CN107063676A - Brake switch durability test apparatus - Google Patents
Brake switch durability test apparatus Download PDFInfo
- Publication number
- CN107063676A CN107063676A CN201710497918.5A CN201710497918A CN107063676A CN 107063676 A CN107063676 A CN 107063676A CN 201710497918 A CN201710497918 A CN 201710497918A CN 107063676 A CN107063676 A CN 107063676A
- Authority
- CN
- China
- Prior art keywords
- brake switch
- programmable controller
- test apparatus
- durability test
- electromagnet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 37
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004088 simulation Methods 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/327—Testing of circuit interrupters, switches or circuit-breakers
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Valves And Accessory Devices For Braking Systems (AREA)
Abstract
The invention discloses a kind of brake switch durability test apparatus, the brake switch tested including housing and in housing, the executing agency for controlling brake switch break-make, for detect brake switch whether normal work testing agency and programmable controller, the programmable controller is connected with executing agency and testing agency respectively；The executing agency includes being located at the electromagnet above brake switch and performs bar, and the lower end of the execution bar is pressed together on brake switch, and electromagnet can drive execution bar to move disengaging brake switch upwards.The present invention is controlled the break-make of brake switch using high-speed double electromagnet, optimizes the action simulation effect of brake switch, reduction and the otherness of actual conditions.
Description
Technical field
The present invention relates to switch reliability detecting device, more particularly to a kind of brake switch durability test apparatus.
Background technology
It would therefore be highly desirable to solve the above problems.
The content of the invention
Goal of the invention：It is an object of the invention to provide a kind of brake switch that action simulation effect is good and intelligence degree is high
Durability test apparatus.
Technical scheme：To realize object above, the invention discloses a kind of brake switch durability test apparatus, including subject
The brake switch tested, the executing agency for controlling brake switch break-make, for detect brake switch whether the inspection of normal work
Mechanism and programmable controller are surveyed, the programmable controller is connected with executing agency and testing agency respectively；The execution machine
Structure includes being located at the electromagnet above brake switch and performs bar, and the lower end of the execution bar is pressed together on brake switch, electromagnet
Execution bar can be driven to move disengaging brake switch upwards.
Wherein described testing agency includes the photoisolator for being used to detect brake switch loop current value, the Phototube Coupling
Device transmits the loop current value of detection to programmable controller, when the loop open circuit or current value of detection are less than setting value,
Programmable controller is output brake switch failure signal.
Further, the brake switch is connected to form load circuit with tunable load power supply and tunable load resistance.
It is preferred that, the electromagnet is frame-type electromagnet, and the frame-type electromagnet includes fixed core, coil and dynamic iron
Core, the dynamic iron core is fixedly connected with bar is performed, and its coil obtains electric generation magnetic, fixed core absorption dynamic iron core drive perform bar to
Upper motion departs from brake switch.
Furthermore, solid-state relay is connected with the programmable controller, programmable controller sends electric signal via solid
State relay driving electromagnet, electromagnet obtains electric drive execution bar and moves disengaging brake switch upwards.
It is preferred that, it is also associated with working power on the electromagnet.
Wherein, it is also associated with starting switch on the programmable controller.
It is preferred that, it is also associated with reset switch on the programmable controller.
Furthermore, the indicator lamp and/or buzzer for showing fault-signal are also associated with the programmable controller.
It is preferred that, the programmable controller is PLC, and the PLC is mitsubishi FX2N -16MR/001.
Beneficial effect：Compared with prior art, the present invention has following remarkable advantage：The present invention is real using electromagnet first
Now the break-make to brake switch is controlled, and optimizes the action simulation effect of brake switch, reduction and the otherness of actual conditions；Secondly
The simulated test of the different types of brake switch of different loads is realized by tunable load resistance and tunable load power supply, enhancing should
The applicability of experimental rig；Finally the experimental rig realizes test process Unmanned operation by PLC, automatic counting, failure report
The functions such as alert and shutdown.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is circuit theory diagrams of the invention；
Fig. 3 is the structural representation of electromagnet in the present invention.
Embodiment
Technical scheme is described further below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, a kind of brake switch durability test apparatus of the invention, including housing 1, brake switch 2, hold
Row mechanism, testing agency and programmable controller 3, the programmable controller 3 are connected with executing agency and testing agency respectively.
The brake switch tested is fixed in housing 1 by mounting bracket 15.Executing agency is to be used to control braking to open
Break-make is closed, the executing agency includes being located at the electromagnet 4 of the top of brake switch 2 and performs bar 5, the lower side pressure of the execution bar 5
Close on brake switch 2, electromagnet 4 can drive execution bar 5, and motion departs from brake switch 2 upwards.As shown in figure 3, above-mentioned electromagnetism
Iron 4 is frame-type electromagnet, and the frame-type electromagnet includes fixed core 401, coil 402 and dynamic iron core 403, the dynamic iron core 403
With perform bar 5 be fixedly connected, its coil 402 electric generation magnetic, fixed core 401 absorption dynamic iron core 403 drive perform bar 5 to
Upper motion departs from brake switch 2, and now brake switch is acted；After 402 dead electricity of coil, dynamic iron core 403 and execution bar 5 are at itself
Reset state is moved downwardly under Action of Gravity Field, that is, is pressed together on brake switch 2, brake switch is failure to actuate.Programmable controller 3
On be connected with solid-state relay 9, programmable controller 3 sends electric signal via the DM 4 of solid-state relay 9, electromagnet 4
On be also associated with working power 10；Working power 10 and programmable controller 3 are connected by power line 16 with civil power；Electromagnet
4 coils 402 obtain electric.
Above-mentioned testing agency be for detect brake switch whether normal work, the testing agency include be used for detect system
The photoisolator 6 of dynamic switching circuitry current value, the photoisolator 6 transmits the loop current value of detection to PLC technology
Device 3, when the loop open circuit or current value of detection are less than setting value, programmable controller 3 exports brake switch and broken down
Signal.The indicator lamp 13 and/or buzzer 14 for showing fault-signal are also associated with the programmable controller, can be according to not
Select to show the concrete mode of fault-signal with demand.
The brake switch 2 of the present invention is connected to form load circuit with tunable load power supply 7 and tunable load resistance 8, loads
The current setting value in loop depends on tunable load power supply 7 and tunable load resistance 8, and tunable load power supply 7 passes through power line 16
It is connected with civil power.The present invention realizes that the different types of braking of different loads is opened by tunable load resistance and tunable load power supply
The simulated test of pass, strengthens the applicability of the experimental rig.
The programmable controller 3 that the present invention is used is PLC, the PLC is mitsubishi FX2N -16MR/001.The PLC technology
Starting switch 11 and reset switch 12 are also associated with device 3.
The course of work of the present invention：Brake switch 2 is first installed in mounting bracket 15 when experimental rig works, to programmable
Controller 3 carries out parameter setting.Start experiment by starting switch 11, programmable controller 3 sends electric signal through solid-state relay 9
Make 24V voltage outputs to the coil 402 of electromagnet 4, coil 402 obtains electric generation magnetic, the absorption band of dynamic iron core 403 of fixed core 401
Dynamic to perform the motion disengaging brake switch 2 upwards of bar 5, now brake switch is acted.Programmable controller 3 carries out brake switch simultaneously
Whether normal detection work is connected, and when testing result is connected state, brake switch 2 is working properly, through photoisolator 6
When detecting the loop open circuit of brake switch 2 or electric current less than setting value (different test switches is directed to, passes through tunable load power supply
7 and the setting electric current threshold values of tunable load resistance 8), be determined as that brake switch 2 breaks down, continuous several times break down when judge
The endurancing of brake switch 2 terminates, and programmable controller 3 automatically controls experiment and terminated, while programmable controller 3 is sent
Signal is alarmed to indicator lamp 13 and buzzer 14, points out brake switch 2 to break down, and experiment stops.As brake switch 2 works
Normally, after a period of time, electromagnet 4 is powered off after such as 5s connection, dynamic iron core 403 and execution bar 5 are under self gravitation effect
Reset state is moved downwardly to, that is, is pressed together on brake switch 2, brake switch is failure to actuate.Interval a period of time, such as 1s after reset
Posterior circle carries out durability retardation test.
Pass through the following parameter setting of carry out of programmable controller 3：
(1) when the time of long-press reset switch 12 is 2 seconds in process of the test, experiment is stopped, at this moment PLC technology
The internal count value of device 3 is constant, then continues by the experiment work of starting switch 11.
(2) in process of the test, the continuous time of short-press reset switch 12 is less than 0.5 second 3 times, can be to external fault (subject
Test switch contact bad, tunable load Resistance Fault, electromagnet failure, solid-state relay failure etc.) caused by buzzing alarm, enter
Reset after row troubleshooting inspection.
(3) in "on" position；The continuous time of short-press reset switch 12 is less than 0.5 second 5 times；Available for (by experiment braking
The initial count clearing of switch, misoperation is reset, and is changed and is reset after brake switch) counting of Inner portions is removed, experiment is started from scratch.
Claims (10)
1. a kind of brake switch durability test apparatus, it is characterised in that：Subject including housing (1) and in housing (1)
The brake switch (2) tested, the executing agency for controlling brake switch break-make, for detect brake switch whether normal work
Testing agency and programmable controller (3), the programmable controller (3) are connected with executing agency and testing agency respectively；Institute
Stating executing agency includes being located at the electromagnet (4) above brake switch and performs bar (5), and the lower end of the execution bar (5) is pressed together on
On brake switch (2), electromagnet (4) can drive execution bar (5), and motion departs from brake switch (2) upwards.
2. brake switch durability test apparatus according to claim 1, it is characterised in that：The testing agency includes being used for
Detect brake switch loop current value photoisolator (6), the photoisolator (6) by the loop current value of detection transmit to
Programmable controller (3), when the loop open circuit or current value of detection are less than setting value, programmable controller (3) is output system
Dynamic switch failure signal.
3. brake switch durability test apparatus according to claim 2, it is characterised in that：The brake switch (2) with can
Load power source (7) and tunable load resistance (8) is adjusted to be connected to form load circuit.
4. brake switch durability test apparatus according to claim 1, it is characterised in that：The electromagnet (4) is framework
Formula electromagnet, the frame-type electromagnet include fixed core (401), coil (402) and dynamic iron core (403), the dynamic iron core (403) and
Perform bar (5) to be fixedly connected, its coil (402) obtains electric generation magnetic, fixed core (401) absorption dynamic iron core (403) drives and held
Motion departs from brake switch (2) to row bar (5) upwards.
5. brake switch durability test apparatus according to claim 1, it is characterised in that：The programmable controller (3)
On be connected with solid-state relay (9), programmable controller (3) sends electric signal via solid-state relay (9) DM
(4), electromagnet (4) obtains electric drive and performs bar (5) motion disengaging brake switch (2) upwards.
6. brake switch durability test apparatus according to claim 1, it is characterised in that：Also connect on the electromagnet (4)
It is connected to working power (10).
7. brake switch durability test apparatus according to claim 1, it is characterised in that：The programmable controller (3)
On be also associated with starting switch (11).
8. brake switch durability test apparatus according to claim 1, it is characterised in that：The programmable controller (3)
On be also associated with reset switch (12).
9. brake switch durability test apparatus according to claim 1, it is characterised in that：On the programmable controller also
It is connected with the indicator lamp (13) and/or buzzer (14) for showing fault-signal.
10. brake switch durability test apparatus according to claim 1, it is characterised in that：The programmable controller (3)
For PLC, the PLC is mitsubishi FX2N -16MR/001.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710497918.5A CN107063676B (en) | 2017-06-27 | 2017-06-27 | Brake switch endurance test device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710497918.5A CN107063676B (en) | 2017-06-27 | 2017-06-27 | Brake switch endurance test device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107063676A true CN107063676A (en) | 2017-08-18 |
| CN107063676B CN107063676B (en) | 2024-02-06 |
Family
ID=59613961
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710497918.5A Active CN107063676B (en) | 2017-06-27 | 2017-06-27 | Brake switch endurance test device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107063676B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108487741A (en) * | 2018-03-29 | 2018-09-04 | 重庆复融科技有限公司 | The stereo garage of travel switch and application the trip switch |
| CN108556653A (en) * | 2018-03-29 | 2018-09-21 | 重庆复融科技有限公司 | Contact intelligent charging system for Mechanical parking system |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2893691Y (en) * | 2005-12-23 | 2007-04-25 | 德信润通通讯科技(北京)有限公司 | Analog keying fatigue testing machine |
| CN201266159Y (en) * | 2008-08-26 | 2009-07-01 | 比亚迪股份有限公司 | Test equipment for push button durability |
| CN101660977A (en) * | 2008-12-30 | 2010-03-03 | 深圳市海洋王照明科技股份有限公司 | Ship-shaped switch fatigue test device |
| CN102353895A (en) * | 2011-06-08 | 2012-02-15 | 河北工业大学 | Low voltage breaker life automatic test apparatus |
| CN203012097U (en) * | 2012-11-16 | 2013-06-19 | 湖南吉利汽车部件有限公司 | Button endurance testing device |
| CN203929383U (en) * | 2014-07-15 | 2014-11-05 | 厦门出入境检验检疫局检验检疫技术中心 | A kind of treadmill emergency stop switch fatigue testing equipment |
| CN206974674U (en) * | 2017-06-27 | 2018-02-06 | 南京金城机械有限公司 | Brake switch durability test apparatus |
-
2017
- 2017-06-27 CN CN201710497918.5A patent/CN107063676B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2893691Y (en) * | 2005-12-23 | 2007-04-25 | 德信润通通讯科技(北京)有限公司 | Analog keying fatigue testing machine |
| CN201266159Y (en) * | 2008-08-26 | 2009-07-01 | 比亚迪股份有限公司 | Test equipment for push button durability |
| CN101660977A (en) * | 2008-12-30 | 2010-03-03 | 深圳市海洋王照明科技股份有限公司 | Ship-shaped switch fatigue test device |
| CN102353895A (en) * | 2011-06-08 | 2012-02-15 | 河北工业大学 | Low voltage breaker life automatic test apparatus |
| CN203012097U (en) * | 2012-11-16 | 2013-06-19 | 湖南吉利汽车部件有限公司 | Button endurance testing device |
| CN203929383U (en) * | 2014-07-15 | 2014-11-05 | 厦门出入境检验检疫局检验检疫技术中心 | A kind of treadmill emergency stop switch fatigue testing equipment |
| CN206974674U (en) * | 2017-06-27 | 2018-02-06 | 南京金城机械有限公司 | Brake switch durability test apparatus |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108487741A (en) * | 2018-03-29 | 2018-09-04 | 重庆复融科技有限公司 | The stereo garage of travel switch and application the trip switch |
| CN108556653A (en) * | 2018-03-29 | 2018-09-21 | 重庆复融科技有限公司 | Contact intelligent charging system for Mechanical parking system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107063676B (en) | 2024-02-06 |
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