CN107055949B - A kind of efficient low-consume Rubber Industrial Wastewater processing method and system that can flexibly switch technique - Google Patents

A kind of efficient low-consume Rubber Industrial Wastewater processing method and system that can flexibly switch technique Download PDF

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CN107055949B
CN107055949B CN201710142729.6A CN201710142729A CN107055949B CN 107055949 B CN107055949 B CN 107055949B CN 201710142729 A CN201710142729 A CN 201710142729A CN 107055949 B CN107055949 B CN 107055949B
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waste water
water
technique
pond
pipeline
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CN107055949A (en
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周志明
叶长兵
岳树刚
李嘉
李方志
刘晓艳
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Yunnan Yunnan Environmental Technology Co Ltd
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Yunnan Yunnan Environmental Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/24Treatment of water, waste water, or sewage by flotation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46176Galvanic cells
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/50Treatment of water, waste water, or sewage by addition or application of a germicide or by oligodynamic treatment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • C02F1/5245Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents using basic salts, e.g. of aluminium and iron
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/76Treatment of water, waste water, or sewage by oxidation with halogens or compounds of halogens
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • C02F2103/36Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
    • C02F2103/38Polymers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/005Processes using a programmable logic controller [PLC]
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/08Chemical Oxygen Demand [COD]; Biological Oxygen Demand [BOD]
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/14NH3-N
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/16Total nitrogen (tkN-N)
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/04Flow arrangements
    • C02F2301/046Recirculation with an external loop
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/14Maintenance of water treatment installations
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/30Aerobic and anaerobic processes

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
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  • Chemical & Material Sciences (AREA)
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Abstract

The invention belongs to wastewater treatment method field, disclosing a kind of can flexibly switch the efficient low-consume Rubber Industrial Wastewater processing method of technique and system, processing method include:When enter processing system in Rubber Industrial Wastewater after pre-processing link, it can be realized in IDEA technique, D-A according to actual amount of water size2O technique and A2Flexibly switch in O technique;By inflow QIt is real< 1/2QIfWhen be IDEA process operation mode;Inflow 1/2QIf≦QIt is real< QIfWhen be D-A2O (side A, B alternate run) process operation mode;Inflow QIf≦QIt is real≦QIfIt is A when (1+20%)2O process operation mode.The present invention is solved the problems, such as to be in the case of non-design water for a long time due to sewage disposal system and causes excessive equipment to participate in system operation and cause that utilization rate of equipment and installations is low, energy consumption waste, and the automatic energy-saving that sewage disposal system is finally realized under the premise of ensuring water quality reaching standard is handled.

Description

A kind of efficient low-consume Rubber Industrial Wastewater processing method and system that can flexibly switch technique
Method field
The invention belongs to wastewater treatment method field, more particularly to a kind of efficient low-consume rubber that can flexibly switch technique are useless Method for treating water and system.
Background method
What the current processing method for Rubber Industrial Wastewater was often related to is physical treatment method (such as isolation method, absorption Method, blow-off method, flocculence), biochemical treatment process method (such as anaerobism, anoxic, aerobic) and chemical treatment method (such as electrode polarization Method, Fe-C Micro Electrolysis Method), for the above processing method, physical treatment method be primarily directed to can by (as isolation, Absorption, stripping, flocculation) etc. means be just able to achieve the method and method of removal pollutant, and single physical treatment method can not Realize effectively removing for dissolubility pollutant;Biochemical treatment process method is primarily directed to certain biochemical The degradation and removal of pollutant, can general simple sanitary sewage lower to pollutant matrix content handle, the processing side Method has certain requirement to the degradable degree and biodegradability of dirty water pollutant matrix, when not degradable or difficult to degrade have When machine object proportion is larger, the numerous microbes of internal system lose the drop of pollutant because of excessively high pollutant impact load Solution ability, and then not can guarantee pollutant has removal effect;Chemical treatment method can pass through addition primarily directed to certain one kind Medicament or change internal system reaction condition come so that conversion occurs for dirty water pollutant matrix or transfer (such as forms precipitating, gas Body etc.) a kind of processing method means, with achieve the purpose that remove pollutant matrix, however, for many both do not participate in chemistry It, only will by single chemical treatment means the rubber pollutant that reaction can not be removed by changing reaction condition again for It cannot achieve effectively removing for dirty water pollutant matrix.It is multiple in reply for single above-mentioned processing method based on this Seem especially insufficient in terms of the pollutant control of miscellaneous ingredient, main reason is that, no matter taking physical treatment method, at biochemistry Any one of science and engineering process and chemical treatment method method handle the pollutant matrix in rubber sewage.It is mainly removed Dirty mechanism is determined according to self-characteristic possessed by different pollutants, this is certainly existed in actual sewage to pollutant Limitation in matrix removal efficiency.To embody physical treatment method, biochemical processing method simultaneously in same processing system With the common feature of chemical treatment method, this has just risen to the scope of combined technical method, and method, functionality are relative to list One physical treatment method, biochemical treatment process method or chemical treatment method wants superior many.However, group technology is By realize different processes by the combination of certain way, this also necessarily results in sewage treatment process construction The problems such as increase of difficulty, device configuration complexity are deepened, treatment process occupied area increases and energy consumption increases, although Assembled technological can show stronger contaminant removal capacity to the Rubber Industrial Wastewater processing of complicated component, but this is also to sacrifice and throw Providing cost, increase system Construction difficulty, reduction utilization rate of equipment and installations, increase operation energy consumption, increase system O&M difficulty etc. is cost And realize.
In conclusion existing method the problem is that:With regard to single physical treatment, biochemical treatment and chemical treatment method For, existing method seems especially insufficient in terms of the pollutant control of reply complicated ingredient, main reason is that, no matter adopting Which kind of method in physical treatment method, biochemical treatment process method and chemical treatment method is taken to handle the pollutant in sewage Matrix, main defouling mechanism are determined according to self-characteristic possessed by different pollutants, this is certainly existed in reality To the limitation in pollutant matrix removal efficiency in sewage;
There are sewage treatment process difficulty of construction to increase for the group technology of existing method, device configuration complexity is deepened, The problems such as treatment process occupied area increases, although assembled technological can show stronger pollution to the Rubber Industrial Wastewater of complicated component Object removal ability, but this is also to sacrifice cost of investment, increase system Construction difficulty, reduction utilization rate of equipment and installations, increase operation energy Consumption, increase system O&M difficulty etc. are realized for cost;
Current most of sewage and wastewater treatment system facility is designed by design maximum water at a specified future date under normal circumstances , it is required to start all set even if there is a small amount of sewage to enter processing system within one very long period under normal circumstances Standby, only a small amount of or normal volume stain disease enters in processing system in handling practical stain disease treatment process, this certainty Meeting presses the relevant device of design maximum parameter configuration so that under non-design maximum water state in original sewage disposal system The problems such as low, the energy consumption waste of utilization rate of equipment and installations caused by process starting, frequent starting.
Summary of the invention
Existing method there are aiming at the problem that, the efficient low-consume rubber that can flexibly switch technique the present invention provides one kind is useless Method for treating water and system.
The invention is realized in this way a kind of efficient low-consume Rubber Industrial Wastewater processing method that can flexibly switch technique includes: When natural rubber production waste water is after type mechanical grate foul remover removes oil removal, micelle sundries, gravity flow enters setting pot, specific gravity compared with Big most of silts and particulate matter will precipitate;Waste water passes through fixed pool capacity followed by waste water comprehensive adjustment pond The effective of water is adjusted to realize the equilibrium for entering pollutant concentration in processing system;Waste water quality and water quilt in the pond And, some organic pollutants in comprehensive wastewater again this simply hydrolyzed, keep the biodegradability of comprehensive wastewater further It is promoted;
Under the active state of conditioning tank elevator pump, it is discharged followed by dissolved air flotation device, after coagulating of being offerd medicine The suspension substance for removing part, the suspension substance of half dissolved state in waste water is removed, during which through air flotation effect The machinery that the dross of generation then passes through Slag Scraping Device is swept, and is discharged into dross pond nearby by dross pipeline;And then waste water solution Into 1# intermediate pool carry out further water quality and;And the waste water after homogeneous is continuously delivered to by lifting device In iron-carbon micro-electrolysis tower, with continuously entering for waste water, waste water medium starts to play the effect of its electrolyte, waste water solution with In primary battery environment composed by the anodic-cathodic of iron-carbon micro-electrolysis filler, along with numerous miniature galvanic cell reaction continuously into Row, promotes numerous persistent organic pollutants fully degradeds to flow through iron-carbon micro-electrolysis with the increase of easily biodegradable organics content The biodegradability of the waste water of tower greatly improves, work of the dross that electrolytic process generates then through its internal three phase separator being arranged With solid phase dross then passes through deslagging pipeline and is periodically emitted into dross pond;Go out stream waste water immediately and enters A, B anaerobic pond;
And then, according to actual stain disease water situation, under the control of PLC control system, the sewage disposal system It can be achieved in IDEA technique, D-A2O technique and A2Flexible switching in O technique;As inflow QIt is real< 1/2QIfWhen be switched to IDEA technique;As inflow 1/2QIf≦QIt is real< QIfWhen be switched to D-A2O technique;As inflow QIf≦QIt is real≦QIfWhen (1+20%) It is switched to A2O technique;Wherein, the side A, the synchronous continuous operation in the side B, intermittence aeration when being switched to IDEA technique;It is switched to D-A2O The side A, the side B alternate run when technique;It is switched to A2When O technique, the side A, the side B are run simultaneously.
Further, include by the method that PLC control system realizes IDEA process operation according to actual stain disease water:
Inflow is in QIt is real< 1/2QIfWhen, made through the production waste water of iron-carbon micro-electrolysis tower successively by PLC control system The anaerobic pond for entering the side A, the anaerobic pond of anoxic pond and the side B, anoxic pond continuously;And to the contact-oxidation pool of continuum micromeehanics Carry out intermittent aeration;And the operation of the aeration time and conditioning tank elevator pump of contact-oxidation pool is controlled by PLC control system Time realizes that the intermittence of system strains water process, so that it is guaranteed that the high efficiency and stability of effluent quality;And by inclined-tube sedimentation tank It uses, further the suspension molecule in water outlet is effectively settled, final outflow water is through in 2# as ceramic filter Between pond (sterilization pool disinfection, and through the processing of more medium filter flow through ultraviolet device disinfection after, enter Treated sewage reusing water Pond is in case reuse.
Further, D-A is realized by PLC control system according to actual stain disease water2The method packet of O process operation It includes:
Inflow is in 1/2QIf≦QIt is real< QIfWhen, the waste water flowed out by iron-carbon micro-electrolysis tower is made by PLC control system Continuously alternately enter anaerobic pond, the anoxic pond of the side A and the side B;And continuity aeration is realized to the contact-oxidation pool of continuum micromeehanics, Make anaerobic pond, the anoxic pond continuous alternate run in regular hour section of the side A and the side B by PLC control system;Water outlet is mixed It closes liquid and enters inclined-tube sedimentation tank, and realize mud-water separation under the action of PAC, PAM flocculating agent feeding device, final outflow water warp 2# intermediate pool (sterilization pool disinfection, and after the processing of more medium filter flows through ultraviolet device disinfection, it enters middle water and returns With pond in case reuse.
Further, A is realized by PLC control system according to actual stain disease water2The method packet of O process operation formula It includes:
Inflow is in QIf≦QIt is real≦QIfWhen (1+20%), the useless of iron-carbon micro-electrolysis tower is flowed through by PLC control system Water continuously enters anaerobic pond, the anoxic pond of the side A and the side B simultaneously;And the contact-oxidation pool of continuum micromeehanics under this condition is carried out Continuity aeration;Make that treated that waste water flows through inclined-tube sedimentation tank by contact-oxidation pool by PLC control system, in the pond Treated, and stain disease carries out mud-water separation under the booster action of PAC and PAM flocculant;Water outlet enters 2# intermediate pool and (disappears Malicious pond), adding for the disinfectants such as hypochlorous acid is quantitatively controlled into the pond by the setting to metering pump parameter (0-50L/h) Amount;And by treated, stain disease is delivered in more medium filter step by step by lifting device;Filter water outlet flows through ultraviolet Chlorination equipment disinfection;Water outlet after final process is through pipeline into reuse pool in case production reuse.
Can flexibly it switch at the efficient low-consume Rubber Industrial Wastewater of technique another object of the present invention is to provide a kind of as above-mentioned The processing system of reason method, including:
For removing the mechanical grille of suspended matter in processing waste water, micelle sundries;
It is connect with mechanical grille by pipeline, the setting pot for heavy silt and particulate matter to precipitate;
It is connect with setting pot by pipeline, for by the conditioning tank of waste water quality and water sum;
It is connect with the conditioning tank elevator pump of conditioning tank, the air-dissolving air-float of dross is generated to the waste water after coagulating of offeing medicine Device;
It is connect with dissolved air flotation device by pipeline, for the 1# intermediate pool to the further water quality of waste water sum;
It is connect with 1# intermediate pool by pipeline, the iron-carbon micro-electrolysis tower for electrolysis wastewater;
It is connect with iron-carbon micro-electrolysis tower by pipeline, for carrying out (A, B) anaerobic pond of anaerobic reaction to rich water;
It is connect with (A, B) anaerobic pond by pipeline, for carrying out (A, B) anoxic pond of hypoxia response to waste water;
It is connect with (A, B) anoxic pond by pipeline, for carrying out the contact-oxidation pool of continuity aeration to waste water;
It is connect with contact-oxidation pool by pipeline, for the inclined-tube sedimentation tank to waste water mud-water separation;
It is connect with inclined-tube sedimentation tank by pipeline, the 2# intermediate pool for carrying out disinfection to waste water;
It is connect with 2# intermediate pool by pipeline, the more medium filter for being filtered to waste water;
It is connect with more medium filter by pipeline, for carrying out the reuse pool of huge profit to treated waste water;
According to actual stain disease water situation, for carrying out IDEA technique, D-A to waste water2O technique and A2The switching of O technique PLC control system.
Further, the processing system further includes:Be plugged on the pretreatment Aeration fan above conditioning tank, be plugged on (A, B) diving mixer in anaerobic pond and (A, B) anoxic pond, the sludge reflux self priming pump being plugged on above inclined-tube sedimentation tank, grafting Contact-oxidation pool Aeration fan in contact-oxidation pool, is inserted the constant pressure water supply unit that reuse pool is connected by pipeline It connects in the backwash self priming pump above reuse pool and used conducting wire connects PLC control system
Including:Trash rack canal, grid slag bath, setting pot, comprehensive adjustment pond, PAC, PAM chemicals dosing plant, air-dissolving air-float are set The pond standby, intermediate 1#, iron-carbon micro-electrolysis tower, A anaerobic pond, B anaerobic pond, A anoxic pond, B anoxic pond, contact-oxidation pool, inclined tube are heavy Shallow lake pond, 2# intermediate pool (sterilization pool), hypochlorous acid chlorination equipment, more medium filter, apparatus for ultraviolet disinfection, reuse pool, dirt Mud sump, be arranged in above conditioning tank pretreatment Aeration fan, the submersible agitating that is arranged in A, B anaerobic pond and A, B anoxic pond Machine, the sludge reflux self priming pump being arranged in above sludge-tank, the PLC control system being arranged in equipment room, contact-oxidation pool expose Gas blower, constant pressure water supply unit, the backwash self priming pump being arranged in above reuse pool.
Advantages of the present invention and good effect are:Compared with immobilization group technology handles Rubber Industrial Wastewater method, the present invention And consider the factors such as the energy loss in real process, which can guarantee system stable water outlet precondition up to standard Under at least save the system operation energy consumption of 20%-30%, power savings advantages are obvious.
For high concentration hard-degraded organic waste water processing, existing method is it is difficult to ensure that the high efficiency of waste water treatment system and steady It is qualitative, the inventive method can make into COD, BOD5, TN, ammonia nitrogen, TP content in water respectively 3280mg/L, 2140mg/L, The mean concentration of 624mg/L, 310mg/L, 26mg/L is horizontal, degrade respectively to 50mg/L, 20mg/L, 15mg/L, 10mg/L, The mean concentration of 1.5mg/L is below horizontal, degradation rate respectively be up to 98.5%, 99.06%, 97.59%, 96.78%, 94.23%, and effect stability.
By the reasonable application of PLC programmed method, the degree of automation of sewage disposal system is greatly improved, and according to people Realize it in IDEA technique, D-A for control2O technique and A2Flexible switching in O technique, this method power savings advantages, outlet effect It is highlighted in terms of advantage, automation control advantage.
The present invention can be according to the actual amount of water situation of waste water, by the program setting of PLC control system, according to actual dirt The waste water water situation reasonably equipment in start and stop sewage disposal system, it can be ensured that the discharge of sewage and wastewater treatment system stably reaching standard It is able to achieve the energy-saving run of stain disease treatment process again simultaneously.Change relatively large situation especially for water quality and quantity, leads to Reasonably optimizing PLC control program is crossed, stabilization, the energy-efficient treatment of stain disease is just able to achieve, avoids inside sewage and wastewater treatment system The redundancy of equipment starts and operation.Processing method and method for high concentration natural rubber production waste water of the present invention are at present not yet It registers, actually initiates.
Detailed description of the invention
Fig. 1 is the efficient low-consume Rubber Industrial Wastewater processing method process provided in an embodiment of the present invention that can flexibly switch technique Figure.
Fig. 2 is IDEA process operation mode (mode A) flow chart provided in an embodiment of the present invention.
Fig. 3 is D-A provided in an embodiment of the present invention2O (side A, B alternate run) process operation mode (B-mode) flow chart.
Fig. 4 is a operational mode provided in an embodiment of the present invention while being embodied in a system from operation side (unilateral side) table The A revealed2O process operation flow chart.
Fig. 5 is b operational mode provided in an embodiment of the present invention while being embodied in a system from quiet side of having a rest (unilateral side) table The SBR process operation flow chart revealed.
Fig. 6 is A provided in an embodiment of the present invention2O process operation mode (C mode) flow chart.
Fig. 7 is processing system schematic diagram provided in an embodiment of the present invention;
In figure:1, mechanical grille;2, dross pond;3, setting pot;4, conditioning tank;5, PAC, PAM chemicals dosing plant;6, molten gas gas Floating device (air floatation machine);7,1# intermediate pool;8, hydrolysis acidification coal equipment (iron-carbon micro-electrolysis tower);9, (A, B) anaerobic pond;10, (A, B) anoxic pond;11, contact-oxidation pool;12, inclined-tube sedimentation tank;13,2# intermediate pool (sterilization pool);14, multi-medium filtering Device;15, apparatus for ultraviolet disinfection;16, hypochlorous acid chlorination equipment;17, reuse pool;18, storage basin;19, pretreatment aeration wind Machine;20, diving mixer;21, sludge reflux self priming pump;22, PLC control system;23, contact-oxidation pool Aeration fan;24, become Frequency constant pressure water supply unit;25, backwash self priming pump;26, conditioning tank elevator pump.
Fig. 8 is the efficient low-consume Rubber Industrial Wastewater processing method technique stream provided in an embodiment of the present invention that can flexibly switch technique Journey block diagram.
Specific embodiment
In order to which the purpose of the present invention, method scheme and advantage is more clearly understood, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.
The efficient low-consume Rubber Industrial Wastewater processing method process flow provided in an embodiment of the present invention that technique can flexibly be switched is: Natural rubber production processing waste water-mechanical grille-conditioning tank-air-floating apparatus -1# intermediate pool-iron-carbon micro-electrolysis tower - (A, B) anaerobic pond-(A, B) anoxic pond-contact-oxidation pool-inclined-tube sedimentation tank -2# intermediate pool (sterilization pool)-multimedium Filter-reuse pool-frequency-conversion water supply system-standard water discharge discharge treatment process (is detailed in process flow diagram attached drawing 8)。
Application principle of the invention is described in detail with reference to the accompanying drawing:
As shown in Figure 1, the efficient low-consume Rubber Industrial Wastewater processing method provided in an embodiment of the present invention that can flexibly switch technique, Including:
S101:When natural rubber production waste water is after type mechanical grate foul remover removes oil removal, micelle sundries, gravity flow enters Setting pot, the biggish most of silts of specific gravity and particulate matter will precipitate;Waste water followed by waste water comprehensive adjustment pond, In the pond waste water quality and water by and;Some organic pollutants in comprehensive wastewater again this simply hydrolyzed, make comprehensive The biodegradability for closing waste water is further promoted and ensures the equilibrium of pollutant concentration in stain disease by the control to water;
S102:Under the active state of conditioning tank elevator pump, water outlet is anti-through dispensing coagulation followed by dissolved air flotation device The suspension substance of half dissolved state in waste water is removed, during which through air bearing by the suspension substance that should remove part afterwards The machinery that the dross that effect generates then passes through Slag Scraping Device is swept, and is discharged into dross pond nearby by dross pipeline;And then waste water Solution enter 1# intermediate pool carry out further water quality and;And it is by lifting device that the waste water after homogeneous is continuously defeated It send to iron-carbon micro-electrolysis tower, with continuously entering for waste water, waste water medium starts to play the effect of its electrolyte, molten in waste water In primary battery environment composed by the anodic-cathodic of liquid and iron-carbon micro-electrolysis filler, reacts and connect along with numerous miniature galvanic cell It is continuous to carry out, promote numerous persistent organic pollutants fully degradeds, with the increase of easily biodegradable organics content, it is micro- to flow through iron carbon The biodegradability for being electrolysed the waste water of tower greatly improves, and the dross that electrolytic process generates is then through its internal three phase separator being arranged Effect, solid phase dross then pass through deslagging pipeline and are periodically emitted into dross pond;Go out stream waste water immediately and enters A, B anaerobic pond;
S103:And then, according to actual stain disease water situation, under the control of PLC control system, the sewage treatment System can realize it in IDEA technique, D-A2O technique and A2Flexible switching in O technique;As inflow QIt is real< 1/2QIfWhen switch For IDEA technique;As inflow 1/2QIf≦QIt is real< QIfWhen be switched to D-A2O technique;As inflow QIf≦QIt is real≦QIf(1+20%) When be switched to A2O technique;Wherein, the side A, the synchronous continuous operation in the side B, intermittence aeration when being switched to IDEA technique;It is switched to D- A2The side A, the side B alternate run when O technique;It is switched to A2When O technique, the side A, the side B are run simultaneously.
Dissolved air flotation device is air floatation machine.Iron-carbon micro-electrolysis tower includes hydrolysis acidification tower 1# and hydrolysis acidification tower 2#.
The invention will be further described with process flow with reference to the accompanying drawing:
In Rubber Industrial Wastewater processing method provided in an embodiment of the present invention, when natural rubber production waste water is decontaminated through mechanical grille After machine removes the sundries such as oil removal, micelle, gravity flow enters setting pot, and the biggish most of silts of specific gravity and particulate matter will precipitate Get off, waste water followed by waste water comprehensive adjustment pond, in the pond waste water quality and water by and, the part in comprehensive wastewater Organic pollutant again this simply hydrolyzed, promote the biodegradability of comprehensive wastewater further, and pass through the control to water System ensures the equilibrium of pollutant concentration in stain disease;Water outlet flows through dissolved air flotation device successively, removes after coagulating of being offerd medicine Partial suspension substance effectively removes the suspension substance of half dissolved state in waste water, and dross is by scraping slag Machine is discharged into dross pond, and then waste water solution enter 1# intermediate pool carry out further water quality and, and pass through lifting device Waste water after homogeneous is delivered to iron-carbon micro-electrolysis tower, is formed in the anodic-cathodic that iron-carbon micro-electrolysis filler is constituted with waste water solution Electrolyte solution environment in, form numerous galvanic interaction, promote numerous persistent organic pollutants degradation products degradable Organic matter, greatly improves the biodegradability of waste water, and the dross of generation then passes through the three phase separation of setting inside iron-carbon micro-electrolysis tower Device is periodically emitted into dross pond, and waste water enters back segment processing links immediately.This link will according to specific water situation respectively into Enter to IDEA process operation mode, D-A2O process operation mode or A2It is handled in O process operation mode.
1) IDEA process operation mode (mode A):
When practical inflow is in (QIt is real< 1/2QIf) range when, the system is full to be reached in sufficient natural rubber production waste water stabilization On the basis of mark discharge, for setting can be passed through under the mode from the aspect of realizing sewage disposal system environmental protection and energy-saving run PLC internal processes make the production waste water by iron-carbon micro-electrolysis tower while entering the anaerobic pond of the side A, anoxic pond and the side B Anaerobic pond, anoxic pond, and intermittent aeration is carried out to the contact-oxidation pool of continuum micromeehanics under this condition, and by being rationally arranged The program of PLC controls the aeration time of contact-oxidation pool and the runing time of conditioning tank elevator pump, realizes the technique integrally The operation characteristic of IDEA sewage treatment process, and the inclined-tube sedimentation tank in original technique is used as ceramic filter, mesh Be by taking corresponding measure restrictively to start the basis that fixed equipment makes it in the stably reaching standard for ensuring wastewater treatment On, realize entire sewage disposal system energy-saving run.The system just can be greatly played for entire sewage disposal system The service life advantage of power savings advantages and greatly prolongation equipment.
Under the operational mode, from the point of view of entire sewage and wastewater treatment system, the two sides (A, B) are shown as while intermittent operation shape State (i.e. IDEA process characteristic).
Its process operation feature is:Water inlet-pre-reaction-is aerobic-precipitating-water outlet.
Its process flow is as shown in Figure 2.
2)D-A2O (side A, B alternate run) process operation mode (B-mode):
When practical inflow is in (1/2QIf≦QIt is real< QIf) range, it can be made by the way that PLC internal processes are arranged under the mode The anaerobic pond of the side A and the side B, anoxic pond are continuously alternately entered by the waste water that iron-carbon micro-electrolysis tower flows out, and under this condition The contact-oxidation pool of continuum micromeehanics realizes continuity aeration, and the program by the way that PLC is rationally arranged makes the operational mode table of the technique Reveal into water continuously into anaerobic pond, the anoxic pond to the side A and the side B of alternate run in regular hour section, it is whole Realize D-A2The operation characteristic of O sewage treatment process (shows SBR technique and A simultaneously inside sewage and wastewater treatment system2O technique Operation characteristic), main purpose is to ensure that wastewater treatment is stablized while reach and is able to achieve entire sewage disposal system again Energy-saving run.For entire sewage disposal system, its power savings advantages just can be greatly played.In other words, it is intended to meet waste water The overall cost of wastewater treatment is reduced while handling qualified discharge as far as possible, actually a big advantage of current stain disease process field Method.
Under the operational mode, from the point of view of entire sewage and wastewater treatment system, the two sides A, B show as continuity alternate run state (i.e. D-A2O process characteristic), process flow is as shown in Figure 3.
Two kinds of operational modes of a and b are embodied in a system become D-A simultaneously2O technique.
That a. show from operation side (unilateral side) is A2O process operation feature:Water inlet-anaerobic- anoxic- oxic-precipitating-goes out Water.Its partial process flow is as shown in Figure 4.
B. what is shown from quiet side of having a rest (unilateral side) is SBR process operation feature:Water inlet-aeration (reaction)-precipitating-water outlet- It is idle.Its partial process flow is as shown in Figure 5.
3)A2O process operation mode (C mode)
When practical inflow is in QIf≦QIt is real≦QIf(1+20%) range can pass through setting PLC internal processes under the mode It passes through the waste water of iron-carbon micro-electrolysis tower while continuously entering the anaerobic pond of the side A and the side B, anoxic pond, and under this condition The contact-oxidation pool of continuum micromeehanics carries out continuity aeration, and the program by the way that PLC is rationally arranged makes the technique integrally realize A2O is dirty The operation characteristic of water treatment technology, by contact-oxidation pool, treated that waste water flows through inclined-tube sedimentation tank, after handling in the pond Stain disease carry out effective mud-water separation under the booster action of the flocculants such as PAC and PAM, water outlet enters 2# intermediate pool (sterilization pool) quantitatively controls the dosage of the disinfectants such as (0-50L/h range) hypochlorous acid, it is ensured that waste water has for a long time in the pond The bactericidal effect of effect, and be delivered to the stain disease after handling well in more medium filter step by step by lifting device, it is discharged Flow through ultra violet sterilizer, further ensure that the steady in a long-term of its Disinfection Effect, the water outlet after final process through pipeline extremely In case production reuse in reuse pool.
Under the operational mode, from the point of view of entire sewage and wastewater treatment system, the two sides A, B are shown as while continuous operation state (i.e. A2O process characteristic), process flow is as shown in Figure 6.
To sum up, the present invention can be according to the actual amount of water situation of waste water, by the program setting of PLC control system, according to reality The stain disease water situation on the border reasonably equipment in start and stop sewage disposal system, it can be ensured that sewage and wastewater treatment system stably reaching standard The energy-saving run of stain disease treatment process is able to achieve while discharge again.Change relatively large feelings especially for water quality and quantity Condition is just able to achieve stabilization, the energy-efficient treatment of stain disease, significantly reduces because at sewage by suitably optimizing PLC control program The high cost of equipment redundancy operation and generation, means a great in reason system.
As shown in fig. 7, processing system provided in an embodiment of the present invention, including:Mechanical grille 1, dross pond 2, setting pot 3, Conditioning tank 4, PAC, PAM chemicals dosing plant 5, air-dissolving air-float equipment 6, the centre pond 1# 7, iron-carbon micro-electrolysis tower 8, (A, B) anaerobic pond 9, (A, B) anoxic pond 10, contact-oxidation pool 11, inclined-tube sedimentation tank 12, intermediate pool 2# (sterilization pool) 13, more medium filter 14, Apparatus for ultraviolet disinfection 15, hypochlorous acid chlorination equipment 16, reuse pool 17, sludge-tank 18, the pre- place being arranged in above conditioning tank It manages Aeration fan 19, the diving mixer 20 being arranged in (A, B) anaerobic pond 9, (A, B) anoxic pond 10, be arranged in tube settling The sludge reflux self priming pump 21 of 12 top of pond, the PLC control system 22 being arranged in equipment room, contact-oxidation pool Aeration fan 23 With constant pressure water supply unit 24, the backwash self priming pump 25 being arranged in above reuse pool 17;It further include by pipeline and sand setting The storage basin 18 that pond 3 connects.Conditioning tank elevator pump 26 is also plugged on conditioning tank 4.
A anaerobic pond, B anaerobic pond, that is, anaerobic pond 1#, anaerobic pond 2#;A anoxic pond, B anoxic pond, that is, anoxic pond 1#, anoxic pond 2#。
Dissolved air flotation device is air floatation machine.Iron-carbon micro-electrolysis tower includes hydrolysis acidification tower 1# and hydrolysis acidification tower 2#.
The more medium filter includes 1#~4# filter.
The present invention can realize sewage disposal system in IDEA technique, D-A according to project actual waste water amount situation2O technique and A2Flexible switching under the plurality of operating modes such as O technique, with occupied area is small, utilization rate of equipment and installations is high, stain disease treatment effeciency The features such as high and operation maintenance management facilitates and energy-saving run are with the obvious advantage, system overall merit steady in a long-term.
Below with reference to effect, the invention will be further described.
In Rubber Industrial Wastewater processing method provided in an embodiment of the present invention, integrated wastewater and discharge standard such as table 1.
Table 1《Integrated wastewater and discharge standard》(GB8978-1996)
(unit built before on December 31st, 1997) unit:1mg/L
2 sewage and wastewater treatment system each unit difference of table switches each organic pollutant removal effect list under technique
Operation energy consumption under 3 sewage and wastewater treatment system difference operational mode of table analyzes list
1 data of data comparison table in analytical table 2 and table 3 are it is found that one of this programme can flexibly switch the height of technique Low consumption Rubber Industrial Wastewater processing method is imitated, is shown really in terms of handling high concentration native rubber processing waste water efficient, stable Removal effect.In addition, making the sewage and wastewater treatment system can be according to actual wastewater flow rate feelings by the setting to PLC control program Condition reasonably controls the operation of sewage and wastewater treatment system internal unit and resting, and makes whole system respectively in IDEA (Intermittent Decanted Extended Aeration) technique, D-A2O (side A, B alternate run) technique and A2O(A、 The side B is run simultaneously) flexibly switch in technique.The function of this kind of operational mode realizes that its maximum advantage is, efficiently solves Sewage disposal device redundancy running and non-productive work lead to utilization rate of equipment and installations under fixed mode in existing sewage and wastewater treatment system Low, operating cost increases and a series of problems such as operation and maintenance complexity.Effluent quality will be effectively ensured in the appearance of the invention On the basis of effect, the operation energy consumption of sewage disposal system is effectively reduced, operating cost is expected to be greatly reduced.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (6)

1. the efficient low-consume Rubber Industrial Wastewater processing method that one kind can flexibly switch technique, which is characterized in that described flexibly to switch The efficient low-consume Rubber Industrial Wastewater processing method of technique includes:
When natural rubber production waste water is after type mechanical grate foul remover removes oil removal, micelle sundries, gravity flow enters setting pot, than Great most of silts and particulate matter will precipitate;Waste water passes through the fixation in conditioning tank followed by conditioning tank Pond adjusts with the equilibrium for entering pollutant concentration in processing system the effective of water;Waste water quality and water in conditioning tank Amount by and, some organic pollutants in waste water are simply hydrolyzed herein, keep the biodegradability of comprehensive wastewater further It is promoted;
Under the active state of conditioning tank elevator pump, it is discharged followed by dissolved air flotation device, is removed after coagulating of being offerd medicine The suspension substance of half dissolved state in waste water is removed, during which generates through air flotation effect by partial suspension substance Dross then pass through the machinery of Slag Scraping Device and sweep, be discharged into dross pond nearby by dross pipeline;And then waste water solution enters 1# intermediate pool carry out further water quality and;And the waste water after homogeneous is continuously delivered to by iron carbon by lifting device In light electrolysis tower, with continuously entering for waste water, waste water medium starts to play the effect of its electrolyte, in waste water solution and iron carbon In primary battery environment composed by the anodic-cathodic of micro-electrolysis stuffing, it is carried out continuously along with the reaction of numerous miniature galvanic cell, Numerous persistent organic pollutants fully degradeds are promoted to flow through iron-carbon micro-electrolysis tower with the increase of easily biodegradable organics content The biodegradability of waste water greatly improve, effect of the dross that electrolytic process generates then through its internal three phase separator being arranged, Solid phase dross then passes through deslagging pipeline and is periodically emitted into dross pond;Go out stream waste water immediately and enters (A, B) anaerobic pond;
And then, according to actual waste water water situation, under the control of PLC control system, processing system realizes it in IDEA Technique, D-A2O technique and A2Flexible switching in O technique;As inflow QIt is real< 1/2QIfWhen be switched to IDEA technique;Work as inflow 1/2QIf≦QIt is real< QIfWhen be switched to D-A2O technique;As inflow QIf≦QIt is real≦QIfA is switched to when (1+20%)2O technique;Wherein, The side A, the synchronous continuous operation in the side B, intermittence aeration when being switched to IDEA technique;It is switched to D-A2The side A, B top-cross are when O technique for fortune Row;It is switched to A2When O technique, the side A, the side B are run simultaneously.
2. can flexibly switch the efficient low-consume Rubber Industrial Wastewater processing method of technique as described in claim 1, which is characterized in that root Include by the method that PLC control system realizes IDEA process operation according to actual waste water water:
Inflow is in QIt is real< 1/2QIfWhen, made by PLC control system successively continuous by the production waste water of iron-carbon micro-electrolysis tower The anaerobic pond for entering the side A on ground, the anaerobic pond of anoxic pond and the side B, anoxic pond;And the contact-oxidation pool of continuum micromeehanics is carried out Intermittence aeration;And the aeration time of contact-oxidation pool and the runing time of conditioning tank elevator pump are controlled by PLC control system, The intermittence of realization system strains water process, so that it is guaranteed that the high efficiency and stability of effluent quality;And using inclined-tube sedimentation tank as Ceramic filter uses, and is further effectively settled to the suspension molecule in water outlet, and final outflow water is through water among 2# Pond disinfection, and after the processing of more medium filter flows through ultraviolet device disinfection, Treated sewage reusing pond is entered in case reuse.
3. can flexibly switch the efficient low-consume Rubber Industrial Wastewater processing method of technique as described in claim 1, which is characterized in that root D-A is realized by PLC control system according to actual waste water water2The method of O process operation includes:
Inflow is in 1/2QIf≦QIt is real< QIfWhen, keep the waste water flowed out by iron-carbon micro-electrolysis tower continuous by PLC control system Alternately enter anaerobic pond, the anoxic pond of the side A and the side B;And continuity aeration is realized to the contact-oxidation pool of continuum micromeehanics, pass through PLC control system makes the anaerobic pond of the side A and the side B, the anoxic pond continuous alternate run in regular hour section;Water mixed liquid out Inclined-tube sedimentation tank is entered, and realizes mud-water separation under the action of PAC, PAM flocculating agent feeding device, final outflow water is through in 2# Between pond sterilize, and through the processing of more medium filter flow through ultraviolet device disinfection after, enter Treated sewage reusing pond in case Reuse.
4. can flexibly switch the efficient low-consume Rubber Industrial Wastewater processing method of technique as described in claim 1, which is characterized in that root A is realized by PLC control system according to actual waste water water2The method of O process operation formula includes:
Inflow is in QIf≦QIt is real≦QIfWhen (1+20%), the waste water for flowing through iron-carbon micro-electrolysis tower by PLC control system is same When continuously enter anaerobic pond, the anoxic pond of the side A and the side B;And the contact-oxidation pool of continuum micromeehanics under this condition is carried out continuous Property aeration;Make that treated that waste water flows through inclined-tube sedimentation tank by contact-oxidation pool by PLC control system, is handled in the pond Waste water afterwards carries out mud-water separation under the booster action of PAC and PAM flocculant;Water outlet enters 2# intermediate pool, by meter The setting of amount pump parameter quantitatively controls the dosage of hypochlorous acid disinfectant into the pond;And by the way that lifting device will treated Waste water is delivered in more medium filter step by step;More medium filter water outlet flows through ultra violet sterilizer disinfection;After final process Water outlet through pipeline into reuse pool in case production reuse.
5. one kind can flexibly switch the processing system of the efficient low-consume Rubber Industrial Wastewater processing method of technique as described in claim 1, It is characterized in that, the processing system includes:
For removing the mechanical grille of suspended matter in processing waste water, micelle sundries;
It is connect with mechanical grille by pipeline, the setting pot for heavy silt and particulate matter to precipitate;
It is connect with setting pot by pipeline, for by the conditioning tank of waste water quality and water sum;
It is connect with the conditioning tank elevator pump of conditioning tank, the air-dissolving air-float for generating dross to the waste water after coagulating of offeing medicine fills It sets;
It is connect with dissolved air flotation device by pipeline, for the 1# intermediate pool to the further water quality of waste water sum;
It is connect with 1# intermediate pool by pipeline, the iron-carbon micro-electrolysis tower for electrolysis wastewater;
It is connect with iron-carbon micro-electrolysis tower by pipeline, for carrying out (A, B) anaerobic pond of anaerobic reaction to waste water;
It is connect with (A, B) anaerobic pond by pipeline, for carrying out (A, B) anoxic pond of hypoxia response to waste water;
It is connect with (A, B) anoxic pond by pipeline, for carrying out the contact-oxidation pool of continuity aeration to waste water;
It is connect with contact-oxidation pool by pipeline, for the inclined-tube sedimentation tank to waste water mud-water separation;
It is connect with inclined-tube sedimentation tank by pipeline, the 2# intermediate pool for carrying out disinfection to waste water;
It is connect with 2# intermediate pool by pipeline, the more medium filter for being filtered to waste water;
It is connect with more medium filter by pipeline, for carrying out the reuse pool of huge profit to treated waste water;
According to actual waste water water situation, for carrying out IDEA technique, D-A to waste water2O technique and A2The PLC of O technique switching Control system.
6. processing system as claimed in claim 5, which is characterized in that the processing system further includes:It is plugged on conditioning tank The pretreatment Aeration fan of side, the diving mixer being plugged in (A, B) anaerobic pond and (A, B) anoxic pond, to be plugged on inclined tube heavy Sludge reflux self priming pump above the pond of shallow lake, the contact-oxidation pool Aeration fan being plugged in contact-oxidation pool are connected by pipeline The constant pressure water supply unit of reuse pool, the backwash self priming pump being plugged on above reuse pool and used conducting wire connection PLC control system.
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CN101130447A (en) * 2007-06-08 2008-02-27 北京工业大学 Method for optimizing controlling denitrification and phosphorus release in double precipitation pool by A*/O technique
CN103979682A (en) * 2013-11-25 2014-08-13 玉溪师范学院 Divisional water feed type D-A2O sewage treatment device
CN104944701A (en) * 2015-06-17 2015-09-30 昆明滇池水务股份有限公司 Method for enhancing sewage nitrogen and phosphorus removal and saving energy and reducing consumption based on pulse aeration

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CN101130447A (en) * 2007-06-08 2008-02-27 北京工业大学 Method for optimizing controlling denitrification and phosphorus release in double precipitation pool by A*/O technique
CN103979682A (en) * 2013-11-25 2014-08-13 玉溪师范学院 Divisional water feed type D-A2O sewage treatment device
CN104944701A (en) * 2015-06-17 2015-09-30 昆明滇池水务股份有限公司 Method for enhancing sewage nitrogen and phosphorus removal and saving energy and reducing consumption based on pulse aeration

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