CN107062271A - Oily sludge thermal oxide skid processing unit - Google Patents

Oily sludge thermal oxide skid processing unit Download PDF

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Publication number
CN107062271A
CN107062271A CN201710140353.5A CN201710140353A CN107062271A CN 107062271 A CN107062271 A CN 107062271A CN 201710140353 A CN201710140353 A CN 201710140353A CN 107062271 A CN107062271 A CN 107062271A
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CN
China
Prior art keywords
rotary kiln
oily sludge
base
housing
processing unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710140353.5A
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Chinese (zh)
Inventor
张峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an Huanuo Environmental Protection Co Ltd
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Xi'an Huanuo Environmental Protection Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xi'an Huanuo Environmental Protection Co Ltd filed Critical Xi'an Huanuo Environmental Protection Co Ltd
Publication of CN107062271A publication Critical patent/CN107062271A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/001Incinerators or other apparatus for consuming industrial waste, e.g. chemicals for sludges or waste products from water treatment installations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2203/00Furnace arrangements
    • F23G2203/20Rotary drum furnace
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/12Sludge, slurries or mixtures of liquids

Abstract

The present invention relates to a kind of oily sludge thermal oxide skid processing unit, housing including base and on base, rotary kiln is provided with by rotating mechanism on base in the housing, the section of the rotary kiln is in the truncated cone-shaped laterally set, the small-bore one end of the rotary kiln is provided with the charging aperture communicated with hull outside, bigbore one end forms discharging opening, the discharging opening is corresponding with the burner and air blower on housing, and the first ash discharging hole and the exhaust outlet communicated with outside are provided with the rotary kiln close to the small-bore one end of rotary kiln;The second ash discharging hole is provided with close on the rotary kiln of rotary kiln heavy caliber one end;It is provided with several tap in described rotary kiln to hammer into shape, it is one group that each two, which taps hammer, is symmetrical arranged in the inwall of rotary kiln.It is an advantage of the invention that:Use rotary kiln for main body, fully contacted with burning things which may cause a fire disaster when oily sludge is rotated in rotary kiln.It is readily transported and repairs.

Description

Oily sludge thermal oxide skid processing unit
Technical field
The present invention relates to a kind of oily sludge thermal oxide skid processing unit, the block that is particularly suitable for use in is scattered, ground environment The oilfield environment of condition difference.
Background technology
With continuing to develop for petroleum industry, all kinds of oily sludges such as abandoned oil produced in Petroleum Production, refining process Oily sludge, oily sludge of oil accident generation that base mud, big tank settled sludge, sewage disposal process are produced etc. Increase therewith.Different type sludge quality is complicated, oil content difference is big, intractability is big, processing cost is high, if it is untreated just Ground is filled or stacked, the not only limited petroleum resources of significant wastage, and to surrounding enviroment can cause severe contamination.At present, The research department such as domestic each main Petroleum Production and petrochemical enterprise, universities and colleges strengthens discarded slurry, oily sludge Processing Technology Research and application, have developed a variety of discarded slurries, process for treating oil-containing sludge and technique, but because of processing cost The factors such as height, process conditions harshness are limited, and the practical application in industry of achievement in research is few.
Under this background, seek that more rational discarded slurry and oily sludge be innoxious, resource treatment technique, no Only it is related to the production in oil field itself, the improvement of living environment and the raising of economic benefit, in environmental protection and will also carries Doulbe-sides' victory is realized in high corporate image, there is far-reaching realistic meaning and great environmental benefit, economy to the sustainable development in oil field Benefit and social benefit.
Oily sludge concentration technique is to make liquid in sludge using related agents, be partially separated admittedly, realizes that sludge volume subtracts Less, the purpose that processing procedure simplifies.The purpose of sludge condensation is to remove free water, to reduce sludge volume.Usual sludge condensation By free settling, flocculating setting, stratification sedimentation and 4 stages of Compression Settlement, moisture content is by original after oily sludge concentration 99% is down to 90% or so, 1/10th of volume equivalent to original volume.
Oily sludge Landfill be exactly select on land suitable natural place or it is artificial reconstructed go out suitable place, The method for being covered oily sludge with soil layer, it is that processing method grows up one is stacked and backfilled from solid waste Item technology, its advantage is that handling process is simple, cost is low, capacity is big, instant effect, can be effectively isolated pollutant, and can be right Oily sludge after landfill is effectively managed.But it is there is also some problems, such as suitable place should not be found, sludge transport Higher, the landfill yard finite capacity with landfill place construction cost, takes substantial amounts of soil, and crude oil in the sludge after burying and Can not be decomposed in the chemical agent short time, the seepage of harmful components may be polluted to underground water, landfill yard it is hygienic, smelly Gas problem causes secondary pollution etc..Therefore, this kind of method processing oily sludge proportion is less and less.
Oily sludge burn be using sludge organic principle it is higher, with certain calorific value the features such as come disposing sludge.Should It is a technical advantage that the completeness of its processing, reduction rate can reach 95% or so, its organic matter is fully oxidized, and heavy metal (is removed Outside mercury) almost it is trapped within entirely in lime-ash.But burning there are problems that following always:(1) investment and operating cost are higher; (2) implementing plan is more difficult;(3) flying dust, clinker and flue gas are produced in burning process.Research discovery, in incineration residue, especially It is to contain more Cd, Pb and other heavy metals in flying dust (its poisonous, organic pollution is higher by the several orders of magnitude of lime-ash), is belonged to Danger wastes, if dealing with improperly, easy seepage and polluted underground water body, neighbouring surface water body and soil, and then endanger the mankind Health.Containing extremely toxic substances such as dioxin and furans in the flue gas of discharge, if control is improper may to produce secondary pollution.Example Chuan Bianding such as Japan Kagoshima county is not thorough due to burning, and makes soil property severe exacerbation around, the bioxin soil being stripped out 65,000,000 t are accumulated in storehouse in position;(4) useful component in sludge is not fully utilized.
Oily sludge curing process is to solidify oily sludge by physico-chemical process or be included in inertia curing substrate In a kind of innocent treatment procedure, to transport, using or disposal.This processing method can be reduced largely containing greasy dirt The erosion and leaching of harmful ion and organic matter to soil in mud, so as to mitigate the influence and harm to environment.Due to this side Method is a kind of method for being more easy to be received by environment of substitution backfill, therefore receives attention in recent years.Change used in solidification Learn agent and be divided into organic curing agent and the major class of inorganic solidification agent two, organic curing agent includes Lauxite, polyester, oxirane, third Acrylamide gelinite, polybutadiene etc., inorganic solidification agent have Bo Telan cement and the ardealite developed in recent years etc..
At present, the country still rests on conceptual phase for oily sludge curing process, and the scheme used at present is in oil recovery Crosslinking agent, reinforcing agent and curing agent are added in the oily sludge that factory's sewage disposal is produced curing process is carried out to it, experiment is obtained Good solidification effect.Curing process has strict demand to the oil content in sludge, salt content etc., and oil content, salt content are high Solidification intensity is then greatly lowered.
Oily sludge thermal desorption or heat treatment technics be the beginning of the nineties in last century foreign countries develop rapidly, extensively use It is a kind of sludge high temperature handling process of remodeling in the means of oily sludge harmless treatment.Can measure needed for pyrolytic reaction Certainly in the generation ratio of various products, and generate more relevant than the granularity of speed, temperature and raw material with heating.
At present, external refinery develops many kinds of thermal desorption techniques.Mainly have comprising low temperature (107-204 DEG C)-high temperature The Oil Containing Sludge Treatment of (357-510 DEG C) heating evaporation-condensing steps, also dries oil-containing using boiler emission hot waste gas Patented technology of mud cake etc..The thermal desorption processing method of oily sludge can reclaim hydro carbons, but the reaction of the technique typically exists Carried out under high temperature, reaction condition requires higher, and operation is more complicated, needs to be further improved.
Oily sludge pyrogenic process processing oily sludge is substantially exactly the depth heat treatment to mink cell focus, and its reaction is hydrocarbon The thermal conversion processes of matter.It is dirty that many refinery's 1990s just handle API oil interceptors using Mobil greasy filth coking process Mud.Zhao Dongfeng et al. proposes following technological process and reaction condition:Raw material (greasy filth, oil-sand) removes larger after pretreatment Mechanical admixture, sends into the pyrogenetic reaction kettle (180 DEG C) having been warmed up after being admixed using transmission equipment and disposable catalyst.Close kettle Heating carries out catalytic cleanerr reaction afterwards, and reaction temperature is controlled at 490 DEG C, and the reaction time is 60min.Pyrogenetic reaction gas passes through heat tracing Pipeline enters three phase separator;Three phase separator is cooled by circulation water management, separator upper gaseous phase component feeding combustion system Recycle;Bottom oil-polluted water is discharged into sewage disposal system, and the oil feeding storage tank storage of recovery obtains good result.Coking Method processing oily sludge is less demanding for the oil content of oily sludge, but the equipment needed for whole technical process is more complicated, Investment is larger.
The content of the invention
To overcome the defect of prior art, the invention reside in provide one kind by oily sludge in confined space hot oxygen completely Change, the gas of generation fully enters exhaust gas processing device so that the tail gas finally discharged is up to state standards, residual after thermal oxide The oily sludge thermal oxide skid processing unit that slag can be discharged directly.The technical scheme is that:
Oily sludge thermal oxide skid processing unit, including base and the housing on base, in the housing Base on rotary kiln is provided with by rotating mechanism, the section of the rotary kiln is in the truncated cone-shaped laterally set, and the rotary kiln is small One end of bore is provided with the charging aperture communicated with hull outside, and bigbore one end forms discharging opening, and the discharging opening is with installing Burner and air blower on housing is corresponding, and first row is provided with the rotary kiln close to the small-bore one end of rotary kiln Grey mouth and the exhaust outlet communicated with outside;The second ash discharging hole is provided with close on the rotary kiln of rotary kiln heavy caliber one end;Institute It is provided with several tap in the rotary kiln stated to hammer into shape, it is one group that each two, which taps hammer, is symmetrical arranged in the inwall of rotary kiln.
Described rotating mechanism includes being provided with least two support frames on support frame, roller circle and support roller, described base, What is rotated in the groove of each support frame is provided with a support roller, is provided with the outer wall of described rotary kiln and support roller is corresponded Roller circle, described roller circle supported by support roller.
It is an advantage of the invention that:
(1) use rotary kiln for main body, fully contacted with burning things which may cause a fire disaster when oily sludge is rotated in rotary kiln.
(2) it is readily transported and repairs.
(3) (section is in the truncated cone-shaped laterally set) is constructed using tilting inside rotary kiln, oily sludge is with revolution The continuous rotation of kiln makes it gradually be moved towards discharging opening so that the oily sludge after burning smoothly reaches discharging opening.
(4) sludge inside rotary kiln is constantly tapped, makes oily sludge equipped with hammer is tapped on the inwall of rotary kiln It is difficult to be bonded on inwall.
(5) air blower ensures that revolution furnace air is sufficient, makes the abundant burning of oily sludge, makes the waste residue after burning can be with Directly discharge.
Brief description of the drawings
Fig. 1 is the agent structure schematic diagram of the present invention.
Embodiment
The invention will now be further described with reference to specific embodiments, advantages of the present invention and feature will be with description and It is apparent.But these embodiments are only exemplary, do not constitute any limitation to the scope of the present invention.People in the art Member to the details and form of technical solution of the present invention it should be understood that can enter without departing from the spirit and scope of the invention Row modifications or substitutions, but these are changed and replacement is each fallen within protection scope of the present invention.
Referring to Fig. 1, the present invention relates to a kind of oily sludge thermal oxide skid processing unit, including base 11 and it is arranged on Rotary kiln 4 is provided with by rotating mechanism on housing 1 on base 11, the base 11 in the housing 1, section of the rotary kiln 4 Face is in the truncated cone-shaped laterally set, and the small-bore one end of the rotary kiln is provided with the charging aperture 8 communicated with hull outside, heavy caliber One end form discharging opening, the discharging opening is corresponding with the burner 6 and air blower 6 on the housing 1, close to turning round The first ash discharging hole 13 and the exhaust outlet 5 communicated with outside are provided with the rotary kiln 4 of the small-bore one end of kiln;It is big close to rotary kiln The second ash discharging hole 9 is provided with the rotary kiln 4 of bore one end;Several tap is provided with described rotary kiln 4 and hammers 2, each two into shape It is one group to tap hammer 2, is symmetrical arranged in the inwall of rotary kiln 4.
Described rotating mechanism includes being provided with least two on support frame 10, roller circle 3 and support roller 12, described base 11 What is rotated in support frame 10, the groove of each support frame 10 is provided with a support roller 12, is provided with the outer wall of described rotary kiln 4 With the one-to-one roller circle 3 of support roller 12, described roller circle 3 is supported by support roller 12.
The present invention operation principle be:Oily sludge enters in rotary kiln 4 from charging aperture 8, is tapping the continuous percussion of hammer 2 Under, it is constantly mobile to rotary kiln head end (bigbore one end) by gravity, there is air blower 7 to be constantly passed through air in head end, pass through Cross lighting for burner 6 so that oily sludge fully burns in rotary kiln 4.Gas after burning enters tail by exhaust outlet 5 Flash Gas Compression Skid System, the first ash discharging hole 13 and the second ash discharging hole 9 are irregularly opened, and are sunk to discharge in residue and gas after burning The dust lowered.

Claims (2)

1. oily sludge thermal oxide skid processing unit, it is characterised in that the housing including base and on base, Rotary kiln is provided with by rotating mechanism on base in the housing, the section of the rotary kiln, should in the truncated cone-shaped laterally set The small-bore one end of rotary kiln is provided with the charging aperture communicated with hull outside, and bigbore one end forms discharging opening, the discharging Mouth is corresponding with the burner and air blower on housing, is set on the rotary kiln close to the small-bore one end of rotary kiln There are the first ash discharging hole and the exhaust outlet communicated with outside;Second row is provided with close on the rotary kiln of rotary kiln heavy caliber one end Grey mouth;It is provided with several tap in described rotary kiln to hammer into shape, it is one group that each two, which taps hammer, is symmetrically set in the inwall of rotary kiln Put.
2. oily sludge thermal oxide skid processing unit according to claim 1, it is characterised in that described rotating mechanism Including support frame, roller circle and support roller, it is provided with least two support frames, the groove of each support frame and rotates on described base A support roller is installed, be provided with and pass through with the one-to-one roller circle of support roller, described roller circle on the outer wall of described rotary kiln Support roller is supported.
CN201710140353.5A 2016-11-24 2017-03-10 Oily sludge thermal oxide skid processing unit Pending CN107062271A (en)

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CN2016212804395 2016-11-24
CN201621280439 2016-11-24

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206593114U (en) * 2016-11-24 2017-10-27 西安华诺环保股份有限公司 Oily sludge thermal oxide skid processing unit

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5392721A (en) * 1994-05-06 1995-02-28 Technology Development Corp. Method for recycling papermaking sludge
JP2009097758A (en) * 2007-10-15 2009-05-07 Toshiba Corp Device for producing fuel from sludge
CN101508515A (en) * 2009-03-19 2009-08-19 华章电气(桐乡)有限公司 Sewage sludge drying method and drying machine
CN202953911U (en) * 2012-08-30 2013-05-29 侯向明 Oily sludge pyrolysis treatment heat energy utilization device
CN203099846U (en) * 2013-02-01 2013-07-31 杭州丽茂科技有限公司 Sludge drying and burning rotary kiln
CN205606589U (en) * 2016-03-16 2016-09-28 浙江三联环保科技股份有限公司 Mud distillation pyrolysis incinerator
CN206593114U (en) * 2016-11-24 2017-10-27 西安华诺环保股份有限公司 Oily sludge thermal oxide skid processing unit

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5392721A (en) * 1994-05-06 1995-02-28 Technology Development Corp. Method for recycling papermaking sludge
JP2009097758A (en) * 2007-10-15 2009-05-07 Toshiba Corp Device for producing fuel from sludge
CN101508515A (en) * 2009-03-19 2009-08-19 华章电气(桐乡)有限公司 Sewage sludge drying method and drying machine
CN202953911U (en) * 2012-08-30 2013-05-29 侯向明 Oily sludge pyrolysis treatment heat energy utilization device
CN203099846U (en) * 2013-02-01 2013-07-31 杭州丽茂科技有限公司 Sludge drying and burning rotary kiln
CN205606589U (en) * 2016-03-16 2016-09-28 浙江三联环保科技股份有限公司 Mud distillation pyrolysis incinerator
CN206593114U (en) * 2016-11-24 2017-10-27 西安华诺环保股份有限公司 Oily sludge thermal oxide skid processing unit

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Application publication date: 20170818