CN107053454A - A kind of mould for producing pre-stressed concrete hollow support pile - Google Patents
A kind of mould for producing pre-stressed concrete hollow support pile Download PDFInfo
- Publication number
- CN107053454A CN107053454A CN201710318741.8A CN201710318741A CN107053454A CN 107053454 A CN107053454 A CN 107053454A CN 201710318741 A CN201710318741 A CN 201710318741A CN 107053454 A CN107053454 A CN 107053454A
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- China
- Prior art keywords
- mould
- master mold
- bar
- tenon
- earthly branches
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/82—Moulds built-up from several parts; Multiple moulds; Moulds with adjustable parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/80—Moulds adapted to centrifugal or rotational moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/86—Cores
- B28B21/88—Cores adjustable, collapsible or expansible
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Piles And Underground Anchors (AREA)
Abstract
The invention discloses a kind of mould for producing pre-stressed concrete hollow support pile, the mould is a master mold in arc tabular, under arc tabular master mold, fourth of the twelve Earthly Branches mould bar and the part of tenon mould bar four constitute, the hollow form tubular steel mould of both ends open with polygon inner chamber;The fourth of the twelve Earthly Branches mould groove and tenon mould groove with mould axis parallel are equipped with upper master mold Mosaic face, lower master mold Mosaic face;It is provided with the mould groove of the fourth of the twelve Earthly Branches in fourth of the twelve Earthly Branches mould bar, tenon mould groove and is provided with tenon mould bar;Fourth of the twelve Earthly Branches mould bar is arranged at the inner chamber edge of upper and lower master mold side Mosaic face, and its part for exposing to dies cavity face is in semi-cylindrical or isosceles trapezoid;The upper tenon mould bar of tenon mould bar point, lower tenon mould bar, are respectively arranged at the inner chamber edge of upper and lower master mold opposite side Mosaic face, a semi-circular groove or isosceles trapezoid groove are formed after upper tenon mould bar, the splicing of lower tenon mould bar.Effectively reduction operative's difficulty of the invention, improves production efficiency, reduces cost.
Description
Technical field
The invention belongs to concrete-pile technical field, more particularly to a kind of mould for producing pre-stressed concrete hollow support pile
Tool.
Background technology
Pre-stressed concrete hollow support pile is a kind of novel high-performance concrete prefabricated element, can be widely used in water conservancy
Construction project, river course waterway regulation works, Municipal Drainage Engineering, the supporting of traffic roadbed, Urban Underground pattern foundation pit supporting structure, Tidal Flat Reclamation
And ocean wave dissipation engineering etc., with market further improved using maturity, product prospect is extremely optimistic.
Pre-stressed concrete hollow support pile is made by mould completing.Patent No.
ZL201620510862.3, entitled " a kind of making mould of centrifugal process concrete hollow support pile " disclose a kind of making mould
Have, the technical scheme of the mould is:Using fourth of the twelve Earthly Branches design under upper tenon, tenon portion is arranged to the top of upper mould, it is corresponding, will
Fourth of the twelve Earthly Branches groove portion is arranged at the bottom of lower mould, and two parallel planes for being used to resist normal section stress of product are located at upper and lower mould respectively
Matched moulds mouthful both sides position.This making mould is that by the tenon mould of formed product at the top of upper mould, fourth of the twelve Earthly Branches channel mould is located at lower mould
Bottom, such setting causes two of finished peg to be used for matched moulds of the parallel plane positioned at upper and lower mould for resisting normal section stress
Mouthful, further, since this two stress surfaces are too big oversize, often there is snap gauge phenomenon in product stripping link during production, it is necessary to logical
Bed die is fixed in ad hoc frock by the mode for crossing machinery locking, and with the stomidium at crane hook block pile body two ends, stake is transferred to by force
Body.Therefore, the drawbacks of this making mould is present is embodied in:
(1) waste time and energy, operation is extremely inconvenient, labor intensity is big, production cost is high, production efficiency is low;
(2) due to snap gauge the problem of, cause pile body card trace, ring crack often occur, knock the quality problems such as damage, have a strong impact on
Product appearance and internal performance;
(3) after the repeated multiple times use of mould, mould damage is serious, metaboly generally occurs, service life is short, repairs into
This height.
The content of the invention
It is an object of the invention to provide a kind of mould for producing pre-stressed concrete hollow support pile, it is intended to solves above-mentioned
The deficiencies in the prior art.
The present invention is achieved in that a kind of mould for producing pre-stressed concrete hollow support pile, and the mould is one
Under master mold, arc tabular in arc tabular master mold, fourth of the twelve Earthly Branches mould bar and the part of tenon mould bar four constitute, the two ends with polygon inner chamber open
The hollow form tubular steel mould of mouth;
It is equipped with the upper master mold Mosaic face, lower master mold Mosaic face recessed with the fourth of the twelve Earthly Branches mould groove and tenon mould of mould axis parallel
Groove;It is provided with the mould groove of the fourth of the twelve Earthly Branches in fourth of the twelve Earthly Branches mould bar, tenon mould groove and is provided with tenon mould bar;
The fourth of the twelve Earthly Branches mould bar is arranged at the inner chamber edge of upper and lower master mold side Mosaic face, and it exposes to the portion in dies cavity face
Divide is in semi-cylindrical or isosceles trapezoid;The upper tenon mould bar of the tenon mould bar point, lower tenon mould bar, are respectively arranged at upper and lower master mold another
The inner chamber edge of side Mosaic face, a semi-circular groove or isosceles trapezoid groove are formed after upper tenon mould bar, the splicing of lower tenon mould bar.
Preferably, the upper master mold, lower master mold be with mutually isostructural semicolumn channel-shaped body, and the upper master mold, under
The mould inside cavity that master mold is spliced is polygonal cylinder;The upper master mold inner chamber top surface is with the lower master mold inner chamber bottom surface
Two symmetrical parallel surfaces, the angle of this two parallel surfaces and respective two neighboring inclined-plane is 120 °.
Preferably, the master mold includes the semi-cylindrical external mold and the semi-cylindrical internal model in external mold of the coaxial heart;Its
In, the external mold includes the spaced external mold running wheel for being located remotely from internal model direction side, and close to the outer of internal model direction side
Die shoe plate, link of boards is indulged between the running wheel and shoe plate by some external mold horizontal bar plates, external mold.
Preferably, the internal model includes the U-shaped profiled sheeting away from external mold direction side, and some internal model horizontal bar plates, internal model
Vertical gusset;
Link of boards is indulged by internal model horizontal bar plate, internal model between the internal model profiled sheeting and external mold shoe plate;The internal model is horizontal
Gusset is provided with the horizontal bar plate through hole of the heart coaxial with internal model.
Compared to the shortcoming and defect of prior art, the invention has the advantages that:
(1) present invention need not use any special frock facility, you can easily realize that pile body is stripped, effectively reduction workman behaviour
Make difficulty, improve production efficiency, reduce cost;
(2) present invention can make mould structure rigidity big by reasonably designing, and service life is long;
(3) integrality of support pile pile body can be effectively ensured in the present invention, it is to avoid pile body is impacted.
Brief description of the drawings
Fig. 1 is the structural representation under the mould main view state of present invention production pre-stressed concrete hollow support pile;
Fig. 2 is Fig. 1 internal cross section structural representation;
Fig. 3 is that the die side of present invention production pre-stressed concrete hollow support pile regards the structural representation under state;
Fig. 4 is that mould shown in Fig. 3 completes to process support pile and dismount the structural representation under state;
Fig. 5 is fourth of the twelve Earthly Branches mould bar and the embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove one in inventive die;
Fig. 6 is fourth of the twelve Earthly Branches mould bar and the another embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove in inventive die;
Fig. 7 is fourth of the twelve Earthly Branches mould bar and another embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove in inventive die;
Fig. 8 is fourth of the twelve Earthly Branches mould bar and fourth of the twelve Earthly Branches mould groove another embodiment fit structure schematic diagram in inventive die;
Fig. 9 is inner membrance and the knot under external mold disassembled form in the mould of the invention for producing pre-stressed concrete hollow support pile
Structure schematic diagram;
Figure 10 is the structural representation under the another variant of mould of present invention production pre-stressed concrete hollow support pile
Figure.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in figures 1-4, wherein, Fig. 1 be the present invention production pre-stressed concrete hollow support pile mould main view state
Under structural representation;Fig. 2 is Fig. 1 internal cross section structural representation;Fig. 3 is present invention production pre-stressed concrete hollow branch
The die side of fender pile regards the structural representation under state;Fig. 4 is that mould shown in Fig. 3 completes that support pile is processed and dismounted under state
Structural representation.
A kind of mould for producing pre-stressed concrete hollow support pile, the mould is the master mold in arc tabular, an arc plate
Master mold 1 under shape, fourth of the twelve Earthly Branches mould bar 2 and the part of tenon mould bar 3 four composition, both ends open with polygon inner chamber hollow form tubular steel
Molding jig;
The fourth of the twelve Earthly Branches mould groove and tenon mould with mould axis parallel are equipped with the upper master mold Mosaic face, the Mosaic face of lower master mold 1
Groove;It is provided with the mould groove of the fourth of the twelve Earthly Branches in fourth of the twelve Earthly Branches mould bar 2, tenon mould groove and is provided with tenon mould bar 3;
The fourth of the twelve Earthly Branches mould bar 2 is arranged at the inner chamber edge of the upper and lower side Mosaic face of master mold 1, and it exposes to dies cavity face
Part is in semi-cylindrical or isosceles trapezoid;The upper tenon mould bar of 3 points of tenon mould bar, lower tenon mould bar, are respectively arranged at upper and lower master mold 1
The inner chamber edge of opposite side Mosaic face, a semi-circular groove or isosceles trapezoid groove are formed after upper tenon mould bar, the splicing of lower tenon mould bar.
In embodiments of the present invention, according to the structure of support pile 4, the upper master mold, lower master mold 1 are with mutually isostructural
Semicolumn channel-shaped body, and the mould inside cavity that the upper master mold, lower master mold 1 are spliced is polygonal cylinder;The upper master mold
Inner chamber top surface is two symmetrical parallel surfaces, this two parallel surfaces and respective two neighboring inclined-plane with the lower inner chamber bottom surface of master mold 1
Angle be 120 °.Upper master mold is consistent with the lower structure of master mold 1, symmetrical shape, and upper master mold is with after the assembling of lower master mold 1, forming one
The tubulose punching block of polygon inner chamber, the left and right of the intracavity section shape with being symmetrical set up and down.
In embodiments of the present invention, to ensure being stably connected with and being accurately positioned for upper master mold and lower master mold 1, upper master mold with
Matched moulds bar 5 on the identical Mosaic face of lower master mold 1 is spliced by ratcheting fashion.More specific, the matched moulds bar 5 of upper master mold is provided with three
The raised line of angular shape, the matched moulds bar 5 of lower master mold 1 is provided with the recessed bar for the upside-down triangle shape being adapted to above-mentioned raised line, and raised line is fitted together to
In recessed bar.
In the practical application of the present invention, framework of steel reinforcement is placed in lower master mold 1, concrete is filled, in a fourth of the twelve Earthly Branches mould groove
Fourth of the twelve Earthly Branches mould bar 2 is built into, master mold is covered, upper master mold and lower master mold 1 are spliced into the tight mould bolt 6 of cooperation is fixed into mould post, with mould post
Held centered on axle center after centrifugal rotation shaping and concrete setting, upper master mold is taken apart, take out fourth of the twelve Earthly Branches mould bar 2, then by shaping
Pre-stressed concrete hollow support pile 4 takes out.
The present invention makes the longitudinal direction (mould with the pile body of support pile 4 at mould tongue and groove by the way of the setting of Tenon mould bar 2 or so
Tool opening direction) contact surface minimizes, the frictional resistance of punching block and pile body when can reduce the demoulding to greatest extent, and then eliminate snap gauge
Phenomenon.In addition, the fourth of the twelve Earthly Branches mould bar 2 of the present invention is arranged in the mould groove of the mould side fourth of the twelve Earthly Branches, fourth of the twelve Earthly Branches mould bar 2 is the high score of low toughness high-strength
Sub- polymeric material, overall is in filled circles strip or open circles tubulose or solid or hollow steel part.It is stripped in support pile 4
During operation, fourth of the twelve Earthly Branches mould bar 2 follows pile body together to depart from lower master mold 1, and fourth of the twelve Earthly Branches mould bar 2 is finally removed again.This detachable fourth of the twelve Earthly Branches mould bar 2
Design form, the design for allowing tenon mould bar 3, fourth of the twelve Earthly Branches mould bar 2 or so to set comes true, and can effectively ensure that hollow supporting
It is complete without rhegma after the pile body fourth of the twelve Earthly Branches groove location shaping of stake 4, rise to the double effectses saved product quality from damage with improve production efficiency.
As a kind of variant, in embodiments of the present invention, the cross section structure of fourth of the twelve Earthly Branches mould bar 2, as shown in figures 5-8, Fig. 5
It is fourth of the twelve Earthly Branches mould bar and the embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove one in inventive die;Fig. 6 is fourth of the twelve Earthly Branches mould bar in inventive die
With the another embodiment fit structure schematic diagram of fourth of the twelve Earthly Branches mould groove;Fig. 7 is fourth of the twelve Earthly Branches mould bar and another implementation of fourth of the twelve Earthly Branches mould groove in inventive die
Example fit structure schematic diagram;Fig. 8 is fourth of the twelve Earthly Branches mould bar and fourth of the twelve Earthly Branches mould groove another embodiment fit structure schematic diagram in inventive die.
Further, to make mould that there is optimal non-deformability etc., as shown in figure 9, in embodiments of the present invention, institute
Stating master mold 1 includes the semi-cylindrical external mold 1A and the semi-cylindrical internal model 1B in external mold 1A of the coaxial heart;Wherein, the external mold
1A includes the spaced external mold running wheel 1A-1 for being located remotely from internal model 1B directions side, and the external mold close to internal model 1B directions side
Shoe plate 1A-2, gusset 1A-4 connections are indulged between the running wheel 1A-1 and shoe plate 1A-2 by some external mold horizontal bar plate 1A-3, external mold.
Further to improve the outward appearance precision of the formed product of support pile 4, in embodiments of the present invention, the internal model 1B includes
U-shaped profiled sheeting 1B-1 away from external mold 1A directions side, and some internal model horizontal bar plate 1B-2, internal model indulge gusset 1B-3;In described
Gusset 1B-3 connections are indulged by internal model horizontal bar plate 1B-2, internal model between mold forming plate 1B-1 and external mold shoe plate 1A-2;The internal model
Horizontal bar plate 1B-2 is provided with the horizontal bar plate through hole 1B-4 of the heart coaxial with internal model.
Horizontal bar plate through hole 1B-4 effect is, by this through hole, and Heshui steam of satisfying can enter interior in directed circulation
Cavity between mould 1B and external mold 1A steel watt, is conducive to pile body in preferably maintenance mould.
In the actual application of the present invention, upper master mold and lower master mold 1 are each by an an external mold 1A and internal model 1B
Composition, internal model 1B is arranged in external mold 1A;External mold 1A semicircular in shape tube seat shapes, by semi-circular shape external mold shoe plate 1A-2, semicircular ring
Shape running wheel 1A-1, shuttering and some external molds indulge gusset 1A-4, external mold horizontal bar plate 1A-3 composition, indulge gusset, external mold horizontal bar plate 1A-
3 are used for ruggedized construction.From structure function, external mold 1A equivalent to mould main force structure, for resisting hollow supporting
The prestressing force pulling force of 4 large-tonnages of stake, this external mold 1A adds internal model 1B mode, mould is had splendid non-deformability,
The overall structure rigidity of mould is effectively enhanced, service life is extended, and reduces die cost, and internal model 1B function is
Ensure the outward appearance precision after formed product.
As a kind of variant, as shown in Figure 10, in embodiments of the present invention, the master mold is only by semi-cylindrical internal model
1B is constituted;Wherein, internal model 1B includes U-shaped profiled sheeting 1B-1, and some internal model horizontal bar plate 1B-2, internal model indulge gusset 1B-3, institute
State between internal model profiled sheeting 1B-1 and shoe plate 1A-2 by internal model horizontal bar plate 1B-2, the vertical gusset 1B-3 connections of internal model;The internal model
Horizontal bar plate 1B-2 is provided with external mold running wheel 1A-1 on the outside of horizontal bar plate through hole 1B-4, internal model 1B provided with the heart coaxial with internal model.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.
Claims (4)
1. a kind of mould for producing pre-stressed concrete hollow support pile, it is characterised in that the mould is one in arc tabular
Master mold under master mold, arc tabular, fourth of the twelve Earthly Branches mould bar and the part of tenon mould bar four composition, both ends open with polygon inner chamber hollow form
Tubular steel mould;
The fourth of the twelve Earthly Branches mould groove and tenon mould groove with mould axis parallel are equipped with the upper master mold Mosaic face, lower master mold Mosaic face;
It is provided with the mould groove of the fourth of the twelve Earthly Branches in fourth of the twelve Earthly Branches mould bar, tenon mould groove and is provided with tenon mould bar;
The fourth of the twelve Earthly Branches mould bar is arranged at the inner chamber edge of upper and lower master mold side Mosaic face, and its part for exposing to dies cavity face is in
Semi-cylindrical or isosceles trapezoid;The upper tenon mould bar of the tenon mould bar point, lower tenon mould bar, are respectively arranged at upper and lower master mold opposite side and spell
The inner chamber edge of junction, a semi-circular groove or isosceles trapezoid groove are formed after upper tenon mould bar, the splicing of lower tenon mould bar.
2. the mould of pre-stressed concrete hollow support pile is produced as claimed in claim 1, it is characterised in that the upper mother
Mould, lower master mold are with mutually isostructural semicolumn channel-shaped body, and the mould inside sky that the upper master mold, lower master mold are spliced
Chamber is polygonal cylinder;The upper master mold inner chamber top surface is two symmetrical parallel surfaces with the lower master mold inner chamber bottom surface, and this two are put down
The angle in row face and respective two neighboring inclined-plane is 120 °.
3. the mould of pre-stressed concrete hollow support pile is produced as claimed in claim 2, it is characterised in that the master mold bag
Include the semi-cylindrical external mold of the coaxial heart and the semi-cylindrical internal model in external mold;Wherein, the external mold is interior including being located remotely from
The spaced external mold running wheel of mould direction side, and the external mold shoe plate close to internal model direction side, between the running wheel and shoe plate
Link of boards is indulged by some external mold horizontal bar plates, external mold.
4. the mould of pre-stressed concrete hollow support pile is produced as claimed in claim 3, it is characterised in that the internal model bag
The U-shaped profiled sheeting away from external mold direction side is included, and some internal model horizontal bar plates, internal model indulge gusset;
Link of boards is indulged by internal model horizontal bar plate, internal model between the internal model profiled sheeting and external mold shoe plate;The internal model horizontal bar plate
It is provided with the horizontal bar plate through hole of the heart coaxial with internal model.
Priority Applications (1)
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CN201710318741.8A CN107053454A (en) | 2017-05-08 | 2017-05-08 | A kind of mould for producing pre-stressed concrete hollow support pile |
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CN201710318741.8A CN107053454A (en) | 2017-05-08 | 2017-05-08 | A kind of mould for producing pre-stressed concrete hollow support pile |
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CN201710318741.8A Pending CN107053454A (en) | 2017-05-08 | 2017-05-08 | A kind of mould for producing pre-stressed concrete hollow support pile |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108638306A (en) * | 2018-05-21 | 2018-10-12 | 宁波市时进农业设施工程设计有限公司 | A kind of prestressing force manufacture craft of concrete hollow fender pile |
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JP2005053071A (en) * | 2003-08-04 | 2005-03-03 | Kunio Tanaka | Manufacturing method of concrete product and concrete product manufacturing mold |
WO2013180347A1 (en) * | 2012-05-29 | 2013-12-05 | 아주대학교산학협력단 | Hollow structure, and preparation method thereof |
CN204658661U (en) * | 2015-02-11 | 2015-09-23 | 镇江建华管理咨询有限公司 | A kind of production concrete waveform sheet pile mould |
CN105881729A (en) * | 2016-05-30 | 2016-08-24 | 李文明 | Mold for manufacturing centrifugation concrete hollow support piles |
WO2016197596A1 (en) * | 2015-06-09 | 2016-12-15 | 周兆弟 | Prefabricated member having hollow structure |
CN206718140U (en) * | 2017-05-08 | 2017-12-08 | 湖南卓工建材科技有限公司 | A kind of mould for producing pre-stressed concrete hollow support pile |
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2017
- 2017-05-08 CN CN201710318741.8A patent/CN107053454A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2005053071A (en) * | 2003-08-04 | 2005-03-03 | Kunio Tanaka | Manufacturing method of concrete product and concrete product manufacturing mold |
WO2013180347A1 (en) * | 2012-05-29 | 2013-12-05 | 아주대학교산학협력단 | Hollow structure, and preparation method thereof |
CN204658661U (en) * | 2015-02-11 | 2015-09-23 | 镇江建华管理咨询有限公司 | A kind of production concrete waveform sheet pile mould |
WO2016197596A1 (en) * | 2015-06-09 | 2016-12-15 | 周兆弟 | Prefabricated member having hollow structure |
CN105881729A (en) * | 2016-05-30 | 2016-08-24 | 李文明 | Mold for manufacturing centrifugation concrete hollow support piles |
CN206718140U (en) * | 2017-05-08 | 2017-12-08 | 湖南卓工建材科技有限公司 | A kind of mould for producing pre-stressed concrete hollow support pile |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108638306A (en) * | 2018-05-21 | 2018-10-12 | 宁波市时进农业设施工程设计有限公司 | A kind of prestressing force manufacture craft of concrete hollow fender pile |
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