CN103903102A - Overhead warehouse and formula system and method thereof - Google Patents
Overhead warehouse and formula system and method thereof Download PDFInfo
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- CN103903102A CN103903102A CN201410155270.XA CN201410155270A CN103903102A CN 103903102 A CN103903102 A CN 103903102A CN 201410155270 A CN201410155270 A CN 201410155270A CN 103903102 A CN103903102 A CN 103903102A
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Abstract
The invention relates to an overhead warehouse and a formula system and method thereof in the tobacco industry. In order to meet the homogenizing control need of the overhead warehouse, the overhead warehouse comprises a near-infrared collecting system so as to give a chemical value to each box of tobacco leaves during storage and encasement and the overhead warehouse formula system so as to deliver cargoes from storage according to the formula method during stock removal. By means of the overhead warehouse and the formula system and method thereof, the homogenizing effect of the tobacco leaves is improved, and the stock removal efficiency of the overhead warehouse is improved as well.
Description
Technical field
The present invention relates to shelf magazine, especially relate to shelf magazine and prescription system and the compounding method of tobacco business.
Background technology
Mostly current domestic shelf magazine is logistic warehouse, and the shelf magazine of tobacco business is not only logistic warehouse, should be also formulation library, meet the needs that homogenize and control.The Chinese patent application that application number is 201310491914.8, the applying date is on October 18th, 2013 discloses and has a kind ofly improved former cigarette by near infrared online detection technology and process the method homogenizing, but does not relate to prescription system and compounding method.
Summary of the invention
The technical problem to be solved in the present invention is how to control homogenizing of tobacco business shelf magazine.For this reason, an aspect of of the present present invention provides the shelf magazine prescription system that grows tobacco.This shelf magazine prescription system can comprise prescription system server and prescription system client, and described prescription system server and described prescription system client can be connected to each other by network.Described prescription system server can stored formula list and the chemical score of every case tobacco leaf.Described prescription system client can comprise input block, processing unit and output unit.The management information system of described input block outside described shelf magazine obtained production operation outbound list and then crossed warehouse management system the shelf magazine system outside described prescription system from described shelf magazine system acquisition inventory information and send described inventory information to described processing unit according to described production operation outbound single-pass.Described prescription system server transmits the chemical score of storing to described disposal system.Described processing unit is carried out information analysis according to described inventory information and is utilized the described chemical score of storing to carry out chemical score and safeguard, select batch number, and it is single to generate formula according to selected batch number, then according to described formula is single, each batch is divided into some groupings and generates outbound queue, then send single the described formula of generation and described outbound queue to described output unit, wherein said information analysis comprises chemical score analysis, distribution of grades analysis, passage distributional analysis, single two case statistical study and/or the analysis of twin position of tobacco leaf.Described output unit is given described formula patrilineal line of descent with only one son in each generation described prescription system server and is sent described outbound queue to described warehouse management system.
Another aspect of the present invention provides a kind of shelf magazine that comprises aforementioned tobacco shelf magazine prescription system.This shelf magazine also can comprise the shelf magazine system that is connected with described shelf magazine prescription system by network and be positioned at described shelf magazine system front end for being the near infrared acquisition system that every case tobacco leaf is given chemical score when the warehouse-in vanning.Described shelf magazine system can comprise shelf, warehouse management system, storage control system and logistics equipment.Described near infrared acquisition system can arrive described shelf magazine system to the prescription system server of described shelf magazine prescription system and by described storage control system by the chemical score synchronous driving of every case tobacco leaf by the chemical score synchronous driving of every case tobacco leaf.As can be seen here, it is that every case tobacco leaf is given chemical score that shelf magazine of the present invention can utilize near infrared acquisition system in the time of warehouse-in vanning, and utilizes shelf magazine prescription system to carry out outbound according to compounding method in the time of outbound.
A third aspect of the present invention also provides the shelf magazine compounding method that grows tobacco.The method can comprise from management information system to be obtained production operation outbound list and crosses warehouse management system from shelf magazine system acquisition inventory information according to described production operation outbound single-pass.The method also can comprise chemical score analysis, distribution of grades analysis, passage distributional analysis, single two case statistical study and/or the analysis of twin position of carrying out tobacco leaf according to described inventory information, wherein whether exist extremely by the chemical score in inventory information described in described chemical score analytical review, if exist abnormal, the chemical score of storing sending by prescription system server is carried out chemical score and is safeguarded, and again obtains inventory information; If check result does not exist extremely, select batch number, make the tobacco leaf box number of each batch be not more than production line leaf storing cabinet capacity and distribution of grades meristic variation coefficient and nicotine coefficient of variation minimum.The method can comprise that generation formula is single, after making to fill a prescription, between each batch, case number is evenly distributed, distribution of grades is even, Distribution of chemical value is even, a batch general assembly (TW) is evenly distributed, passage is evenly distributed, wherein between each batch, can adjust passage, and wherein said formula is singly stored in described prescription system server.The method further can comprise according to formula is single each batch is divided into some groupings and generates outbound queue, make that case number between each batch is evenly distributed, between Distribution of chemical value each grouping evenly, in each batch, passage is evenly distributed between distribution of grades each grouping evenly, between each batch and in each batch, wherein between the grouping of each in each batch, can adjust passage.The method also can comprise by described warehouse management system described outbound queue is synchronized to described shelf magazine system.
The present invention has controlled the chemical score homogeneity of tobacco leaf effectively, has improved tobacco leaf homogenizing effect and shelf magazine outbound efficiency.
Accompanying drawing explanation
Fig. 1 is the block diagram of shelf magazine according to an embodiment of the present invention.
Fig. 2 is the block diagram of shelf magazine prescription system according to an embodiment of the present invention.
Fig. 3 is the process flow diagram of shelf magazine compounding method according to an embodiment of the present invention.
Fig. 4 shows batch selection result according to an embodiment of the present invention.
Embodiment
Now with reference to of the present invention preferred embodiment as shown in the drawing, the present invention is described in detail.In accompanying drawing, identical label refers to same or similar unit or parts.In the following description, for complete understanding the present invention, some concrete details have been set forth.But, it is obvious to the skilled person that and can implement the present invention in the case of not having some or all in these details.Under other situation, for fear of unnecessarily making indigestion of the present invention, known technology is not elaborated.
Fig. 1 shows the block diagram of shelf magazine 100 according to an embodiment of the present invention.Shelf magazine 100 can comprise shelf magazine system 101, near infrared acquisition system 102 and shelf magazine prescription system 103.
Shelf magazine system 101 can comprise shelf 1011, warehouse management system (WMS) 1012, storage control system (WCS) 1013 and logistics equipment (not shown), and is connected with management information system (MIS) 104 by WMS1012.In one embodiment, shelf can be 8 row, are divided into 4 passages, and 4 pilers (logistics equipment) are carried out outbound and warehouse-in, as long as wherein have 3 pilers in normal condition, just can carry out outbound and in-stockroom operation.
Near infrared acquisition system 102 can be positioned at the front end of shelf magazine system 101, for being that every case tobacco leaf is given chemical score in when vanning warehouse-in.Near infrared acquisition system 102 can comprise near infrared spectrometer 1021, near infrared industrial computer 1022 and near infrared programmable logic controller (PLC) (PLC) 1023.Near infrared spectrometer 1021 can be arranged on the belt (not shown) of selecting between line and installation case.Near infrared spectrometer 1021 can be used for detecting tobacco leaf and sends testing result to the near infrared industrial computer 1022 supporting with it.In one embodiment, near infrared spectrometer 1021 is Carl Zeiss near infrared spectrometers.Near infrared industrial computer 1022 can be installed near infrared spectra collection analysis software, for calculating the chemical score of tobacco leaf.Near infrared industrial computer 1022 can be connected with prescription system server 1031 with near infrared PLC1023.Near infrared PLC1023 can install near infrared acquisition system PLC control system.Near infrared PLC1023 can be connected to the WCS1013 of shelf magazine system 101.Near infrared acquisition system 102 can be configured to the chemical score of every case tobacco leaf be synchronized to the prescription system server 1031 of shelf magazine prescription system 103 and can the chemical score of every case tobacco leaf be synchronized to shelf magazine system 101 by WCS1013.
Fig. 2 shows the block diagram of shelf magazine prescription system 103 according to an embodiment of the present invention.Shelf magazine prescription system 103 can comprise prescription system server 1031 and prescription system client 1032, and prescription system server 1031 and prescription system client 1032 can be connected to each other by network.
With reference now to Fig. 3,, Fig. 3 shows the process flow diagram of shelf magazine compounding method 300 according to an embodiment of the present invention.In step 301, can obtain production operation outbound list from MIS, and cross WMS from shelf magazine system acquisition inventory information according to described production operation outbound single-pass.In step 302, can, according to the chemical score analysis of described inventory information statistics tobacco leaf, distribution of grades, passage distribution, single two casees statistics and/or the analysis of twin position, wherein whether exist extremely by the chemical score in inventory information described in described chemical score analytical review.If existed extremely, enter step 303, the chemical score of storing by prescription system server is carried out chemical score and is safeguarded.After chemical score has been safeguarded, again obtain inventory information.If check result does not exist extremely, enter step 304, select batch number, make the tobacco leaf box number of each batch be not more than production line leaf storing cabinet capacity and distribution of grades meristic variation coefficient and nicotine coefficient of variation minimum.Then, in step 305, can generate formula single, after making to fill a prescription, between each batch, case number is evenly distributed, distribution of grades is even, Distribution of chemical value is even, a batch general assembly (TW) is evenly distributed, passage is evenly distributed, wherein between each batch, can adjust passage, and wherein said formula is singly stored in prescription system server.Then, in step 306, single according to formula, each batch can be divided into some groupings and generate outbound queue, make that case number between each batch is evenly distributed, between Distribution of chemical value each grouping evenly, in each batch, passage is evenly distributed between distribution of grades each grouping evenly, between each batch and in each batch, wherein between the grouping of each in each batch, can adjust passage.Finally, in step 307, can outbound queue be synchronized to shelf magazine system by WMS.
Although describe the present invention according to preferred embodiment, have the change, displacement and the various alternative equivalent that drop within protection scope of the present invention.Therefore, be intended to appending claims to be interpreted as comprising all these changes, displacement and the various alternative equivalent that drop within protection scope of the present invention.
Claims (4)
1. the shelf magazine prescription system that grows tobacco, it comprises by network prescription system server connected to one another and prescription system client, described prescription system client comprises input block, processing unit and output unit, and the management information system of described input block outside described shelf magazine obtained production operation outbound list and then crossed warehouse management system the shelf magazine system outside described prescription system from described shelf magazine system acquisition inventory information and send described inventory information to described processing unit according to described production operation outbound single-pass;
Described prescription system is characterized in that:
Described prescription system server transmits the chemical score of storing to described disposal system, described processing unit is carried out information analysis according to described inventory information and is utilized the described chemical score of storing to carry out chemical score and safeguard, select batch number, and it is single to generate formula according to selected batch number, then according to described formula is single, each batch is divided into some groupings and generates outbound queue, then send single the described formula generating and described outbound queue to described output unit;
Described output unit is given described formula patrilineal line of descent with only one son in each generation described prescription system server and is sent described outbound queue to described warehouse management system.
2. the shelf magazine that grows tobacco, it comprises shelf magazine system, near infrared acquisition system and shelf magazine prescription system, described shelf magazine system comprises shelf, warehouse management system, storage control system and logistics equipment, described shelf magazine prescription system is connected with described shelf magazine system by network, it is characterized in that:
Described shelf magazine prescription system is tobacco shelf magazine prescription system claimed in claim 1, and described near infrared acquisition system is positioned at described shelf magazine system front end, in the time of warehouse-in vanning, be that every case tobacco leaf is given chemical score, and the chemical score synchronous driving of every case tobacco leaf is arrived to described shelf magazine system to the described prescription system server of described shelf magazine prescription system and by described storage control system by the chemical score synchronous driving of every case tobacco leaf.
3. the shelf magazine compounding method that grows tobacco, it comprises:
Obtain production operation outbound list from management information system;
Cross warehouse management system from shelf magazine system acquisition inventory information according to described production operation outbound single-pass;
Carry out chemical score analysis, distribution of grades analysis, passage distributional analysis, single two case statistical study and/or the twin position of tobacco leaf analyzes according to described inventory information, wherein whether exist extremely by the chemical score in inventory information described in described chemical score analytical review, if exist abnormal, the chemical score of storing by prescription system server is carried out chemical score and is safeguarded, and again obtains inventory information;
If check result does not exist extremely, select batch number, make the tobacco leaf box number of each batch be not more than production line leaf storing cabinet capacity and distribution of grades meristic variation coefficient and nicotine coefficient of variation minimum;
Generate formula single, after making to fill a prescription, between each batch, case number is evenly distributed, distribution of grades is even, Distribution of chemical value is even, a batch general assembly (TW) is evenly distributed, passage is evenly distributed, wherein between each batch, can adjust passage, and wherein said formula is singly stored in described prescription system server;
Single according to formula, each batch is divided into some groupings and generates outbound queue, make that case number between each batch is evenly distributed, between Distribution of chemical value each grouping evenly, in each batch, passage is evenly distributed between distribution of grades each grouping evenly, between each batch and in each batch, wherein between the grouping of each in each batch, can adjust passage; And
By described warehouse management system, described outbound queue is synchronized to described shelf magazine system.
4. shelf magazine compounding method as claimed in claim 3, wherein said chemical score is safeguarded and is again given chemical score to the smoke box that lacks chemical score in described inventory information, specifically comprise by smoke box and number the chemical score of searching corresponding smoke box in the chemical score of storing at described prescription system server, if found, described in the chemical score of finding being assigned to, lack the smoke box of chemical score; If do not found, calculate (a) with described in lack the same batch of same production line of smoke box of chemical score smoke box chemical score average or (b) and described in lack the chemical score average of the smoke box of same batch of the smoke box of chemical score, and described in the chemical score average calculating is assigned to, lack the smoke box of chemical score, wherein (a) has precedence over (b).
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| CN201410155270.XA CN103903102A (en) | 2014-04-17 | 2014-04-17 | Overhead warehouse and formula system and method thereof |
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| CN201410155270.XA CN103903102A (en) | 2014-04-17 | 2014-04-17 | Overhead warehouse and formula system and method thereof |
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Cited By (5)
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| CN104634755A (en) * | 2015-02-17 | 2015-05-20 | 福建省龙岩金叶复烤有限责任公司 | Method for detecting chemical components of smoke box |
| CN106596463A (en) * | 2016-12-13 | 2017-04-26 | 云南昆船设计研究院 | Method for improving detection efficiency and representativeness of chemical components of crude tobacco package |
| WO2018040150A1 (en) * | 2016-08-31 | 2018-03-08 | 上海创和亿电子科技发展有限公司 | Method and system for controlling single-level warehouse homogenization, and server having said system |
| CN107797527A (en) * | 2016-08-31 | 2018-03-13 | 上海创和亿电子科技发展有限公司 | A kind of regulation and control method that homogenizes, system and the server with the system |
| CN111290359A (en) * | 2020-03-23 | 2020-06-16 | 上海烟草集团有限责任公司 | Tobacco leaf production data acquisition and management system |
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| CN107797527A (en) * | 2016-08-31 | 2018-03-13 | 上海创和亿电子科技发展有限公司 | A kind of regulation and control method that homogenizes, system and the server with the system |
| CN107797527B (en) * | 2016-08-31 | 2020-11-20 | 上海创和亿电子科技发展有限公司 | Homogenization regulation and control method and system and server with system |
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| CN111290359A (en) * | 2020-03-23 | 2020-06-16 | 上海烟草集团有限责任公司 | Tobacco leaf production data acquisition and management system |
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Application publication date: 20140702 |