by bad problem is reduced, ensures
The smooth sequential of production and sales process is carried out.
In embodiment, the flame of the different station acquired in step S101 can be divided into one or more of bad classes
Type, for example, by taking the production assembly line of air-conditioning products as an example, for production station, its bad type covered includes but is not limited to：
Part is mismatched, part is damaged and part sendout is improper etc., meanwhile, above-mentioned bad type can also be as the case may be
It is divided into the bad type of many height, for example, part sendout is improper can be divided into part is distributed excessively and part distribution is very few etc.,
Therefore in embodiment, acquired bad number of times can be the summation time for the bad type of many height for belonging to a bad type together
Number, or be the number of times of single sub bad type.
In embodiment, the number of times that bad number of times can be occurred by same type of bad problem in setting time section,
Either same type of bad problem accumulates the number of times of generation.
In the above-described embodiments, undesirable level can be divided into slight, general and again according to the order of severity of flame
The different undesirable levels of the multiple grades such as big, each bad type or sub bad type are to that should have station set in advance not
Good recipe case, can be according to the previously selected bad scheme of optimal station so that different station can be when bad problem occur
Handled accordingly, improve the treatment effeciency of bad problem.
In one embodiment, the above-mentioned different brackets of undesirable condition correspondence in the station bad condition involved by step S102
Undesirable level, be different from an embodiment by bad frequency threshold value correspondence undesirable level in the way of, the present embodiment is with list
The undesirable condition of the secondary bad problem occurred judges actual undesirable level, for example, with part sendout improperly bad class
Exemplified by type, databases storage station bad condition undesirable condition can be divided into beyond basic part sendout 10%,
30% and 50%, the undesirable level grade of slight extent, general level and level of materiality is corresponded to respectively, in the part of a certain station
Sendout is improper when reaching above-mentioned undesirable condition, you can judge that the bad problem of corresponding grade undesirable level occurs in station.
In another embodiment, the bad frequency threshold value correspondence in the station bad condition involved by step S102 is above-mentioned
Different grades of undesirable level, for example, same by taking part sendout improperly bad type as an example, the station of databases storage
The bad frequency threshold value of bad condition is divided into 3 times/day, 5 times/day, and 8 times/day, and slight extent, general journey are corresponded to respectively
The undesirable level grade of degree and level of materiality, a certain station part sendout improperly occurrence number reach it is above-mentioned bad time
During number threshold value, you can judge that the bad problem of corresponding grade undesirable level occurs in station.
Therefore, also include in the above embodiment of the present invention, the step of feedback：It is more than not in bad number of times
During good frequency threshold value, the bad processing scheme of preset station is called.
In another embodiment, bad frequency threshold value and undesirable condition can also be combined what is occurred to judge station
The undesirable level of bad problem, in the case of at least one of bad frequency threshold value and undesirable condition is met, you can judge bad
The undesirable level of problem, is specifically, according to the station bad condition met, to enter in the way of in above-mentioned two embodiment
Row is corresponding to be judged.
In embodiment as shown in Figure 2, the bad processing scheme of preset station, its step are called involved by step S103
Including：S201, determine one or more production and sales lines where station；S202, determine one or more production and sales lines
On each production and sales line, other stations of the flame of station are associated；On S203, control station and each production and sales line
Other stations stop line.
By taking the assembly line that air-conditioning is produced as an example, the part of assembling is including A, B, C, D, E etc. needed for air-conditioning, due to section components
Between assembled not necessarily in permanent order, therefore multiple assembly lines air-conditioning can be carried out according to a variety of assemble sequences it is assembled, for example,
The assemble sequence of No. 1 assembly line is A → B → C → D → E, and the assemble sequence of No. 2 assembly lines is A → C → D → B → E, No. 3 assemblings
The assemble sequence of line is A → C → B → D → E, and each part of above-mentioned 3 assembly lines corresponds to a station, then in B parts correspondence
Station when there is bad problem, 3 assembly lines can be defined as associated assembly line by step S201.
Meanwhile, when there is bad problem in the corresponding station of B parts, the other stations being associated determined by step S202
Respectively：Station corresponding to C, D and E part of No. 1 assembly line, the station corresponding to the E parts of No. 2 assembly lines, and No. 3
Station corresponding to D the and E two pieces of assembly line；Therefore in step S203, the station that control stops line includes B parts control station
With the other stations being associated on above-mentioned each production and sales line.
It should be noted that above-described embodiment is by taking the bad problem that breakage occur in the B parts of station as an example, due to a plurality of
The part of assembly line is supplied to be unified, therefore when the B parts of No. 1 assembly line occur damaged, then the B zero on 2 and No. 3 assembly lines
The bad problem of breakage may also occur in part, therefore can be associated in step S201 except the two other assembly line of No. 1 assembly line.
In other embodiment, such as when part sendout improperly bad problem occur in the B parts of No. 1 assembly line, due to every
The number of parts of one assembly line is independent distribution, then this problem, therefore step may be not present in two other assembly line
The station on two other assembly line will not be then associated in S201.
Compared to the mode that the entirety in conventional production line flow stops line, control method of the invention has refined specific control
Flow processed, can be reduced when bad problem occurs in a certain station, to other production and sales lines or same production and sales line
The interference effect of other stations.
In embodiment as shown in Figure 3, the bad processing scheme of preset station is called involved by step S103, its is specific
Flow includes：S301, determine one or more production and sales lines where station；S302, determine one or more production and sales
On each production and sales line of line, other stations of the flame of station are associated；S302, determine station and each other stations
The bad handling process of station, the bad handling process of station is pushed to corresponding station and other stations.
Step S301 and step S302 idiographic flow are referred to Fig. 2 embodiment in the present embodiment, and the present invention is to this
Do not repeat；In step S302, when bad problem occurs in a certain station, it can be caused not to subsequently associated other stations
Profit influence, therefore other stations also need to carry out the corresponding bad place of station after the bad handling process of station for receiving push
Reason operation, for example, when the damaged bad problem of part occurs in a certain station, it has been assembled may have in the portioned product of completion
There is the damaged part, therefore the bad handling process of station that the station is received includes but is not limited to：Stop assembling the breakage
Part；And the bad handling process of station that subsequently associated other stations are received includes but is not limited to：Stop assembling zero
Part, and current product to be assembled is issued into reviewer's inspection etc..Therefore the bad handling process of station that the present invention is pushed
Including there is the second station of the bad handling process of the first station of the station of bad problem and associated other stations not
Good handling process, different station carries out bad issue handling according to the bad handling process of corresponding station simultaneously, can accelerate not
The treatment effeciency of good problem, shortens the time needed for the sale that returns to normal production.
In embodiment, station includes but is not limited to：Produce station, station of examining goods, inspection station, live station and market work
Position；The flame of station is obtained, including：Obtain the bad image information and bad text information of station typing.
Wherein, the flame of production station can be found and typing by reviewer, and when defective products is reprocessed by returning
The information such as measure are reprocessed in the personnel typing of repairing；Examining goods the flame of station can be by inspection officer's input system；Inspection station is not
Good information can by live inspection patrol officer's typing；The flame of live station by station employee's typing.Therefore, this hair
The step of bright feedback, also includes：The identity information of the station personnel of typing flame is obtained, with step
, can be according to the identity information of station personnel, it is determined that associated other stations in S202 and step S203.
Present invention also offers a kind of feedback control system of station flame, the feedback control system uses above-mentioned reality
Apply the feedback disclosed in example and perform relevant control flow, feedback control system mainly includes：Acquiring unit, is used for
The flame of station is obtained, flame at least includes bad type, bad number of times and undesirable level；Extraction unit, is used for
According to bad type, the station bad condition of correspondence flame species is extracted from database, station bad condition at least includes
Bad frequency threshold value, one or more of undesirable level situations；Call unit, for being less than bad frequency threshold value in bad number of times,
And when the one of which or several undesirable level situations of undesirable level matching station bad condition, call the bad place of preset station
Reason scheme.
In embodiment, call unit is additionally operable to：When bad number of times is more than bad frequency threshold value, preset station is called not
Good processing scheme.
In embodiment, call unit is used for：Determine one or more production and sales lines where station；Determine one or many
On each production and sales line of individual production and sales line, other stations of the flame of station are associated；Control station and per all one's life
Other stations that production and marketing is sold on line stop line.
In embodiment, call unit is used for：Determine one or more production and sales lines where station；Determine one or many
On each production and sales line of individual production and sales line, other stations of the flame of station are associated；Determine station and it is each its
The bad handling process of station of its station, corresponding station and other stations are pushed to by the bad handling process of station.
In embodiment, station is following kind of one or more：Produce station, station of examining goods, inspection station, live work
Position and market station；The flame of station is obtained, including：Obtain the bad image information and bad word letter of station typing
Breath.
It should be appreciated that the invention is not limited in the flow and structure for being described above and being shown in the drawings,
And various modifications and changes can be being carried out without departing from the scope.The scope of the present invention is only limited by appended claim
System.
Claims (10)
1. a kind of feedback of station flame, it is characterised in that including：
The flame of station is obtained, the flame at least includes bad type, bad number of times and undesirable level；
According to the bad type, the station bad condition of the correspondence flame species, the station are extracted from database
Bad condition at least includes bad frequency threshold value, one or more of undesirable level situations；
It is less than the bad frequency threshold value in the bad number of times, and the undesirable level matches its of the station bad condition
During middle one or more of undesirable level situations, the bad processing scheme of preset station is called.
2. feedback according to claim 1, it is characterised in that also include：
When the bad number of times is more than the bad frequency threshold value, the preset bad processing scheme of the station is called.
3. feedback according to claim 1 or 2, it is characterised in that call the bad processing side of preset station
Case, including：
Determine one or more production and sales lines where the station；
Determine on each production and sales line of one or more of production and sales lines, associate the flame of the station
Other stations；
Other stations on the station and each production and sales line are controlled to stop line.
4. feedback according to claim 1 or 2, it is characterised in that call the bad processing side of preset station
Case, including：
Determine one or more production and sales lines where the station；
Determine on each production and sales line of one or more of production and sales lines, associate the flame of the station
Other stations；
The bad handling process of station of the station and each other stations is determined, the bad handling process of the station is pushed away
Give the corresponding station and other stations.
5. feedback according to claim 1, it is characterised in that the station is following kind of a kind of or several
Kind：Produce station, station of examining goods, inspection station, live station and market station；
The flame of the station is obtained, including：Obtain the bad image information and bad text information of the station typing.
6. a kind of feedback control system of station flame, it is characterised in that including：
Acquiring unit, the flame for obtaining station, the flame at least includes bad type, bad number of times and not
Good degree；
Extraction unit, for according to the bad type, the station for extracting the correspondence flame species from database to be bad
Condition, the station bad condition at least includes bad frequency threshold value, one or more of undesirable level situations；
Call unit, for being less than the bad frequency threshold value in the bad number of times, and the undesirable level matches the work
When the one of which or several undesirable level situations of position bad condition, the bad processing scheme of preset station is called.
7. feedback control system according to claim 6, it is characterised in that the call unit is additionally operable to：
When the bad number of times is more than the bad frequency threshold value, the preset bad processing scheme of the station is called.
8. the feedback control system according to claim 6 or 7, it is characterised in that the call unit is used for：
Determine one or more production and sales lines where the station；
Determine on each production and sales line of one or more of production and sales lines, associate the flame of the station
Other stations；
Other stations on the station and each production and sales line are controlled to stop line.
9. the feedback control system according to claim 6 or 7, it is characterised in that the call unit is used for：
Determine one or more production and sales lines where the station；
Determine on each production and sales line of one or more of production and sales lines, associate the flame of the station
Other stations；
The bad handling process of station of the station and each other stations is determined, the bad handling process of the station is pushed away
Give the corresponding station and other stations.
10. feedback control system according to claim 6, it is characterised in that the station to be following kind of a kind of or
It is several：Produce station, station of examining goods, inspection station, live station and market station；
The flame of the station is obtained, including：Obtain the bad image information and bad text information of the station typing.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710135876.0A CN107085416B (en) | 2017-03-08 | 2017-03-08 | Feedback control method and system for station bad information |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710135876.0A CN107085416B (en) | 2017-03-08 | 2017-03-08 | Feedback control method and system for station bad information |
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| CN107085416A true CN107085416A (en) | 2017-08-22 |
| CN107085416B CN107085416B (en) | 2020-08-25 |
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| CN201710135876.0A Active CN107085416B (en) | 2017-03-08 | 2017-03-08 | Feedback control method and system for station bad information |
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| CN109828538A (en) * | 2019-01-09 | 2019-05-31 | 上海蔚来汽车有限公司 | A kind of control method and control system of product of production line installation |
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| Publication number | Publication date |
|---|---|
| CN107085416B (en) | 2020-08-25 |
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