CN107068297B - Online detection is with whole car arrester (-tor of broken string - Google Patents
Online detection is with whole car arrester (-tor of broken string Download PDFInfo
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- CN107068297B CN107068297B CN201710439008.1A CN201710439008A CN107068297B CN 107068297 B CN107068297 B CN 107068297B CN 201710439008 A CN201710439008 A CN 201710439008A CN 107068297 B CN107068297 B CN 107068297B
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- guide wheel
- wire
- rod
- mounting rod
- mounting plate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
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- Manufacturing & Machinery (AREA)
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Abstract
The invention provides a broken line full-vehicle stopping device for online detection, which reduces the generation of waste products and prevents broken lines from hitting the safety of operators. The cable guide device comprises a combined mounting plate, wherein a fixed square hole is formed in the bottom of the combined mounting plate and used for fixedly connecting a fixed assembly on a production line, a guide wheel mounting rod fixing seat is fixedly arranged on the upper portion of the combined mounting plate corresponding to the position of a cable outlet, a bearing is arranged in the guide wheel mounting rod fixing seat, a guide wheel mounting rod shaft is arranged on one end side of the guide wheel mounting rod in a protruding mode, the guide wheel mounting rod shaft is inserted into the bearing, a wire guide wheel is fixedly arranged on the other end of the guide wheel mounting rod, a bearing is arranged in the wire guide wheel, the center end of the bearing of the wire guide wheel is fixedly arranged at the other end of the guide wheel mounting rod, a wire supporting guide wheel is arranged at the end, opposite to the cable inlet, of the combined mounting plate, and a center rotating shaft of the wire supporting guide wheel is fixedly arranged at the upper end of the wire supporting guide wheel rod.
Description
Technical Field
The invention relates to the technical field of cable manufacturing, in particular to a broken-line full-vehicle stopping device for online detection.
Background
In the process of cable production, especially in the process of cable manufacture with a small cross section, due to various objective reasons, a broken wire phenomenon is generated, when the broken wire is generated, because equipment is still in operation, when workers find that the equipment is stopped, a large number of waste products can be generated, and particularly when the tension of a stored wire is not stopped, the potential safety hazard that the broken wire is hit to the workers can also be generated.
Disclosure of Invention
In order to solve the problems, the invention provides a broken wire full-vehicle stopping device for online detection, which reduces the generation of waste products and prevents the safety of operators from being hidden by broken wires.
The utility model provides an on-line measuring is with whole car arrester (-tor) of broken string which characterized in that: the cable guide device comprises a combined mounting plate, wherein a fixed square hole is formed in the bottom of the combined mounting plate and is used for fixedly connecting a fixed assembly on a production line, a guide wheel mounting rod fixing seat is fixedly arranged on the upper portion of the combined mounting plate corresponding to the position of a cable outlet, a bearing is arranged in the guide wheel mounting rod fixing seat, a guide wheel mounting rod shaft is arranged at one end of the guide wheel mounting rod in a protruding mode, the guide wheel mounting rod shaft is inserted into the bearing, a wire passing guide wheel is fixedly arranged at the other end of the guide wheel mounting rod, a bearing is arranged in the wire passing guide wheel, the center end of the bearing of the wire passing guide wheel is fixedly arranged at the other end of the guide wheel mounting rod, a wire supporting guide wheel is arranged at the outer position end of the combined mounting plate opposite to the cable inlet, a center rotating shaft of the wire supporting guide wheel is fixedly arranged at the upper end of the wire supporting guide wheel rod, and the lower end of the wire supporting guide wheel rod is fixedly connected with the combined mounting plate through a cross rod, the installation end face of the cross rod contracts inwards to ensure that the cross rod cannot interfere with a wire passing guide wheel and a guide rod installation rod in rotation, the installation end face of the cross rod further comprises a first guide wheel rod damping check ring Long Dangjuan, the first guide wheel rod damping check ring is used for supporting the guide wheel installation rod in a wire breaking state, a wire breaking detection proximity switch jack is preset on the combined installation plate, the wire breaking detection proximity switch is inserted into the wire breaking detection proximity switch jack and is arranged below the normal conveying direction of the cable, the wire breaking detection proximity switch is arranged at the lower part of a wire connecting area of the guide wheel installation rod fixing seat and the first guide wheel rod nylon check ring and is used for sensing whether the guide rod installation rod made of metal is close to the wire breaking proximity switch, and the lower guide face of the wire passing guide wheel is pressed on the cable in a working state, the cable is press-mounted on the upper guide surface of the wire supporting guide wheel, the wire breakage detection proximity switch is externally connected with an electrical control system through a wire, and the electrical control system controls whether the whole vehicle stops or not according to the feedback of the wire breakage detection proximity switch.
It is further characterized in that: the length of the guide wheel mounting rod ensures that the rotating radius of the wire passing guide wheel is positioned outside the range of the combined mounting plate, so that a worker can observe whether a cable is normally pressed by the wire passing guide wheel from any angle;
a second guide wheel rod nylon Long Dangjuan is fixedly mounted on the combined mounting plate, a second guide wheel rod nylon retaining ring is arranged at one end, opposite to a cable outlet, of the guide wheel mounting rod fixing seat, and when an operator prepares to start up, the guide wheel mounting rod can be placed on the second guide wheel rod nylon retaining ring, so that the normal unfolding of the start-up preparation work is not influenced;
the lower end of the wire supporting guide wheel rod is provided with a vertical slotted hole, the cross rod is fixedly arranged at a corresponding height direction position in the slotted hole through a screw, so that the height position of the upper guide surface of the wire supporting guide wheel can be adjusted, and the whole structure can be suitable for cables with various wire diameters.
After the structure of the invention is adopted, during the process, the cable firstly passes through the wire supporting guide wheel and then passes through the wire passing guide wheel, the wire passing guide wheel is pressed on the cable, when the wire breaking phenomenon occurs, the wire passing guide wheel and the guide wheel mounting rod move downwards, the guide wheel mounting rod is arranged on the first guide wheel rod nylon baffle ring, the wire breaking detection proximity switch detects the metal guide wheel rod and then acts, through an electrical control system, the system sends out an instruction, the equipment instantly stops running from a host motor, a traction motor, a wire storage motor to a wire take-up motor simultaneously, the generation of waste products is reduced, the safety of wire breaking to operators is avoided, the wire breaking proximity switch is used for sensing the reliability of metal, the phenomenon that the equipment slightly shakes to generate misoperation during the process is effectively avoided, the wire breaking proximity switch is not sensed to the guide wheel mounting rod by slight shake, the guide wheel mounting rod and the wire breaking detection proximity switch can sense the mounting rod only when the wire breaking occurs, and the wire breaking proximity switch can not directly shake to generate the misoperation during the manufacturing process of the wire cable.
Drawings
FIG. 1 is a schematic front view of the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the cable-free wire-breaking detection device comprises a combined mounting plate 1, a fixed square hole 2, a cable 3, a guide wheel mounting rod fixing seat 4, a guide wheel mounting rod 5, a guide wheel mounting rod shaft 6, a wire-passing guide wheel 7, a wire-supporting guide wheel 8, a wire-supporting guide wheel rod 9, a cross rod 10, a first guide wheel rod nylon check ring 11, a wire-breaking detection proximity switch jack 12, a wire-breaking detection proximity switch 13, a wire 14, an electrical control system 15, a second guide wheel rod nylon check ring 16 and a slotted hole 17.
Detailed Description
A broken line full-vehicle stopping device for online detection is disclosed, and is shown in figure 1: the cable fixing device comprises a combined mounting plate 1, wherein a fixed square hole 2 is formed in the bottom of the combined mounting plate 1, the fixed square hole 2 is used for fixedly connecting a fixed assembly on a production line, a guide wheel mounting rod fixing seat 4 is fixedly arranged at the upper part of the combined mounting plate 1 corresponding to the outlet position of a cable 3, a bearing is arranged in the guide wheel mounting rod fixing seat 4, a guide wheel mounting rod shaft 6 is arranged at one end side of the guide wheel mounting rod 5 in a protruding mode, the guide wheel mounting rod shaft 6 is inserted into the bearing, a wire passing guide wheel 7 is fixedly arranged at the other end of the guide wheel mounting rod 5, a bearing is arranged in the wire passing guide wheel 7, the bearing center end of the wire passing guide wheel 7 is fixedly arranged at the other end of the guide wheel mounting rod 5, a wire supporting guide wheel 8 is arranged at the outer position end of the combined mounting plate 1 corresponding to the cable inlet, the center rotating shaft of the wire supporting guide wheel 8 is fixedly arranged at the upper end of the wire supporting guide wheel rod 9, the lower end of the wire supporting guide wheel rod 9 is fixedly connected with the combined mounting plate 1 through a cross rod 10, the installation end face of the cross rod 10 contracts inwards to ensure that the cross rod cannot interfere with the rotating wire passing guide wheel 7 and the rotating guide rod installation rod 5, the guide wheel installation device further comprises a first guide wheel rod nylon retainer ring 11, the first guide wheel rod damping retainer ring 11 is used for supporting the guide wheel installation rod 5 in a wire breaking state, a wire breakage detection proximity switch jack 12 is preset on the combined installation plate 1, a wire breakage detection proximity switch 13 is inserted in the wire breakage detection proximity switch jack 12, the wire breakage detection proximity switch 13 is arranged below the normal conveying direction of the cable 3, the wire breakage proximity switch 13 is positioned at the lower part of a wire connecting area of the guide wheel installation rod fixing seat 4 and the first guide wheel rod nylon retainer ring 11, the wire breakage proximity switch 13 is used for sensing whether the guide rod installation rod 5 made of metal is close or not, the lower guide surface of the wire passing guide wheel 7 in a working state is pressed on the cable 3, and the cable 3 is pressed on the upper guide surface of the wire supporting guide wheel 8, the detection disconnection proximity switch 13 is externally connected with an electrical control system 15 through a lead 14, and the electrical control system 15 controls whether the whole vehicle stops or not according to the feedback of the detection disconnection proximity switch.
The length of the guide wheel mounting rod 5 ensures that the rotating radius of the wire passing guide wheel 7 is positioned outside the range of the combined mounting plate 1, so that a worker can observe whether the cable 3 is normally pressed by the wire passing guide wheel 7 from any angle;
a second guide wheel rod nylon check ring 16 is fixedly arranged on the combined mounting plate 1, the second guide wheel rod nylon check ring 16 is arranged at one end, opposite to a cable outlet, of the guide wheel mounting rod fixing seat 4, and when an operator prepares to start up, the guide wheel mounting rod 5 can be placed on the second guide wheel rod nylon check ring 16, so that the normal unfolding of the start-up preparation work is not influenced;
the lower end of the wire supporting guide wheel rod 9 is provided with a vertical long slotted hole 17, the cross rod 10 is fixedly arranged at the corresponding height position in the long slotted hole 17 through a screw, so that the height position of the upper guide surface of the wire supporting guide wheel 8 is adjustable, and the whole structure is suitable for cables with various wire diameters.
The working principle is as follows: when the wire breakage phenomenon occurs, the wire passing guide wheel and the guide wheel installation rod move downwards, the guide wheel installation rod is arranged on the first guide wheel rod nylon retaining ring, the wire breakage detection proximity switch acts after detecting the metal guide wheel rod, the system sends out an instruction through the electrical control system, and the equipment instantaneously stops running from the main machine motor, the traction motor and the wire storage motor to the wire take-up motor at the same time.
The detailed description of the embodiments of the present invention is provided above, but the present invention is only the preferred embodiments of the present invention, and should not be considered as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the invention as claimed should be covered by this patent.
Claims (2)
1. The utility model provides an on-line measuring is with whole car arrester (-tor) of broken string which characterized in that: the detection device comprises a combined mounting plate, wherein a fixed square hole is formed in the bottom of the combined mounting plate and used for fixedly connecting a fixed assembly on a production line, a guide wheel mounting rod fixing seat is fixedly arranged on the upper portion of the combined mounting plate corresponding to the outlet position of a cable, a bearing is arranged in the guide wheel mounting rod fixing seat, a guide wheel mounting rod shaft is arranged at one end of the guide wheel mounting rod and inserted in the bearing, a wire passing guide wheel is fixedly arranged at the other end of the guide wheel mounting rod, a bearing is arranged in the wire passing guide wheel, the central end of the bearing of the wire passing guide wheel is fixedly arranged at the other end of the guide wheel mounting rod, a wire supporting guide wheel is arranged at the outer position end of the combined mounting plate opposite to the cable inlet, a wire supporting guide wheel rotating shaft of the wire supporting guide wheel is fixedly arranged at the upper end of the wire supporting wheel, the lower end face of the wire supporting wheel guide wheel is fixedly connected with the combined mounting plate through a cross rod, the cross wire guide wheel is internally contracted to ensure that the wire supporting wheel mounting rod does not interfere with the rotating wire passing guide wheel and guide wheel mounting rod, a nylon 8978 is arranged at the lower end face of the guide wheel mounting rod, a nylon check ring is arranged at a position close to a wire breaking detection switch, a wire breaking detection switch is arranged at the lower wire breaking detection switch close to a wire breaking detection switch, and a wire breaking detection switch close to a wire breaking detection switch close to a wire breaking detection jack, and a wire breaking detection switch The cable is press-mounted on the upper guide surface of the wire supporting guide wheel, the wire breakage detection proximity switch is externally connected with an electrical control system through a wire, the electrical control system controls whether the whole vehicle stops or not according to feedback of the wire breakage detection proximity switch, a vertical slotted hole is formed in the lower end of a wire supporting guide wheel rod, the cross rod is fixedly mounted in the corresponding height direction position in the slotted hole through a screw, and the length of the guide wheel mounting rod ensures that the rotation radius of the wire passing guide wheel is located outside the range of the combined mounting plate.
2. The broken line whole vehicle stopping device for the on-line detection as claimed in claim 1, wherein: and a second guide wheel rod nylon Long Dangjuan is fixedly arranged on the combined mounting plate, a second guide wheel rod nylon check ring is arranged at one end, opposite to the cable outlet, of the guide wheel mounting rod fixing seat, and when an operator prepares to start the machine, the guide wheel mounting rod can be placed on the second guide wheel rod nylon check ring, so that the normal unfolding of the preparation work for starting the machine is not influenced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710439008.1A CN107068297B (en) | 2017-06-12 | 2017-06-12 | Online detection is with whole car arrester (-tor of broken string |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710439008.1A CN107068297B (en) | 2017-06-12 | 2017-06-12 | Online detection is with whole car arrester (-tor of broken string |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107068297A CN107068297A (en) | 2017-08-18 |
| CN107068297B true CN107068297B (en) | 2022-10-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710439008.1A Active CN107068297B (en) | 2017-06-12 | 2017-06-12 | Online detection is with whole car arrester (-tor of broken string |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107068297B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202017057U (en) * | 2010-12-31 | 2011-10-26 | 浙江省浦江县百川产业有限公司 | Wire-break automatic stop device used in wire plating production |
| CN102254627A (en) * | 2011-04-27 | 2011-11-23 | 江苏通鼎光电科技有限公司 | Drain line breaking alarm device used in internal shielded cable production line |
| CN202471638U (en) * | 2012-01-04 | 2012-10-03 | 江阴三知工控机械有限公司 | Steel wire breakage monitoring device |
| CN103056197A (en) * | 2013-02-05 | 2013-04-24 | 杭州三普机械有限公司 | Wire breaking alarm device for large wire drawing machine |
| JP2014054685A (en) * | 2012-09-11 | 2014-03-27 | Yasunaga Corp | Wire saw breakage detection apparatus |
| CN103738792A (en) * | 2014-01-21 | 2014-04-23 | 北京亨通斯博通讯科技有限公司 | Small-sized cable coiling tension control device |
| CN207503727U (en) * | 2017-06-12 | 2018-06-15 | 苏州宝兴电线电缆有限公司 | A kind of full vehicle arresting gear of on-line checking broken string |
-
2017
- 2017-06-12 CN CN201710439008.1A patent/CN107068297B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202017057U (en) * | 2010-12-31 | 2011-10-26 | 浙江省浦江县百川产业有限公司 | Wire-break automatic stop device used in wire plating production |
| CN102254627A (en) * | 2011-04-27 | 2011-11-23 | 江苏通鼎光电科技有限公司 | Drain line breaking alarm device used in internal shielded cable production line |
| CN202471638U (en) * | 2012-01-04 | 2012-10-03 | 江阴三知工控机械有限公司 | Steel wire breakage monitoring device |
| JP2014054685A (en) * | 2012-09-11 | 2014-03-27 | Yasunaga Corp | Wire saw breakage detection apparatus |
| CN103056197A (en) * | 2013-02-05 | 2013-04-24 | 杭州三普机械有限公司 | Wire breaking alarm device for large wire drawing machine |
| CN103738792A (en) * | 2014-01-21 | 2014-04-23 | 北京亨通斯博通讯科技有限公司 | Small-sized cable coiling tension control device |
| CN207503727U (en) * | 2017-06-12 | 2018-06-15 | 苏州宝兴电线电缆有限公司 | A kind of full vehicle arresting gear of on-line checking broken string |
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|---|---|
| CN107068297A (en) | 2017-08-18 |
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