WO2018040150A1 - Method and system for controlling single-level warehouse homogenization, and server having said system - Google Patents

Method and system for controlling single-level warehouse homogenization, and server having said system Download PDF

Info

Publication number
WO2018040150A1
WO2018040150A1 PCT/CN2016/099519 CN2016099519W WO2018040150A1 WO 2018040150 A1 WO2018040150 A1 WO 2018040150A1 CN 2016099519 W CN2016099519 W CN 2016099519W WO 2018040150 A1 WO2018040150 A1 WO 2018040150A1
Authority
WO
WIPO (PCT)
Prior art keywords
channel
finished
box
boxes
value
Prior art date
Application number
PCT/CN2016/099519
Other languages
French (fr)
Chinese (zh)
Inventor
张军
薛庆逾
石超
Original Assignee
上海创和亿电子科技发展有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海创和亿电子科技发展有限公司 filed Critical 上海创和亿电子科技发展有限公司
Publication of WO2018040150A1 publication Critical patent/WO2018040150A1/en

Links

Images

Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32368—Quality control
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention belongs to the field of near-infrared rapid detection, the field of raw material warehouse management, and the quality control of the production of boxed products, and relates to a regulation method and system, in particular to a method and system for controlling homogenization of a flat library and a system therewith server.
  • the high-altitude library is an important means of tobacco leaf storage and tobacco leaf regulation, and the chemical in tobacco leaves.
  • the control field of indicators is more and more important; in the process of general tobacco leaf quality regulation, it is necessary to define several intervals for the chemical indexes of tobacco leaves, and then the inter-zone group is approved for the library; the near-infrared technology is used to regulate the uniformity of the raw materials of tobacco leaves.
  • the invention name is a method based on chemical composition of the uniformity system of threshing and re-baking products and its application
  • the patent application number is 201110440724.4
  • the invention name is a different regulation The method and application of batch cigarette tobacco quality uniformity; Shanghai Chuangheyi Electronic Technology Development Co., Ltd. Xue Xuedu, He Libo, Zhang Jun, etc.
  • the patent application number is 201410114282.8, a kind of original smoke suitable for Pingku
  • the method of homogenization of leaf re-baking, the homogenization regulation of raw materials based on near-infrared spectroscopy is proved to be stable by large-scale application
  • the traditional inter-partition method has some key and difficult problems to overcome: the division of the interval is more difficult, because the division of the interval is too much, which is not conducive to the management of the original tobacco warehouse, the utilization rate of the warehouse will Very low; if the interval is too small, the fluctuation of the chemical value of each interval will be larger, which is contrary to the principle of classifying each other and group batch processing, so that the result of the final control is not particularly ideal for the tobacco after sorting.
  • the present invention aims to provide a method and system for controlling the homogenization of a flat library and a server having the same, which can be used to solve the problem that the prior art cannot be quickly and accurately homogenized and regulated. And the inability to make full use of the raw material warehouse is not convenient for the production management of the finished product.
  • an aspect of the present invention provides a method for controlling a homogenization of a flat library, and the method for controlling homogenization of a flat library includes the following steps: according to the size of the raw material warehouse and the size of the finished box , calculation The number of channels T should be divided in each material warehouse; T is a positive integer greater than 1; obtain the chemical value information of each finished box, select the control index from it; select T finished boxes, the T finished boxes are pressed from 1 Arrange to the T channel sequentially, and obtain the mean value of the control indicators of each channel, and the number of finished boxes in each channel; wherein the number of finished boxes selected is consistent with the calculated number of channels; set the i-th finished box The channel to be placed until the number of finished rows/columns on each channel meets the preset rule of the number of rows/columns of finished boxes; where i is a positive integer greater than or equal to T+1.
  • the method for controlling homogenization of the threshing and re-baking flats further comprises: calculating a homogenization regulation evaluation index of the channel, so that after the finished product box is discharged, the leaf is re-roasted and re-applied. After baking, continue to sample and test the finished sample, and calculate the standard deviation and coefficient of variation of the finished sample.
  • control index includes a conventional chemical index, a tobacco leaf appearance index, a chemical comprehensive index, a comprehensive appearance index, and/or a spectral qualitative index; and the homogenization control evaluation index includes each channel The mean value of the control indicators, the standard deviation of the control indicators, the coefficient of variation, the poor control indicators, and/or the distribution parameters of the finished box.
  • the channel for placing the i-th finished box is set until the number of rows/columns of finished boxes on each channel meets the preset rule of the number of rows/columns of finished boxes.
  • the steps include: when the i-th finished box appears, calculate the difference between the number of finished boxes per channel at the current time and the finished box of the minimum number of finished boxes per channel, and find the channel with the difference less than or equal to 2 and its serial number;
  • the mean value of the control indicators of all the finished boxes in the channel with the difference of the finished box is less than or equal to 2, forming the mean vector of the control indicators, searching for the maximum and minimum values of the mean values of the control indicators from the mean vector of the control indicators, and the maximum value of the mean values of the control indicators Corresponding channel number and channel number corresponding to the minimum value of the mean value of the control index; according to the control index of the i-th finished box, the maximum value and the minimum value of the average value of the obtained control index and the maximum value of the mean value of the control
  • the i-th is set according to the maximum value and the minimum value of the found mean value of the control index, and the channel number corresponding to the maximum value of the mean value of the control index and the minimum value of the mean value of the control index.
  • the setting method of the channel in which the finished product box should be placed is: when the regulation index of the i-th finished product box is less than the minimum value of the average value of the control index, the channel number of the i-th finished product box should be placed as the mean value of the control index.
  • the number of rows/columns of finished boxes on each channel satisfies the preset number of rows/columns of finished boxes: the weight of each finished box based on the capacity of each raw material warehouse , according to the number of finished boxes/columns on each channel.
  • the number of rows/columns that meet the preset number of finished boxes multiplied by the number of channels that can be directly put into production by the group is smaller than the ratio of the width of the raw material warehouse to the width of the finished box.
  • the number of finished boxes per column is calculated. The number of rows/columns of finished boxes.
  • threshing and refining leveling homogenization regulating system comprises: a calculation module, which is used according to the size of the raw material warehouse and the finished box Dimensions, calculate the number of channels T should be divided in each material warehouse; T is a positive integer greater than 1; processing module, used to obtain the chemical value information of each finished box, select the control indicators; select T finished boxes, The T finished boxes are arranged in order from 1 to T channels, and the average value of the control indicators of each channel is obtained, and the number of finished boxes in each channel; wherein the number of selected finished boxes and the calculated number of channels Consistent; setting module for setting the channel to be placed in the i-th finished box after T+1 finished boxes, until the number of finished rows/columns on each channel meets the preset finished box row Number/column limit rule; where i is greater than or equal to T+1
  • the setting module is configured to calculate a difference between a finished box of each channel at the current time and a finished box of a minimum number of finished boxes per channel when the ith finished box appears. Find the channel with the difference less than or equal to 2 and its serial number; calculate the mean value of the control indicators of all the finished boxes in the channel with the difference of the finished box of less than or equal to 2, form the mean vector of the control index, and find the mean value of the control index from the mean vector of the control index.
  • the maximum and minimum values, and the channel number corresponding to the maximum value of the mean value of the control index and the channel number corresponding to the minimum value of the mean value of the control index according to the control index of the i-th finished box, the maximum value of the average value of the obtained control index And the minimum value, and the channel number corresponding to the maximum value of the mean value of the control index and the channel number corresponding to the minimum value of the mean value of the control index, and the channel in which the i-th finished box should be placed.
  • a server includes the above-described threshing and refining leveling homogenization regulating system.
  • the method and system for controlling the homogenization of the flat library of the present invention and the server having the same have the following beneficial effects:
  • the method for regulating the homogenization of the flat library according to the present invention is ingeniously completed according to the principle that the actual inventory is controlled by the original homogenization, "classification stacking, group batching out of the library”
  • the strategy of “inbound and outbound, and channel outbound regulation” can quickly and accurately homogenize and control, greatly improving the utilization rate of warehouses and the convenience of outbound storage;
  • the basis of the implementation is to regulate according to the specific chemical value, so the scale of the regulation is larger than the range within the partition. More sophisticated, making the goals and results of regulation more stable.
  • FIG. 1 is a schematic view showing the flow of the method for regulating the homogenization of the flat pool of the present invention in one embodiment.
  • Figure 2 is a schematic illustration of the chemical values corresponding to a plurality of cigarette cases of the present invention.
  • FIG. 3 is a schematic view showing the flow of step S4 in the method for regulating homogenization of the present invention.
  • Fig. 4 is a schematic diagram showing the comparison of the regulation of random access control and the method of homogenization regulation of the present invention.
  • FIG. 5 is a schematic view showing the principle structure of the flat-basin homogenization control system of the present invention in one embodiment.
  • FIG. 6 is a schematic diagram showing the principle structure of a server according to an embodiment of the present invention.
  • the embodiment provides a method for controlling the homogenization of the flat library, and the method for controlling the homogenization of the flat library comprises the following steps:
  • T is a positive integer greater than 1;
  • T finished boxes are placed in order from 1 to T channels, and obtain the average of the control indicators of each channel, and the number of finished boxes in each channel; wherein, the number of finished boxes selected Consistent with the calculated number of channels;
  • the method for regulating the homogenization of the flat library described in the present embodiment will be described in detail below with reference to the drawings.
  • the homogenization regulation method of the flat library (flat library: layer warehouse) described in this embodiment is applied to the field of near-infrared rapid detection and raw material warehouse management.
  • the method for controlling the homogenization of the flat library described in this embodiment is in the field of near-infrared rapid detection, the field of raw material warehouse management, and the field of production quality control of boxed products.
  • the method for controlling the homogenization of the flat reservoir is applied to the regulation of the raw material warehouse and the cigarette box in the field of tobacco products, and when the cigarette box is put into storage, a plurality of channels are defined, and the chemical value of the tobacco leaf is determined.
  • the batch of each channel has been completed, so that the chemical value between each channel and the channel is equivalently homogeneous.
  • three raw storage warehouses are selected according to the processing amount G of the medium leaf re-baking, and the capacity of the storage capacity is basically equivalent to the daily processing capacity.
  • FIG. 1 is a schematic diagram showing the flow of the method for regulating the homogenization of the flat library in one embodiment.
  • the method for controlling the homogenization of the flat library specifically includes the following steps:
  • the number of channels T to be divided in the material warehouse; T is a positive integer greater than 1.
  • the size of the cigarette case length m1:165 cm; m2: 153 cm.
  • the regulation index C includes a conventional chemical index, a tobacco leaf appearance index, a chemical comprehensive index, an appearance comprehensive index, and/or a spectral qualitative index.
  • the regulatory index selects the chemical value information of nicotine. As shown in Table 1, the chemical value information table of nicotine. Please refer to FIG. 2, which is a schematic diagram showing the chemical values corresponding to a plurality of cigarette cases.
  • Table 1 Chemical value information table for nicotine
  • the step S3 further includes calculating a mean value MC of each channel control index and a number CL of each channel smoke box.
  • the number of rows/columns of finished boxes on each channel satisfies the preset limit of the number of rows/columns of finished boxes: based on the capacity of each raw material warehouse, the weight of each finished box, according to each
  • the number of finished box rows/columns on the channel satisfies the preset number of finished box rows/columns multiplied by the ratio of the number of channels that can be directly put into production by the group batch is smaller than the ratio of the width of the raw material warehouse to the width of the finished box.
  • the number of rows/columns of finished boxes on the upper part meets the preset number of rows/columns of finished boxes, that is, it satisfies:
  • k 1, 2, 3, 4..; and f(i) ⁇ min.
  • step S4 includes:
  • the 22 cigarette cases are arranged in order from 1 to 22 channels, and the channel distribution of the cigarette cases after the sequential arrangement is obtained, as shown in Table 2, the channel distribution of the 1-22 cigarette cases.
  • the setting manner of the channel in which the i-th finished box after 22+1 finished boxes is set is set as follows:
  • the channel number to be placed in the i-th finished product box is the channel number corresponding to the maximum value of the control index mean value
  • the channel number that should be placed in the i-th finished product box is the channel number corresponding to the minimum value of the control index mean value.
  • the channel T(i) of the i-th cigarette case is set in the following manner:
  • the homogenization regulation evaluation index includes the mean value of the control index of each channel, the standard deviation of the control index, the coefficient of variation, the poor control index, and/or the distribution parameter of the finished box. Refer to Table 4 for a chemical value adjustment evaluation table for each channel.
  • the homogenization regulation evaluation that is, calculating the mean value of the chemical value of each channel, and the coefficient of variation (the calculation method of the coefficient of variation is that the index of the control index is divided by the mean value of the control index), and each calculation is performed.
  • the distribution of the smoke boxes in the channels determines whether the distribution of the smoke boxes is uniform.
  • the index of evaluation is the theoretical coefficient of variation of the T channel of the simulation data of the simulation data C, which is calculated by the mean value of the channel, ⁇ 0.5%, and the range of the distribution of the smoke box is ⁇ 2.
  • FIG. 4 is a schematic diagram showing the comparison of the regulation of random storage and the method of homogenization regulation of the present invention.
  • FIG. 5 shows a schematic structural diagram of a flat library homogenization control system in an embodiment.
  • the leveling homogenization control system 1 includes a calculation module 11, a processing module 12, a setting module 13, and an evaluation module 14.
  • the calculation module 11 is used according to the size of the raw material warehouse and the size of the finished product box, that is, the length l1 and the width l2 of the raw tobacco warehouse (raw material warehouse) according to the embodiment, and the length m1 and width of the cigarette case (finished product box). M2, calculate the number of channels T to be divided in each material warehouse; T is a positive integer greater than 1.
  • the processing module 12 is configured to obtain the chemical value information of each cigarette case through the online near-infrared model, select the control index C from the selection; select T finished boxes, and the T finished boxes are placed in order from 1 to T channels. And obtain the mean value of the control indicators of each channel, and the number of finished boxes in each channel; wherein the number of finished boxes selected is consistent with the calculated number of channels.
  • the setting module 13 is configured to set a channel that should be placed in the i-th finished box after T+1 (for example, T is 22 in this embodiment), until the finished box on each channel
  • T+1 for example, T is 22 in this embodiment
  • the number of rows/columns satisfies the preset rule of the number of rows/columns of finished boxes; where i is a positive integer greater than or equal to T+1.
  • the number of rows/columns of finished boxes on each channel satisfies the preset limit of the number of rows/columns of finished boxes: based on the capacity of each raw material warehouse, the weight of each finished box, according to each
  • the number of finished box rows/columns on the channel satisfies the preset number of finished box rows/columns multiplied by the ratio of the number of channels that can be directly put into production by the group batch is smaller than the ratio of the width of the raw material warehouse to the width of the finished box.
  • the number of rows/columns of finished boxes on the upper part meets the preset number of rows/columns of finished boxes, that is, it satisfies:
  • k 1, 2, 3, 4..; and f(i) ⁇ min.
  • the setting module 13 specifically includes the following functions:
  • the 22 cigarette cases are arranged in order from 1 to 22 channels, and the channel distribution of the cigarette cases after the sequential arrangement is obtained, as shown in Table 2, the channel distribution of the 1-22 cigarette cases.
  • the channel number MINYC_imin corresponding to the minimum value of the mean value of the mean value of the control index is set to the channel where the i-th cigarette case should be placed after 22+1 cigarette cases.
  • the setting manner of the channel in which the i-th finished box after 22+1 finished boxes is set is set as follows:
  • the channel number is the channel number corresponding to the maximum value of the mean value of the control index
  • the channel number that should be placed in the i-th finished product box is the channel number corresponding to the minimum value of the control index mean value.
  • the channel T(i) of the i-th cigarette case is set in the following manner:
  • the evaluation module 14 is configured to calculate a homogenization regulation evaluation index of the channel, so that after the cigarette box is out of the warehouse, after the leaf is re-roasted, the sample is continuously sampled and detected after the re-baking, and the standard deviation and the coefficient of variation of the finished sample are calculated.
  • the homogenization regulation evaluation index includes a mean value of the control index of each channel, a standard deviation of the control index, a coefficient of variation, a poor control index, and/or a distribution parameter of the smoke box.
  • FIG. 6 is a schematic structural diagram of the server in an embodiment.
  • the server 2 includes the above-described flat library homogenization control system 1.
  • the method and system for controlling the homogenization of the library according to the present invention, and the server having the system have the following beneficial effects:
  • the method for regulating the homogenization of the flat library according to the present invention is ingeniously completed according to the principle that the actual inventory is controlled by the original homogenization, "classification stacking, group batching out of the library”
  • the strategy of “inbound and outbound, and channel outbound regulation” can quickly and accurately homogenize and control, greatly improving the utilization rate of warehouses and the convenience of outbound storage;
  • the basis of the implementation is to regulate according to the specific chemical value, so the scale of the regulation is larger than the range within the partition. More sophisticated, making the goals and results of regulation more stable. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

Abstract

Provided are a method and system for controlling single-level warehouse homogenization, and a server having the system. The method for controlling single-level warehouse homogenization comprises the following steps: calculating, according to a size of the raw material warehouse and a size of a finished product box, a number of channels T to be formed in each raw material warehouse, wherein T is a positive integer greater than 1 (S1); acquiring chemical value information of each finished product box, and selecting a control index therefrom (S2); selecting T finished product boxes, wherein the T finished product boxes are placed in order from the 1st channel to the Tth channel, and acquiring an average value of the control index of each channel and a quantity of the finished product boxes in each channel, wherein the quantity of the selected finished product boxes is consistent with that of the calculated channels (S3); and arranging a channel at which the ith finished product box should be placed until the numbers of rows/columns of finished product boxes in each channel meet a preset limit rule for the numbers of rows/columns of finished product boxes, wherein i is a positive integer greater than or equal to T+1 (S4). The method can quickly and accurately implement homogenization control, and improve the utilization of a warehouse and the convenience of moving goods out of a warehouse.

Description

一种平库均质化调控方法、系统及具有该系统的服务器Flat library homogenization regulation method and system, and server with the same 技术领域Technical field
本发明属于近红外快速检测领域、原料仓库管理领域、和成箱制品生产质量调控领域，涉及一种调控方法和系统，特别是涉及一种平库均质化调控方法、系统及具有该系统的服务器。The invention belongs to the field of near-infrared rapid detection, the field of raw material warehouse management, and the quality control of the production of boxed products, and relates to a regulation method and system, in particular to a method and system for controlling homogenization of a flat library and a system therewith server.
背景技术Background technique
随着近年来，人们对烟叶质量的要求的逐渐提高，均质化生产越来越多的应用于打叶复烤领域，高架库作为一种重要的烟叶存储与烟叶调控手段，在烟叶的化学指标的控制领域越来越重要；在一般的烟叶质量调控的过程中需要对烟叶的化学指标划定几个区间，然后分区间组批出库；运用近红外技术来调控烟叶的原料的均匀性性近年来多有报道，如专利申请号为201110440724.4，发明名称为一种基于化学成分的打叶复烤产品均匀性系统调控方法及其应用，专利申请号为201110440724.4，发明名称为一种调控不同批次卷烟烟丝质量均匀性的方法及其应用；上海创和亿电子科技发展有限公司学薛庆逾，何利波，张军等所发表的专利申请号为201410114282.8，一种适用于平库的原烟打叶复烤均质化方法,基于近红外光谱的原料的均质化调控经过大规模应用实证为稳定的方法；但是在平库的领域，传统的分区间的方法存在一些关键而难以克服的问题：区间的划分较为困难，原因在于区间划分的过多，不利于原烟仓库的管理，仓库的利用率会很低；如果区间划分的过少，每个区间的化学值的波动又会较大，与分类对方，组批加工的原则相违背，使得最后控制的结果针对分选之后的烟叶不是特别理想。With the gradual improvement of the quality of tobacco leaves in recent years, more and more homogenized production is applied in the field of threshing and re-baking. The high-altitude library is an important means of tobacco leaf storage and tobacco leaf regulation, and the chemical in tobacco leaves. The control field of indicators is more and more important; in the process of general tobacco leaf quality regulation, it is necessary to define several intervals for the chemical indexes of tobacco leaves, and then the inter-zone group is approved for the library; the near-infrared technology is used to regulate the uniformity of the raw materials of tobacco leaves. There have been many reports in recent years, such as the patent application number 201110440724.4, the invention name is a method based on chemical composition of the uniformity system of threshing and re-baking products and its application, the patent application number is 201110440724.4, the invention name is a different regulation The method and application of batch cigarette tobacco quality uniformity; Shanghai Chuangheyi Electronic Technology Development Co., Ltd. Xue Xuedu, He Libo, Zhang Jun, etc. The patent application number is 201410114282.8, a kind of original smoke suitable for Pingku The method of homogenization of leaf re-baking, the homogenization regulation of raw materials based on near-infrared spectroscopy is proved to be stable by large-scale application However, in the field of Pingku, the traditional inter-partition method has some key and difficult problems to overcome: the division of the interval is more difficult, because the division of the interval is too much, which is not conducive to the management of the original tobacco warehouse, the utilization rate of the warehouse will Very low; if the interval is too small, the fluctuation of the chemical value of each interval will be larger, which is contrary to the principle of classifying each other and group batch processing, so that the result of the final control is not particularly ideal for the tobacco after sorting.
因此，如何提供一种平库均质化调控方法、系统及具有该系统的服务器，以解决现有技术无法快捷、准确地均质化调控，且无法充分利用原料仓库，不便于成品的生产管理等缺陷，实已成为本领域从业人员亟待解决的技术问题。Therefore, how to provide a method and system for leveling homogenization regulation and a server having the same system to solve the problem that the prior art cannot be quickly and accurately homogenized and regulated, and the raw material warehouse cannot be fully utilized, and the production management of the finished product is inconvenient Such defects have become a technical problem that practitioners in the field need to solve urgently.
发明内容Summary of the invention
鉴于以上所述现有技术的缺点，本发明的目的在于提供一种平库均质化调控方法、系统及具有该系统的服务器，用于解决现有技术中无法快捷、准确地均质化调控，且无法充分利用原料仓库，不便于成品的生产管理的问题。In view of the above-mentioned shortcomings of the prior art, the present invention aims to provide a method and system for controlling the homogenization of a flat library and a server having the same, which can be used to solve the problem that the prior art cannot be quickly and accurately homogenized and regulated. And the inability to make full use of the raw material warehouse is not convenient for the production management of the finished product.
为实现上述目的及其他相关目的，本发明一方面提供提供一种平库均质化调控方法，所述平库均质化调控方法包括以下步骤：根据原料仓库的尺寸大小和成品箱的尺寸大小，计算 每个原料仓库中应划分的通道数量T；T为大于1的正整数；获取每个成品箱的化学值信息，从中选择调控指标；选择T个成品箱，所述T个成品箱按从1至T通道顺序摆放，并获取每个通道的调控指标均值，及每个通道内成品箱的数量；其中，所选择的成品箱数量与计算出的通道数量一致；设定第i个成品箱应摆放的通道，直至每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则；其中，i为大于等于T+1的正整数。In order to achieve the above and other related objects, an aspect of the present invention provides a method for controlling a homogenization of a flat library, and the method for controlling homogenization of a flat library includes the following steps: according to the size of the raw material warehouse and the size of the finished box , calculation The number of channels T should be divided in each material warehouse; T is a positive integer greater than 1; obtain the chemical value information of each finished box, select the control index from it; select T finished boxes, the T finished boxes are pressed from 1 Arrange to the T channel sequentially, and obtain the mean value of the control indicators of each channel, and the number of finished boxes in each channel; wherein the number of finished boxes selected is consistent with the calculated number of channels; set the i-th finished box The channel to be placed until the number of finished rows/columns on each channel meets the preset rule of the number of rows/columns of finished boxes; where i is a positive integer greater than or equal to T+1.
于本发明的一实施例中，所述打叶复烤平库均质化调控方法还包括：计算通道的均质化调控评价指标，以便在成品箱出库后，经过打叶复烤，复烤后继续取样检测成品样本，计算成品样本的标准偏差和变异系数。In an embodiment of the present invention, the method for controlling homogenization of the threshing and re-baking flats further comprises: calculating a homogenization regulation evaluation index of the channel, so that after the finished product box is discharged, the leaf is re-roasted and re-applied. After baking, continue to sample and test the finished sample, and calculate the standard deviation and coefficient of variation of the finished sample.
于本发明的一实施例中，所述调控指标包括常规化学指标，烟叶外观指标，化学综合指标，外观综合指标，和/或光谱定性指标；所述均质化调控评价指标包括每个通道的调控指标均值，调控指标标准偏差，变异系数，调控指标极差，和/或成品箱分布参数。In an embodiment of the invention, the control index includes a conventional chemical index, a tobacco leaf appearance index, a chemical comprehensive index, a comprehensive appearance index, and/or a spectral qualitative index; and the homogenization control evaluation index includes each channel The mean value of the control indicators, the standard deviation of the control indicators, the coefficient of variation, the poor control indicators, and/or the distribution parameters of the finished box.
于本发明的一实施例中，所述每个原料仓库中应划分的通道数量T＝取整[原料仓库的长度除以成品箱的长度]。In an embodiment of the invention, the number of channels T= to be divided in each of the raw material warehouses is rounded [the length of the raw material warehouse divided by the length of the finished product box].
于本发明的一实施例中，所述设定第i个成品箱应摆放的通道，直至每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则的步骤包括：当出现第i个成品箱时，计算当前时刻每个通道的成品箱数量与每个通道最小成品箱数量的成品箱差值，查找差值小于等于2的通道及其序号；计算成品箱差值小于等于2的通道内所有成品箱的调控指标均值，形成调控指标均值向量，从所述调控指标均值向量中查找调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号；根据第i个成品箱的调控指标，所述查找到的调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号，设定第i个成品箱应摆放的通道。In an embodiment of the invention, the channel for placing the i-th finished box is set until the number of rows/columns of finished boxes on each channel meets the preset rule of the number of rows/columns of finished boxes. The steps include: when the i-th finished box appears, calculate the difference between the number of finished boxes per channel at the current time and the finished box of the minimum number of finished boxes per channel, and find the channel with the difference less than or equal to 2 and its serial number; The mean value of the control indicators of all the finished boxes in the channel with the difference of the finished box is less than or equal to 2, forming the mean vector of the control indicators, searching for the maximum and minimum values of the mean values of the control indicators from the mean vector of the control indicators, and the maximum value of the mean values of the control indicators Corresponding channel number and channel number corresponding to the minimum value of the mean value of the control index; according to the control index of the i-th finished box, the maximum value and the minimum value of the average value of the obtained control index and the maximum value of the mean value of the control index The channel number corresponding to the minimum value of the channel number and the mean value of the control index, and the channel where the i-th finished box should be placed.
于本发明的一实施例中，根据查找到的调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号，设定第i个成品箱应摆放的通道的设定方式为：当第i个成品箱的调控指标小于调控指标均值的最小值时，所述第i个成品箱应摆放的通道序号为调控指标均值的最大值对应的通道序号；当第i个成品箱的调控指标大于等于调控指标均值的最小值时，所述第i个成品箱应摆放的通道序号为调控指标均值的最小值对应的通道序号。In an embodiment of the present invention, the i-th is set according to the maximum value and the minimum value of the found mean value of the control index, and the channel number corresponding to the maximum value of the mean value of the control index and the minimum value of the mean value of the control index. The setting method of the channel in which the finished product box should be placed is: when the regulation index of the i-th finished product box is less than the minimum value of the average value of the control index, the channel number of the i-th finished product box should be placed as the mean value of the control index. The channel number corresponding to the maximum value; when the control index of the i-th finished box is greater than or equal to the minimum value of the mean value of the control index, the channel number to be placed in the i-th finished box is the channel number corresponding to the minimum value of the mean value of the control index .
于本发明的一实施例中，每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则为：基于每个原料仓库的容量，每个成品箱的重量，根据每个通道上的成品箱行数/列数 满足预置的成品箱行数/列数乘以可共同组批直接投入生产的通道数小于原料仓库的宽度与成品箱的宽度的比值推算每个通道上的成品箱行数/列数满足预置的成品箱行数/列数。In an embodiment of the invention, the number of rows/columns of finished boxes on each channel satisfies the preset number of rows/columns of finished boxes: the weight of each finished box based on the capacity of each raw material warehouse , according to the number of finished boxes/columns on each channel The number of rows/columns that meet the preset number of finished boxes multiplied by the number of channels that can be directly put into production by the group is smaller than the ratio of the width of the raw material warehouse to the width of the finished box. The number of finished boxes per column is calculated. The number of rows/columns of finished boxes.
本发明另一方面提供一种打叶复烤平库均质化调控系统，所述打叶复烤平库均质化调控系统包括：计算模块，用于根据原料仓库的尺寸大小和成品箱的尺寸大小，计算每个原料仓库中应划分的通道数量T；T为大于1的正整数；处理模块，用于获取每个成品箱的化学值信息，从中选择调控指标；选择T个成品箱，所述T个成品箱按从1至T通道顺序摆放，并获取每个通道的调控指标均值，及每个通道内成品箱的数量；其中，所选择的成品箱数量与计算出的通道数量一致；设定模块，用于设定从T+1个成品箱之后的第i个成品箱应摆放的通道，直至每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则；其中，i大于等于T+1Another aspect of the present invention provides a threshing and refining leveling homogenization regulating system, wherein the threshing and refining leveling homogenization regulating system comprises: a calculation module, which is used according to the size of the raw material warehouse and the finished box Dimensions, calculate the number of channels T should be divided in each material warehouse; T is a positive integer greater than 1; processing module, used to obtain the chemical value information of each finished box, select the control indicators; select T finished boxes, The T finished boxes are arranged in order from 1 to T channels, and the average value of the control indicators of each channel is obtained, and the number of finished boxes in each channel; wherein the number of selected finished boxes and the calculated number of channels Consistent; setting module for setting the channel to be placed in the i-th finished box after T+1 finished boxes, until the number of finished rows/columns on each channel meets the preset finished box row Number/column limit rule; where i is greater than or equal to T+1
于本发明的一实施例中，所述设定模块具用于当出现第i个成品箱时，计算当前时刻每个通道的成品箱数量与每个通道最小成品箱数量的成品箱差值，查找差值小于等于2的通道及其序号；计算成品箱差值小于等于2的通道内所有成品箱的调控指标均值，形成调控指标均值向量，从所述调控指标均值向量中查找调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号；根据第i个成品箱的调控指标，所述查找到的调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号，设定第i个成品箱应摆放的通道。In an embodiment of the invention, the setting module is configured to calculate a difference between a finished box of each channel at the current time and a finished box of a minimum number of finished boxes per channel when the ith finished box appears. Find the channel with the difference less than or equal to 2 and its serial number; calculate the mean value of the control indicators of all the finished boxes in the channel with the difference of the finished box of less than or equal to 2, form the mean vector of the control index, and find the mean value of the control index from the mean vector of the control index The maximum and minimum values, and the channel number corresponding to the maximum value of the mean value of the control index and the channel number corresponding to the minimum value of the mean value of the control index; according to the control index of the i-th finished box, the maximum value of the average value of the obtained control index And the minimum value, and the channel number corresponding to the maximum value of the mean value of the control index and the channel number corresponding to the minimum value of the mean value of the control index, and the channel in which the i-th finished box should be placed.
本发明又一方面提供一种服务器，包括所述的打叶复烤平库均质化调控系统。According to still another aspect of the present invention, a server includes the above-described threshing and refining leveling homogenization regulating system.
如上所述，本发明的平库均质化调控方法、系统及具有该系统的服务器，具有以下有益效果：As described above, the method and system for controlling the homogenization of the flat library of the present invention and the server having the same have the following beneficial effects:
第一，从仓库的利用率上，本发明所述的平库均质化调控方法比较巧妙的依据实际的库存在原有的均质化调控，”分类堆放，组批出库”的原则下完成了”入库既组批,，通道出库调控”的策略，可快捷、准确地均质化调控，很大的提高了仓库的利用率，以及出库的便捷性；First, from the utilization rate of the warehouse, the method for regulating the homogenization of the flat library according to the present invention is ingeniously completed according to the principle that the actual inventory is controlled by the original homogenization, "classification stacking, group batching out of the library" The strategy of “inbound and outbound, and channel outbound regulation” can quickly and accurately homogenize and control, greatly improving the utilization rate of warehouses and the convenience of outbound storage;
第二，从调控指标的控制精度上，按照本发明所述的平库均质化调控方法，实施的基础是按照具体的化学值进行调控，因此其调控的尺度要比分区间内的一个范围要精细的多，使得调控的目标与结果更加稳定。Secondly, from the control precision of the control index, according to the method for controlling the homogenization of the flat library according to the present invention, the basis of the implementation is to regulate according to the specific chemical value, so the scale of the regulation is larger than the range within the partition. More sophisticated, making the goals and results of regulation more stable.
附图说明DRAWINGS
图1显示为本发明的平库均质化调控方法于一实施例中的流程示意图。FIG. 1 is a schematic view showing the flow of the method for regulating the homogenization of the flat pool of the present invention in one embodiment.
图2显示为本发明的多个烟箱对应的化学值的示意图。 Figure 2 is a schematic illustration of the chemical values corresponding to a plurality of cigarette cases of the present invention.
图3显示为本发明的平库均质化调控方法中步骤S4的流程示意图。FIG. 3 is a schematic view showing the flow of step S4 in the method for regulating homogenization of the present invention.
图4显示为随机入库调控与本发明平库均质化调控方法的调控对比示意图。Fig. 4 is a schematic diagram showing the comparison of the regulation of random access control and the method of homogenization regulation of the present invention.
图5显示为本发明的平库均质化调控系统于一实施例中的原理结构示意图。FIG. 5 is a schematic view showing the principle structure of the flat-basin homogenization control system of the present invention in one embodiment.
图6显示为本发明的服务器于一实施例中的原理结构示意图。FIG. 6 is a schematic diagram showing the principle structure of a server according to an embodiment of the present invention.
元件标号说明Component label description
1        平库均质化调控系统1 flat library homogenization control system
11       计算模块11 calculation module
12       处理模块12 processing module
13       设定模块13 Setting module
14       评价模块14 Evaluation Module
S1～S5   步骤S1~S5 steps
S41～S43 步骤S41~S43 steps
具体实施方式detailed description
以下通过特定的具体实例说明本发明的实施方式，本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用，本说明书中的各项细节也可以基于不同观点与应用，在没有背离本发明的精神下进行各种修饰或改变。需说明的是，在不冲突的情况下，以下实施例及实施例中的特征可以相互组合。The embodiments of the present invention are described below by way of specific examples, and those skilled in the art can readily understand other advantages and effects of the present invention from the disclosure of the present disclosure. The present invention may be embodied or applied in various other specific embodiments, and various modifications and changes can be made without departing from the spirit and scope of the invention. It should be noted that the features in the following embodiments and embodiments may be combined with each other without conflict.
需要说明的是，以下实施例中所提供的图示仅以示意方式说明本发明的基本构想，遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制，其实际实施时各组件的型态、数量及比例可为一种随意的改变，且其组件布局型态也可能更为复杂。It should be noted that the illustrations provided in the following embodiments merely illustrate the basic concept of the present invention in a schematic manner, and only the components related to the present invention are shown in the drawings, rather than the number and shape of components in actual implementation. Dimensional drawing, the actual type of implementation of each component's type, number and proportion can be a random change, and its component layout can be more complicated.
实施例一 Embodiment 1
本实施例提供一种平库均质化调控方法，所述平库均质化调控方法包括以下步骤：The embodiment provides a method for controlling the homogenization of the flat library, and the method for controlling the homogenization of the flat library comprises the following steps:
根据原料仓库的尺寸大小和成品箱的尺寸大小，计算每个原料仓库中应划分的通道数量T；T为大于1的正整数；Calculate the number of channels T to be divided in each material warehouse according to the size of the raw material warehouse and the size of the finished box; T is a positive integer greater than 1;
获取每个成品箱的化学值信息，从中选择调控指标；Obtain the chemical value information of each finished box and select the control index from it;
选择T个成品箱，所述T个成品箱按从1至T通道顺序摆放，并获取每个通道的调控指标均值，及每个通道内成品箱的数量；其中，所选择的成品箱数量与计算出的通道数量一致； Select T finished boxes, the T finished boxes are placed in order from 1 to T channels, and obtain the average of the control indicators of each channel, and the number of finished boxes in each channel; wherein, the number of finished boxes selected Consistent with the calculated number of channels;
设定第i个成品箱应摆放的通道，直至每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则；其中，i为大于等于T+1的正整数。Set the channel that the i-th finished box should be placed until the number of finished boxes/columns on each channel meets the preset rule of the number of finished boxes/columns; where i is greater than or equal to T+1 A positive integer.
以下将结合图示对本实施例所述的平库均质化调控方法进行详细描述。本实施例所述的平库(平库：层式库房)均质化调控方法应用于近红外快速检测领域和原料仓库管理领域。本实施例所述的平库均质化调控方法近红外快速检测领域、原料仓库管理领域、和成箱制品生产质量调控领域。具体地，在本实施例中，所述平库均质化调控方法应用于烟草制品领域中的原料仓库和烟箱调控，在烟箱入库的时候，实现划分若干的通道，在烟叶化学值入通道的过程中，就已经完成各个通道的组批，使得每个通道与通道之间的化学值是等价均质的。The method for regulating the homogenization of the flat library described in the present embodiment will be described in detail below with reference to the drawings. The homogenization regulation method of the flat library (flat library: layer warehouse) described in this embodiment is applied to the field of near-infrared rapid detection and raw material warehouse management. The method for controlling the homogenization of the flat library described in this embodiment is in the field of near-infrared rapid detection, the field of raw material warehouse management, and the field of production quality control of boxed products. Specifically, in the embodiment, the method for controlling the homogenization of the flat reservoir is applied to the regulation of the raw material warehouse and the cigarette box in the field of tobacco products, and when the cigarette box is put into storage, a plurality of channels are defined, and the chemical value of the tobacco leaf is determined. In the process of entering the channel, the batch of each channel has been completed, so that the chemical value between each channel and the channel is equivalently homogeneous.
在执行本实施例所述的平库均质化调控方法之前，要根据媒体打叶复烤的加工量G，选择三个库容的原烟仓库，库容的容量基本与每天的加工能力相当。Before performing the method of homogenization regulation of the flat pool described in this embodiment, three raw storage warehouses are selected according to the processing amount G of the medium leaf re-baking, and the capacity of the storage capacity is basically equivalent to the daily processing capacity.
请参阅图1，显示为平库均质化调控方法于一实施例中的流程示意图。如图1所示，所述平库均质化调控方法具体包括以下几个步骤：Please refer to FIG. 1 , which is a schematic diagram showing the flow of the method for regulating the homogenization of the flat library in one embodiment. As shown in FIG. 1 , the method for controlling the homogenization of the flat library specifically includes the following steps:
S1，根据原料仓库的尺寸大小和成品箱的尺寸大小，即根据本实施例中原烟仓库(原料仓库)的长l1，宽l2，烟箱(成品箱)的长m1，宽m2，计算每个原料仓库中应划分的通道数量T；T为大于1的正整数。S1, according to the size of the raw material warehouse and the size of the finished box, that is, according to the length l1, the width l2 of the original tobacco warehouse (raw material warehouse) in the present embodiment, the length m1 and the width m2 of the cigarette case (finished box) are calculated. The number of channels T to be divided in the material warehouse; T is a positive integer greater than 1.
所述每个原烟仓库中应划分的通道数量T＝The number of channels to be divided in each of the original tobacco warehouses T=
取整[原烟仓库的长度除以成品箱的长度]＝取整[l1/m1]      公式(1)Rounding [the length of the original cigarette warehouse divided by the length of the finished box] = rounding [l1/m1] formula (1)
例如，烟箱的尺寸：长m1：165cm；m2：153cm。For example, the size of the cigarette case: length m1:165 cm; m2: 153 cm.
其中一个原烟仓库的参数为：仓库的长与为l1＝3700cm，宽l2＝1150cm，该原烟仓库的理论库容为23*4*3*6＝1656担；烟箱重量300kg；The parameters of one of the original cigarette warehouses are: the length of the warehouse is l1=3700cm, the width is l2=1150cm, the theoretical storage capacity of the original tobacco warehouse is 23*4*3*6=1656, and the weight of the cigarette box is 300kg;
根据所述每个原烟仓库中应划分的通道数量T＝取整[原烟仓库的长度除以烟箱的长度]＝取整[l1/m1]＝[37000/165]＝22。According to the number of channels to be divided in each of the original tobacco warehouses, T=round [the length of the original tobacco warehouse divided by the length of the smoke box]= rounded up [l1/m1]=[37000/165]=22.
S2，通过在线近红外模型，获取每个烟箱的化学值信息，从中选择调控指标C。在本实施例中，所述调控指标C包括常规化学指标，烟叶外观指标，化学综合指标，外观综合指标，和/或光谱定性指标。在本实施例中，调控指标选择尼古丁的化学值信息。如表1，尼古丁的化学值信息表。请参阅图2，显示为多个烟箱对应的化学值的示意图。S2, through the online near-infrared model, obtain the chemical value information of each cigarette case, and select the control index C from among them. In this embodiment, the regulation index C includes a conventional chemical index, a tobacco leaf appearance index, a chemical comprehensive index, an appearance comprehensive index, and/or a spectral qualitative index. In this embodiment, the regulatory index selects the chemical value information of nicotine. As shown in Table 1, the chemical value information table of nicotine. Please refer to FIG. 2, which is a schematic diagram showing the chemical values corresponding to a plurality of cigarette cases.
表1：尼古丁的化学值信息表Table 1: Chemical value information table for nicotine
均值Mean 标偏Standard deviation CVCV 极差Very poor
3.34133.3413 0.54840.5484 16.41％16.41% 2.8902.890
S3，选择T个烟箱，所述T个烟箱按从1至T通道顺序摆放，并获取每个通道的调控指标均值，及每个通道内烟箱的数量；其中，所选择的烟箱数量与计算出的通道数量一致。在 本实施例中，所述步骤S3还包括计算每个通道调控指标的均值MC，及每个通道烟箱的数量CL。S3, selecting T cigarette cases, the T cigarette cases are arranged in order from 1 to T channels, and obtaining the average value of the control indicators of each channel, and the number of the smoke boxes in each channel; wherein the selected cigarettes The number of bins is the same as the calculated number of channels. In In this embodiment, the step S3 further includes calculating a mean value MC of each channel control index and a number CL of each channel smoke box.
具体地，选择22个烟箱，所述22个烟箱按从1至22通道顺序摆放。Specifically, 22 cigarette cases were selected, which were placed in order from 1 to 22 channels.
S4，设定从T+1(22+1＝23)个烟箱之后的第i个烟箱应摆放的通道，直至每个通道上的烟箱行数/列数满足预置的烟箱行数/列数限制规则；其中，i大于等于22+1＝23。在本实施例中，每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则为：基于每个原料仓库的容量，每个成品箱的重量，根据每个通道上的成品箱行数/列数满足预置的成品箱行数/列数乘以可共同组批直接投入生产的通道数小于原料仓库的宽度与成品箱的宽度的比值推算每个通道上的成品箱行数/列数满足预置的成品箱行数/列数，即满足：S4, setting the channel that the i-th cigarette case should be placed after T+1 (22+1=23) cigarette cases, until the number of rows/columns of cigarettes on each channel meets the preset cigarette case Row/column limit rule; where i is greater than or equal to 22+1=23. In this embodiment, the number of rows/columns of finished boxes on each channel satisfies the preset limit of the number of rows/columns of finished boxes: based on the capacity of each raw material warehouse, the weight of each finished box, according to each The number of finished box rows/columns on the channel satisfies the preset number of finished box rows/columns multiplied by the ratio of the number of channels that can be directly put into production by the group batch is smaller than the ratio of the width of the raw material warehouse to the width of the finished box. The number of rows/columns of finished boxes on the upper part meets the preset number of rows/columns of finished boxes, that is, it satisfies:
Figure PCTCN2016099519-appb-000001
Figure PCTCN2016099519-appb-000001
k＝1，2，3，4.......；且  f(i)→min。在出库的时候，调控的方法按照每一列的通道为单元，k个通道为间隔，k个通道共同组批直接投入生产，值得强调的是k＝1,对应着的物理意义为，仓库的库容足够大，每个通道的烟箱都构成了一个完整的调控批次；k=1, 2, 3, 4..; and f(i)→min. When out of the warehouse, the method of regulation is based on the channel of each column, k channels are spaced, and k channels are directly put into production together. It is worth emphasizing that k=1, corresponding to the physical meaning, the warehouse The storage capacity is large enough, and the smoke box of each channel constitutes a complete control batch;
请参阅图3，显示为步骤S4的流程示意图。如图3所示，所述步骤S4包括：Please refer to FIG. 3, which is shown as a schematic diagram of the process of step S4. As shown in FIG. 3, the step S4 includes:
S41，当出现22+1个烟箱之后的第i个烟箱(烟箱)时，计算当前时刻每个通道的烟箱数量与每个通道最小烟箱数量的烟箱差值ΔCL，查找差值小于等于2的通道及其序号YC。S41, when the i-th cigarette case (the cigarette case) after the 22+1 cigarette cases appear, calculate the difference between the number of the smoke boxes per channel at the current time and the number of the minimum smoke box of each channel, and find the difference. A channel with a value less than or equal to 2 and its sequence number YC.
ΔCL＝CL-min(CL)       公式(3)ΔCL=CL-min(CL) formula (3)
所述22个烟箱按从1至22通道顺序摆放，得到顺序摆放后的烟箱的通道分布，如表2，1-22个烟箱的通道分布。The 22 cigarette cases are arranged in order from 1 to 22 channels, and the channel distribution of the cigarette cases after the sequential arrangement is obtained, as shown in Table 2, the channel distribution of the 1-22 cigarette cases.
例如，ΔCL＝CL-min(CL)≤2For example, ΔCL=CL-min(CL)≤2
表2：1-22个烟箱的通道分布Table 2: Channel distribution of 1-22 cigarette boxes
Figure PCTCN2016099519-appb-000002
Figure PCTCN2016099519-appb-000002
Figure PCTCN2016099519-appb-000003
Figure PCTCN2016099519-appb-000003
S42，计算烟箱差值小于等于2的通道YC内所有烟箱的调控指标均值，形成调控指标均值向量MYC，从所述调控指标均值向量MYC中查找调控指标均值的最大值和最小值，即S42, calculating the mean value of the control indexes of all the smoke boxes in the channel YC with the cigarette case difference of 2 or less, forming a control index mean vector MYC, and searching for the maximum value and the minimum value of the mean value of the control index from the control index mean vector MYC, ie
MAXYC＝max(MYC)                       公式(4)MAXYC=max(MYC) formula (4)
MINYC＝min(MYC)                        公式(5)MINYC=min(MYC) formula (5)
以及调控指标均值的最大值对应的通道序号MAXYC_imax和调控指标均值的最小值对应的通道序号MINYC_imin。从表2中可以得出：And the channel number MAXYC_imax corresponding to the maximum value of the mean value of the control index and the channel number MINYC_imin corresponding to the minimum value of the mean value of the control index. From Table 2 you can get:
MAXYC＝max(MYC)＝4.66；MAXYC=max(MYC)=4.66;
MINYC＝min(MYC)＝2.65；MINYC=min(MYC)=2.65;
MAXYC_imax＝12；MAXYC_imax=12;
MINYC_imin＝18；MINYC_imin=18;
S43，根据第i个烟箱的调控指标，所述查找到的调控指标均值的最大值MAXYC＝max(MYC)和最小值MINYC＝min(MYC)，以及调控指标均值的最大值对应的通道序号MAXYC_imax和调控指标均值的最小值对应的通道序号MINYC_imin，设定从22+1个烟箱之后的第i个烟箱应摆放的通道。在本实施例中，设定从22+1个成品箱之后的第i个成品箱应摆放的通道的设定方式为：S43. According to the regulation index of the i-th cigarette case, the maximum value of the average value of the found control index is MAXYC=max(MYC) and the minimum value MINYC=min(MYC), and the channel number corresponding to the maximum value of the mean value of the control index MAXYC_imax and the channel number MINYC_imin corresponding to the minimum value of the mean value of the control index, set the channel that should be placed in the i-th cigarette case after 22+1 cigarette cases. In this embodiment, the setting manner of the channel in which the i-th finished box after 22+1 finished boxes is set is set as follows:
当第i个成品箱的调控指标小于调控指标均值的最小值时，所述第i个成品箱应摆放的通道序号为调控指标均值的最大值对应的通道序号；When the regulation index of the i-th finished product box is less than the minimum value of the average value of the control index, the channel number to be placed in the i-th finished product box is the channel number corresponding to the maximum value of the control index mean value;
当第i个成品箱的调控指标大于等于调控指标均值的最小值时，所述第i个成品箱应摆放的通道序号为调控指标均值的最小值对应的通道序号。When the regulation index of the i-th finished product box is greater than or equal to the minimum value of the control index mean value, the channel number that should be placed in the i-th finished product box is the channel number corresponding to the minimum value of the control index mean value.
具体地，第i个烟箱摆放的通道T(i)的设定方式为： Specifically, the channel T(i) of the i-th cigarette case is set in the following manner:
Figure PCTCN2016099519-appb-000004
Figure PCTCN2016099519-appb-000004
例如，第23个烟箱的调控指标C(23)＝3.46，根据公式(5)得到T(23)＝18。For example, the regulation index C(23) of the 23rd cigarette case is 3.46, and T(23)=18 is obtained according to the formula (5).
在本实施例中，
Figure PCTCN2016099519-appb-000005
得到
Figure PCTCN2016099519-appb-000006
由于存储柜的容量g＝3000-4000左右；一个烟箱为300kg；所以10箱可以为一个单元；经过上式得到k＝1，LY＝5。经过数次入库形成了如下的表3。In this embodiment,
Figure PCTCN2016099519-appb-000005
get
Figure PCTCN2016099519-appb-000006
Since the capacity of the storage cabinet is g=3000-4000; a cigarette box is 300kg; therefore, 10 boxes can be one unit; after the above formula, k=1, LY=5. After several warehousing, Table 3 below is formed.
表3：烟箱调控入库尼古丁通道分布表Table 3: Distribution of Nicotine Channels in the Control of Cigarettes
Figure PCTCN2016099519-appb-000007
Figure PCTCN2016099519-appb-000007
S5，计算通道的均质化调控评价指标，以便在成品箱出库后，经过打叶复烤，复烤后继续取样检测成品样本，计算成品样本的标准偏差和变异系数。在本实施例中，所述均质化调控评价指标包括每个通道的调控指标均值，调控指标标准偏差，变异系数，调控指标极差，和/或成品箱分布参数。参阅表4，每个通道的化学值调控评价表。S5, calculating the homogenization regulation evaluation index of the channel, so that after the finished product box is out of the warehouse, after the leaf is re-roasted, after re-baking, the sample is continuously sampled and tested, and the standard deviation and coefficient of variation of the finished sample are calculated. In this embodiment, the homogenization regulation evaluation index includes the mean value of the control index of each channel, the standard deviation of the control index, the coefficient of variation, the poor control index, and/or the distribution parameter of the finished box. Refer to Table 4 for a chemical value adjustment evaluation table for each channel.
表4：每个通道的化学值调控评价表Table 4: Chemical value adjustment evaluation table for each channel
均值Mean 标偏Standard deviation CVCV 极差(化学值)Very poor (chemical value) 烟箱数极差The number of cigarette cases is extremely poor
3.34133.3413 0.0170.017 0.52％0.52% 0.07420.0742 22
在本实施例中，均质化调控评价，即计算每个通道的化学值的均值，以及变异系数(变异系数的计算方法为，调控指标的标偏除以调控指标的均值)，同时计算每个通道内烟箱的分布来判断烟箱的分布是否均匀。评价的指标为模拟数据的调控指标C的T个通道的按通道均值计算的理论变异系数<0.5％，烟箱分布的极差<2，在出库后，经过打叶复烤，在烤后继续取样，每三箱检测一个样本，计算成品的标偏与变异系数，请参阅表5，实际的成品片烟取样的调控结果。In this embodiment, the homogenization regulation evaluation, that is, calculating the mean value of the chemical value of each channel, and the coefficient of variation (the calculation method of the coefficient of variation is that the index of the control index is divided by the mean value of the control index), and each calculation is performed. The distribution of the smoke boxes in the channels determines whether the distribution of the smoke boxes is uniform. The index of evaluation is the theoretical coefficient of variation of the T channel of the simulation data of the simulation data C, which is calculated by the mean value of the channel, <0.5%, and the range of the distribution of the smoke box is <2. After the storage, after the leaf is re-roasted, after roasting Continue sampling, test one sample every three boxes, calculate the standard deviation and coefficient of variation of the finished product, please refer to Table 5, the actual control results of the finished piece of smoke sampling.
表5：实际的成品片烟取样的调控结果 Table 5: Control results of actual finished flue samples
Figure PCTCN2016099519-appb-000008
Figure PCTCN2016099519-appb-000008
在本实施例中，为了进一步证明本方法的合理性，对于同样的烟箱与化学值按照随机入库的方式最后的化学值调控对比。请参阅图4，显示为随机入库调控与本发明平库均质化调控方法的调控对比示意图。In this embodiment, in order to further prove the rationality of the method, the final chemical value of the same cigarette box and the chemical value are controlled in accordance with the random storage method. Please refer to FIG. 4, which is a schematic diagram showing the comparison of the regulation of random storage and the method of homogenization regulation of the present invention.
实施例二 Embodiment 2
本实施例提供一种平库均质化调控系统1，请参阅图5，显示为平库均质化调控系统于一实施例中的原理结构示意图。如图5所示，所述平库均质化调控系统1包括：计算模块11、处理模块12、设定模块13、及评价模块14。This embodiment provides a flat library homogenization control system 1, please refer to FIG. 5, which shows a schematic structural diagram of a flat library homogenization control system in an embodiment. As shown in FIG. 5, the leveling homogenization control system 1 includes a calculation module 11, a processing module 12, a setting module 13, and an evaluation module 14.
所述计算模块11用于根据原料仓库的尺寸大小和成品箱的尺寸大小，即根据本实施例中原烟仓库(原料仓库)的长l1，宽l2，烟箱(成品箱)的长m1，宽m2，计算每个原料仓库中应划分的通道数量T；T为大于1的正整数。The calculation module 11 is used according to the size of the raw material warehouse and the size of the finished product box, that is, the length l1 and the width l2 of the raw tobacco warehouse (raw material warehouse) according to the embodiment, and the length m1 and width of the cigarette case (finished product box). M2, calculate the number of channels T to be divided in each material warehouse; T is a positive integer greater than 1.
所述每个原烟仓库中应划分的通道数量T＝The number of channels to be divided in each of the original tobacco warehouses T=
取整[原烟仓库的长度除以成品箱的长度]＝取整[l1/m1]Rounding [the length of the original tobacco warehouse divided by the length of the finished box] = rounded [l1/m1]
所述处理模块12用于通过在线近红外模型，获取每个烟箱的化学值信息，从中选择调控指标C；选择T个成品箱，所述T个成品箱按从1至T通道顺序摆放，并获取每个通道的调控指标均值，及每个通道内成品箱的数量；其中，所选择的成品箱数量与计算出的通道数量一致。The processing module 12 is configured to obtain the chemical value information of each cigarette case through the online near-infrared model, select the control index C from the selection; select T finished boxes, and the T finished boxes are placed in order from 1 to T channels. And obtain the mean value of the control indicators of each channel, and the number of finished boxes in each channel; wherein the number of finished boxes selected is consistent with the calculated number of channels.
所述设定模块13用于设定从T+1(例如，本实施例中，T为22)个成品箱之后的第i个成品箱应摆放的通道，直至每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则；其中，i为大于等于T+1的正整数。在本实施例中，每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则为：基于每个原料仓库的容量，每个成品箱的重量，根据每个通道上的成品箱行数/列数满足预置的成品箱行数/列数乘以可共同组批直接投入生产的通道数小于原料仓库的宽度与成品箱的宽度的比值推算每个通道上的成品箱行数/列数满足预置的成品箱行数/列数，即满足： The setting module 13 is configured to set a channel that should be placed in the i-th finished box after T+1 (for example, T is 22 in this embodiment), until the finished box on each channel The number of rows/columns satisfies the preset rule of the number of rows/columns of finished boxes; where i is a positive integer greater than or equal to T+1. In this embodiment, the number of rows/columns of finished boxes on each channel satisfies the preset limit of the number of rows/columns of finished boxes: based on the capacity of each raw material warehouse, the weight of each finished box, according to each The number of finished box rows/columns on the channel satisfies the preset number of finished box rows/columns multiplied by the ratio of the number of channels that can be directly put into production by the group batch is smaller than the ratio of the width of the raw material warehouse to the width of the finished box. The number of rows/columns of finished boxes on the upper part meets the preset number of rows/columns of finished boxes, that is, it satisfies:
Figure PCTCN2016099519-appb-000009
Figure PCTCN2016099519-appb-000009
k＝1，2，3，4.......；且      f(i)→min。在出库的时候，调控的方法按照每一列的通道为单元，k个通道为间隔，k个通道共同组批直接投入生产，值得强调的是k＝1,对应着的物理意义为，仓库的库容足够大，每个通道的烟箱都构成了一个完整的调控批次。k=1, 2, 3, 4..; and f(i)→min. When out of the warehouse, the method of regulation is based on the channel of each column, k channels are spaced, and k channels are directly put into production together. It is worth emphasizing that k=1, corresponding to the physical meaning, the warehouse The storage capacity is large enough and the smoke box of each channel constitutes a complete control batch.
所述设定模块13具体包括如下功能：The setting module 13 specifically includes the following functions:
第一，当出现22+1个烟箱之后的第i个烟箱(烟箱)时，计算当前时刻每个通道的烟箱数量与每个通道最小烟箱数量的烟箱差值ΔCL，查找差值小于等于2的通道及其序号YC。First, when the i-th cigarette case (smoke box) after 22+1 cigarette cases appears, calculate the difference between the number of cigarettes per channel at the current time and the number of cigarettes in each channel. A channel whose difference is less than or equal to 2 and its serial number YC.
ΔCL＝CL-min(CL)                            公式(3)ΔCL=CL-min(CL) formula (3)
所述22个烟箱按从1至22通道顺序摆放，得到顺序摆放后的烟箱的通道分布，如表2，1-22个烟箱的通道分布。The 22 cigarette cases are arranged in order from 1 to 22 channels, and the channel distribution of the cigarette cases after the sequential arrangement is obtained, as shown in Table 2, the channel distribution of the 1-22 cigarette cases.
例如，ΔCL＝CL-min(CL)≤2For example, ΔCL=CL-min(CL)≤2
第二，计算烟箱差值小于等于2的通道YC内所有烟箱的调控指标均值，形成调控指标均值向量MYC，从所述调控指标均值向量MYC中查找调控指标均值的最大值和最小值，即Secondly, calculate the mean value of the control indexes of all the smoke boxes in the channel YC with the cigarette case difference of 2 or less, form the control index mean vector MYC, and find the maximum and minimum values of the mean values of the control indicators from the control index mean vector MYC. which is
MAXYC＝max(MYC)                       公式(4)MAXYC=max(MYC) formula (4)
MINYC＝min(MYC)                        公式(5)MINYC=min(MYC) formula (5)
以及调控指标均值的最大值对应的通道序号MAXYC_imax和调控指标均值的最小值对应的通道序号MINYC_imin。从表2中可以得出：And the channel number MAXYC_imax corresponding to the maximum value of the mean value of the control index and the channel number MINYC_imin corresponding to the minimum value of the mean value of the control index. From Table 2 you can get:
MAXYC＝max(MYC)＝4.66；MAXYC=max(MYC)=4.66;
MINYC＝min(MYC)＝2.65；MINYC=min(MYC)=2.65;
MAXYC_imax＝12；MAXYC_imax=12;
MINYC_imin＝18；MINYC_imin=18;
第三，根据第i个烟箱的调控指标，所述查找到的调控指标均值的最大值MAXYC＝max(MYC)和最小值MINYC＝min(MYC)，以及调控指标均值的最大值对应的通道序号MAXYC_imax和调控指标均值的最小值对应的通道序号MINYC_imin，设定从22+1个烟箱之后的第i个烟箱应摆放的通道。在本实施例中，设定从22+1个成品箱之后的第i个成品箱应摆放的通道的设定方式为：Thirdly, according to the regulation index of the i-th cigarette case, the maximum value of the average value of the found control index is MAXYC=max(MYC) and the minimum value MINYC=min(MYC), and the channel corresponding to the maximum value of the mean value of the control index The channel number MINYC_imin corresponding to the minimum value of the mean value of the mean value of the control index is set to the channel where the i-th cigarette case should be placed after 22+1 cigarette cases. In this embodiment, the setting manner of the channel in which the i-th finished box after 22+1 finished boxes is set is set as follows:
当第i个成品箱的调控指标小于调控指标均值的最小值时，所述第i个成品箱应摆放的通 道序号为调控指标均值的最大值对应的通道序号；When the regulation index of the i-th finished box is less than the minimum value of the average value of the regulation index, the i-th finished box should be placed The channel number is the channel number corresponding to the maximum value of the mean value of the control index;
当第i个成品箱的调控指标大于等于调控指标均值的最小值时，所述第i个成品箱应摆放的通道序号为调控指标均值的最小值对应的通道序号。When the regulation index of the i-th finished product box is greater than or equal to the minimum value of the control index mean value, the channel number that should be placed in the i-th finished product box is the channel number corresponding to the minimum value of the control index mean value.
具体地，第i个烟箱摆放的通道T(i)的设定方式为：Specifically, the channel T(i) of the i-th cigarette case is set in the following manner:
Figure PCTCN2016099519-appb-000010
Figure PCTCN2016099519-appb-000010
例如，第23个烟箱的调控指标C(23)＝3.46，根据公式(5)得到T(23)＝18。For example, the regulation index C(23) of the 23rd cigarette case is 3.46, and T(23)=18 is obtained according to the formula (5).
在本实施例中，
Figure PCTCN2016099519-appb-000011
得到
Figure PCTCN2016099519-appb-000012
由于存储柜的容量g＝3000-4000左右；一个烟箱为300kg；所以10箱可以为一个单元；经过上式得到k＝1，LY＝5。In this embodiment,
Figure PCTCN2016099519-appb-000011
get
Figure PCTCN2016099519-appb-000012
Since the capacity of the storage cabinet is g=3000-4000; a cigarette box is 300kg; therefore, 10 boxes can be one unit; after the above formula, k=1, LY=5.
所述评价模块14用于计算通道的均质化调控评价指标，以便在烟箱出库后，经过打叶复烤，复烤后继续取样检测成品样本，计算成品样本的标准偏差和变异系数。在本实施例中，所述均质化调控评价指标包括每个通道的调控指标均值，调控指标标准偏差，变异系数，调控指标极差，和/或烟箱分布参数。The evaluation module 14 is configured to calculate a homogenization regulation evaluation index of the channel, so that after the cigarette box is out of the warehouse, after the leaf is re-roasted, the sample is continuously sampled and detected after the re-baking, and the standard deviation and the coefficient of variation of the finished sample are calculated. In this embodiment, the homogenization regulation evaluation index includes a mean value of the control index of each channel, a standard deviation of the control index, a coefficient of variation, a poor control index, and/or a distribution parameter of the smoke box.
本实施例还提供一种服务器2，请参阅图6，显示为服务器于一实施例中的原理结构示意图。如图6所示，所述服务器2包括上述平库均质化调控系统1。This embodiment also provides a server 2, please refer to FIG. 6, which is a schematic structural diagram of the server in an embodiment. As shown in FIG. 6, the server 2 includes the above-described flat library homogenization control system 1.
综上所述，本发明所述的平库均质化调控方法、系统、及具有该系统的服务器具有以下有益效果：In summary, the method and system for controlling the homogenization of the library according to the present invention, and the server having the system have the following beneficial effects:
第一，从仓库的利用率上，本发明所述的平库均质化调控方法比较巧妙的依据实际的库存在原有的均质化调控，”分类堆放，组批出库”的原则下完成了”入库既组批,，通道出库调控”的策略，可快捷、准确地均质化调控，很大的提高了仓库的利用率，以及出库的便捷性；First, from the utilization rate of the warehouse, the method for regulating the homogenization of the flat library according to the present invention is ingeniously completed according to the principle that the actual inventory is controlled by the original homogenization, "classification stacking, group batching out of the library" The strategy of “inbound and outbound, and channel outbound regulation” can quickly and accurately homogenize and control, greatly improving the utilization rate of warehouses and the convenience of outbound storage;
第二，从调控指标的控制精度上，按照本发明所述的平库均质化调控方法，实施的基础是按照具体的化学值进行调控，因此其调控的尺度要比分区间内的一个范围要精细的多，使得调控的目标与结果更加稳定。所以，本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。Secondly, from the control precision of the control index, according to the method for controlling the homogenization of the flat library according to the present invention, the basis of the implementation is to regulate according to the specific chemical value, so the scale of the regulation is larger than the range within the partition. More sophisticated, making the goals and results of regulation more stable. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
上述实施例仅例示性说明本发明的原理及其功效，而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下，对上述实施例进行修饰或改变。因此，举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变，仍应由本发明的权利要求所涵盖。 The above-described embodiments are merely illustrative of the principles of the invention and its effects, and are not intended to limit the invention. Modifications or variations of the above-described embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and scope of the invention will be covered by the appended claims.

Claims (10)

  1. 一种平库均质化调控方法，其特征在于，所述平库均质化调控方法包括以下步骤：A method for controlling homogenization of a flat library, characterized in that the method for controlling homogenization of a flat library comprises the following steps:
    根据原料仓库的尺寸大小和成品箱的尺寸大小，计算每个原料仓库中应划分的通道数量T；T为大于1的正整数；Calculate the number of channels T to be divided in each material warehouse according to the size of the raw material warehouse and the size of the finished box; T is a positive integer greater than 1;
    获取每个成品箱的化学值信息，从中选择调控指标；Obtain the chemical value information of each finished box and select the control index from it;
    选择T个成品箱，所述T个成品箱按从1至T通道顺序摆放，并获取每个通道的调控指标均值，及每个通道内成品箱的数量；其中，所选择的成品箱数量与计算出的通道数量一致；Select T finished boxes, the T finished boxes are placed in order from 1 to T channels, and obtain the average of the control indicators of each channel, and the number of finished boxes in each channel; wherein, the number of finished boxes selected Consistent with the calculated number of channels;
    设定第i个成品箱应摆放的通道，直至每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则；其中，i为大于等于T+1的正整数。Set the channel that the i-th finished box should be placed until the number of finished boxes/columns on each channel meets the preset rule of the number of finished boxes/columns; where i is greater than or equal to T+1 A positive integer.
  2. 根据权利要求1所述的打叶复烤平库均质化调控方法，其特征在于：所述打叶复烤平库均质化调控方法还包括：The method for regulating the homogenization of the threshing and refining flats according to claim 1, wherein the method for homogenizing the threshing and refining flats further comprises:
    计算通道的均质化调控评价指标，以便在成品箱出库后，经过打叶复烤，复烤后继续取样检测成品样本，计算成品样本的标准偏差和变异系数。Calculate the homogenization regulation evaluation index of the channel, so that after the finished product box is out of the warehouse, after the leaf is re-roasted, the sample is sampled and tested, and the standard deviation and coefficient of variation of the finished sample are calculated.
  3. 根据权利要求2所述的打叶复烤平库均质化调控方法，其特征在于：The method for regulating homogenization of threshing and re-baking according to claim 2, characterized in that:
    所述调控指标包括常规化学指标，烟叶外观指标，化学综合指标，外观综合指标，和/或光谱定性指标；The regulation indicators include conventional chemical indicators, tobacco leaf appearance indicators, chemical comprehensive indicators, appearance comprehensive indicators, and/or spectral qualitative indicators;
    所述均质化调控评价指标包括每个通道的调控指标均值，调控指标标准偏差，变异系数，调控指标极差，和/或成品箱分布参数。The homogenization regulation evaluation index includes the mean value of the control index of each channel, the standard deviation of the control index, the coefficient of variation, the poor control index, and/or the distribution parameter of the finished box.
  4. 根据权利要求1所述的打叶复烤平库均质化调控方法，其特征在于：The method for regulating homogenization of threshing and refining flats according to claim 1, wherein:
    所述每个原料仓库中应划分的通道数量T＝取整[原料仓库的长度除以成品箱的长度]。The number of channels to be divided in each of the raw material warehouses is T=rounded [the length of the raw material warehouse divided by the length of the finished box].
  5. 根据权利要求1所述的打叶复烤平库均质化调控方法，其特征在于：所述设定第i个成品箱应摆放的通道，直至每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则的步骤包括：The method for regulating the homogenization of the threshing and refining flats according to claim 1, wherein the setting of the channel in which the i-th finished box should be placed until the number of rows/columns of finished boxes on each channel The steps for satisfying the preset finished box row/column limit rule include:
    当出现第i个成品箱时，计算当前时刻每个通道的成品箱数量与每个通道最小成品箱数量的成品箱差值，查找差值小于等于2的通道及其序号；When the i-th finished box appears, calculate the difference between the number of finished boxes per channel at the current time and the finished box of the minimum number of finished boxes per channel, and find the channel whose difference is less than or equal to 2 and its serial number;
    计算成品箱差值小于等于2的通道内所有成品箱的调控指标均值，形成调控指标均值 向量，从所述调控指标均值向量中查找调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号；Calculate the mean value of the control indicators of all finished boxes in the channel with the difference of the finished box of less than or equal to 2, and form the mean value of the control indicators. Vector, searching for the maximum value and the minimum value of the mean value of the control index from the mean value vector of the control index, and the channel number corresponding to the channel number corresponding to the maximum value of the mean value of the control index and the minimum value of the mean value of the control index;
    根据第i个成品箱的调控指标，所述查找到的调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号，设定第i个成品箱应摆放的通道。According to the regulation index of the i-th finished product box, the maximum value and the minimum value of the average value of the obtained control index, and the channel number corresponding to the maximum value of the mean value of the control index and the minimum value of the mean value of the control index are set. The channel where the i-th finished box should be placed.
  6. 根据权利要求5所述的打叶复烤平库均质化调控方法，其特征在于：根据查找到的调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号，设定第i个成品箱应摆放的通道的设定方式为：The method for regulating homogenization of threshing and re-baking according to claim 5, characterized in that: according to the maximum value and the minimum value of the found mean value of the control index, and the channel number and regulation corresponding to the maximum value of the mean value of the control index The channel number corresponding to the minimum value of the indicator mean value, and the setting method of setting the channel in which the i-th finished box should be placed is:
    当第i个成品箱的调控指标小于调控指标均值的最小值时，所述第i个成品箱应摆放的通道序号为调控指标均值的最大值对应的通道序号；When the regulation index of the i-th finished product box is less than the minimum value of the average value of the control index, the channel number to be placed in the i-th finished product box is the channel number corresponding to the maximum value of the control index mean value;
    当第i个成品箱的调控指标大于等于调控指标均值的最小值时，所述第i个成品箱应摆放的通道序号为调控指标均值的最小值对应的通道序号。When the regulation index of the i-th finished product box is greater than or equal to the minimum value of the control index mean value, the channel number that should be placed in the i-th finished product box is the channel number corresponding to the minimum value of the control index mean value.
  7. 根据权利要求1所述的打叶复烤平库均质化调控方法，其特征在于：每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则为：The method for regulating homogenization of threshing and refining flats according to claim 1, wherein the number of rows/columns of finished boxes on each channel satisfies a preset limit of the number of rows/columns of finished boxes:
    基于每个原料仓库的容量，每个成品箱的重量，根据每个通道上的成品箱行数/列数满足预置的成品箱行数/列数乘以可共同组批直接投入生产的通道数小于原料仓库的宽度与成品箱的宽度的比值推算每个通道上的成品箱行数/列数满足预置的成品箱行数/列数。Based on the capacity of each raw material warehouse, the weight of each finished box, according to the number of finished box rows/columns on each channel, the number of preset finished boxes/columns is multiplied by the channel that can be directly put into production by the group. The number is smaller than the ratio of the width of the raw material warehouse to the width of the finished box. It is estimated that the number of finished boxes/columns on each channel satisfies the preset number of finished boxes/columns.
  8. 一种打叶复烤平库均质化调控系统，其特征在于，所述打叶复烤平库均质化调控系统包括：The invention relates to a threshing and roasting flat-bottom homogenization control system, characterized in that the threshing and re-baking homogenization control system comprises:
    计算模块，用于根据原料仓库的尺寸大小和成品箱的尺寸大小，计算每个原料仓库中应划分的通道数量T；T为大于1的正整数；a calculation module for calculating the number of channels T to be divided in each material warehouse according to the size of the raw material warehouse and the size of the finished box; T is a positive integer greater than one;
    处理模块，用于获取每个成品箱的化学值信息，从中选择调控指标；选择T个成品箱，所述T个成品箱按从1至T通道顺序摆放，并获取每个通道的调控指标均值，及每个通道内成品箱的数量；其中，所选择的成品箱数量与计算出的通道数量一致；The processing module is configured to obtain the chemical value information of each finished box, select the control index from the selection; select T finished boxes, the T finished boxes are arranged in order from 1 to T channels, and obtain the control indicators of each channel Mean, and the number of finished boxes in each channel; wherein the number of finished boxes selected is consistent with the calculated number of channels;
    设定模块，用于设定从T+1个成品箱之后的第i个成品箱应摆放的通道，直至每个通道上的成品箱行数/列数满足预置的成品箱行数/列数限制规则；其中，i大于等于T+1A setting module for setting a channel to be placed in the i-th finished box after T+1 finished boxes, until the number of finished rows/columns on each channel satisfies the preset number of finished boxes/ Column limit rule; where i is greater than or equal to T+1
  9. 根据权利要求8所述的打叶复烤平库均质化调控系统，其特征在于：所述设定模块具用于 当出现第i个成品箱时，计算当前时刻每个通道的成品箱数量与每个通道最小成品箱数量的成品箱差值，查找差值小于等于2的通道及其序号；计算成品箱差值小于等于2的通道内所有成品箱的调控指标均值，形成调控指标均值向量，从所述调控指标均值向量中查找调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号；根据第i个成品箱的调控指标，所述查找到的调控指标均值的最大值和最小值，以及调控指标均值的最大值对应的通道序号和调控指标均值的最小值对应的通道序号，设定第i个成品箱应摆放的通道。The threshing and refining leveling homogenization regulating system according to claim 8, wherein the setting module is used for When the i-th finished box appears, calculate the difference between the number of finished boxes per channel at the current time and the finished box of the minimum number of finished boxes per channel, and find the channel with the difference less than or equal to 2 and its serial number; The mean value of the control indicators of all the finished boxes in the channel less than or equal to 2, forming the mean vector of the control indicators, searching for the maximum and minimum values of the mean values of the control indicators from the mean vector of the control indicators, and the channel number corresponding to the maximum value of the mean values of the control indicators The channel number corresponding to the minimum value of the mean value of the control index; according to the regulation index of the i-th finished box, the maximum and minimum values of the average value of the obtained control index, and the channel number and regulation corresponding to the maximum value of the mean value of the control index The channel number corresponding to the minimum value of the indicator mean, set the channel where the i-th finished box should be placed.
  10. 一种服务器，其特征在于，包括如权利要求8-9中任一项所述的打叶复烤平库均质化调控系统。 A server comprising the threshing and re-baking homogenization control system according to any one of claims 8-9.
PCT/CN2016/099519 2016-08-31 2016-09-21 Method and system for controlling single-level warehouse homogenization, and server having said system WO2018040150A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610783490.6 2016-08-31
CN201610783490.6A CN107783514B (en) 2016-08-31 2016-08-31 Flat warehouse homogenization regulation and control method and system and server with system

Publications (1)

Publication Number Publication Date
WO2018040150A1 true WO2018040150A1 (en) 2018-03-08

Family

ID=61299839

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2016/099519 WO2018040150A1 (en) 2016-08-31 2016-09-21 Method and system for controlling single-level warehouse homogenization, and server having said system

Country Status (2)

Country Link
CN (1) CN107783514B (en)
WO (1) WO2018040150A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109090681B (en) * 2018-11-13 2021-04-06 上海烟草集团有限责任公司 Homogenization regulation and control method based on multiple indexes of raw tobacco in Pinggu

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102511922A (en) * 2011-12-23 2012-06-27 上海烟草集团有限责任公司 Method for regulating and controlling threshed and re-dried product uniformizing system based on chemical compositions and application thereof
CN103500393A (en) * 2013-10-28 2014-01-08 厦门烟草工业有限责任公司 Dispatching method and system for improving utilization rate of ware locations of whole-box type non-rack tobacco shred single layer warehouse
CN103903102A (en) * 2014-04-17 2014-07-02 上海创和亿电子科技发展有限公司 Overhead warehouse and formula system and method thereof
CN105124731A (en) * 2015-09-14 2015-12-09 上海创和亿电子科技发展有限公司 Tobacco homogenization regulation and control interval division method

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5623832B2 (en) * 2010-09-03 2014-11-12 日本たばこ産業株式会社 Product delivery device, product delivery system, product delivery method and program
CN104016102B (en) * 2014-03-27 2016-08-17 上海创和亿电子科技发展有限公司 FCL tobacco leaf cigarette alkali chemical score zero defect transmission method
CN105136736B (en) * 2015-09-14 2017-12-29 上海创和亿电子科技发展有限公司 On-line near infrared analyzer sample size determines method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102511922A (en) * 2011-12-23 2012-06-27 上海烟草集团有限责任公司 Method for regulating and controlling threshed and re-dried product uniformizing system based on chemical compositions and application thereof
CN103500393A (en) * 2013-10-28 2014-01-08 厦门烟草工业有限责任公司 Dispatching method and system for improving utilization rate of ware locations of whole-box type non-rack tobacco shred single layer warehouse
CN103903102A (en) * 2014-04-17 2014-07-02 上海创和亿电子科技发展有限公司 Overhead warehouse and formula system and method thereof
CN105124731A (en) * 2015-09-14 2015-12-09 上海创和亿电子科技发展有限公司 Tobacco homogenization regulation and control interval division method

Also Published As

Publication number Publication date
CN107783514B (en) 2020-09-04
CN107783514A (en) 2018-03-09

Similar Documents

Publication Publication Date Title
CN103844344B (en) A kind of regulate and control the method for different batches cigarette shreds quality uniformity and application thereof
CN101414183B (en) Cigarette working procedure quality overall evaluation system and method based on gray correlation analysis
CN105996110B (en) The Calculate Ways that nicotine homogenizes
CN105124731B (en) Nicotiana tabacum L. homogenizes the interval division methods of regulation and control
CN106202377B (en) A kind of online collaboration sort method based on stochastic gradient descent
CN103844342B (en) A kind of former cigarette beating and double roasting being applicable to flat storehouse homogenizes method
CN102855542A (en) Evaluation method of &#39;learning gene&#39; individual learning abilities
CN107194715A (en) The construction method of social action data model
CN108846431A (en) Based on the video barrage sensibility classification method for improving Bayesian model
CN109243523A (en) A kind of regulated and control network building and analysis method based on breast cancer disease
CN106919699A (en) A kind of recommendation method for personalized information towards large-scale consumer
Aanen et al. Mutation-rate plasticity and the germline of unicellular organisms
WO2018040150A1 (en) Method and system for controlling single-level warehouse homogenization, and server having said system
CN110132880A (en) A kind of tobacco leaf entirety sense organ quality evaluating method based near infrared spectrum
CN107897995B (en) Segmentation homogenization regulation and control method based on raw tobacco formula module splitting
Orsini et al. Meta-analysis of dose-response relationships
CN107797527B (en) Homogenization regulation and control method and system and server with system
CN107807206A (en) A kind of piece cigarette based on industrial requirement suitably refines environment and its suitably refines the decision method of time
CN106645530B (en) A method of the multi-model based on tobacco leaf aroma component evaluates raw tobacco material similarity
CN116805023B (en) Takeaway recommendation method based on large language model
CN104983051A (en) Redrying processing method of single-level primarily-dried tobacco
CN104799426A (en) Tobacco box batch feeding method
CN106262996A (en) A kind of Nicotiana tabacum L. processing technique controlled that is capable of homogenizing
CN110517111A (en) A kind of product customization method
CN114563532A (en) Tobacco mellowing characteristic and quality consistency analysis method

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16914713

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205N DATED 08/05/2019)

122 Ep: pct application non-entry in european phase

Ref document number: 16914713

Country of ref document: EP

Kind code of ref document: A1