CN211920397U - Pay-off stand with protection and alarm function - Google Patents
Pay-off stand with protection and alarm function Download PDFInfo
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- CN211920397U CN211920397U CN202020338943.6U CN202020338943U CN211920397U CN 211920397 U CN211920397 U CN 211920397U CN 202020338943 U CN202020338943 U CN 202020338943U CN 211920397 U CN211920397 U CN 211920397U
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- 238000009434 installation Methods 0.000 claims abstract description 17
- 238000006073 displacement reaction Methods 0.000 abstract description 5
- 238000004804 winding Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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- 238000010618 wire wrap Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及包装设备的技术领域,更具体地说,是涉及一种带保护和报警功能的放线架。The utility model relates to the technical field of packaging equipment, in particular to a wire pay-off rack with protection and alarm functions.
背景技术Background technique
目前,市面上大部分的金属线都是成捆售卖的,制造厂商需要将制备好的线材送入到线材打扎缠绕包装生产线上进行包装。在实际生产时,线材需要通过放线架引导线材进入到卷线机,通过卷线机一圈一圈地绕卷成型。然而,在线材经过放线架的过程中,线材可能会出现打结的情况,放线架往往会因为线材打结卡死而受到冲击,这样会对放线架造成伤害,缩短了部件的使用寿命,需要频繁更换零件,增加了生产成本,不利于生产,而且也会影响到卷线机的运作。At present, most of the metal wires on the market are sold in bundles, and manufacturers need to send the prepared wires to the wire wrapping and wrapping production line for packaging. In actual production, the wire rod needs to be guided into the wire winding machine through the pay-off frame, and is wound round by round through the wire winding machine. However, in the process of passing the wire rod through the pay-off rack, the wire rod may be knotted, and the pay-off frame is often impacted because the wire rod is knotted and stuck, which will cause damage to the pay-off frame and shorten the use of components. Long life, frequent replacement of parts is required, which increases production costs, is not conducive to production, and also affects the operation of the winding machine.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的上述缺陷,提供一种带保护和报警功能的放线架。The purpose of the utility model is to overcome the above-mentioned defects in the prior art, and to provide a pay-off rack with protection and alarm functions.
为实现上述目的,本实用新型提供了一种带保护和报警功能的放线架,包括安装框架、用于线材导向的导辊、升降导杆、活动升降板、弹簧和用于检测活动升降板是否产生位移的第一传感器,所述导辊通过辊轴横向且可转动地装设在安装框架上,所述升降导杆纵向设置在安装框架的底部,所述升降导杆的下端设有升降板限位块,所述活动升降板通过直线轴承可上下升降地安装在升降导杆上,所述活动升降板上设置有供线材穿过的第一穿线空心轴,所述安装框架的底部设置有供线材穿过且位于第一穿线空心轴正上方的第二穿线空心轴,所述弹簧分别套设在相应的升降导杆外部,所述弹簧位于活动升降板和安装框架的底部之间,所述第一传感器通过安装板装设在安装框架上且位于活动升降板的侧边。In order to achieve the above purpose, the utility model provides a pay-off rack with protection and alarm functions, including a mounting frame, a guide roller for wire guide, a lifting guide rod, a movable lifting plate, a spring and a movable lifting plate for detecting The first sensor for displacement, the guide roller is laterally and rotatably installed on the installation frame through the roller shaft, the lift guide rod is longitudinally arranged at the bottom of the installation frame, and the lower end of the lift guide rod is provided with a lift Plate limit block, the movable lifting plate can be installed on the lifting guide rod up and down through linear bearings, the movable lifting plate is provided with a first threading hollow shaft for the wire to pass through, and the bottom of the installation frame is provided with There is a second threading hollow shaft for the wire to pass through and located directly above the first threading hollow shaft, the springs are respectively sleeved outside the corresponding lifting guide rods, and the springs are located between the movable lifting plate and the bottom of the mounting frame, The first sensor is mounted on the mounting frame through the mounting plate and is located on the side of the movable lifting plate.
作为优选的实施方式,还包括支撑架,所述安装框架通过三角导轮架安装在支撑架的顶端。As a preferred embodiment, it also includes a support frame, and the installation frame is mounted on the top end of the support frame through a triangular guide wheel frame.
作为优选的实施方式,所述支撑架包括拐角摆臂、固定支撑臂和驱动气缸,所述拐角摆臂的底端与固定支撑臂的顶端转动连接,所述驱动气缸通过转接座可转动地安装在固定支撑臂上,所述驱动气缸的输出轴与拐角摆臂转动连接。As a preferred embodiment, the support frame includes a corner swing arm, a fixed support arm and a drive cylinder, the bottom end of the corner swing arm is rotatably connected to the top end of the fixed support arm, and the drive cylinder is rotatably connected through an adapter seat. Installed on the fixed support arm, the output shaft of the driving cylinder is rotatably connected with the corner swing arm.
作为优选的实施方式,所述第一传感器为接近开关。As a preferred embodiment, the first sensor is a proximity switch.
作为优选的实施方式,所述第一穿线空心轴和第二穿线空心轴之间设置有用于检测是否有线材通过的第二传感器,所述第二传感器通过连接座连接在安装框架的底部,所述第二传感器的孔位与第一穿线空心轴的中心孔和第二穿线空心轴的中心孔处于同一直线上。As a preferred embodiment, a second sensor for detecting whether a wire passes through is provided between the first hollow shaft for threading and the second hollow shaft for threading, and the second sensor is connected to the bottom of the installation frame through a connecting seat, so The hole position of the second sensor is on the same line as the central hole of the first hollow shaft for threading and the central hole of the second hollow shaft for threading.
作为优选的实施方式,所述安装框架上设置有位于导辊的两端且用于防止线材往两边脱离导辊的防逸圈。As a preferred embodiment, the installation frame is provided with anti-escape rings located at both ends of the guide roller and used to prevent the wire from escaping from the guide roller to both sides.
作为优选的实施方式,所述第一穿线空心轴的入口端设置有用于限制线材摆动幅度和防打结的拾取限位框,所述拾取限位框位于活动升降板的下方。As a preferred embodiment, the inlet end of the first hollow shaft for threading is provided with a pick-up limit frame for limiting the swinging amplitude of the wire rod and preventing knots, and the pick-up limit frame is located below the movable lifting plate.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型的结构简单,设计合理,在弹簧的缓冲作用下可减少放线架因线材打结而受到的冲击,保护了放线架,延长了放线架的使用寿命,并且可通过第一传感器检测活动升降板的位移情况来判断线材是否出现打结问题,从而发送报警信号至卷线机的控制装置。The utility model has the advantages of simple structure and reasonable design. Under the buffering action of the spring, the impact of the pay-off rack due to wire knots can be reduced, the pay-off rack is protected, the service life of the pay-off rack is prolonged, and the first The sensor detects the displacement of the movable lifting plate to determine whether the wire is knotted, and then sends an alarm signal to the control device of the winding machine.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1是本实用新型实施例提供的带保护和报警功能的放线架的结构示意图;Fig. 1 is the structural representation of the pay-off rack with protection and alarm function provided by the embodiment of the present invention;
图2是本实用新型实施例提供的带保护和报警功能的放线架的部分零件的结构示意图。FIG. 2 is a schematic structural diagram of some parts of the pay-off rack with protection and alarm functions provided by an embodiment of the present invention.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参考图1和图2,本实用新型的实施例提供了一种带保护和报警功能的放线架,包括安装框架1、用于线材导向的导辊2、升降导杆3、活动升降板4、弹簧5和用于检测活动升降板4是否产生位移的第一传感器6等部件,下面将对各个组成部分的结构及其工作原理进行说明。Please refer to FIG. 1 and FIG. 2, an embodiment of the present utility model provides a wire pay-off frame with protection and alarm functions, including a
导辊2通过辊轴21横向且可转动地装设在安装框架1上,升降导杆3纵向设置在安装框架1的底部,升降导杆3的下端设有升降板限位块9,活动升降板4通过直线轴承41可上下升降地安装在升降导杆3上,活动升降板4上设置有供线材穿过的第一穿线空心轴42,安装框架1的底部设置有供线材穿过且位于第一穿线空心轴42正上方的第二穿线空心轴43,弹簧5分别套设在相应的升降导杆3外部且位于活动升降板4和安装框架1的底部之间,第一传感器6通过安装板61装设在安装框架1上且位于活动升降板4的侧边。其中,导辊2的棍径可以由两端部向中间部位逐渐减小,从而形成凹槽,使线材能够始终保持在导辊2的中部位置通过,提高了放线架的运行稳定性。The
优选的,第一传感器6可以为市面上常见的接近开关或者其它光电传感器,非本实施例为限。Preferably, the
如图1所示,在具体实施时,安装框架1可以安装在支撑架7的顶端,支撑架7包括拐角摆臂71、固定支撑臂72和驱动气缸73,拐角摆臂71的底端与固定支撑臂72的顶端转动连接,驱动气缸73通过转接座74可转动地安装在固定支撑臂72上,驱动气缸73的输出轴与拐角摆臂71转动连接,安装框架1通过顶部设置的三角导轮架11安装在拐角摆臂71的顶端末梢。驱动气缸73能够驱动拐角摆臂71翻转升降,以便于拐角摆臂71上所安装的部件的拆装和维护。As shown in FIG. 1 , in a specific implementation, the
较佳的,第一穿线空心轴42和第二穿线空心轴43之间可以设置有用于检测是否有线材通过的第二传感器8,第二传感器8通过连接座81连接在安装框架1的底部,第二传感器8的孔位与第一穿线空心轴42的中心孔和第二穿线空心轴43的中心孔处于同一直线上。Preferably, a
优选的,第二传感器8可以为市面上常见的接近开关或者其它光电传感器,非本实施例为限。Preferably, the
如图2所示,安装框架1上可以设置有位于导辊2两端的防逸圈12,防逸圈12能够防止线材在通过导辊2时往两边脱离导辊2,保证了放线架能够正常运行。As shown in FIG. 2 , the
作为优选,为了限制线材的摆动幅度和防打结,第一穿线空心轴42的入口端可以设置有拾取限位框13,拾取限位框13位于活动升降板4的下方,这样能够使到线材在进入第一穿线空心轴42时不会过度摆动和打结,提高了放线架的运行稳定性。Preferably, in order to limit the swinging amplitude of the wire rod and prevent knotting, the inlet end of the first threading
此外,具体实施时,第一传感器6和第二传感器8可以与目前市面上常见的卷线机的控制装置相连接,但是本实施例并不涉及控制装置的结构改进,在此不再赘述。In addition, during the specific implementation, the
工作时,线材依次穿过第一穿线空心轴的中心孔、第二传感器的孔位和第二穿线空心轴的中心孔,然后再通过导辊,完成走线。当线材打结时,线结会卡在第一穿线空心轴的入口处,使到线材不能通过第一穿线空心轴,此时由于卷线机依然会拉动线材,线材会通过线结拉动活动升降板,使活动升降板上升而远离第一传感器,第一传感器检测到活动升降板上升移位后会发送报警信号至卷线机的控制装置,此时卷线机的控制装置会控制卷线机停机,以通知操作人员处理。当线材走完后,第二传感器会检测到孔位中无线材通过,第二传感器会通知控制装置控制卷线机停机。During operation, the wire passes through the center hole of the first hollow shaft for threading, the hole position of the second sensor and the center hole of the second hollow shaft for threading, and then passes through the guide roller to complete the routing. When the wire is knotted, the knot will be stuck at the entrance of the first threading hollow shaft, so that the wire cannot pass through the first threading hollow shaft. At this time, since the winding machine will still pull the wire, the wire will be pulled by the knot to move up and down. The first sensor will send an alarm signal to the control device of the reel after detecting the rise and displacement of the movable elevating plate. At this time, the control device of the reel will control the reel. Shutdown to notify operator to handle. When the wire is finished, the second sensor will detect that no wire passes through the hole, and the second sensor will notify the control device to control the winding machine to stop.
综上所述,本实用新型的结构简单,设计合理,在弹簧的缓冲作用下可减少放线架因线材打结而受到的冲击,保护了放线架,延长了放线架的使用寿命,并且可通过第一传感器检测活动升降板的位移情况来判断线材是否出现打结问题,从而发送报警信号至卷线机的控制装置。To sum up, the utility model has a simple structure and reasonable design. Under the buffering action of the spring, it can reduce the impact of the wire pay-off frame due to the knotted wire, protect the wire pay-off frame, and prolong the service life of the wire pay-off frame. In addition, the first sensor can detect the displacement of the movable lifting plate to determine whether the wire is knotted, so as to send an alarm signal to the control device of the winding machine.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned embodiments, and any other changes, modifications, and substitutions made without departing from the spirit and principle of the present utility model , combination and simplification, all should be equivalent replacement methods, which are all included in the protection scope of the present invention.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115318873A (en) * | 2022-10-10 | 2022-11-11 | 南通尚轩金属制品有限公司 | Metal wire recovery device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115318873A (en) * | 2022-10-10 | 2022-11-11 | 南通尚轩金属制品有限公司 | Metal wire recovery device |
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