CN107070121A - A kind of idle motors rotor assembly equipment - Google Patents
A kind of idle motors rotor assembly equipment Download PDFInfo
- Publication number
- CN107070121A CN107070121A CN201710148718.9A CN201710148718A CN107070121A CN 107070121 A CN107070121 A CN 107070121A CN 201710148718 A CN201710148718 A CN 201710148718A CN 107070121 A CN107070121 A CN 107070121A
- Authority
- CN
- China
- Prior art keywords
- defectoscope
- bottom plate
- workbench bottom
- end cap
- rotary table
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 238000003466 welding Methods 0.000 claims abstract description 14
- 239000000523 sample Substances 0.000 claims abstract description 9
- 230000005611 electricity Effects 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Abstract
The invention discloses a kind of idle motors rotor assembly equipment, including being sequentially arranged at lower framework together, workbench bottom plate and upper stand, upper stand is provided with touch-screen, lower framework has defectoscope electric-control system, workbench bottom plate is provided with rotary table, some positioning tools have been uniformly arranged on rotary table, rotary table is circumferential to be sequentially provided with flaw detection instrument probe on workbench bottom plate according to rotor assembling work step, weld strength testing agency, magnet ring magnetizes and magnetized intensity detection mechanism, bearing mounting mechanism, welding circle installing mechanism, ultrasonic welding institution, internal rotor screw thread oil filling mechanism, end cap installing mechanism, finished product cutting agency, flaw detection instrument probe is connected by cable with defectoscope electric-control system, end cap installing mechanism is connected with the end cap vibrations charging tray on workbench bottom plate, upper stand is additionally provided with defectoscope display terminal, defectoscope display terminal is connected by cable with defectoscope electric-control system.
Description
Technical field
The present invention relates to idle motors mounting technology field, more particularly to a kind of idle motors rotor assembly equipment.
Background technology
Idle motors are a kind of elements for controlling motor vehicle idling, mainly include stator and rotor two parts, wherein stator
Be made up of rotating shaft, magnet ring, bearing, welding circle, end cap etc., need to be assembled these parts during fabrication, be currently by
Workman is carried out the assembling of each part by work step substep, and low production efficiency, quality stability is poor.
The content of the invention
In view of the deficiency that prior art is present, the purpose of the present invention aims to provide and a kind of integrated can carry out magnet ring automatically and split
Line detection, magnet ring is magnetized and the intensity detection that magnetizes, part are installed, carry out oiling and automatic sorting not to internal rotor screw thread
The idle motors rotor assembly equipment of non-defective unit, to achieve the above objectives, the present invention are realized using following technical scheme：A kind of idling
Rotor assembly equipment, including lower framework 2 together, workbench bottom plate 17 and upper stand 1 are sequentially arranged at, it is described
Upper stand 1 is provided with touch-screen 4, and the lower framework 2 is had on defectoscope electric-control system 5, the workbench bottom plate 17
Provided with rotary table 18, some positioning tools 7, the rotary table 18 weeks have been uniformly arranged on the rotary table 18
To on the workbench bottom plate 17 flaw detection instrument probe 8, weld strength testing agency 9, magnetic are sequentially provided with according to rotor assembling work step
Ring magnetizes and magnetized intensity detection mechanism 10, bearing mounting mechanism 11, welding circle installing mechanism 12, ultrasonic welding institution 12,
Internal rotor screw thread oil filling mechanism 14, end cap installing mechanism 15, finished product cutting agency 16, the flaw detection instrument probe 8 passes through cable
It is connected with defectoscope electric-control system 5, the end cap installing mechanism 15 connects with the end cap vibrations charging tray 6 on workbench bottom plate 17
Logical, the upper stand 1 is additionally provided with defectoscope display terminal 3, and the defectoscope display terminal 3 is automatically controlled with defectoscope by cable
System 5 is connected.
Further setting of the invention：The defectoscope display terminal 3 is LCDs..
The operation principle of the present invention：Rotor, bearing are put into positioning tool by mechanical origin position, workman, by start button
Equipment enters working condition；Rotary table drives the positioning tool equipped with part, initially enters flaw detection instrument probe station to turning
Son carries out crack detection；The next step intensity detection mechanism that magnetizes and magnetize into magnet ring magnetizes to magnet ring, and detects and magnetize
Whether intensity is qualified；Next step enters bearing installation station and is loaded bearing above armature spindle by bearing mounting mechanism；Next step
Into welding circle installation station, bearing is compressed on circle loading armature spindle because welding circle installing mechanism will be welded；Next step enters
Ultrasonic bonding station, is welded by ultrasonic welding institution by circle is welded with rotor axial end；Next step enters in rotor
Portion's screw thread oiling station, oiling is carried out by internal rotor screw thread oil filling mechanism to armature spindle internal whorl and bearing ball；It is next
Stepping enter end cap install station, by end cap installing mechanism by press-mounting of end cover on the bearing of rotor；Finally reach finished product blankers
Position, completes finished product automatic blanking, and sort to whether qualified product is.
Beneficial effects of the present invention：The completion automated using a kind of idle motors rotor assembly equipment of the technical program
Rotor is assembled, and by bearing, welding circle, end cap assembling on rotor, internal rotor screw thread is carried out in oiling, rotor magnetic ring
Portion's crack detection, is magnetized and detects to rotor magnetic ring, and the weld strength of butt welding adapter ring is inspected by random samples, and substandard product is entered
Row sorting.Seven big functions are integrated with, final product quality is stable, save artificial, production efficiency is high.
Brief description of the drawings
Fig. 1 removes the structural representation after frame for the present invention.
Fig. 2 is structure complete machine schematic diagram of the present invention.
Embodiment
As shown in Fig. 1 ~ Fig. 2：A kind of idle motors rotor assembly equipment, including it is sequentially arranged at lower framework together
2, workbench bottom plate 17 and upper stand 1, upper stand 1 are provided with touch-screen 4, and lower framework 2 has the automatically controlled system of defectoscope
System 5, workbench bottom plate 17 is provided with rotary table 18, rotary table 18 and has been uniformly arranged some positioning tools 7, turns round
Workbench 18 is circumferential to be sequentially provided with flaw detection instrument probe 8, weld strength detection machine on workbench bottom plate 17 according to rotor assembling work step
Structure 9, magnet ring magnetizes and magnetized intensity detection mechanism 10, bearing mounting mechanism 11, welding circle installing mechanism 12, ultrasonic welding machine
Structure 12, internal rotor screw thread oil filling mechanism 14, end cap installing mechanism 15, finished product cutting agency 16, flaw detection instrument probe 8 passes through cable
It is connected with defectoscope electric-control system 5, end cap installing mechanism 15 is connected with the end cap vibrations charging tray 6 on workbench bottom plate 17,
Upper stand 1 is additionally provided with defectoscope display terminal 3, and defectoscope display terminal 3 is connected by cable with defectoscope electric-control system 5.
Wherein, defectoscope display terminal 3 is LCDs.
Claims (2)
1. a kind of idle motors rotor assembly equipment, including it is sequentially arranged at lower framework (2) together, workbench bottom plate
（17）With upper stand (1), the upper stand (1) is provided with touch-screen (4), it is characterised in that：The lower framework（2）Under
Provided with defectoscope electric-control system（5）, the workbench bottom plate（17）It is provided with rotary table (18), the rotary table
(18) some positioning tools have been uniformly arranged on（7）, the rotary table (18) is circumferentially in the workbench bottom plate（17）On
Flaw detection instrument probe is sequentially provided with according to rotor assembling work step（8）, weld strength testing agency（9）, magnet ring magnetize and magnetize intensity inspection
Survey mechanism（10）, bearing mounting mechanism（11）, welding circle installing mechanism（12）, ultrasonic welding institution（12）, internal rotor spiral shell
Line oil filling mechanism（14）, end cap installing mechanism（15）, finished product cutting agency（16）, the flaw detection instrument probe（8）By cable with
Defectoscope electric-control system（5）It is connected, the end cap installing mechanism（15）With located at workbench bottom plate（17）On end cap vibrations material
Disk（6）Connection, the upper stand (1) is additionally provided with defectoscope display terminal (3), and the defectoscope display terminal (3) passes through electricity
Cable and defectoscope electric-control system（5）It is connected.
2. a kind of idle motors rotor assembly equipment according to claim 1, it is characterised in that：The defectoscope display is eventually
It is LCDs to hold (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710148718.9A CN107070121A (en) | 2017-03-14 | 2017-03-14 | A kind of idle motors rotor assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710148718.9A CN107070121A (en) | 2017-03-14 | 2017-03-14 | A kind of idle motors rotor assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107070121A true CN107070121A (en) | 2017-08-18 |
Family
ID=59621919
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710148718.9A Pending CN107070121A (en) | 2017-03-14 | 2017-03-14 | A kind of idle motors rotor assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107070121A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556660A (en) * | 2018-12-29 | 2019-04-02 | 浙江方德机器人系统技术有限公司 | A kind of small machine comprehensive performance automatic checkout system |
| CN113096916A (en) * | 2021-04-23 | 2021-07-09 | 宁波码实智能科技有限公司 | Welding magnetizing equipment |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074973A (en) * | 1992-01-28 | 1993-08-04 | 西屋电气公司 | The remote eddy current and the supersonic detection device that are used for turbine generator guard ring |
| CN1210388A (en) * | 1996-12-03 | 1999-03-10 | 三星电子株式会社 | Method for fabricating rotor and apparatus for testing coil of such rotor used therein |
| CN1696688A (en) * | 2004-05-12 | 2005-11-16 | 株式会社日立制作所 | Method of connecting coil of electricalapparatus and apparatus therefor |
| CN102261319A (en) * | 2011-03-15 | 2011-11-30 | 珠海启世机械设备有限公司 | Assembly line for compressors |
| CN202818020U (en) * | 2012-08-11 | 2013-03-20 | 湖北唯思凌科装备制造有限公司 | Special assembly machine for assisting electric motor assembly of electric steering gear |
| CN103840613A (en) * | 2014-02-21 | 2014-06-04 | 冼卫文 | Five-in-one-rotor full-automatic assembling device |
| CN103956862A (en) * | 2014-04-29 | 2014-07-30 | 广州宏和精密机械有限公司 | Automatic assembly production line for plastic package motor |
| CN104362803A (en) * | 2014-10-17 | 2015-02-18 | 武汉黎赛科技有限责任公司 | Auxiliary motor maintenance line |
| CN105186801A (en) * | 2015-11-02 | 2015-12-23 | 来安县新元机电设备设计有限公司 | Equipment for pressing rotor shaft in rotor ring of motor |
| CN105871129A (en) * | 2016-06-22 | 2016-08-17 | 广东利迅达机器人系统股份有限公司 | Automatic assembling line for motors |
| CN106059213A (en) * | 2016-05-31 | 2016-10-26 | 广东金力变速科技股份有限公司 | Multifunctional rotor machining machine |
| CN206004494U (en) * | 2015-09-22 | 2017-03-08 | 东莞市筹盈自动化科技有限公司 | Rotor automatic assembling machine |
| CN206498305U (en) * | 2017-03-14 | 2017-09-15 | 温州博诚汽车机电有限公司 | A kind of idle motors rotor assembly equipment |
-
2017
- 2017-03-14 CN CN201710148718.9A patent/CN107070121A/en active Pending
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074973A (en) * | 1992-01-28 | 1993-08-04 | 西屋电气公司 | The remote eddy current and the supersonic detection device that are used for turbine generator guard ring |
| CN1210388A (en) * | 1996-12-03 | 1999-03-10 | 三星电子株式会社 | Method for fabricating rotor and apparatus for testing coil of such rotor used therein |
| CN1696688A (en) * | 2004-05-12 | 2005-11-16 | 株式会社日立制作所 | Method of connecting coil of electricalapparatus and apparatus therefor |
| CN102261319A (en) * | 2011-03-15 | 2011-11-30 | 珠海启世机械设备有限公司 | Assembly line for compressors |
| CN202818020U (en) * | 2012-08-11 | 2013-03-20 | 湖北唯思凌科装备制造有限公司 | Special assembly machine for assisting electric motor assembly of electric steering gear |
| CN103840613A (en) * | 2014-02-21 | 2014-06-04 | 冼卫文 | Five-in-one-rotor full-automatic assembling device |
| CN103956862A (en) * | 2014-04-29 | 2014-07-30 | 广州宏和精密机械有限公司 | Automatic assembly production line for plastic package motor |
| CN104362803A (en) * | 2014-10-17 | 2015-02-18 | 武汉黎赛科技有限责任公司 | Auxiliary motor maintenance line |
| CN206004494U (en) * | 2015-09-22 | 2017-03-08 | 东莞市筹盈自动化科技有限公司 | Rotor automatic assembling machine |
| CN105186801A (en) * | 2015-11-02 | 2015-12-23 | 来安县新元机电设备设计有限公司 | Equipment for pressing rotor shaft in rotor ring of motor |
| CN106059213A (en) * | 2016-05-31 | 2016-10-26 | 广东金力变速科技股份有限公司 | Multifunctional rotor machining machine |
| CN105871129A (en) * | 2016-06-22 | 2016-08-17 | 广东利迅达机器人系统股份有限公司 | Automatic assembling line for motors |
| CN206498305U (en) * | 2017-03-14 | 2017-09-15 | 温州博诚汽车机电有限公司 | A kind of idle motors rotor assembly equipment |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556660A (en) * | 2018-12-29 | 2019-04-02 | 浙江方德机器人系统技术有限公司 | A kind of small machine comprehensive performance automatic checkout system |
| CN109556660B (en) * | 2018-12-29 | 2024-04-12 | 浙江方德机器人系统技术有限公司 | Automatic detection system for comprehensive performance of small motor |
| CN113096916A (en) * | 2021-04-23 | 2021-07-09 | 宁波码实智能科技有限公司 | Welding magnetizing equipment |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170818 |