CN107053454A - A kind of mould for producing pre-stressed concrete hollow support pile - Google Patents

A kind of mould for producing pre-stressed concrete hollow support pile Download PDF

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Publication number
CN107053454A
CN107053454A CN201710318741.8A CN201710318741A CN107053454A CN 107053454 A CN107053454 A CN 107053454A CN 201710318741 A CN201710318741 A CN 201710318741A CN 107053454 A CN107053454 A CN 107053454A
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CN
China
Prior art keywords
mould
master mold
bar
tenon
earthly branches
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710318741.8A
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Chinese (zh)
Inventor
张武
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Hunan Building Materials Technology Co Ltd
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Hunan Building Materials Technology Co Ltd
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Publication date
Application filed by Hunan Building Materials Technology Co Ltd filed Critical Hunan Building Materials Technology Co Ltd
Priority to CN201710318741.8A priority Critical patent/CN107053454A/en
Publication of CN107053454A publication Critical patent/CN107053454A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/76Moulds
    • B28B21/82Moulds built-up from several parts; Multiple moulds; Moulds with adjustable parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/76Moulds
    • B28B21/80Moulds adapted to centrifugal or rotational moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/86Cores
    • B28B21/88Cores adjustable, collapsible or expansible

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

The invention discloses a kind of mould for producing pre-stressed concrete hollow support pile, the mould is a master mold in arc tabular, under arc tabular master mold, fourth of the twelve Earthly Branches mould bar and the part of tenon mould bar four constitute, the hollow form tubular steel mould of both ends open with polygon inner chamber;The fourth of the twelve Earthly Branches mould groove and tenon mould groove with mould axis parallel are equipped with upper master mold Mosaic face, lower master mold Mosaic face;It is provided with the mould groove of the fourth of the twelve Earthly Branches in fourth of the twelve Earthly Branches mould bar, tenon mould groove and is provided with tenon mould bar;Fourth of the twelve Earthly Branches mould bar is arranged at the inner chamber edge of upper and lower master mold side Mosaic face, and its part for exposing to dies cavity face is in semi-cylindrical or isosceles trapezoid;The upper tenon mould bar of tenon mould bar point, lower tenon mould bar, are respectively arranged at the inner chamber edge of upper and lower master mold opposite side Mosaic face, a semi-circular groove or isosceles trapezoid groove are formed after upper tenon mould bar, the splicing of lower tenon mould bar.Effectively reduction operative's difficulty of the invention, improves production efficiency, reduces cost.

Description

A kind of mould for producing pre-stressed concrete hollow support pile
Technical field
The invention belongs to concrete-pile technical field, more particularly to a kind of mould for producing pre-stressed concrete hollow support pile Tool.
Background technology
Pre-stressed concrete hollow support pile is a kind of novel high-performance concrete prefabricated element, can be widely used in water conservancy Construction project, river course waterway regulation works, Municipal Drainage Engineering, the supporting of traffic roadbed, Urban Underground pattern foundation pit supporting structure, Tidal Flat Reclamation And ocean wave dissipation engineering etc., with market further improved using maturity, product prospect is extremely optimistic.
Pre-stressed concrete hollow support pile is made by mould completing.Patent No. ZL201620510862.3, entitled " a kind of making mould of centrifugal process concrete hollow support pile " disclose a kind of making mould Have, the technical scheme of the mould is:Using fourth of the twelve Earthly Branches design under upper tenon, tenon portion is arranged to the top of upper mould, it is corresponding, will Fourth of the twelve Earthly Branches groove portion is arranged at the bottom of lower mould, and two parallel planes for being used to resist normal section stress of product are located at upper and lower mould respectively Matched moulds mouthful both sides position.This making mould is that by the tenon mould of formed product at the top of upper mould, fourth of the twelve Earthly Branches channel mould is located at lower mould Bottom, such setting causes two of finished peg to be used for matched moulds of the parallel plane positioned at upper and lower mould for resisting normal section stress Mouthful, further, since this two stress surfaces are too big oversize, often there is snap gauge phenomenon in product stripping link during production, it is necessary to logical Bed die is fixed in ad hoc frock by the mode for crossing machinery locking, and with the stomidium at crane hook block pile body two ends, stake is transferred to by force Body.Therefore, the drawbacks of this making mould is present is embodied in:
(1) waste time and energy, operation is extremely inconvenient, labor intensity is big, production cost is high, production efficiency is low;
(2) due to snap gauge the problem of, cause pile body card trace, ring crack often occur, knock the quality problems such as damage, have a strong impact on Product appearance and internal performance;
(3) after the repeated multiple times use of mould, mould damage is serious, metaboly generally occurs, service life is short, repairs into This height.
The content of the invention
It is an object of the invention to provide a kind of mould for producing pre-stressed concrete hollow support pile, it is intended to solves above-mentioned The deficiencies in the prior art.
The present invention is achieved in that a kind of mould for producing pre-stressed concrete hollow support pile, and the mould is one Under master mold, arc tabular in arc tabular master mold, fourth of the twelve Earthly Branches mould bar and the part of tenon mould bar four constitute, the two ends with polygon inner chamber open The hollow form tubular steel mould of mouth;
It is equipped with the upper master mold Mosaic face, lower master mold Mosaic face recessed with the fourth of the twelve Earthly Branches mould groove and tenon mould of mould axis parallel Groove;It is provided with the mould groove of the fourth of the twelve Earthly Branches in fourth of the twelve Earthly Branches mould bar, tenon mould groove and is provided with tenon mould bar;
The fourth of the twelve Earthly Branches mould bar is arranged at the inner chamber edge of upper and lower master mold side Mosaic face, and it exposes to the portion in dies cavity face Divide is in semi-cylindrical or isosceles trapezoid;The upper tenon mould bar of the tenon mould bar point, lower tenon mould bar, are respectively arranged at upper and lower master mold another The inner chamber edge of side Mosaic face, a semi-circular groove or isosceles trapezoid groove are formed after upper tenon mould bar, the splicing of lower tenon mould bar.
Preferably, the upper master mold, lower master mold be with mutually isostructural semicolumn channel-shaped body, and the upper master mold, under The mould inside cavity that master mold is spliced is polygonal cylinder;The upper master mold inner chamber top surface is with the lower master mold inner chamber bottom surface Two symmetrical parallel surfaces, the angle of this two parallel surfaces and respective two neighboring inclined-plane is 120 °.
Preferably, the master mold includes the semi-cylindrical external mold and the semi-cylindrical internal model in external mold of the coaxial heart;Its In, the external mold includes the spaced external mold running wheel for being located remotely from internal model direction side, and close to the outer of internal model direction side Die shoe plate, link of boards is indulged between the running wheel and shoe plate by some external mold horizontal bar plates, external mold.
Preferably, the internal model includes the U-shaped profiled sheeting away from external mold direction side, and some internal model horizontal bar plates, internal model Vertical gusset;
Link of boards is indulged by internal model horizontal bar plate, internal model between the internal model profiled sheeting and external mold shoe plate;The internal model is horizontal Gusset is provided with the horizontal bar plate through hole of the heart coaxial with internal model.
Compared to the shortcoming and defect of prior art, the invention has the advantages that:
(1) present invention need not use any special frock facility, you can easily realize that pile body is stripped, effectively reduction workman behaviour Make difficulty, improve production efficiency, reduce cost;
(2) present invention can make mould structure rigidity big by reasonably designing, and service life is long;
(3) integrality of support pile pile body can be effectively ensured in the present invention, it is to avoid pile body is impacted.
Brief description of the drawings
Fig. 1 is the structural representation under the mould main view state of present invention production pre-stressed concrete hollow support pile;
Fig. 2 is Fig. 1 internal cross section structural representation;
Fig. 3 is that the die side of present invention production pre-stressed concrete hollow support pile regards the structural representation under state;
Fig. 4 is that mould shown in Fig. 3 completes to process support pile and dismount the structural representation under state;
Fig. 5 is fourth of the twelve Earthly Branches mould bar and the embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove one in inventive die;
Fig. 6 is fourth of the twelve Earthly Branches mould bar and the another embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove in inventive die;
Fig. 7 is fourth of the twelve Earthly Branches mould bar and another embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove in inventive die;
Fig. 8 is fourth of the twelve Earthly Branches mould bar and fourth of the twelve Earthly Branches mould groove another embodiment fit structure schematic diagram in inventive die;
Fig. 9 is inner membrance and the knot under external mold disassembled form in the mould of the invention for producing pre-stressed concrete hollow support pile Structure schematic diagram;
Figure 10 is the structural representation under the another variant of mould of present invention production pre-stressed concrete hollow support pile Figure.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
As shown in figures 1-4, wherein, Fig. 1 be the present invention production pre-stressed concrete hollow support pile mould main view state Under structural representation;Fig. 2 is Fig. 1 internal cross section structural representation;Fig. 3 is present invention production pre-stressed concrete hollow branch The die side of fender pile regards the structural representation under state;Fig. 4 is that mould shown in Fig. 3 completes that support pile is processed and dismounted under state Structural representation.
A kind of mould for producing pre-stressed concrete hollow support pile, the mould is the master mold in arc tabular, an arc plate Master mold 1 under shape, fourth of the twelve Earthly Branches mould bar 2 and the part of tenon mould bar 3 four composition, both ends open with polygon inner chamber hollow form tubular steel Molding jig;
The fourth of the twelve Earthly Branches mould groove and tenon mould with mould axis parallel are equipped with the upper master mold Mosaic face, the Mosaic face of lower master mold 1 Groove;It is provided with the mould groove of the fourth of the twelve Earthly Branches in fourth of the twelve Earthly Branches mould bar 2, tenon mould groove and is provided with tenon mould bar 3;
The fourth of the twelve Earthly Branches mould bar 2 is arranged at the inner chamber edge of the upper and lower side Mosaic face of master mold 1, and it exposes to dies cavity face Part is in semi-cylindrical or isosceles trapezoid;The upper tenon mould bar of 3 points of tenon mould bar, lower tenon mould bar, are respectively arranged at upper and lower master mold 1 The inner chamber edge of opposite side Mosaic face, a semi-circular groove or isosceles trapezoid groove are formed after upper tenon mould bar, the splicing of lower tenon mould bar.
In embodiments of the present invention, according to the structure of support pile 4, the upper master mold, lower master mold 1 are with mutually isostructural Semicolumn channel-shaped body, and the mould inside cavity that the upper master mold, lower master mold 1 are spliced is polygonal cylinder;The upper master mold Inner chamber top surface is two symmetrical parallel surfaces, this two parallel surfaces and respective two neighboring inclined-plane with the lower inner chamber bottom surface of master mold 1 Angle be 120 °.Upper master mold is consistent with the lower structure of master mold 1, symmetrical shape, and upper master mold is with after the assembling of lower master mold 1, forming one The tubulose punching block of polygon inner chamber, the left and right of the intracavity section shape with being symmetrical set up and down.
In embodiments of the present invention, to ensure being stably connected with and being accurately positioned for upper master mold and lower master mold 1, upper master mold with Matched moulds bar 5 on the identical Mosaic face of lower master mold 1 is spliced by ratcheting fashion.More specific, the matched moulds bar 5 of upper master mold is provided with three The raised line of angular shape, the matched moulds bar 5 of lower master mold 1 is provided with the recessed bar for the upside-down triangle shape being adapted to above-mentioned raised line, and raised line is fitted together to In recessed bar.
In the practical application of the present invention, framework of steel reinforcement is placed in lower master mold 1, concrete is filled, in a fourth of the twelve Earthly Branches mould groove Fourth of the twelve Earthly Branches mould bar 2 is built into, master mold is covered, upper master mold and lower master mold 1 are spliced into the tight mould bolt 6 of cooperation is fixed into mould post, with mould post Held centered on axle center after centrifugal rotation shaping and concrete setting, upper master mold is taken apart, take out fourth of the twelve Earthly Branches mould bar 2, then by shaping Pre-stressed concrete hollow support pile 4 takes out.
The present invention makes the longitudinal direction (mould with the pile body of support pile 4 at mould tongue and groove by the way of the setting of Tenon mould bar 2 or so Tool opening direction) contact surface minimizes, the frictional resistance of punching block and pile body when can reduce the demoulding to greatest extent, and then eliminate snap gauge Phenomenon.In addition, the fourth of the twelve Earthly Branches mould bar 2 of the present invention is arranged in the mould groove of the mould side fourth of the twelve Earthly Branches, fourth of the twelve Earthly Branches mould bar 2 is the high score of low toughness high-strength Sub- polymeric material, overall is in filled circles strip or open circles tubulose or solid or hollow steel part.It is stripped in support pile 4 During operation, fourth of the twelve Earthly Branches mould bar 2 follows pile body together to depart from lower master mold 1, and fourth of the twelve Earthly Branches mould bar 2 is finally removed again.This detachable fourth of the twelve Earthly Branches mould bar 2 Design form, the design for allowing tenon mould bar 3, fourth of the twelve Earthly Branches mould bar 2 or so to set comes true, and can effectively ensure that hollow supporting It is complete without rhegma after the pile body fourth of the twelve Earthly Branches groove location shaping of stake 4, rise to the double effectses saved product quality from damage with improve production efficiency.
As a kind of variant, in embodiments of the present invention, the cross section structure of fourth of the twelve Earthly Branches mould bar 2, as shown in figures 5-8, Fig. 5 It is fourth of the twelve Earthly Branches mould bar and the embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove one in inventive die;Fig. 6 is fourth of the twelve Earthly Branches mould bar in inventive die With the another embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove;Fig. 7 is fourth of the twelve Earthly Branches mould bar and another implementation of fourth of the twelve Earthly Branches mould groove in inventive die Example fit structure schematic diagram;Fig. 8 is fourth of the twelve Earthly Branches mould bar and fourth of the twelve Earthly Branches mould groove another embodiment fit structure schematic diagram in inventive die.
Further, to make mould that there is optimal non-deformability etc., as shown in figure 9, in embodiments of the present invention, institute Stating master mold 1 includes the semi-cylindrical external mold 1A and the semi-cylindrical internal model 1B in external mold 1A of the coaxial heart;Wherein, the external mold 1A includes the spaced external mold running wheel 1A-1 for being located remotely from internal model 1B directions side, and the external mold close to internal model 1B directions side Shoe plate 1A-2, gusset 1A-4 connections are indulged between the running wheel 1A-1 and shoe plate 1A-2 by some external mold horizontal bar plate 1A-3, external mold.
Further to improve the outward appearance precision of the formed product of support pile 4, in embodiments of the present invention, the internal model 1B includes U-shaped profiled sheeting 1B-1 away from external mold 1A directions side, and some internal model horizontal bar plate 1B-2, internal model indulge gusset 1B-3;In described Gusset 1B-3 connections are indulged by internal model horizontal bar plate 1B-2, internal model between mold forming plate 1B-1 and external mold shoe plate 1A-2;The internal model Horizontal bar plate 1B-2 is provided with the horizontal bar plate through hole 1B-4 of the heart coaxial with internal model.
Horizontal bar plate through hole 1B-4 effect is, by this through hole, and Heshui steam of satisfying can enter interior in directed circulation Cavity between mould 1B and external mold 1A steel watt, is conducive to pile body in preferably maintenance mould.
In the actual application of the present invention, upper master mold and lower master mold 1 are each by an an external mold 1A and internal model 1B Composition, internal model 1B is arranged in external mold 1A;External mold 1A semicircular in shape tube seat shapes, by semi-circular shape external mold shoe plate 1A-2, semicircular ring Shape running wheel 1A-1, shuttering and some external molds indulge gusset 1A-4, external mold horizontal bar plate 1A-3 composition, indulge gusset, external mold horizontal bar plate 1A- 3 are used for ruggedized construction.From structure function, external mold 1A equivalent to mould main force structure, for resisting hollow supporting The prestressing force pulling force of 4 large-tonnages of stake, this external mold 1A adds internal model 1B mode, mould is had splendid non-deformability, The overall structure rigidity of mould is effectively enhanced, service life is extended, and reduces die cost, and internal model 1B function is Ensure the outward appearance precision after formed product.
As a kind of variant, as shown in Figure 10, in embodiments of the present invention, the master mold is only by semi-cylindrical internal model 1B is constituted;Wherein, internal model 1B includes U-shaped profiled sheeting 1B-1, and some internal model horizontal bar plate 1B-2, internal model indulge gusset 1B-3, institute State between internal model profiled sheeting 1B-1 and shoe plate 1A-2 by internal model horizontal bar plate 1B-2, the vertical gusset 1B-3 connections of internal model;The internal model Horizontal bar plate 1B-2 is provided with external mold running wheel 1A-1 on the outside of horizontal bar plate through hole 1B-4, internal model 1B provided with the heart coaxial with internal model.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.

Claims (4)

1. a kind of mould for producing pre-stressed concrete hollow support pile, it is characterised in that the mould is one in arc tabular Master mold under master mold, arc tabular, fourth of the twelve Earthly Branches mould bar and the part of tenon mould bar four composition, both ends open with polygon inner chamber hollow form Tubular steel mould;
The fourth of the twelve Earthly Branches mould groove and tenon mould groove with mould axis parallel are equipped with the upper master mold Mosaic face, lower master mold Mosaic face; It is provided with the mould groove of the fourth of the twelve Earthly Branches in fourth of the twelve Earthly Branches mould bar, tenon mould groove and is provided with tenon mould bar;
The fourth of the twelve Earthly Branches mould bar is arranged at the inner chamber edge of upper and lower master mold side Mosaic face, and its part for exposing to dies cavity face is in Semi-cylindrical or isosceles trapezoid;The upper tenon mould bar of the tenon mould bar point, lower tenon mould bar, are respectively arranged at upper and lower master mold opposite side and spell The inner chamber edge of junction, a semi-circular groove or isosceles trapezoid groove are formed after upper tenon mould bar, the splicing of lower tenon mould bar.
2. the mould of pre-stressed concrete hollow support pile is produced as claimed in claim 1, it is characterised in that the upper mother Mould, lower master mold are with mutually isostructural semicolumn channel-shaped body, and the mould inside sky that the upper master mold, lower master mold are spliced Chamber is polygonal cylinder;The upper master mold inner chamber top surface is two symmetrical parallel surfaces with the lower master mold inner chamber bottom surface, and this two are put down The angle in row face and respective two neighboring inclined-plane is 120 °.
3. the mould of pre-stressed concrete hollow support pile is produced as claimed in claim 2, it is characterised in that the master mold bag Include the semi-cylindrical external mold of the coaxial heart and the semi-cylindrical internal model in external mold;Wherein, the external mold is interior including being located remotely from The spaced external mold running wheel of mould direction side, and the external mold shoe plate close to internal model direction side, between the running wheel and shoe plate Link of boards is indulged by some external mold horizontal bar plates, external mold.
4. the mould of pre-stressed concrete hollow support pile is produced as claimed in claim 3, it is characterised in that the internal model bag The U-shaped profiled sheeting away from external mold direction side is included, and some internal model horizontal bar plates, internal model indulge gusset;
Link of boards is indulged by internal model horizontal bar plate, internal model between the internal model profiled sheeting and external mold shoe plate;The internal model horizontal bar plate It is provided with the horizontal bar plate through hole of the heart coaxial with internal model.
CN201710318741.8A 2017-05-08 2017-05-08 A kind of mould for producing pre-stressed concrete hollow support pile Pending CN107053454A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108638306A (en) * 2018-05-21 2018-10-12 宁波市时进农业设施工程设计有限公司 A kind of prestressing force manufacture craft of concrete hollow fender pile

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005053071A (en) * 2003-08-04 2005-03-03 Kunio Tanaka Manufacturing method of concrete product and concrete product manufacturing mold
WO2013180347A1 (en) * 2012-05-29 2013-12-05 아주대학교산학협력단 Hollow structure, and preparation method thereof
CN204658661U (en) * 2015-02-11 2015-09-23 镇江建华管理咨询有限公司 A kind of production concrete waveform sheet pile mould
CN105881729A (en) * 2016-05-30 2016-08-24 李文明 Mold for manufacturing centrifugation concrete hollow support piles
WO2016197596A1 (en) * 2015-06-09 2016-12-15 周兆弟 Prefabricated member having hollow structure
CN206718140U (en) * 2017-05-08 2017-12-08 湖南卓工建材科技有限公司 A kind of mould for producing pre-stressed concrete hollow support pile

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005053071A (en) * 2003-08-04 2005-03-03 Kunio Tanaka Manufacturing method of concrete product and concrete product manufacturing mold
WO2013180347A1 (en) * 2012-05-29 2013-12-05 아주대학교산학협력단 Hollow structure, and preparation method thereof
CN204658661U (en) * 2015-02-11 2015-09-23 镇江建华管理咨询有限公司 A kind of production concrete waveform sheet pile mould
WO2016197596A1 (en) * 2015-06-09 2016-12-15 周兆弟 Prefabricated member having hollow structure
CN105881729A (en) * 2016-05-30 2016-08-24 李文明 Mold for manufacturing centrifugation concrete hollow support piles
CN206718140U (en) * 2017-05-08 2017-12-08 湖南卓工建材科技有限公司 A kind of mould for producing pre-stressed concrete hollow support pile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108638306A (en) * 2018-05-21 2018-10-12 宁波市时进农业设施工程设计有限公司 A kind of prestressing force manufacture craft of concrete hollow fender pile

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Application publication date: 20170818

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